CA2006808C - Optical recording media - Google Patents
Optical recording mediaInfo
- Publication number
- CA2006808C CA2006808C CA002006808A CA2006808A CA2006808C CA 2006808 C CA2006808 C CA 2006808C CA 002006808 A CA002006808 A CA 002006808A CA 2006808 A CA2006808 A CA 2006808A CA 2006808 C CA2006808 C CA 2006808C
- Authority
- CA
- Canada
- Prior art keywords
- layer
- resin
- optical recording
- organic dye
- recording
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
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- 239000011347 resin Substances 0.000 claims abstract description 64
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- 239000000758 substrate Substances 0.000 claims abstract description 38
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- 229910000077 silane Inorganic materials 0.000 claims abstract description 29
- 238000009833 condensation Methods 0.000 claims abstract description 11
- 230000005494 condensation Effects 0.000 claims abstract description 11
- 125000003118 aryl group Chemical group 0.000 claims abstract description 10
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 8
- 125000005843 halogen group Chemical group 0.000 claims abstract description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 20
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- 229920005992 thermoplastic resin Polymers 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 6
- 125000004122 cyclic group Chemical group 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 150000002736 metal compounds Chemical class 0.000 claims description 3
- 125000003545 alkoxy group Chemical group 0.000 claims description 2
- 125000004414 alkyl thio group Chemical group 0.000 claims description 2
- 125000005110 aryl thio group Chemical group 0.000 claims description 2
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- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 3
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 3
- QGKMIGUHVLGJBR-UHFFFAOYSA-M (4z)-1-(3-methylbutyl)-4-[[1-(3-methylbutyl)quinolin-1-ium-4-yl]methylidene]quinoline;iodide Chemical compound [I-].C12=CC=CC=C2N(CCC(C)C)C=CC1=CC1=CC=[N+](CCC(C)C)C2=CC=CC=C12 QGKMIGUHVLGJBR-UHFFFAOYSA-M 0.000 description 2
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- 229930192627 Naphthoquinone Natural products 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
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- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- CUFNKYGDVFVPHO-UHFFFAOYSA-N azulene Chemical compound C1=CC=CC2=CC=CC2=C1 CUFNKYGDVFVPHO-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
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- 238000000354 decomposition reaction Methods 0.000 description 2
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- 235000019441 ethanol Nutrition 0.000 description 2
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- 150000004706 metal oxides Chemical class 0.000 description 2
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- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 2
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- 125000001624 naphthyl group Chemical group 0.000 description 2
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
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- 239000010409 thin film Substances 0.000 description 2
- IXJNGXCZSCHDFE-UHFFFAOYSA-N triphenoxy(phenyl)silane Chemical compound C=1C=CC=CC=1O[Si](C=1C=CC=CC=1)(OC=1C=CC=CC=1)OC1=CC=CC=C1 IXJNGXCZSCHDFE-UHFFFAOYSA-N 0.000 description 2
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- RMSGQZDGSZOJMU-UHFFFAOYSA-N 1-butyl-2-phenylbenzene Chemical group CCCCC1=CC=CC=C1C1=CC=CC=C1 RMSGQZDGSZOJMU-UHFFFAOYSA-N 0.000 description 1
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- DULRMHGWMHCBHV-UHFFFAOYSA-N hydroxy-diphenoxy-phenylsilane Chemical compound C=1C=CC=CC=1O[Si](C=1C=CC=CC=1)(O)OC1=CC=CC=C1 DULRMHGWMHCBHV-UHFFFAOYSA-N 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 238000007733 ion plating Methods 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000015654 memory Effects 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 125000005186 naphthyloxy group Chemical group C1(=CC=CC2=CC=CC=C12)O* 0.000 description 1
- 125000005029 naphthylthio group Chemical group C1(=CC=CC2=CC=CC=C12)S* 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- YRZZLAGRKZIJJI-UHFFFAOYSA-N oxyvanadium phthalocyanine Chemical group [V+2]=O.C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 YRZZLAGRKZIJJI-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 125000003356 phenylsulfanyl group Chemical group [*]SC1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001610 polycaprolactone Polymers 0.000 description 1
- 239000004632 polycaprolactone Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 229920001290 polyvinyl ester Polymers 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000002633 protecting effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- ADLSSRLDGACTEX-UHFFFAOYSA-N tetraphenyl silicate Chemical compound C=1C=CC=CC=1O[Si](OC=1C=CC=CC=1)(OC=1C=CC=CC=1)OC1=CC=CC=C1 ADLSSRLDGACTEX-UHFFFAOYSA-N 0.000 description 1
- YNHJECZULSZAQK-UHFFFAOYSA-N tetraphenylporphyrin Chemical compound C1=CC(C(=C2C=CC(N2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3N2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 YNHJECZULSZAQK-UHFFFAOYSA-N 0.000 description 1
- 150000003608 titanium Chemical class 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- DEKZKCDJQLBBRA-UHFFFAOYSA-N tributoxy(butyl)silane Chemical compound CCCCO[Si](CCCC)(OCCCC)OCCCC DEKZKCDJQLBBRA-UHFFFAOYSA-N 0.000 description 1
- GYZQBXUDWTVJDF-UHFFFAOYSA-N tributoxy(methyl)silane Chemical compound CCCCO[Si](C)(OCCCC)OCCCC GYZQBXUDWTVJDF-UHFFFAOYSA-N 0.000 description 1
- 125000002306 tributylsilyl group Chemical group C(CCC)[Si](CCCC)(CCCC)* 0.000 description 1
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 1
- DENFJSAFJTVPJR-UHFFFAOYSA-N triethoxy(ethyl)silane Chemical compound CCO[Si](CC)(OCC)OCC DENFJSAFJTVPJR-UHFFFAOYSA-N 0.000 description 1
- FYUZFGQCEXHZQV-UHFFFAOYSA-N triethoxy(hydroxy)silane Chemical compound CCO[Si](O)(OCC)OCC FYUZFGQCEXHZQV-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B7/00—Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
- G11B7/24—Record carriers characterised by shape, structure or physical properties, or by the selection of the material
- G11B7/241—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material
- G11B7/242—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of recording layers
- G11B7/244—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of recording layers comprising organic materials only
- G11B7/246—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of recording layers comprising organic materials only containing dyes
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B7/00—Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
- G11B7/24—Record carriers characterised by shape, structure or physical properties, or by the selection of the material
- G11B7/241—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material
- G11B7/252—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers
- G11B7/257—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of layers having properties involved in recording or reproduction, e.g. optical interference layers or sensitising layers or dielectric layers, which are protecting the recording layers
- G11B7/2572—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of layers having properties involved in recording or reproduction, e.g. optical interference layers or sensitising layers or dielectric layers, which are protecting the recording layers consisting essentially of organic materials
- G11B7/2575—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of layers having properties involved in recording or reproduction, e.g. optical interference layers or sensitising layers or dielectric layers, which are protecting the recording layers consisting essentially of organic materials resins
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/913—Material designed to be responsive to temperature, light, moisture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S430/00—Radiation imagery chemistry: process, composition, or product thereof
- Y10S430/146—Laser beam
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31652—Of asbestos
- Y10T428/31663—As siloxane, silicone or silane
Landscapes
- Thermal Transfer Or Thermal Recording In General (AREA)
- Optical Record Carriers And Manufacture Thereof (AREA)
Abstract
Disclosed are optical recording media, each of which is composed of a substrate and a recording layer formed on the substrate. The recording layer includes an organic-dye-containing layer and an organopolysiloxane resin layer formed by the condensation of a trifunctional silane represented by R1Si(OR2)3-n(X)n and a tetrafunctional silane represented by Si(OR3)4-m(X)m, wherein R1, R2 and R3 individually represent an alkyl or aryl group, X a hydroxyl group or a halogen atom, and n and m 0, 1, 2 or 3 and 0, 1, 2, 3 or 4, respectively.
Description
2006~08 TITLE OF THE INVENTION:
OPTICAL RECORDING MEDIA
BACKGROUND OF THE INVENTION
a) Field of the Invention:
The present invention relates to optical recording media which permit writing once with a convergent beam of a laser, especially a semiconductor laser, and more spe-cifically to recording media useful for external memories of computers and for recording various information such as video and audio information. The present invention is also concerned with a process for the production of opti-- cal recording media.
b) Description of the Related Art:
Recording media bearing an inorganic recording layer formed of a thin film of a low-melting-point metal such as tellurium, a tellurium alloy or a bismuth alloy have heretofore been proposed as write-once optical recording media. Some of these conventional recording media have already been used actually.
