CA2011968A1 - Bipolar electrode and process for manufacturing same - Google Patents
Bipolar electrode and process for manufacturing sameInfo
- Publication number
- CA2011968A1 CA2011968A1 CA002011968A CA2011968A CA2011968A1 CA 2011968 A1 CA2011968 A1 CA 2011968A1 CA 002011968 A CA002011968 A CA 002011968A CA 2011968 A CA2011968 A CA 2011968A CA 2011968 A1 CA2011968 A1 CA 2011968A1
- Authority
- CA
- Canada
- Prior art keywords
- bipolar electrode
- electrode structure
- layer
- intermediate layer
- electronegative
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 title abstract description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 5
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 229910052709 silver Inorganic materials 0.000 claims description 3
- 239000004332 silver Substances 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 2
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 2
- 229910052782 aluminium Inorganic materials 0.000 claims 2
- 239000004020 conductor Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 claims 1
- 239000000758 substrate Substances 0.000 claims 1
- 239000000853 adhesive Substances 0.000 abstract description 2
- 230000001070 adhesive effect Effects 0.000 abstract description 2
- 239000002985 plastic film Substances 0.000 abstract description 2
- 229920006255 plastic film Polymers 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000011149 active material Substances 0.000 description 3
- 239000010953 base metal Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 240000000073 Achillea millefolium Species 0.000 description 1
- 235000007754 Achillea millefolium Nutrition 0.000 description 1
- 102000007469 Actins Human genes 0.000 description 1
- 108010085238 Actins Proteins 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000905957 Channa melasoma Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 101001126084 Homo sapiens Piwi-like protein 2 Proteins 0.000 description 1
- 241000820057 Ithone Species 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 102100029365 Piwi-like protein 2 Human genes 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- GYMWQLRSSDFGEQ-ADRAWKNSSA-N [(3e,8r,9s,10r,13s,14s,17r)-13-ethyl-17-ethynyl-3-hydroxyimino-1,2,6,7,8,9,10,11,12,14,15,16-dodecahydrocyclopenta[a]phenanthren-17-yl] acetate;(8r,9s,13s,14s,17r)-17-ethynyl-13-methyl-7,8,9,11,12,14,15,16-octahydro-6h-cyclopenta[a]phenanthrene-3,17-diol Chemical compound OC1=CC=C2[C@H]3CC[C@](C)([C@](CC4)(O)C#C)[C@@H]4[C@@H]3CCC2=C1.O/N=C/1CC[C@@H]2[C@H]3CC[C@](CC)([C@](CC4)(OC(C)=O)C#C)[C@@H]4[C@@H]3CCC2=C\1 GYMWQLRSSDFGEQ-ADRAWKNSSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 229940037003 alum Drugs 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- JXSJBGJIGXNWCI-UHFFFAOYSA-N diethyl 2-[(dimethoxyphosphorothioyl)thio]succinate Chemical compound CCOC(=O)CC(SP(=S)(OC)OC)C(=O)OCC JXSJBGJIGXNWCI-UHFFFAOYSA-N 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002674 ointment Substances 0.000 description 1
- 229940061319 ovide Drugs 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
- H01M4/661—Metal or alloys, e.g. alloy coatings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
- H01M4/668—Composites of electroconductive material and synthetic resins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/42—Grouping of primary cells into batteries
- H01M6/46—Grouping of primary cells into batteries of flat cells
- H01M6/48—Grouping of primary cells into batteries of flat cells with bipolar electrodes
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Composite Materials (AREA)
- Battery Electrode And Active Subsutance (AREA)
- Cell Electrode Carriers And Collectors (AREA)
- Hybrid Cells (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
There is described an improved bipolar electrode comprised of an intermediate double-sided adhesive conductive plastic film or layer disposed between electronegative and electropositive layers wherein the intermediate layer has a volume resistivity of at least 0.5 ohm-cm. as well as a process for manufacturing same by passing a laminate of such layers through a pressure roller assembly at pressures between 30 to 500 psig.
