CA2015644C - Adjustable door frame - Google Patents

Adjustable door frame

Info

Publication number
CA2015644C
CA2015644C CA 2015644 CA2015644A CA2015644C CA 2015644 C CA2015644 C CA 2015644C CA 2015644 CA2015644 CA 2015644 CA 2015644 A CA2015644 A CA 2015644A CA 2015644 C CA2015644 C CA 2015644C
Authority
CA
Canada
Prior art keywords
channel
frame
rail
component
door frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA 2015644
Other languages
French (fr)
Inventor
Harvey E. Rogers
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Greensteel Industries Ltd
Original Assignee
Greensteel Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Greensteel Industries Ltd filed Critical Greensteel Industries Ltd
Priority to CA 2015644 priority Critical patent/CA2015644C/en
Application granted granted Critical
Publication of CA2015644C publication Critical patent/CA2015644C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/04Frames for doors, windows, or the like to be fixed in openings
    • E06B1/12Metal frames
    • E06B1/18Metal frames composed of several parts with respect to the cross-section of the frame itself
    • E06B1/20Metal frames composed of several parts with respect to the cross-section of the frame itself adjustable with respect to the thickness of walls
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/96Corner joints or edge joints for windows, doors, or the like frames or wings
    • E06B3/988Corner joints or edge joints for windows, doors, or the like frames or wings specially adapted for sheet metal frame members with an open U-shaped cross-section
    • E06B3/9885Mitre joints

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Door And Window Frames Mounted To Openings (AREA)

Abstract

ADJUSTABLE DOOR FRAME
ABSTRACT OF THE INVENTION
An adjustable door frame has adjustable width jambs and header. Each of the frame elements consists of two elongated components held together with inter-engaging rails and channels on the two components. In use, the frame elements are adjusted to the desired width and are locked in place with self tapping screws through the rails and channels. This allows the elements to be installed in a door opening in the same way as a fixed width door frame and without the use of screws through the door casing.

Description

ADJUSTABLE DOOR FRAME
FIELD OF THE INVENTION
The present invention relates to door frames and more particularly to adjustable metal door frame assemblles.
BACKGROUND
In the lnstallation of ad~ustable width metal door frame assemblies, it is conventional to put in place the frame elements, eg. the ~ambs and the header, to ad~ust them to the thickness of the wall and then to fasten them to the wall using screws through the door casing into the wall. This is a relatively complex procedure when compared with the installation of a fixed width door frame. In the resultant frame, the screws through the casing are aesthetically undesirable so it is common practice to install caps over the casing. This is a further step that has to be taken in the installation and also requires six additional pieces in the overall frame assembly.
It is an aim of the present invention to provide an improved ad~ustable door frame that is relatively simple both in constructlon and installation and that does not suffer from the aesthetic problems of the prior art. The invention is also concerned with a .

- . -.

method of installing the frame.
SUMMARY
According to one aspect of the present invention there is provided a door frame comprising two jambs and a header, means for connecting the jambs to opposite ends of the header to form a substantially rigid frame, each jamb and the header comprising:
two elongate components with respective overlying flanges;
a plurality of stiffener means secured to inner sides of the overlapping flanges of the two components for maintaining the flanges parallel to one another, each stiffener means comprising;
a transversely oriented channel secured to one of the components;
a transversely oriented rail secured to the other of the components, the rail being engaged slidably in the channel; and fastener elements extending through the respective channels into the associated rails securing the channels to the rails to prevent sliding movement of the rail along the channel, the fastener means ~eing accessible solely from the inner side of the component.
According to another aspect of the present invention there is provided a door frame of the type comprising two jamb elements, a header element independent from the jamb elements and means for connecting the jamb elements and the header element into a substantially rigid frame, the frame being an adjustable width frame in which each element comprises first and second elongate components with respective overlapping flanges, each element including a guide means comprising plural elongate rails secured to an inner side of the . ~,, i : .. .. .