In recording media having a thin layer of such a low-melting-point metal as a recording layer, the forma-tion of the recording layer is conducted by a vacuum pro-cess such as vacuum evaporation, sputtering or ion plat-ing. These film-forming processes however do not permit easy control of the thickness, composition, etc. of a ''3~--recording layer, so that they involve problems in produc-tivity and yield. Moreover, recording media having as a recording layer a thin film of such a low-melting-point metal are accompanied by another drawback that thermal en-ergy produced by a laser beam irradiated upon recording ofsignals is caused to dissipate through the thin metal film because the thermal conductivity of the recording layer is high. As a result, irradiated energy cannot be used ef-fectively for the recording of signals, resulting in reduced recording sensitivity, excessively large record pits and irregular pit size. There is hence a limit to the recording density. Further, metals used in recording layers, such as tellurium, are prone to oxidation and are not fully reliable in durability and moreover, have toxicity and are dangerous.
Optical recording media making use of an organic dye as a recording layer have also been proposed. With these recording media, improved productivity, recording sensitivity and recording density are feasible since an organic dye can be easily formed into a film by a coating method such as spin coating and moreover generally has a lower thermal conductivity compared to metals.
Recording media which contain as a recording layer an organic dye having an absorption in a semiconductor laser range have also been developed. Examples of such an organic dye include dithiol metal complexes, polymethine 2()06808 dyes, squarylium dyes, naphthoquinone dyes, phthalocyanine dyes, and naphthalocyanine dyes. Some of thesè recording media have found practical utility.
The optical recording media proposed to date, which contain an organic dye as a recording layer, are however accompanied by the drawbacks that blisters may occur at edges of pits upon recording (rim formation) or the quali-ty (CN ratio) of recorded signals may be lowered due to the formation of decomposition products and they may not be suited for applications where a high CN ratio is re-quired, for example, for analog signals. They may not be able to give large reading-out power because the threshold upon recording is not sharp.
Japanese Patent Laid-Open No. 164037/1988 discloses a recording medium capable of suppressing the formation of rims and/or the occurrence of decomposition products, in which an overcoat layer composed of an organopolysiloxane formed by the condensation of phenyltriethoxysilane and methyltriethoxysilane is provided on an organic dye layer and recording is performed by the formation of bubbles.
As will be demonstrated subsequently in Comparative Exam-ple 1, the noise-to-signal ratio (CN ratio) of this recording medium tends to decrease when recorded under an excessive laser power (i.e., over-power), so that it is impossible to set large the margin of the recording laser power. When recording is performed in a mode of a con-stant angular velocity, the linear velocity varies depend-ing on the radial distance from the center of t~e record-ing medium so that the recording laser power must be pre-cisely controlled to always maintain it at an optimal level. The CN ratio is lowered by variations in laser power upon recording. Further, when recording is per-formed by the mark-length recording method which is a high-density recording method, good CN ratios can be ob-tained when pit lengths are short but cannot be achieved when pit lengths are long.
SUMMARY OF THE INVENTION
An object of this invention is to solve the draw-backs observed on the conventional optical recording media while retaining the high productivity which is the merit - of optical recording media having one or more of the above-described organic dyes as a recording layer, thereby providing optical recording media which permit a large margin for the laser power upon recording, retain a high CN ratio even when long pits are formed, and give high reading-out power while having high sensitivity.
With the foregoing in view, the present inventors have proceeded with an extensive investigation. As a result, it has been found that the below-described optical recording medium has a high CN ratio unavailable from con-ventional optical recording media having an organic dye as a recording layer and has excellent stability to reading-out light because of a sharp recording threshold:
An optical recording medium formed substantially of a transparent substrate without any reflective layer and a recording layer provided on the substrate so that record-ing of signals by the formation of bubbles and reading-out of recorded signals can be selectively performed by ir-radiating laser beam from the side of the transparent sub-strate, characterized in that the recording layer com-prises:
a layer comprising an organic dye therein; and an organopolysiloxane resin layer formed by the con-densation of a trifunctional silane represented by R1Si(oR2)3_n(X)n and a tetrafunctional silane represented by Si(oR3)4_m(X)m, wherein Rl, R2 and R3 individually represent an alkyl or aryl group, X a hydroxyl group or a halogen atom, and n and m 0, 1, 2 or 3 and 0, 1, 2, 3 or 4, respectively.
The optical recording medium according to the inven-tion has, as a recording layer, a layer of the specific organic dye and another layer of the condensed organopoly-siloxane resin, so that the recording layer itself has sufficient reflectivity to semiconductor laser beams and without the need for additional provision of a reflective layer unlike conventional recording media, can give a high CN ratio even when recording is conducted in the form of zoo~as pits of various lengths, develops no reduction in CN ratio even when the laser power is increased, and has excellent stability to the reading-out light because of better threshold characteristics although it has higher sensitivity than the conventional recording media.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 diagrammatically shows relation between writ-ing laser power and CN ratio of the media of Example 1 and Comparative Example 1;
FIG. 2 diagrammatically illustrates relation between written pit length and CN ratio of the media of Example 1 and Comparative Example 1; and FIG. 3 diagrammatically depicts relation between writing laser power and CN ratio of various film thick-nesses.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
As the transparent substrate usable in the optical recording medium of the invention, it is preferable to employ such a substrate as having a light transmittance of at least 85% and small optical anisotropy. Specific exam-ples of its material include plastics such as acrylic resins, polycarbonate resins, allyl resins, polyester resins, polyamide resins, vinyl chloride resins, polyvinyl ester resins, epoxy resins, and polyolefin resins; and glass. Plastics are particularly preferred from the standpoints of mechanical strength, ease in the formation of a pregroove and the application of address signals, and economy.
The shape of the substrate may be in the form of ei-ther a plate or a film or in the form of a disk or a card.
Needless to say, the substrate may contain in the surface thereof a pregroove indicative of the position of record-ing and pits for address signals and the like. Such pregroove and address signal pits can be formed upon pro-duction of a substrate by injection molding or casting molding. Or they can be formed by coating a u.v. curable resin on a substrate, superposing a stamper on the coated side of the substrate and then exposing the same to ultraviolet rays.
In the invention, the optical recording medium is practically constructed of a recording layer provided on such a substrate. The recording layer is composed of a layer containing an organic dye and another layer of a condensed organopolysiloxane resin.
Organic dyes usable in the optical recording medium of the invention are those having both absorption and reflection in the oscillation wavelength range of a semi-conductor laser. Described specifically, exemplary usable organic dyes include aromatic or unsaturated aliphatic dithiol metal complex dyes, aromatic or unsaturated aliphatic diamine metal complex dyes, polymethine dyes, squarylium dyes, azulene dyes, naphthoquinone dyes, anthraquinone dyes, large cyclic aza-annulene dyes, quinonoid dyes, etc. Large cyclic aza-annulene dyes are particularly preferred because of their solubility in sol-vents used to coat dyes, their durability when formed into optical recording media, and their stability to reading-out light, etc. Typical examples of large cyclic aza-annulene dyes include porphyrin dyes, phthalocyanine dyes and naphthalocyanine dyes. Described more specifically, substituted porphyrins such as tetraphenylporphyrin, tetrabutylporphyrin and tetraoctylporphyrin; and sub-stituted phthalocyanines, substituted phthalonaphthalo-cyanine and substituted naphthalocyanines, represented by the below-described formula (1), may be mentioned.
" ~ ~( Z ) n I
~(Z ) m 1 (Z7)mN~~N
(Z8) n4 ~N M N~(Z4) n2 (1)~
N~N (z3) 2 ( Z ) m 3 (~
( Z ) n 3 ` ' ' Z0068~)8 1 2 z3 z4 z5 z6 z7 and z8 individuallY
represent an alkyl group such as a butyl, octyl or dodecyl group, an aryl group such as a phenyl, butylphenyl or naphthyl group, an alkoxyl group such as butoxy, hexyloxy, octyloxy or dodecyloxy group, an aryloxy group such as a phenoxy, butylphenoxy or naphthyloxy group, an alkylthio group such as a butylthio, hexylthio, octylthio or dodecylthio group, an arylthio group such as a phenylthio, butylphenylthio or naphthylthio group, a silyl group such as a trimethylsilyl, tributylsilyl or triphenylsilyl group, an alkylamido group, or a halogen atom such as a chlorine or bromine atom; M two hydrogen atoms, a divalent metal such as Cu, Ni, Pd, Pt, Zn, Cd, Mg or Ba, a trivalent metal compound such as Al-Cl, Ga-Cl or In-Cl, or a tetravalent metal compound such as a tetravalent metal oxide or halide, e.g., VO, sio, Tio, SnO, NbO, SiC12, TiC12 or SnC12, a trialkylsiloxy-substituted silicone or a trialkylsiloxy-substituted titanium; and nl, n2, n3, n4, ml, m2, m3 and m4 individually an integer of 0-4.