There is described an improved bipolar electrode comprised of an intermediate double-sided adhesive conductive plastic film or layer disposed between electronegative and electropositive layers wherein the intermediate layer has a volume resistivity of at least 0.5 ohm-cm. as well as a process for manufacturing same by passing a laminate of such layers through a pressure roller assembly at pressures between 30 to 500 psig.
Description
y ~ 21ji~96~3-BIPOLAR E~ECTRODE A~ -.
PRO~ESS FOR M~
BACRGROUND O~ T~ IN~EN~ION
(1) Field of the Inven~-ion ~ hi~ invention relates to bipolar electcodes and method of manu~acturing sa~e, and more paeticularly to an i~p~oved pcocess or ~anufacturing ~ipolar electrodes and bîpolar electrode~
produced thereby.
~2) ~ .
10A bipol~r electrode for electrochemical cel}s or batteries are plate-l;ke ~truc~ures ~ two different electrochemical ¦ active matecials on oppo~ite ~urfaces. .Elect~odes of such type include~ an active electronega~ive base metal e.g. zinc, ¦ magnesium or alum;num in an electrolyte and an elect~opositive ~ . .
¦ active material~ Such elect~odes have been made by coating a I sheet of the base metal ~ith an ~dhe-qive layer containing the ¦ active material of opposite polarity di~tr~uted there~hrough in I finely co~minuted form~ The adhering polymeric matri~ must be ¦ sufficiently conduct~ve to for~ a lo~-~esistance intecnal cucrent path between the active base plate surface ~nd ~he other ¦ electropositive ~ctive ~aterial.
¦ ~he poly~eric ~ub~tance mu~t be resistant to aciaic ¦ electro1y~es, ~uch a~ chromic or s~fucic acia., and i~
¦ exemplified by ethylene/~inylaeetate copolymer~ (referred to here1naft~c a~ E/YA) ~h1ch i~ eminently suitable a3 a carriee and b~ndee foc finely com~inutea ~etallic or eacbonaceou3 p~rticle~ ~erv~ng ~ on electropo~itive active material ~/YA
ho~ever, lack the neces~ary degree of adhe~iveness, re~ulting in ~ts blending ~ith one another resinou3 substance, ~oce ~pecific~lly a eolymer or copoly~er of i~obutyl~ne t~utYl -~
- !~
. ~
; ZO~.19fi~3 cQbber), ~ith the re~ulting film incorporating both carbon black and graphite, applied unae~ heat and pres~ure ~o the s~peorting metal ~heet.
In U.S~ Patent 3,5~,6~4 to Chireau. the process was reined to succe~sive coating~ applied under specific conditions Bipolar ~upport intexcell connec~ors have evolved to complex fil~ material etched to pcoduce craters for depositing a~tive materials, ~uch as de~eribed $n U~S. Patent ¦ No. 4,,091.184 to Erisman to the ~se of high compreS~i~e forces ¦ ~o pcovide e1ec~rical conduct~ity be~ween the a~tive laye~s ¦ through the conduc~ive sepacator plates.
I ~hile ~ipolar electrod~s of the prior art funetion in the ¦ electrochemical cells,, constc~ction of 8uch ~ipolar pla~es ¦ ~esult in non-unifocmity, compon,ent separation, oc may require lS ¦ mechanical intercell contact. , I ;,,' ~
, I Ob'ects of the Invention ,,'-I ~ , . . . .. ...
¦ An object of the pre~ent invention i~ to provide an imeroved process for forming bipolac electrodes of simple proc~s~ing ~tep~. , ~nother object of the p~esent in~ention i~ ~o provide an ,',~, impro~ed pcoce~s fo~ for~ing bipol~r electrode~ of uniform conf~g~ration. ,~ , ,-;~
Still another object o ~he pre~ent invention i9 to pro~ide ~,, an ~p~o~ed proce~ for, for~ing bipolar electroae~ for ease of assembly and of impro~ed mechanical rigidi~y.
Y~t ano~her ob~ect of the pcesent invention is to pcovide an l~proved bipolac electrode of 6impli tic fabrication. ,' A still f~rther objec~ of ~he present invention is to p~ovide an imp~oved bipolar elec~rode o~ increa~ed,reliability. -~
Yet ~till another object oÇ the present invention i~ to , , pcovide an improvQa bipolar electcode for both ~ylindrical and ' ,', ¦ flat pl e pri-ary and aecondacy batterie~
' - 2 - ' " '"~
'........ .