- - : : . :1 - 2b-fiange of the first component, plural elongate channels secured to an inner side of the flange of the second component and engaging siidably over the respective rails for free sliding movement therealong, the rails and the channels being oriented widthwise of th0 frame for relative movement thereof in response to adjustment of the width of the frame element, and fastener elements extending through the respective channels to enga~e the associated rails securing the channels to the rails to prevent relative widthwise sliding movement of the channels and the rails whereby the width of each element may be fixed before installation of the frame.
The term "adjustable width" is used as a general term including adjustable throat, that is the opening in the frame into which the wall fits, and adjustable jamb depth, that is the overall face-to-face dimension of the frame.
With this frame, the frame elements can be adjusted to the thickness of the wall before installation :

. -~ '-and then locked in an adjusted posltion, so that the frame can be installed in the same way as a conventional non-ad~ustable frame. No screws ~hrough the frame ele-ments fastening them to the wall are necessary, so that covering caps are eliminated.
According to another aspect of the present invention there is provided a method of installing in a door opening in a wall an adjustable door frame of the type having adjustable width frame elements including two ~ambs and a header, each element having two elongate, overlapping components and stiffener means associated with each element, the stiffener means comprising rail means secured to one component of each element and channel means secured to the other component of each element, the channel means being engageable over the rail means and moveable therealong with ad~ustment of the overlap of the components, said method comprising:
ad~usting the width of each element to conform with the thickness of the wall at the door opening;
securing the channel means to the rail means thereb~ flxin~ the width of each element; and placing the frame elements in the door o~ening.

. . . , ,,- : ., -. ~ . ,.,,~ . ~ . - -BRIEF_DESCRIPTION OF THE DRAWINGS
In the accompanying drawings, which illustrate an exemplary embodiment of the present invention:
Figure 1 is an isometric representation of a door frame according to the present invention;
Figure 2 is a section along the line 2-2 of Figure 1;
Figure 3 is a section along the line 3-3 of Pigure 1;
Figure 4 is an isometric showing a corner detail of the frame;
Figure 5 is a section along the line 5-5 of Figure 1;
Figure 6 is an elevation of an adjustable stiffener; and ;.-~
Figure 7 is a section along the line 7-7 of Figure 6.
DETAILED DESCRIPTION
Referring to the accompanying drawings, there is illustrated a door frame 10 that includes two ~ambs 12 and 14 and a header 16. One of the iambs will be a hinge ~amb and the other a strike jamb. Which jamb is on which side will depend on whether the door is to be mounted right handed or left handed.
Each of the frame elements includes an integral , door stop 18 providing a fixed depth door rebate 19. The frame elements provide a frame casing 20 that extends over the wall ad;acent the door opening in which the frame is installed. At the upper corners of the frame, the casing components of the ~ambs and header meet at a mitred corner 22.
As illustrated most particularly in Figures 2 and 3, each of the frame elements (that is each of the ~ambs and the header) includes two components 24 and 26.
The component 24 is an elongate sheet metal element with two right angle bends 28 and 30 ad~acent one of its edges providlng two flanges 32 and 34 and a door casing flange 36 whlch ends at a right angle bend 38. This provides a flange 40 extending part way across the inside face of a door opening and terminating in an outwardly directed lip 42.
The component 26 is similarly shaped but inclùdes an offset door stop section 44 in the form of a shallow channel lnto which the lip 42 pro~ects.
As illustrated most particularly in Figure 3, an L-shaped base clip 46 is spot welded to the flange 40 of each of the ~amb components 24 and 26. The clip has two punched screw holes 48. When the frame is mounted in a door opening, the base clips extend over the face of .

- . . , ~, 2~

the drywall or other paneling 50 and are held in place with screws through the screw holes 48 lnto the stud.
As illustrated most particularly in Figure 4, the upper corners of the frame are held together with sheet metal corner clips 54. Each clip is spot welded to a respective ;amb component end-engages the end of an associated header component through a slot 56 in the flange 34 of the header and a projection 58 in the clip.
Thls arrangement is more fully described in Canadian Patent 940,777 issued January 29, 1974 to Pero Sales 1966 Limlted.
Figure 4 also lllustrates a wall adjuster 60 that ls fixed to the inside of the door stop 44 of the component 26 of each door jamb. The wall adjuster is located a short dlstance below the underside of the header in the completed frame. Each adjuster includes a æhort channel sectlon 62 threaded onto a screw 64 that ls rotatably mounted on the frame component by a bracket 66.
An opening ln the face of the door stop provides access to the screw 80 that lt can be rotated to extend and retract the wall adjuster.
Each of the frame elements is e~ulpped wlth stiffeners 68. These include four stlffeners for each ~amb and two for the header. The construction of the .. . . . : . , :
-, , '~ - ; ~ ~