Described more specifically, may be mentioned alkyl-substituted phthalocyanines, naphthalocyanines and phthalonaphthalocyanines such as copper-octahexylphthalo-cyanine, vanadyl-tetradodecylphthalocyanine, vanadyl-tetraoctylnaphthalocyanine and vanadyl-tetraoctyl-phthalonaphthalocyanine; alkoxy-substituted phthalo-cyanines, naphthalocyanines and phthalonaphthalocyanines 2006~30~3 such as vanadyl-tetrabutoxyphthalocyanine, nickel-octadodecyloxyphthalocyanine and vanadyl-tetraoctyloxy-naphthalocyanine; alkylthio-substituted phthalocyanines and naphthalocyanines such as copper-octahexylthiophthalo-cyanine and chloroaluminum-tetraoctylthionaphthalocyanine;
arylthio-substituted phthalocyanines and naphthalocyanines such as palladium-octaphenylthiophthalocyanine, vanadyl-dodecylbutylphenylthiotetrachlorophthalocyanine and copper-tetrabutylphenylthionaphthalocyanine; silyl-substituted phthalocyanines and naphthalocyanines such asvanadyl-tetratriphenylsilylphthalocyanine and dichloro-titanyl-tetratrimethylsilylnaphthalocyanine; and bis-trihexylsiloxy-silicone naphthalocyanin.
on the other hand, resins usable for the formation of the condensed organopolysiloxane resin layer useful in the practice of the invention are organopolysiloxane resins obtained by condensing a trifunctional silane represented by RlSi(oR2)3_n(X)n and a tetrafunctional silane represented by Si(oR3)4_m(X)m, wherein Rl, R2 and R3 individually represent an alkyl or aryl group, X a hydroxyl group or a halogen atom, and n and m 0, 1, 2 or 3 and o, I, 2, 3 or 4, respectively. Specific examples of Rl, R2 and R3 include alkyl groups such as methyl, ethyl, propyl, butyl, hexyl, octyl and cyclohexyl groups; and aryl groups such as phenyl, methylphenyl, naphthyl and benzyl groups. Further, specific exemplary halogen atoms 2006~0~3 include chlorine, bromine and iodine atoms. These sub-stituents may be of the same kind or of different kinds in each molecule.
More specific examples of the trifunctional and tetrafunctional silane compounds employed in the formation of the organopolysiloxane resin include trifunctional silane compounds such as methyltrimethoxysilane, methyl-triethoxysilane, methyltributoxysilane, ethyltrimethoxy-silane, ethyltriethoxysilane, butyltriethoxysilane, butyl-tributoxysilane, phenyltrimethoxysilane, phenyltriethoxy-silane, phenyltriphenoxysilane, naphthyltrimethoxysilane, methylhydroxydimethoxysilane, ethylhydroxydimethoxysilane, phenylhydroxydiphenoxysilane, and methyldihydroxymethoxy-silane; and tetrafunctional silane compounds such as tetramethoxysilane, tetraethoxysilane, tetrabutoxysilane, tetraphenoxysilane, hydroxytrimethoxysilane, hydroxy-triethoxysilane and dihydroxydimethoxysilane.
These trifunctional and tetrafunctional silanes can be used either singly in combination.
In the present invention, a thermoplastic resin may be contained in the organopolysiloxane resin. Usable thermoplastic resins are those compatible with the above-exemplified trifunctional silanes and tetrafunctional silanes and after condensation, capable of forming uniform organopolysiloxane resin films. Specific exemplary thermoplastic resins include homopolymers and copolymers ~006~ )8 of vinyl esters such as vinyl acetate, vinyl propionate, vinyl butyrate, vinyl decanecarboxylate and vinyl stearate; partially saponified polymers of these polymers;
polyvinyl alcohol; formal polymers, acetal polymers and butyral polymers of polyvinyl alcohol; copolymer resins of vinyl acetate and vinyl monomers such as acrylate esters;
homopolymer and copolymer resins of hydroxyalkyl (meth)acrylates; acrylamide resins; homopolymer and copolymer resins of ethylene oxide and propylene oxide;
polycaprolactone; etc. These thermoplastic resins may be either reactive or non-reactive with the aforementioned trifunctional silanes and tetrafunctional silanes or with precondensed resins of the former trifunctional silanes and tetrafunctional silanes.
To form a recording layer by coating, a dye solution formed of the above-described organic dye and an organic solvent is brought into contact with a substrate to form an organic dye layer on the substrate. This can be achieved, for example, by causing the dye solution to flow down on the substrate or bringing one side of the sub-strate into contact with the surface of the dye solution and pulling up the substrate, and then spinning the sub-strate to remove any extra portion of the dye solution, or by dropping the dye solution onto the substrate while spinning the same. If necessary, the thus-formed organic dye layer may be subjected to drying after the coating. A
resin solution of the aforementioned trifunctional silane and tetrafunctional silane or the aforementioned trifunc-tional silane, tetrafunctional silane and thermoplastic resin is then similarly coated onto the organic dye layer, whereby a condensed organopolysiloxane resin layer can be formed. Here again, drying can of course be applied as needed. Although the trifunctional silane and tetrafunc-tional silane may be used as they are, it is preferable from the standpoints of easier film formation and shorten-ing of the condensing time to use the trifunctional silane and tetrafunctional silane after precondensing them, for example, at a temperature of from room temperature to 100C for about 30 minutes to about 10 hours. Upon precondensation, the above-mentioned thermoplastic resin can be added before the precondensation. As an alterna-tive, only the silane compounds can be precondensed, fol-lowed by the addition of the thermoplastic resin. The above-described silane or precondensed resin turns to a three-dimensionally crosslinked organopolysiloxane resin layer by leaving it at a temperature of at least room temperature but not higher than 100C for 30 minutes to 50 hours. Here, an amine, metal oxide or metal alkoxide catalyst or an acid catalyst may be added to facilitate the condensation reaction.
In order to make it possible to give a large margin to the laser power upon recording, to retain a high CN
2006~30B
ratio even when long pits are formed, and to have stability to reading-out light while having high sensitivity, the thickness of the condensed organopolysiloxane resin layer should be 200 nm or small-er, with 200-30 nm being preferred. Thickness greater than 200 nm is not preferred because the sensitivity will be reduced. On the other hand, thickness smaller than 30 nm cannot give a large margin to the laser power upon recording and is inferior in the stability to reading-out light.
As to the composition of the organopolysiloxane resin layer, it is preferable to use the trifunctional silane, tetrafunctional silane and thermoplastic resin in proportions of 40-80 wt.%, 10-50 wt.% and 0-20 wt.%, respectively. More preferably, it is desirable to use them in proportions of 50-70 wt.%, 20-40 wt.~ and 0-15 wt.%, respectively. If the proportion of the trifunc-tional silane exceeds 80 wt.% or that of the tetrafunc-tional silane is smaller than 10 wt.% or if the proportion of the thermoplastic resin is in excess of 20 wt.%, recording with overpower leads to such problems that the CN ratio tends to decrease, the margin for the recording laser power becomes smaller, the sizes of recorded pits become irregular (increased jitter), and the stability to reading-out light is not improved. On the other hand, if the proportion of the trifunctional silane is smaller than 40 wt.% or the proportion of the tetrafunctional silane exceeds 50 wt.%, the sensitivity is reduced, deformations occur in recorded pits, and more jitter takes place.
Therefore, proportions outside the above-specified cor-responding ranges are not preferred.
When a thermoplastic resin is used, its proportionmay range from 0.001 wt.% to 20 wt.%. When substantially no thermoplastic resin is used, its proportion ranges from 0 wt.% to 0.001 wt.%.
On the other hand, the thickness of the organic-dye-containing layer may preferably be 50-200 nm from the viewpoint of sensitivity and also from the standpoint that a large quantity of reflected light is available upon ir-radiation of a laser through the substrate.
Illustrative of the solvent which is employed to dissolve the organic dye and the silanes or the pre-condensed resin thereof upon formation of a recording layer in the invention include aromatic hydrocarbons such as benzene, toluene, xylene and ethylbenzene; linear aliphatic hydrocarbons such as hexane, heptane, octane and decane; cyclic aliphatic hydrocarbons such as cyclohexane and methylcyclohexane; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone and acetylacetone; esters such as ethyl acetate, butyl acetate, amyl acetate and cellosolve acetate; alcohols such as methyl alcohol, ethyl alcohol, isopropyl alcohol, Z00680~3 allyl alcohol, methyl cellosolve, ethyl cellosolve, butyl cellosolve and benzyl alcohol; linear ethers such as diethyl ether, dibutyl ether and diisopropyl ether; cyclic ethers such as tetrahydrofuran, dioxane and diglyme;
chlorinated hydrocarbons such as carbon tetrachloride, chloroform, trichloroethylene, dichloroethane, trichloroethane and tetrachloroethane; fluorinated hydrocarbon solvents; dimethylformamide; carbon disulfide;
etc.