: : -.
; li ` ;~0119fi8 Th~iqe and cther object~i of ~he prese~t invention areachie~ed by laminating under lo~er pressures a double-sided adhesive cond~ctive plastic film oc layer of material ~e~een a sheet or layer o a cathode act~ng ma~erial and a sh~et or layer of an a~ode actin~ ~aterial uherein the ~her~oplasic fil~ is of a thickness of fcom 0.~ to S mil~i and a volume resi8tivity of at least 0.5 ohm-c~. ana not more than 1~0 ohm-c~ o ~oem a bipolar electrode~
~0 ~
~ rther object~ and advan~age~ o~ the prei~ent inv~ntion ~ill beco~e apparent from. ~he ~ollowin~ detailed dei~cription ¦ ~hen taken with ~ke acco~panyi~g dr~wing,, wherein:
I Figure 1 is a cros~-sectional vieu of a preerred I embodiment of the pre~ent invention: and ¦ ~igure 2 ;8 a schematic flow diagra~ of an asse~bly for for~ing a bipolar electrode acc~rding to the pre-~ent în~en~ion.
¦ Reerring to the dra~ing, there iisi illustcated a bipolar l electrode laminate, generall~ indicated as 10, comprised o an ¦ electrically con~uctive la~inating film or layer 12 laminated between an electronegative sheet or ilm o material 14 and an electroposit~ve sheet or film of material 16.
The electrically cond~ctive la~inating fil~ ~r layer 12 ~
or~ed of a thicknes~ o le~s than about 5 mili~ and incl~des on each s~de, a pre~suee seni9itiYe coating The electrically conductive la~inatins fil~ 12 i~ formed ro~ a dioipersion of electrically cond~ctive par~icles in a film s~bstrate. Such electrically cond~ctive particles are exe~plif;ed by ~ilver . .
:
coated ~ickel pa¢~iele3 are of pa~ticle siZe dis~ribution of . ~rom 0~1 to 25.0 ~m and in amoun~ s~fficient to provide a ~olu~e re~is~ivity of le~s than abou~ 0.5 ohm-cm. bUt not greater t~an abouk 100-c~.
The elec~roneg~tive ~heet or film 14 of an active ~aterial is formed of, e~g. an al~inum alloy foil or plate with thickness thereo~ determining capaciey~ i.e. small ~h~ckne3s, e g. 2 mil foil providing for low capacity (~H/s~.in) electrode or thickness appcoaohing one inch or a high c~paciSy ele~trode.
The electropositive sheet or film 16 of material i~ formed of silver, copper, nickel~ lead and the like, ~ith or without a coating of othez mat-erials. Additionally~ the electcopo~itive ~heet o~ f ilm ~ay be formed o a cacbon plastic or other . con~uctlve ~a~erial compatible ~ith the chemistcy of a bipolar cathode. The electcopositi~e film or sheet 16 is of a thickness f from O.S to 5 ~ils.
¦ Formation of the ~ipolar electrode 10 laminate is ~eadily ¦ accompli~hed by eas~ing the material components thr~h a press I as~ie~ , gQnerally indicated as 20, cefercing now to Figure 2.