: :

stiffeners is lllustrated most particularly in Figures 5, 6 and 7.
Each stiffener 68 includes a rail 70 fixed to the frame component 24 and a channel 72 fixed to the frame component 26. The rail 70 includes a channel section 74 and a flange 76 extending from one side of the channel section. The flange is spot welded to the flange 40 of the component 24 with the rail extending widthwise across the frame element. The channel 72 has a similar channel section 78 that fits slideably over the section 74. A flange 80 pro~ects from the channel section 78 in a direction opposite the flange 76. Flange 80 is spot welded to the flange 40 of the component 26. With this arrangement, the rail 70 and the component 24 are captured between the channel 72 and the component 26.
Engagement of the llp 42 on the component 24 wlth the end of the door stop 44 ~revents the separatlon of the two components.
Two screw holes 82 are formed ln the channel sectlon 78 so that self tapping screws can be driven through those holes into the rail channel section 74 to fix the channel 72 and rail 70 together in an adjusted position corresponding to a particular wall width.
To lnstall a door frame according to the , . . - ; - -,: . . ~ -., . . : , -., ~ . ~ . .. .. .

invention, the thickness of the wall is measured around the door opening. The three frame elements are laid flat and ad~usted so that the spacing between the flanges 32 corresponds to the wall thlckness. Self tapping screws are then driven through the channel and rail of each stiffener so that the two components 24 and 26 of each frame element are fastened together. The wall adjuster screws are then rotated to bring the adjuster channels 62 up a~ainst the back of the jamb.
one of the ~ambs is positioned in the door opening and pushed tight against the stud. The header is then held at an angle to the installed iamb and the corner clips are engaged but not locked. The remaining ~amb is then held at an angle to the free end of the header and its corner clips are engaged but not locked.
The header and ~amb assembly is then lifted into position in the door opening to close the mitres at the top corners. The mitres are locked by tapping the top side of each ~amb towards the header. The lnstalled frame is then squared, the base clips are screwed to the studs on either side of the door frame and the wall adjusters are tightened to anchor the frame firmly to the wall and to ensure that lt is properly aligned.
It will thus be seen that the installation ... .
.
. :.

- . .. .
.. ..

2~6~4~`

techni~ue is extremely simple and is much the same as that used ln installing a comparable non-ad~ustable door frame using the corner clips described in the applicant's Canadian Paten~ 940,777. The resultant frame has no screws through the casing securing it to the wall so that the additional aesthetic covers used in the prior art are no longer necessary.
While one embodiment of the present invention has been described ln the foregolng, it ls to be under-stood that other embodiments are possible within the scope of the invention. The invention is to be consider-ed limited solely by the scope of the appended claims.

Claims (14)