When making a selection of the solvent, it is preferable to choose a solvent which has solubility to the organic dye and the silanes or the precondensed resin thereof and needless to say, do not give damages to the pregroove, prepits and the like in the substrate and also to the organic dye. Taking these requirements into con-sideration, linear aliphatic hydrocarbons and linear ether solvents may be mentioned as solvents preferred for use upon formation of the organic dye layer, and alcoholic solvents as solvents usable upon formation of the con-densed organic polysiloxane resin layer. The concentra-tion of the dye in the dye solution upon coating varies depending on the kind of the solvent and the coating meth-od. In general, it may range from about 0.1 wt.% to about 10 wt.~.
To enhance the smoothness of the recording layer or to reduce defects such as pinholes and cracks, a resin such as nitrocellulose, ethylcellulose, an acrylic resin or polystyrene resin and additives such as a leveling agent and a defoaming agent can also be added upon forma-tion of the recording layer. The addition of these resin and additives in large amounts upon formation of the organic dye layer however causes a potential problem such that the organic dye layer has a reduced reflectivity or contains the dye in a dispersed state. These additional components or additives may therefore be added in a total amount not greater than 20 wt.%,~preferably not greater than 10 wt.%, more preferably not greater than 5 wt.%.
Additives such as a leveling agent and a defoaming agents may also be added upon formation of the organo-polysiloxane resin layer. It is also possible to add a dye, which can be dissolved in the organopolysiloxane resin, in order to increase the reflectivity and sensitivity of the recording layer.
As has been described above, it is preferable for the optical recording medium of this invention to conduct recording or reading-out of signals by means of a laser beam through the substrate, in other words, a laser beam irradiated from the side of the substrate.
Principal features of the invention reside in that owing to the superposition of the specific condensed organopolysiloxane layer on the particular organic dye layer, high reflectivity and the sharp threshold carac-teristics have been achieved, and the CN ratio is not lowered and pits of various lengths can be recorded ac-curately while maintaining a high CN ratio even when high power is used.
Upon provision of optical recording media according to the invention for actual use, with a view toward pro-tecting the recording layer of medium, a protective sheet may be applied to the surface of the recording layer of medium or two optical recording media may be bonded to-gether with the surfaces of their respective recording layers located inside. In these cases, it is desirable to bond them so as to make an air gap or a buffer layer on each recording layer.
As the laser beam employed for the recording and reading-out of signals in the optical recording medium of this invention, a semiconductor laser having an oscilla-tion wavelength of 640-850 nm is generally preferred.
When recording is conducted, for example, at a linear velocity of 11 m/sec, it is desirable to control the laser power within a range of about 5-12 mW on the recording layer. Upon reading-out, it is suitable to maintain the laser power at a level about 1/10 to 1/5 of the laser power employed upon recording.
Example 1:
A 3 wt.% solution of vanadyl-tetraoctylnaphthalo-cyanine dye in dibutyl ether was added dropwise onto a Z006~30~
central portion of the pregroove-containing surface of an injection-molded polycarbonate resin substrate which had a thickness of 1.2 mm and a diameter of 130 mm and contained a spiral pregroove of 70 nm deep, 0.6 ~m wide and 1.6 ~m pitch. The resin substrate was then spun at 1,000 rpm for 10 seconds. Thereafter, the substrate was dried for 10 minutes in an atmosphere of 40C, whereby a dye layer was formed. A 1 wt.% methyl cellosolve solution of a resin consisting of 9 parts of a resin, (which had been obtained by precondensing 70 wt.% of methyltrimethoxysilane and 30 wt.% of tetramethoxysilane and had an average molecular weight of 500) and 1 part of vinyl acetate resin, was spin-coated on the dye layer in the same manner as in the formation of the dye layer, whereby an organopolysiloxane resin layer was formed on the dye layer and a recording layer was hence formed. Thereafter, the substrate was heated at 80C for 1 hour to allow the organopolysiloxane resin to undergo condensation. According to microscopic thickness measurement of a cross-section of the recording layer, the thicknesses of the organic dye layer and organopolysiloxane resin layer were about 90 nm and about 70 nm, respectively. The reflectively of the recording layer to light of 830 nm wavelength irradiated through the resin substrate was 25%.
Two resin substrates which carried a recording layer formed thereon as described above were laminated together with the recording layers located inside and with an air gap of 500 ~m interposed therebetween, so that an optical recording medium was produced.
The recording medium was mounted on a turn table and while rotating the same at the speed of 1,800 rpm, 3.7 MHz pulse signals (pulse interval: 90 ns) were recorded at an outermost area of the medium by means of a drive having an optical head with a semiconductor laser of 830 nm oscilla-tion wavelength mounted thereon while controlling the drive to focus a laser beam on the recording layer on the pregroove through the resin substrate and changing the laser power on the recording surface. Using the same ap-paratus, reading-out of signals recorded while controlling the power of the semiconductor laser at 1 mW on the recording surface was performed. Relation between writing laser power and CN ratio of the medium is s~hown in FIG. 1.
To investigate the stability of the recording layer to reading-out light, the recorded signals were repeatedly and continuously read-out by irradiating the same track 1,000,000 times with reading-out light of 1.5 mW. No change was observed at all in the amplitude of the re-corded signals and the CN ratio. Further, using the same medium, pits of various lengths were recorded at 8 mW and 50% duty factor by changing the recording frequency. CN
ratios of reading-out signals thus recorded are shown in FIG. 2.
Comparative Example 1:
A medium was produced and evaluated in a similar manner to Example 1 except that an organopolysiloxane layer in which the mixing molar ratio of phenyltriethoxy-silane to methyltriethoxysilane was 4:1 was superposed in-stead of the organopolysiloxane resin layer of Example 1.
The results are shown in FIG. 1 and FIG. 2.
Example 2:
A medium was produced and evaluated in a similar manner to Example 1 except that the organic dye and organopolysiloxane resin shown in Table 1 were coated in lieu of the organic dye and organopolysiloxane resin employed in Example 1. Like the medium of Example 1, the medium thus obtained gave a high CN ratio and no CN ratio reduction was observed even when the laser power was in-creased. Further, the stability to the reading-out light was also good.
Table 1 Run Organic dye Organopolysiloxane resin Vanadyl-tetraoctyl- Phenyltrimethoxysilane 65 wt.%
1 substituted Tetramethoxysilane 27 wt.%
naphthalocyanine Vinyl acetate resin 8 wt.%
Vanadylphthalo-cyanine substituted Methyltrimethoxysilane 50 wt.%
with 12 butyl- Tetraphenoxysilane 35 wt.%
2 phenylthio groups Vinyl acetate resin 15 wt.%
and 4 chlorine atoms 3 silicon-naphthalo- Methyltriethoxysilane 70 wt.%
cyanine Tetraethoxysilane 30 wt.%
Vanadyl-tetraoctyl-substit t d Phenyltriphenoxysilane 70 wt.%
OPTICAL RECORDING MEDIA
BACKGROUND OF THE INVENTION
a) Field of the Invention:
The present invention relates to optical recording media which permit writing once with a convergent beam of a laser, especially a semiconductor laser, and more spe-cifically to recording media useful for external memories of computers and for recording various information such as video and audio information. The present invention is also concerned with a process for the production of opti-- cal recording media.
b) Description of the Related Art:
Recording media bearing an inorganic recording layer formed of a thin film of a low-melting-point metal such as tellurium, a tellurium alloy or a bismuth alloy have heretofore been proposed as write-once optical recording media. Some of these conventional recording media have already been used actually.
In recording media having a thin layer of such a low-melting-point metal as a recording layer, the forma-tion of the recording layer is conducted by a vacuum pro-cess such as vacuum evaporation, sputtering or ion plat-ing. These film-forming processes however do not permit easy control of the thickness, composition, etc. of a ''3~--recording layer, so that they involve problems in produc-tivity and yield. Moreover, recording media having as a recording layer a thin film of such a low-melting-point metal are accompanied by another drawback that thermal en-ergy produced by a laser beam irradiated upon recording ofsignals is caused to dissipate through the thin metal film because the thermal conductivity of the recording layer is high. As a result, irradiated energy cannot be used ef-fectively for the recording of signals, resulting in reduced recording sensitivity, excessively large record pits and irregular pit size. There is hence a limit to the recording density. Further, metals used in recording layers, such as tellurium, are prone to oxidation and are not fully reliable in durability and moreover, have toxicity and are dangerous.