In the e~ent the component matecial~ are in film or sheet ¦ thickne3s~ o~ suCh ~aterials i.e. a coll of etectropo3;tive ¦ m~terial 22 i~ positioned in a lower sipind~e 24, a roll o the ¦ la~inating eonducti~e fi~m 26 ia positioned on inte~mediate spiinale 28 and a coll of electronegative mater;al 30 i positionod on UppQr i~pindle 32 of the p~ess assembly 20. The ~lms oc sheets o the matec~al~ are coursea o~er suppocting . roller asse~bliQs ~no~ sho~n) and introduced into a n~p 34 of pcQss~re ~ollQrs 36 of the press as~Qmbly 20. The pces~oe~
collers may be heated to a tempe~ature of fcom 30 to 180F. and undec pce-~sures of com 20 to 500 p8ig. efect lamination Of the films or sheet~ 22~ 2~. and 30 of the laminating componenti~ to ~for~ a ~iheet or film 10 of bipola~ electcode laminaSe which i~
~r~pped ~p on a product rollec a~sembly (not sho~n) . ' ' ~
. ~ ~0~9~
¦ It will be understood by one s~illed in the art that ¦ increase in the thicknes-~ o the electroneg~ti~e material (i.e~
as a ~unction of in~reai~ed capacity ~ill alter the ~rocessing or handlin~ eeq~ti~ement~ of such elec~ronegative material. Thus, when ~he thickne~s of the electronegati~e materi~l does ttot permit h~ndling on rolls theceof, the feeding sta~ion oc ai~3sembly is modified to pe~mlt placement of fin~te length/-Jidth sizes of the electronegative ~a~erial on the tlpper surface of ¦ the electrically condu~tive laloinating f~1m 26, ~ithortly prioe ~o I int~oduc~ion int~ the nip 34 of the pressUre roller as~embly 36 of the press a~sembly 2~
In accordance ~ith the present invention bipolar electec~de laminates are formed exhibiting excellent electrical conductivity, uhile being essentially free of pin holes, ~s ~ell as being stabi1e at elevated temperat~tee~. Thus, low IR los~ites.
~hile the invention ha~ been deetcribed in connection with an exemplary embodiment thereo~ it ~ill be understood tha~ many I moaifications Will be apparent eo ~ho~e of o~dinary skill in the ¦ art: and ~hat this application i8 intended to cover any 20 ¦ adaptations of varia~ion~ thereof. Therefo~e, it i~ manifest~.y ¦ intended that this invention be only 1 i~i ted by the elaims and ¦ the e~uivalents theceo~ -_ 5 _ ~ ,
PRO~ESS FOR M~
BACRGROUND O~ T~ IN~EN~ION
(1) Field of the Inven~-ion ~ hi~ invention relates to bipolar electcodes and method of manu~acturing sa~e, and more paeticularly to an i~p~oved pcocess or ~anufacturing ~ipolar electrodes and bîpolar electrode~
produced thereby.
~2) ~ .
10A bipol~r electrode for electrochemical cel}s or batteries are plate-l;ke ~truc~ures ~ two different electrochemical ¦ active matecials on oppo~ite ~urfaces. .Elect~odes of such type include~ an active electronega~ive base metal e.g. zinc, ¦ magnesium or alum;num in an electrolyte and an elect~opositive ~ . .
¦ active material~ Such elect~odes have been made by coating a I sheet of the base metal ~ith an ~dhe-qive layer containing the ¦ active material of opposite polarity di~tr~uted there~hrough in I finely co~minuted form~ The adhering polymeric matri~ must be ¦ sufficiently conduct~ve to for~ a lo~-~esistance intecnal cucrent path between the active base plate surface ~nd ~he other ¦ electropositive ~ctive ~aterial.
¦ ~he poly~eric ~ub~tance mu~t be resistant to aciaic ¦ electro1y~es, ~uch a~ chromic or s~fucic acia., and i~
¦ exemplified by ethylene/~inylaeetate copolymer~ (referred to here1naft~c a~ E/YA) ~h1ch i~ eminently suitable a3 a carriee and b~ndee foc finely com~inutea ~etallic or eacbonaceou3 p~rticle~ ~erv~ng ~ on electropo~itive active material ~/YA
ho~ever, lack the neces~ary degree of adhe~iveness, re~ulting in ~ts blending ~ith one another resinou3 substance, ~oce ~pecific~lly a eolymer or copoly~er of i~obutyl~ne t~utYl -~
- !~
. ~
; ZO~.19fi~3 cQbber), ~ith the re~ulting film incorporating both carbon black and graphite, applied unae~ heat and pres~ure ~o the s~peorting metal ~heet.