1. A door frame of the type comprising two jamb elements, a header element independent from the jamb elements and means for connecting the jamb elements and the header element into a substantially rigid frame, the frame being an adjustable width frame in which each element comprises first and second elongate components with respective overlapping flanges, each element including a guide means comprising plural elongate rails secured to an inner side of the flange of the first component, plural elongate channels secured to an inner side of the flange of the second component and engaging slidably over the respective rails for free sliding movement therealong, the rails and the channels being oriented widthwise of the frame for relative movement thereof in response to adjustment of the width of the frame element, and fastener elements extending through the respective channels to engage the associated rails securing the channels to the rails to prevent relative widthwise sliding movement of the channels and the rails whereby the width of each element may be fixed before installation of the frame.
2. A door frame according to Claim 1 wherein the first and second components of each element are sheet metal sections.
3. A door frame according to Claim 2 wherein the flange of each second component comprises an offset flange section providing a door stop.
4. A door frame according to Claim 3 wherein the flange of each first component comprises a terminal lip projecting outwardly into the offset flange section of the associated second component.
5. A door frame according to Claim 1 wherein each rail comprises a first sheet metal channel section with parallel first and second edges oriented widthwise of the frame and a rail mounting flange along the first edge, the rail mounting flange being secured to the first component.
6. A door frame according to Claim 5 wherein each channel comprises a second sheet metal channel section with parallel first and second edges oriented widthwise of the frame and a channel mounting flange along the first edge of the second sheet metal channel section and projecting therefrom in a direction opposite the rail mounting flange of the associated rail, the mounting flange of the channel being secured to the second component, the rail mounting flange extending between the second component and the second edge of the channel.
7. A door frame according to Claim 6 wherein the means for securing the channel to the rail comprise self tapping screws.
8. A door frame according to Claim 7 including screw openings in the channel to receive the self tapping screws.
9. A door frame according to Claim 1 including a base clip secured to each jamb element for attaching a bottom end of the element to the wall.
10. A door frame according to Claim 9 including wall adjusters mounted on the second component of each jamb element adjacent an end thereof remote from the base clip, each wall adjuster including wall engagement means and means for urging the wall engagement means against a wall confronting the flanges of the jamb components.
11. A door frame comprising two jambs and a header, means for connecting the jambs to opposite ends of the header to form a substantially rigid frame, each jamb and the header comprising:
two elongate components with respective overlying flanges;
a plurality of stiffener means secured to inner sides of the overlapping flanges of the two components for maintaining the flanges parallel to one another, each stiffener means comprising;
a transversely oriented channel secured to one of the components;
a transversely oriented rail secured to the other of the components, the rail being engaged slidably in the channel; and fastener elements extending through the respective channels into the associated rails securing the channels to the rails to prevent sliding movement of the rail along the channel, the fastener means being accessible solely from the inner side of the component.
12. A method of installing in a door opening in a wall an adjustable door frame of the type having adjustable width frame elements including two jambs and a header, each element having two elongate, overlapping components and stiffener means associated with each element, the stiffener means comprising rail means secured to one component of each element and channel means secured to the other component of each element, the channel means being engageable over the rail means and moveable therealong with adjustment of the overlap of the components, said method comprising:

adjusting the width of each element to conform with the thickness of the wall at the door opening;
securing the channel means to the rail means thereby fixing the width of each element; and placing the frame elements in the door opening.
13. A method according to Claim 12 including the preliminary step of measuring the thickness of the wall at the door opening, the adjusting step comprising adjusting the frame elements to a width slightly greater than the measured width of the wall at the door opening.
14. A method according to Claim 12 comprising securing the channel means to the rail means by driving self-tapping screws into and through the channel and rail means.
CA 2015644 1990-04-27 1990-04-27 Adjustable door frame Expired - Fee Related CA2015644C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA 2015644 CA2015644C (en) 1990-04-27 1990-04-27 Adjustable door frame

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA 2015644 CA2015644C (en) 1990-04-27 1990-04-27 Adjustable door frame

Publications (1)

Publication Number Publication Date
CA2015644C true CA2015644C (en) 1994-11-29

Family

ID=4144862

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2015644 Expired - Fee Related CA2015644C (en) 1990-04-27 1990-04-27 Adjustable door frame

Country Status (1)

Country Link
CA (1) CA2015644C (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120260589A9 (en) * 2010-08-18 2012-10-18 Davis David P Adjustable door jamb wrap for exterior door jamb
US9759006B2 (en) 2010-08-18 2017-09-12 David P. Davis Door jamb wrap for exterior door jamb

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120260589A9 (en) * 2010-08-18 2012-10-18 Davis David P Adjustable door jamb wrap for exterior door jamb
US20150159420A1 (en) * 2010-08-18 2015-06-11 David P. Davis Adjustable door jamb wrap for exterior door jamb
US9175507B2 (en) * 2010-08-18 2015-11-03 David P. Davis Adjustable door jamb wrap for exterior door jamb
US9759006B2 (en) 2010-08-18 2017-09-12 David P. Davis Door jamb wrap for exterior door jamb

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