Optical recording media making use of an organic dye as a recording layer have also been proposed. With these recording media, improved productivity, recording sensitivity and recording density are feasible since an organic dye can be easily formed into a film by a coating method such as spin coating and moreover generally has a lower thermal conductivity compared to metals.
Recording media which contain as a recording layer an organic dye having an absorption in a semiconductor laser range have also been developed. Examples of such an organic dye include dithiol metal complexes, polymethine 2()06808 dyes, squarylium dyes, naphthoquinone dyes, phthalocyanine dyes, and naphthalocyanine dyes. Some of thesè recording media have found practical utility.
The optical recording media proposed to date, which contain an organic dye as a recording layer, are however accompanied by the drawbacks that blisters may occur at edges of pits upon recording (rim formation) or the quali-ty (CN ratio) of recorded signals may be lowered due to the formation of decomposition products and they may not be suited for applications where a high CN ratio is re-quired, for example, for analog signals. They may not be able to give large reading-out power because the threshold upon recording is not sharp.
Japanese Patent Laid-Open No. 164037/1988 discloses a recording medium capable of suppressing the formation of rims and/or the occurrence of decomposition products, in which an overcoat layer composed of an organopolysiloxane formed by the condensation of phenyltriethoxysilane and methyltriethoxysilane is provided on an organic dye layer and recording is performed by the formation of bubbles.
As will be demonstrated subsequently in Comparative Exam-ple 1, the noise-to-signal ratio (CN ratio) of this recording medium tends to decrease when recorded under an excessive laser power (i.e., over-power), so that it is impossible to set large the margin of the recording laser power. When recording is performed in a mode of a con-stant angular velocity, the linear velocity varies depend-ing on the radial distance from the center of t~e record-ing medium so that the recording laser power must be pre-cisely controlled to always maintain it at an optimal level. The CN ratio is lowered by variations in laser power upon recording. Further, when recording is per-formed by the mark-length recording method which is a high-density recording method, good CN ratios can be ob-tained when pit lengths are short but cannot be achieved when pit lengths are long.
SUMMARY OF THE INVENTION
An object of this invention is to solve the draw-backs observed on the conventional optical recording media while retaining the high productivity which is the merit - of optical recording media having one or more of the above-described organic dyes as a recording layer, thereby providing optical recording media which permit a large margin for the laser power upon recording, retain a high CN ratio even when long pits are formed, and give high reading-out power while having high sensitivity.
With the foregoing in view, the present inventors have proceeded with an extensive investigation. As a result, it has been found that the below-described optical recording medium has a high CN ratio unavailable from con-ventional optical recording media having an organic dye as a recording layer and has excellent stability to reading-out light because of a sharp recording threshold:
An optical recording medium formed substantially of a transparent substrate without any reflective layer and a recording layer provided on the substrate so that record-ing of signals by the formation of bubbles and reading-out of recorded signals can be selectively performed by ir-radiating laser beam from the side of the transparent sub-strate, characterized in that the recording layer com-prises:
a layer comprising an organic dye therein; and an organopolysiloxane resin layer formed by the con-densation of a trifunctional silane represented by R1Si(oR2)3_n(X)n and a tetrafunctional silane represented by Si(oR3)4_m(X)m, wherein Rl, R2 and R3 individually represent an alkyl or aryl group, X a hydroxyl group or a halogen atom, and n and m 0, 1, 2 or 3 and 0, 1, 2, 3 or 4, respectively.
The optical recording medium according to the inven-tion has, as a recording layer, a layer of the specific organic dye and another layer of the condensed organopoly-siloxane resin, so that the recording layer itself has sufficient reflectivity to semiconductor laser beams and without the need for additional provision of a reflective layer unlike conventional recording media, can give a high CN ratio even when recording is conducted in the form of zoo~as pits of various lengths, develops no reduction in CN ratio even when the laser power is increased, and has excellent stability to the reading-out light because of better threshold characteristics although it has higher sensitivity than the conventional recording media.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 diagrammatically shows relation between writ-ing laser power and CN ratio of the media of Example 1 and Comparative Example 1;
FIG. 2 diagrammatically illustrates relation between written pit length and CN ratio of the media of Example 1 and Comparative Example 1; and FIG. 3 diagrammatically depicts relation between writing laser power and CN ratio of various film thick-nesses.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
As the transparent substrate usable in the optical recording medium of the invention, it is preferable to employ such a substrate as having a light transmittance of at least 85% and small optical anisotropy. Specific exam-ples of its material include plastics such as acrylic resins, polycarbonate resins, allyl resins, polyester resins, polyamide resins, vinyl chloride resins, polyvinyl ester resins, epoxy resins, and polyolefin resins; and glass. Plastics are particularly preferred from the standpoints of mechanical strength, ease in the formation of a pregroove and the application of address signals, and economy.
The shape of the substrate may be in the form of ei-ther a plate or a film or in the form of a disk or a card.
Needless to say, the substrate may contain in the surface thereof a pregroove indicative of the position of record-ing and pits for address signals and the like. Such pregroove and address signal pits can be formed upon pro-duction of a substrate by injection molding or casting molding. Or they can be formed by coating a u.v. curable resin on a substrate, superposing a stamper on the coated side of the substrate and then exposing the same to ultraviolet rays.
In the invention, the optical recording medium is practically constructed of a recording layer provided on such a substrate. The recording layer is composed of a layer containing an organic dye and another layer of a condensed organopolysiloxane resin.
Organic dyes usable in the optical recording medium of the invention are those having both absorption and reflection in the oscillation wavelength range of a semi-conductor laser. Described specifically, exemplary usable organic dyes include aromatic or unsaturated aliphatic dithiol metal complex dyes, aromatic or unsaturated aliphatic diamine metal complex dyes, polymethine dyes, squarylium dyes, azulene dyes, naphthoquinone dyes, anthraquinone dyes, large cyclic aza-annulene dyes, quinonoid dyes, etc. Large cyclic aza-annulene dyes are particularly preferred because of their solubility in sol-vents used to coat dyes, their durability when formed into optical recording media, and their stability to reading-out light, etc. Typical examples of large cyclic aza-annulene dyes include porphyrin dyes, phthalocyanine dyes and naphthalocyanine dyes. Described more specifically, substituted porphyrins such as tetraphenylporphyrin, tetrabutylporphyrin and tetraoctylporphyrin; and sub-stituted phthalocyanines, substituted phthalonaphthalo-cyanine and substituted naphthalocyanines, represented by the below-described formula (1), may be mentioned.
" ~ ~( Z ) n I
~(Z ) m 1 (Z7)mN~~N
(Z8) n4 ~N M N~(Z4) n2 (1)~
N~N (z3) 2 ( Z ) m 3 (~
( Z ) n 3 ` ' ' Z0068~)8 1 2 z3 z4 z5 z6 z7 and z8 individuallY
represent an alkyl group such as a butyl, octyl or dodecyl group, an aryl group such as a phenyl, butylphenyl or naphthyl group, an alkoxyl group such as butoxy, hexyloxy, octyloxy or dodecyloxy group, an aryloxy group such as a phenoxy, butylphenoxy or naphthyloxy group, an alkylthio group such as a butylthio, hexylthio, octylthio or dodecylthio group, an arylthio group such as a phenylthio, butylphenylthio or naphthylthio group, a silyl group such as a trimethylsilyl, tributylsilyl or triphenylsilyl group, an alkylamido group, or a halogen atom such as a chlorine or bromine atom; M two hydrogen atoms, a divalent metal such as Cu, Ni, Pd, Pt, Zn, Cd, Mg or Ba, a trivalent metal compound such as Al-Cl, Ga-Cl or In-Cl, or a tetravalent metal compound such as a tetravalent metal oxide or halide, e.g., VO, sio, Tio, SnO, NbO, SiC12, TiC12 or SnC12, a trialkylsiloxy-substituted silicone or a trialkylsiloxy-substituted titanium; and nl, n2, n3, n4, ml, m2, m3 and m4 individually an integer of 0-4.