In U.S~ Patent 3,5~,6~4 to Chireau. the process was reined to succe~sive coating~ applied under specific conditions Bipolar ~upport intexcell connec~ors have evolved to complex fil~ material etched to pcoduce craters for depositing a~tive materials, ~uch as de~eribed $n U~S. Patent ¦ No. 4,,091.184 to Erisman to the ~se of high compreS~i~e forces ¦ ~o pcovide e1ec~rical conduct~ity be~ween the a~tive laye~s ¦ through the conduc~ive sepacator plates.
I ~hile ~ipolar electrod~s of the prior art funetion in the ¦ electrochemical cells,, constc~ction of 8uch ~ipolar pla~es ¦ ~esult in non-unifocmity, compon,ent separation, oc may require lS ¦ mechanical intercell contact. , I ;,,' ~
, I Ob'ects of the Invention ,,'-I ~ , . . . .. ...
¦ An object of the pre~ent invention i~ to provide an imeroved process for forming bipolac electrodes of simple proc~s~ing ~tep~. , ~nother object of the p~esent in~ention i~ ~o provide an ,',~, impro~ed pcoce~s fo~ for~ing bipol~r electrode~ of uniform conf~g~ration. ,~ , ,-;~
Still another object o ~he pre~ent invention i9 to pro~ide ~,, an ~p~o~ed proce~ for, for~ing bipolar electroae~ for ease of assembly and of impro~ed mechanical rigidi~y.
Y~t ano~her ob~ect of the pcesent invention is to pcovide an l~proved bipolac electrode of 6impli tic fabrication. ,' A still f~rther objec~ of ~he present invention is to p~ovide an imp~oved bipolar elec~rode o~ increa~ed,reliability. -~
Yet ~till another object oÇ the present invention i~ to , , pcovide an improvQa bipolar electcode for both ~ylindrical and ' ,', ¦ flat pl e pri-ary and aecondacy batterie~
' - 2 - ' " '"~
'........ .
: : -.
; li ` ;~0119fi8 Th~iqe and cther object~i of ~he prese~t invention areachie~ed by laminating under lo~er pressures a double-sided adhesive cond~ctive plastic film oc layer of material ~e~een a sheet or layer o a cathode act~ng ma~erial and a sh~et or layer of an a~ode actin~ ~aterial uherein the ~her~oplasic fil~ is of a thickness of fcom 0.~ to S mil~i and a volume resi8tivity of at least 0.5 ohm-c~. ana not more than 1~0 ohm-c~ o ~oem a bipolar electrode~
~0 ~
~ rther object~ and advan~age~ o~ the prei~ent inv~ntion ~ill beco~e apparent from. ~he ~ollowin~ detailed dei~cription ¦ ~hen taken with ~ke acco~panyi~g dr~wing,, wherein:
I Figure 1 is a cros~-sectional vieu of a preerred I embodiment of the pre~ent invention: and ¦ ~igure 2 ;8 a schematic flow diagra~ of an asse~bly for for~ing a bipolar electrode acc~rding to the pre-~ent în~en~ion.
¦ Reerring to the dra~ing, there iisi illustcated a bipolar l electrode laminate, generall~ indicated as 10, comprised o an ¦ electrically con~uctive la~inating film or layer 12 laminated between an electronegative sheet or ilm o material 14 and an electroposit~ve sheet or film of material 16.
The electrically cond~ctive la~inating fil~ ~r layer 12 ~
or~ed of a thicknes~ o le~s than about 5 mili~ and incl~des on each s~de, a pre~suee seni9itiYe coating The electrically conductive la~inatins fil~ 12 i~ formed ro~ a dioipersion of electrically cond~ctive par~icles in a film s~bstrate. Such electrically cond~ctive particles are exe~plif;ed by ~ilver . .
:
coated ~ickel pa¢~iele3 are of pa~ticle siZe dis~ribution of . ~rom 0~1 to 25.0 ~m and in amoun~ s~fficient to provide a ~olu~e re~is~ivity of le~s than abou~ 0.5 ohm-cm. bUt not greater t~an abouk 100-c~.
The elec~roneg~tive ~heet or film 14 of an active ~aterial is formed of, e~g. an al~inum alloy foil or plate with thickness thereo~ determining capaciey~ i.e. small ~h~ckne3s, e g. 2 mil foil providing for low capacity (~H/s~.in) electrode or thickness appcoaohing one inch or a high c~paciSy ele~trode.