Described more specifically, may be mentioned alkyl-substituted phthalocyanines, naphthalocyanines and phthalonaphthalocyanines such as copper-octahexylphthalo-cyanine, vanadyl-tetradodecylphthalocyanine, vanadyl-tetraoctylnaphthalocyanine and vanadyl-tetraoctyl-phthalonaphthalocyanine; alkoxy-substituted phthalo-cyanines, naphthalocyanines and phthalonaphthalocyanines 2006~30~3 such as vanadyl-tetrabutoxyphthalocyanine, nickel-octadodecyloxyphthalocyanine and vanadyl-tetraoctyloxy-naphthalocyanine; alkylthio-substituted phthalocyanines and naphthalocyanines such as copper-octahexylthiophthalo-cyanine and chloroaluminum-tetraoctylthionaphthalocyanine;
arylthio-substituted phthalocyanines and naphthalocyanines such as palladium-octaphenylthiophthalocyanine, vanadyl-dodecylbutylphenylthiotetrachlorophthalocyanine and copper-tetrabutylphenylthionaphthalocyanine; silyl-substituted phthalocyanines and naphthalocyanines such asvanadyl-tetratriphenylsilylphthalocyanine and dichloro-titanyl-tetratrimethylsilylnaphthalocyanine; and bis-trihexylsiloxy-silicone naphthalocyanin.
on the other hand, resins usable for the formation of the condensed organopolysiloxane resin layer useful in the practice of the invention are organopolysiloxane resins obtained by condensing a trifunctional silane represented by RlSi(oR2)3_n(X)n and a tetrafunctional silane represented by Si(oR3)4_m(X)m, wherein Rl, R2 and R3 individually represent an alkyl or aryl group, X a hydroxyl group or a halogen atom, and n and m 0, 1, 2 or 3 and o, I, 2, 3 or 4, respectively. Specific examples of Rl, R2 and R3 include alkyl groups such as methyl, ethyl, propyl, butyl, hexyl, octyl and cyclohexyl groups; and aryl groups such as phenyl, methylphenyl, naphthyl and benzyl groups. Further, specific exemplary halogen atoms 2006~0~3 include chlorine, bromine and iodine atoms. These sub-stituents may be of the same kind or of different kinds in each molecule.
More specific examples of the trifunctional and tetrafunctional silane compounds employed in the formation of the organopolysiloxane resin include trifunctional silane compounds such as methyltrimethoxysilane, methyl-triethoxysilane, methyltributoxysilane, ethyltrimethoxy-silane, ethyltriethoxysilane, butyltriethoxysilane, butyl-tributoxysilane, phenyltrimethoxysilane, phenyltriethoxy-silane, phenyltriphenoxysilane, naphthyltrimethoxysilane, methylhydroxydimethoxysilane, ethylhydroxydimethoxysilane, phenylhydroxydiphenoxysilane, and methyldihydroxymethoxy-silane; and tetrafunctional silane compounds such as tetramethoxysilane, tetraethoxysilane, tetrabutoxysilane, tetraphenoxysilane, hydroxytrimethoxysilane, hydroxy-triethoxysilane and dihydroxydimethoxysilane.
These trifunctional and tetrafunctional silanes can be used either singly in combination.
In the present invention, a thermoplastic resin may be contained in the organopolysiloxane resin. Usable thermoplastic resins are those compatible with the above-exemplified trifunctional silanes and tetrafunctional silanes and after condensation, capable of forming uniform organopolysiloxane resin films. Specific exemplary thermoplastic resins include homopolymers and copolymers ~006~ )8 of vinyl esters such as vinyl acetate, vinyl propionate, vinyl butyrate, vinyl decanecarboxylate and vinyl stearate; partially saponified polymers of these polymers;
polyvinyl alcohol; formal polymers, acetal polymers and butyral polymers of polyvinyl alcohol; copolymer resins of vinyl acetate and vinyl monomers such as acrylate esters;
homopolymer and copolymer resins of hydroxyalkyl (meth)acrylates; acrylamide resins; homopolymer and copolymer resins of ethylene oxide and propylene oxide;
polycaprolactone; etc. These thermoplastic resins may be either reactive or non-reactive with the aforementioned trifunctional silanes and tetrafunctional silanes or with precondensed resins of the former trifunctional silanes and tetrafunctional silanes.
To form a recording layer by coating, a dye solution formed of the above-described organic dye and an organic solvent is brought into contact with a substrate to form an organic dye layer on the substrate. This can be achieved, for example, by causing the dye solution to flow down on the substrate or bringing one side of the sub-strate into contact with the surface of the dye solution and pulling up the substrate, and then spinning the sub-strate to remove any extra portion of the dye solution, or by dropping the dye solution onto the substrate while spinning the same. If necessary, the thus-formed organic dye layer may be subjected to drying after the coating. A
resin solution of the aforementioned trifunctional silane and tetrafunctional silane or the aforementioned trifunc-tional silane, tetrafunctional silane and thermoplastic resin is then similarly coated onto the organic dye layer, whereby a condensed organopolysiloxane resin layer can be formed. Here again, drying can of course be applied as needed. Although the trifunctional silane and tetrafunc-tional silane may be used as they are, it is preferable from the standpoints of easier film formation and shorten-ing of the condensing time to use the trifunctional silane and tetrafunctional silane after precondensing them, for example, at a temperature of from room temperature to 100C for about 30 minutes to about 10 hours. Upon precondensation, the above-mentioned thermoplastic resin can be added before the precondensation. As an alterna-tive, only the silane compounds can be precondensed, fol-lowed by the addition of the thermoplastic resin. The above-described silane or precondensed resin turns to a three-dimensionally crosslinked organopolysiloxane resin layer by leaving it at a temperature of at least room temperature but not higher than 100C for 30 minutes to 50 hours. Here, an amine, metal oxide or metal alkoxide catalyst or an acid catalyst may be added to facilitate the condensation reaction.
In order to make it possible to give a large margin to the laser power upon recording, to retain a high CN
2006~30B
ratio even when long pits are formed, and to have stability to reading-out light while having high sensitivity, the thickness of the condensed organopolysiloxane resin layer should be 200 nm or small-er, with 200-30 nm being preferred. Thickness greater than 200 nm is not preferred because the sensitivity will be reduced. On the other hand, thickness smaller than 30 nm cannot give a large margin to the laser power upon recording and is inferior in the stability to reading-out light.
As to the composition of the organopolysiloxane resin layer, it is preferable to use the trifunctional silane, tetrafunctional silane and thermoplastic resin in proportions of 40-80 wt.%, 10-50 wt.% and 0-20 wt.%, respectively. More preferably, it is desirable to use them in proportions of 50-70 wt.%, 20-40 wt.~ and 0-15 wt.%, respectively. If the proportion of the trifunc-tional silane exceeds 80 wt.% or that of the tetrafunc-tional silane is smaller than 10 wt.% or if the proportion of the thermoplastic resin is in excess of 20 wt.%, recording with overpower leads to such problems that the CN ratio tends to decrease, the margin for the recording laser power becomes smaller, the sizes of recorded pits become irregular (increased jitter), and the stability to reading-out light is not improved. On the other hand, if the proportion of the trifunctional silane is smaller than 40 wt.% or the proportion of the tetrafunctional silane exceeds 50 wt.%, the sensitivity is reduced, deformations occur in recorded pits, and more jitter takes place.
Therefore, proportions outside the above-specified cor-responding ranges are not preferred.
When a thermoplastic resin is used, its proportionmay range from 0.001 wt.% to 20 wt.%. When substantially no thermoplastic resin is used, its proportion ranges from 0 wt.% to 0.001 wt.%.
On the other hand, the thickness of the organic-dye-containing layer may preferably be 50-200 nm from the viewpoint of sensitivity and also from the standpoint that a large quantity of reflected light is available upon ir-radiation of a laser through the substrate.
Illustrative of the solvent which is employed to dissolve the organic dye and the silanes or the pre-condensed resin thereof upon formation of a recording layer in the invention include aromatic hydrocarbons such as benzene, toluene, xylene and ethylbenzene; linear aliphatic hydrocarbons such as hexane, heptane, octane and decane; cyclic aliphatic hydrocarbons such as cyclohexane and methylcyclohexane; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone and acetylacetone; esters such as ethyl acetate, butyl acetate, amyl acetate and cellosolve acetate; alcohols such as methyl alcohol, ethyl alcohol, isopropyl alcohol, Z00680~3 allyl alcohol, methyl cellosolve, ethyl cellosolve, butyl cellosolve and benzyl alcohol; linear ethers such as diethyl ether, dibutyl ether and diisopropyl ether; cyclic ethers such as tetrahydrofuran, dioxane and diglyme;
chlorinated hydrocarbons such as carbon tetrachloride, chloroform, trichloroethylene, dichloroethane, trichloroethane and tetrachloroethane; fluorinated hydrocarbon solvents; dimethylformamide; carbon disulfide;
etc.
When making a selection of the solvent, it is preferable to choose a solvent which has solubility to the organic dye and the silanes or the precondensed resin thereof and needless to say, do not give damages to the pregroove, prepits and the like in the substrate and also to the organic dye. Taking these requirements into con-sideration, linear aliphatic hydrocarbons and linear ether solvents may be mentioned as solvents preferred for use upon formation of the organic dye layer, and alcoholic solvents as solvents usable upon formation of the con-densed organic polysiloxane resin layer. The concentra-tion of the dye in the dye solution upon coating varies depending on the kind of the solvent and the coating meth-od. In general, it may range from about 0.1 wt.% to about 10 wt.~.