The electropositive sheet or film 16 of material i~ formed of silver, copper, nickel~ lead and the like, ~ith or without a coating of othez mat-erials. Additionally~ the electcopo~itive ~heet o~ f ilm ~ay be formed o a cacbon plastic or other . con~uctlve ~a~erial compatible ~ith the chemistcy of a bipolar cathode. The electcopositi~e film or sheet 16 is of a thickness f from O.S to 5 ~ils.
¦ Formation of the ~ipolar electrode 10 laminate is ~eadily ¦ accompli~hed by eas~ing the material components thr~h a press I as~ie~ , gQnerally indicated as 20, cefercing now to Figure 2.
In the e~ent the component matecial~ are in film or sheet ¦ thickne3s~ o~ suCh ~aterials i.e. a coll of etectropo3;tive ¦ m~terial 22 i~ positioned in a lower sipind~e 24, a roll o the ¦ la~inating eonducti~e fi~m 26 ia positioned on inte~mediate spiinale 28 and a coll of electronegative mater;al 30 i positionod on UppQr i~pindle 32 of the p~ess assembly 20. The ~lms oc sheets o the matec~al~ are coursea o~er suppocting . roller asse~bliQs ~no~ sho~n) and introduced into a n~p 34 of pcQss~re ~ollQrs 36 of the press as~Qmbly 20. The pces~oe~
collers may be heated to a tempe~ature of fcom 30 to 180F. and undec pce-~sures of com 20 to 500 p8ig. efect lamination Of the films or sheet~ 22~ 2~. and 30 of the laminating componenti~ to ~for~ a ~iheet or film 10 of bipola~ electcode laminaSe which i~
~r~pped ~p on a product rollec a~sembly (not sho~n) . ' ' ~
. ~ ~0~9~
¦ It will be understood by one s~illed in the art that ¦ increase in the thicknes-~ o the electroneg~ti~e material (i.e~
as a ~unction of in~reai~ed capacity ~ill alter the ~rocessing or handlin~ eeq~ti~ement~ of such elec~ronegative material. Thus, when ~he thickne~s of the electronegati~e materi~l does ttot permit h~ndling on rolls theceof, the feeding sta~ion oc ai~3sembly is modified to pe~mlt placement of fin~te length/-Jidth sizes of the electronegative ~a~erial on the tlpper surface of ¦ the electrically condu~tive laloinating f~1m 26, ~ithortly prioe ~o I int~oduc~ion int~ the nip 34 of the pressUre roller as~embly 36 of the press a~sembly 2~
In accordance ~ith the present invention bipolar electec~de laminates are formed exhibiting excellent electrical conductivity, uhile being essentially free of pin holes, ~s ~ell as being stabi1e at elevated temperat~tee~. Thus, low IR los~ites.
~hile the invention ha~ been deetcribed in connection with an exemplary embodiment thereo~ it ~ill be understood tha~ many I moaifications Will be apparent eo ~ho~e of o~dinary skill in the ¦ art: and ~hat this application i8 intended to cover any 20 ¦ adaptations of varia~ion~ thereof. Therefo~e, it i~ manifest~.y ¦ intended that this invention be only 1 i~i ted by the elaims and ¦ the e~uivalents theceo~ -_ 5 _ ~ ,
Claims (16)
1. A bipolar electrode structure, which comprises:
an electrically conductive impermeable intermediate layer of a thickness of less than about 5 mils having pressure sensitive adhesive surfaces;
an electronegative layer disposed on a surface of said intermediate layer; and an electropositive layer disposed on an opposite surface of said intermediate layer.
an electrically conductive impermeable intermediate layer of a thickness of less than about 5 mils having pressure sensitive adhesive surfaces;
an electronegative layer disposed on a surface of said intermediate layer; and an electropositive layer disposed on an opposite surface of said intermediate layer.
2. The bipolar electrode structure as defined in Claim 1 wherein said intermediate layer is of a plastic substrate having a volume resistivity of at least 0.5 ohm-cm.
3. The bipolar electrode structure as defined in Claim 1 or 2 wherein said intermediate layer is of volume resistivity of less than about 100 ohm-cm..
4. The bipolar electrode structure as defined in Claim 1 wherein said intermediate layer is of a thickness of from 0.5 to
5 mils.
5. The bipolar electrode structure as defined in Claim 3 wherein said intermediate layer is of a thickness of from 0.5 to 5 mils.
5. The bipolar electrode structure as defined in Claim 3 wherein said intermediate layer is of a thickness of from 0.5 to 5 mils.
6. The bipolar electrode structure as defined in Claim 1 wherein said intermediate layer includes electrical conductor particles of a size distribution of from 0.1 to 24 µm.
7. The bipolar electrode structure as defined in Claim 3 wherein said intermediate layer includes electrical conductive particles of a size distribution of from 0.1 to 25 µm.
8. The bipolar electrode structure as defined in Claim 6 are silver coated nickel particles.
9. The bipolar electrode structure as defined in Claim 7 are silver coated nickel particles.
10. The bipolar electrode structure as defined in Claim 1 wherein said electronegative layer is aluminum.
11. The bipolar electrode structure as defined in Claim 3 wherein said electronegative layer is aluminum.
12. The bipolar electrode structure as defined in Claim 1 wherein said electropositive layer is a film of a thickness of from 0.5 to 5 mils.
13. The bipolar electrode structure as defined in claim 3 wherein said electropositive layer is a film of a thickness of from 0.5 to 5 mils.
14. A process for forming a bipolar electrode structure which comprises:
a) introducing into a nip of a pressure roller assembly a laminate comprised of an electronegative layer, an electrically conductive impermeable intermediate layer of a thickness of less than about 5 mils having pressure sensitive adhesive surfaces and an electronegative layer;
b) passing said laminate through said pressure roller assembly at a pressure of from 20 to 500 psig. to effect adhesion of said electronegative and electropositive layers; and c) withdrawing said bipolar electrode structure from said pressure roller assembly.
a) introducing into a nip of a pressure roller assembly a laminate comprised of an electronegative layer, an electrically conductive impermeable intermediate layer of a thickness of less than about 5 mils having pressure sensitive adhesive surfaces and an electronegative layer;
b) passing said laminate through said pressure roller assembly at a pressure of from 20 to 500 psig. to effect adhesion of said electronegative and electropositive layers; and c) withdrawing said bipolar electrode structure from said pressure roller assembly.
15. The process for forming a bipolar electrode rocketry as defined in Claim 14 wherein said pressure roller assembly is heated to a temperature of from 30 to 180°F.
16. The process for forming a bipolar electrode structure as defined in Claim 14 wherein said electronegative layer is in the form of finite length/width sizes.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US321,896 | 1989-03-10 | ||
| US07/321,896 US4892797A (en) | 1989-03-10 | 1989-03-10 | Bipolar electrode and process for manufacturing same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2011968A1 true CA2011968A1 (en) | 1990-09-10 |
Family
ID=23252507
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002011968A Abandoned CA2011968A1 (en) | 1989-03-10 | 1990-03-12 | Bipolar electrode and process for manufacturing same |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US4892797A (en) |
| EP (1) | EP0390358A1 (en) |
| AU (1) | AU5277090A (en) |
| CA (1) | CA2011968A1 (en) |
| NO (1) | NO901153L (en) |
| WO (1) | WO1990010860A1 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5166011A (en) * | 1990-11-07 | 1992-11-24 | Alupower, Inc. | Process for forming an argentic oxide containing bipolar electrode and product produced thereby and deferred actuated battery assembly employing same |