To enhance the smoothness of the recording layer or to reduce defects such as pinholes and cracks, a resin such as nitrocellulose, ethylcellulose, an acrylic resin or polystyrene resin and additives such as a leveling agent and a defoaming agent can also be added upon forma-tion of the recording layer. The addition of these resin and additives in large amounts upon formation of the organic dye layer however causes a potential problem such that the organic dye layer has a reduced reflectivity or contains the dye in a dispersed state. These additional components or additives may therefore be added in a total amount not greater than 20 wt.%,~preferably not greater than 10 wt.%, more preferably not greater than 5 wt.%.
Additives such as a leveling agent and a defoaming agents may also be added upon formation of the organo-polysiloxane resin layer. It is also possible to add a dye, which can be dissolved in the organopolysiloxane resin, in order to increase the reflectivity and sensitivity of the recording layer.
As has been described above, it is preferable for the optical recording medium of this invention to conduct recording or reading-out of signals by means of a laser beam through the substrate, in other words, a laser beam irradiated from the side of the substrate.
Principal features of the invention reside in that owing to the superposition of the specific condensed organopolysiloxane layer on the particular organic dye layer, high reflectivity and the sharp threshold carac-teristics have been achieved, and the CN ratio is not lowered and pits of various lengths can be recorded ac-curately while maintaining a high CN ratio even when high power is used.
Upon provision of optical recording media according to the invention for actual use, with a view toward pro-tecting the recording layer of medium, a protective sheet may be applied to the surface of the recording layer of medium or two optical recording media may be bonded to-gether with the surfaces of their respective recording layers located inside. In these cases, it is desirable to bond them so as to make an air gap or a buffer layer on each recording layer.
As the laser beam employed for the recording and reading-out of signals in the optical recording medium of this invention, a semiconductor laser having an oscilla-tion wavelength of 640-850 nm is generally preferred.
When recording is conducted, for example, at a linear velocity of 11 m/sec, it is desirable to control the laser power within a range of about 5-12 mW on the recording layer. Upon reading-out, it is suitable to maintain the laser power at a level about 1/10 to 1/5 of the laser power employed upon recording.
Example 1:
A 3 wt.% solution of vanadyl-tetraoctylnaphthalo-cyanine dye in dibutyl ether was added dropwise onto a Z006~30~
central portion of the pregroove-containing surface of an injection-molded polycarbonate resin substrate which had a thickness of 1.2 mm and a diameter of 130 mm and contained a spiral pregroove of 70 nm deep, 0.6 ~m wide and 1.6 ~m pitch. The resin substrate was then spun at 1,000 rpm for 10 seconds. Thereafter, the substrate was dried for 10 minutes in an atmosphere of 40C, whereby a dye layer was formed. A 1 wt.% methyl cellosolve solution of a resin consisting of 9 parts of a resin, (which had been obtained by precondensing 70 wt.% of methyltrimethoxysilane and 30 wt.% of tetramethoxysilane and had an average molecular weight of 500) and 1 part of vinyl acetate resin, was spin-coated on the dye layer in the same manner as in the formation of the dye layer, whereby an organopolysiloxane resin layer was formed on the dye layer and a recording layer was hence formed. Thereafter, the substrate was heated at 80C for 1 hour to allow the organopolysiloxane resin to undergo condensation. According to microscopic thickness measurement of a cross-section of the recording layer, the thicknesses of the organic dye layer and organopolysiloxane resin layer were about 90 nm and about 70 nm, respectively. The reflectively of the recording layer to light of 830 nm wavelength irradiated through the resin substrate was 25%.
Two resin substrates which carried a recording layer formed thereon as described above were laminated together with the recording layers located inside and with an air gap of 500 ~m interposed therebetween, so that an optical recording medium was produced.
The recording medium was mounted on a turn table and while rotating the same at the speed of 1,800 rpm, 3.7 MHz pulse signals (pulse interval: 90 ns) were recorded at an outermost area of the medium by means of a drive having an optical head with a semiconductor laser of 830 nm oscilla-tion wavelength mounted thereon while controlling the drive to focus a laser beam on the recording layer on the pregroove through the resin substrate and changing the laser power on the recording surface. Using the same ap-paratus, reading-out of signals recorded while controlling the power of the semiconductor laser at 1 mW on the recording surface was performed. Relation between writing laser power and CN ratio of the medium is s~hown in FIG. 1.
To investigate the stability of the recording layer to reading-out light, the recorded signals were repeatedly and continuously read-out by irradiating the same track 1,000,000 times with reading-out light of 1.5 mW. No change was observed at all in the amplitude of the re-corded signals and the CN ratio. Further, using the same medium, pits of various lengths were recorded at 8 mW and 50% duty factor by changing the recording frequency. CN
ratios of reading-out signals thus recorded are shown in FIG. 2.
Comparative Example 1:
A medium was produced and evaluated in a similar manner to Example 1 except that an organopolysiloxane layer in which the mixing molar ratio of phenyltriethoxy-silane to methyltriethoxysilane was 4:1 was superposed in-stead of the organopolysiloxane resin layer of Example 1.
The results are shown in FIG. 1 and FIG. 2.
Example 2:
A medium was produced and evaluated in a similar manner to Example 1 except that the organic dye and organopolysiloxane resin shown in Table 1 were coated in lieu of the organic dye and organopolysiloxane resin employed in Example 1. Like the medium of Example 1, the medium thus obtained gave a high CN ratio and no CN ratio reduction was observed even when the laser power was in-creased. Further, the stability to the reading-out light was also good.
Table 1 Run Organic dye Organopolysiloxane resin Vanadyl-tetraoctyl- Phenyltrimethoxysilane 65 wt.%
1 substituted Tetramethoxysilane 27 wt.%
naphthalocyanine Vinyl acetate resin 8 wt.%
Vanadylphthalo-cyanine substituted Methyltrimethoxysilane 50 wt.%
with 12 butyl- Tetraphenoxysilane 35 wt.%
2 phenylthio groups Vinyl acetate resin 15 wt.%
and 4 chlorine atoms 3 silicon-naphthalo- Methyltriethoxysilane 70 wt.%
cyanine Tetraethoxysilane 30 wt.%
Vanadyl-tetraoctyl-substit t d Phenyltriphenoxysilane 70 wt.%
4 u e Tetramethoxysilane 20 wt.%
phthalonaphthalo- Acrylic resin** 10 wt.%
cyanine*
* Compound composed of 3 octyl-substituted naphthalene rings and 1 octyl-substituted benzene ring. Evaluated by means of the drive with a laser of 780 nm oscill-ation wavelength mounted thereon.
** Copolymer resin formed of 50 wt.% of hydroxyethyl methacrylate and 50 wt.% of methyl acrylate.
Example 3 & Comparative Examples 2-3:
In a similar manner to Example 1, media were pro-duced by using the organic dye and organopolysiloxane resin, which were employed in Run 1 of Example 2, and con-trolling the thickness of organopolysiloxane resinlayer to0 nm, 20 nm, 50 nm, 170 nm and 250 nm, respectively.
Their recording sensitivity upon recording of 3 ~m pits and the stability to reading-out light were measured.
The media whose organopolysiloxane resins layers were 0 nm and 20 nm thick, respectively, gave CN ratios as low as 42 dB and lower, and the stability to reading-out light was so poor that signal deteriorations were observed after the signals were read out continuously 500-1,000 times. The results of the recording on the media whose organopolysiloxane resin layers were 50 nm, 170 nm and 250 nm, respectively, are diagrammatically shown in FIG. 3. A
reduction in recording sensitivity was observed from the medium whose organopolysiloxane resin layer had the thick-ness of 250 nm, but the media whose organopolysiloxane resin layers had the thicknesses of 50 nm and 170 nm, respectively, had high sensitivity and gave CN ratios of 50 dB and higher. Further, no problem was observed there-on in the stability to reading-out light.
phthalonaphthalo- Acrylic resin** 10 wt.%
cyanine*
* Compound composed of 3 octyl-substituted naphthalene rings and 1 octyl-substituted benzene ring. Evaluated by means of the drive with a laser of 780 nm oscill-ation wavelength mounted thereon.
** Copolymer resin formed of 50 wt.% of hydroxyethyl methacrylate and 50 wt.% of methyl acrylate.
Example 3 & Comparative Examples 2-3:
In a similar manner to Example 1, media were pro-duced by using the organic dye and organopolysiloxane resin, which were employed in Run 1 of Example 2, and con-trolling the thickness of organopolysiloxane resinlayer to0 nm, 20 nm, 50 nm, 170 nm and 250 nm, respectively.
Their recording sensitivity upon recording of 3 ~m pits and the stability to reading-out light were measured.