| US5989721A (en) * | 1996-05-15 | 1999-11-23 | Tapeswitch Corporation Of America | Device and method for generating electrical energy |
| US5800946A (en) * | 1996-12-06 | 1998-09-01 | Grosvenor; Victor L. | Bipolar lead-acid battery plates |
| CN100372154C (en) * | 2006-03-23 | 2008-02-27 | 何茂彬 | Bipolar electrode of accumulator |
| DE102008036319A1 (en) * | 2008-07-29 | 2010-02-04 | Elringklinger Ag | Method for producing a bipolar plate and bipolar plate for a bipolar battery |
| US9469554B2 (en) * | 2009-07-29 | 2016-10-18 | General Electric Company | Bipolar electrode and supercapacitor desalination device, and methods of manufacture |
| CN113264573B (en) * | 2021-04-16 | 2023-01-13 | 西安理工大学 | A bipolar electrode, its preparation method, and wastewater treatment system |
Family Cites Families (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1048023A (en) * | 1951-06-04 | 1953-12-18 | Galvanic plate cell | |
| BE531749A (en) * | 1954-09-08 | |||
| US3170820A (en) * | 1963-03-19 | 1965-02-23 | Union Carbide Corp | Method of making duplex electrodes for high rate primary batteries |
| GB1092271A (en) * | 1963-05-22 | 1967-11-22 | Eisler Paul | Improvements relating to electrode structures for electrochemical systems |
| US3400020A (en) * | 1965-11-01 | 1968-09-03 | Electric Storage Battery Co | Carbon-coated duplex electrode and process for making the same |
| US3565694A (en) * | 1969-03-17 | 1971-02-23 | Yardney International Corp | Bipolar electrode and method of making same |
| US3775190A (en) * | 1970-12-21 | 1973-11-27 | Esb Inc | Duplex electrode construction using continuous electrically nonconductive carrier strip |
| US3770505A (en) * | 1970-12-21 | 1973-11-06 | Esb Inc | Multicell battery comprising duplex electrode utilizing conductive plastic carrier strip |
| US3784406A (en) * | 1972-01-24 | 1974-01-08 | Esb Inc | Method of applying battery electrodes onto continuous carrier strip |
| US4124747A (en) * | 1974-06-04 | 1978-11-07 | Exxon Research & Engineering Co. | Conductive polyolefin sheet element |
| US4125685A (en) * | 1977-06-30 | 1978-11-14 | Polaroid Corporation | Electrical cells and batteries and methods of making the same |
| US4147668A (en) * | 1977-06-30 | 1979-04-03 | Polaroid Corporation | Conductive compositions and coating compositions for making the same |
| US4091184A (en) * | 1977-08-19 | 1978-05-23 | The United States Of America As Represented By The Secretary Of The Air Force | High power, rechargeable, pile type silver zinc battery |
| US4188464A (en) * | 1978-07-31 | 1980-02-12 | Hooker Chemicals & Plastics Corp. | Bipolar electrode with intermediate graphite layer and polymeric layers |
| JPS59120641A (en) * | 1982-12-27 | 1984-07-12 | Meidensha Electric Mfg Co Ltd | Conductive plastic material |
| JPS61195564A (en) * | 1985-02-25 | 1986-08-29 | Toshiba Battery Co Ltd | Layer-built dry cell |
| US4605604A (en) * | 1985-06-18 | 1986-08-12 | Westinghouse Electric Corp. | Nickel-aluminum dry charge reserve battery |
| US4713306A (en) * | 1986-03-24 | 1987-12-15 | Ensci, Inc. | Battery element and battery incorporating doped tin oxide coated substrate |
-
1989
- 1989-03-10 US US07/321,896 patent/US4892797A/en not_active Expired - Fee Related
-
1990
- 1990-03-12 EP EP90302613A patent/EP0390358A1/en not_active Withdrawn
- 1990-03-12 NO NO90901153A patent/NO901153L/en unknown
- 1990-03-12 WO PCT/CA1990/000081 patent/WO1990010860A1/en not_active Ceased
- 1990-03-12 AU AU52770/90A patent/AU5277090A/en not_active Abandoned
- 1990-03-12 CA CA002011968A patent/CA2011968A1/en not_active Abandoned
Also Published As
| Publication number | Publication date |
|---|---|
| NO901153L (en) | 1990-09-11 |
| EP0390358A1 (en) | 1990-10-03 |
| AU5277090A (en) | 1990-10-09 |
| WO1990010860A1 (en) | 1990-09-20 |
| US4892797A (en) | 1990-01-09 |
| NO901153D0 (en) | 1990-03-12 |
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