The media whose organopolysiloxane resins layers were 0 nm and 20 nm thick, respectively, gave CN ratios as low as 42 dB and lower, and the stability to reading-out light was so poor that signal deteriorations were observed after the signals were read out continuously 500-1,000 times. The results of the recording on the media whose organopolysiloxane resin layers were 50 nm, 170 nm and 250 nm, respectively, are diagrammatically shown in FIG. 3. A
reduction in recording sensitivity was observed from the medium whose organopolysiloxane resin layer had the thick-ness of 250 nm, but the media whose organopolysiloxane resin layers had the thicknesses of 50 nm and 170 nm, respectively, had high sensitivity and gave CN ratios of 50 dB and higher. Further, no problem was observed there-on in the stability to reading-out light.
Claims (14)
1. An optical recording medium formed substantially of a transparent substrate and a recording layer provided on the substrate so that recording of signals by the formation of bubbles and reading-out of recorded signals can be selectively performed by irradiating laser beam from the side of the transparent substrate, characterized in that the recording layer comprises:
a layer comprising an organic dye therein; and an organopolysiloxane resin layer formed by the con-densation of a trifunctional silane represented by R1Si(OR2)3-n(X)n and a tetrafunctional silane represented by Si(OR3)4-m(X)m, wherein R1, R2 and R3 individually represent an alkyl or aryl group, X a hydroxyl group or a halogen atom, and n and m 0, 1, 2 or 3 and 0, 1, 2, 3 or 4, respectively.
a layer comprising an organic dye therein; and an organopolysiloxane resin layer formed by the con-densation of a trifunctional silane represented by R1Si(OR2)3-n(X)n and a tetrafunctional silane represented by Si(OR3)4-m(X)m, wherein R1, R2 and R3 individually represent an alkyl or aryl group, X a hydroxyl group or a halogen atom, and n and m 0, 1, 2 or 3 and 0, 1, 2, 3 or 4, respectively.
2. The optical recording medium of claim 1, wherein the organopolysiloxane resin contains a thermoplastic resin.
3. The optical recording medium of claim 1 or 2, wherein the organopolysiloxane resin comprises 40-80 wt.%
of the trifunctional silane, 10-50 wt.% of the tetrafunc-tional silane and 0-20 wt.% of a thermoplastic resin.
of the trifunctional silane, 10-50 wt.% of the tetrafunc-tional silane and 0-20 wt.% of a thermoplastic resin.
4. The optical recording medium of claim 1 or 2, wherein the organic dye is a large cyclic aza-annulene dye.
5. The optical recording medium of claim 4, wherein the large cyclic aza-annulene is a compound represented by the following formula (1):
(1) wherein Z1, Z2, Z3, Z4, Z5, Z6, Z7 and Z8 individually represent an alkyl, aryl, alkoxyl, aryloxy, alkylthio, arylthio, silyl or alkylamido group or a halogen atom, M
two hydrogen atoms, a divalent metal or a trivalent or tetravalent metal compound, and n1, n2, n3, n4, m1, m2, m3 and m4 individually an integer of 0-4.
(1) wherein Z1, Z2, Z3, Z4, Z5, Z6, Z7 and Z8 individually represent an alkyl, aryl, alkoxyl, aryloxy, alkylthio, arylthio, silyl or alkylamido group or a halogen atom, M
two hydrogen atoms, a divalent metal or a trivalent or tetravalent metal compound, and n1, n2, n3, n4, m1, m2, m3 and m4 individually an integer of 0-4.
6. The optical recording medium of claim 1 or 2, wherein the organosiloxane resin layer has a thickness not greater than 200 nm.
7. A process for the production of an optical recording medium, which comprises:
bringing a transparent substrate into contact with a dye solution of an organic dye and an organic solvent, thereby forming an organic dye layer on the substrate;
coating a resin solution of a trifunctional silane represented by R1Si(OR2)3-n(X)n and a tetrafunctional silane represented by Si(OR3)4-m(X)m, wherein R1, R2 and R3 individually represent an alkyl or aryl group, X a hydroxyl group or a halogen atom, and n and m 0, 1, 2 or 3 and 0, 1, 2, 3 or 4, respectively, or a resin solution of a trifunctional silane, the tetrafunctional silane and a thermoplastic resin onto the organic dye layer, thereby forming a resin layer and heating the resin to condense on the substrate, thereby forming an organopolysiloxane resin layer on the substrate.
bringing a transparent substrate into contact with a dye solution of an organic dye and an organic solvent, thereby forming an organic dye layer on the substrate;
coating a resin solution of a trifunctional silane represented by R1Si(OR2)3-n(X)n and a tetrafunctional silane represented by Si(OR3)4-m(X)m, wherein R1, R2 and R3 individually represent an alkyl or aryl group, X a hydroxyl group or a halogen atom, and n and m 0, 1, 2 or 3 and 0, 1, 2, 3 or 4, respectively, or a resin solution of a trifunctional silane, the tetrafunctional silane and a thermoplastic resin onto the organic dye layer, thereby forming a resin layer and heating the resin to condense on the substrate, thereby forming an organopolysiloxane resin layer on the substrate.
8. The process of claim 7, wherein the condensation for the formation of the organic polysiloxane resin layer is conducted at room temperature to 100°C for 30 minutes to 50 hours.
9. The process of claim 7, wherein after the tri-functional and tetrafunctional silanes are subjected to precondensation, the resultant precondensation product is coated on the organic dye layer, followed by condensation to form an organopolysiloxane resin layer.
10. The process of claim 7, wherein after the tri-functional and tetrafunctional silanes are subjected to precondensation, the resultant precondensation product is added with a thermoplastic resin and then coated on the organic dye layer, followed by condensation to form an organopolysiloxane resin layer.
11. The process of claim 7, wherein after the tri-functional and tetrafunctional silanes and a thermoplastic resin are subjected to precondensation, the resultant precondensation product is coated on the organic dye layer, followed by condensation to form an organo-polysiloxane resin layer.
12. The process of any one of claims 9-11, wherein the precondensation is conducted until the average molecular weight of the resultant precondensation product reaches at least 300.
13. The process of any one of claims 9-11, wherein the precondensation is conducted at room temperature to 100°C for 30 minutes to 10 hours.
14. The process of claim 7, wherein the condensation for the formation of the organopolysiloxane resin layer is conducted in the presence of a catalyst.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32917288 | 1988-12-28 | ||
JP329172 | 1988-12-28 |
Publications (2)
Publication Number | Publication Date |
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CA2006808A1 CA2006808A1 (en) | 1990-06-28 |
CA2006808C true CA2006808C (en) | 1995-12-05 |
Family
ID=18218448
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002006808A Expired - Fee Related CA2006808C (en) | 1988-12-28 | 1989-12-28 | Optical recording media |
Country Status (4)
Country | Link |
---|---|
US (1) | US5132153A (en) |
EP (1) | EP0376231B1 (en) |
CA (1) | CA2006808C (en) |
DE (1) | DE68918069T2 (en) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5449587A (en) * | 1988-12-15 | 1995-09-12 | Mitsui Toatsu Chemicals, Incorporated | Compact disk-write once type optical recording media |
US5280114A (en) * | 1990-04-07 | 1994-01-18 | Mitsui Toatsu Chemicals, Incorporated | Halogenation of alkoxyphthalocyanine |
JP2642776B2 (en) * | 1990-09-10 | 1997-08-20 | 三田工業株式会社 | Information recording medium and information recording method |
JPH04259593A (en) * | 1991-02-13 | 1992-09-16 | Pioneer Electron Corp | Optical recording medium |
JPH06150322A (en) * | 1992-11-10 | 1994-05-31 | Pioneer Electron Corp | Recording method for optical recording medium |
JPH06223374A (en) * | 1993-01-22 | 1994-08-12 | Pioneer Electron Corp | Recording method of optical recording medium |
JPH0778357A (en) * | 1993-09-08 | 1995-03-20 | Sony Corp | Optical information medium |
ES2126146T3 (en) * | 1993-09-09 | 1999-03-16 | Ricoh Kk | OPTICAL RECORDING MEDIA OF INFORMATION AND ABSORBENT MATERIAL IN THE NEXT INFRARED USED THEREIN. |
JPH07296415A (en) * | 1994-04-20 | 1995-11-10 | Ricoh Co Ltd | Optical recording medium and its production |
US5832696A (en) * | 1994-09-21 | 1998-11-10 | Owens Corning Fiberglas Technology, Inc. | Method and apparatus for packaging compressible insulation material |
EP0718048A1 (en) * | 1994-12-20 | 1996-06-26 | Eastman Kodak Company | Spin process for highly conformal coatings |
US6191384B1 (en) | 1998-05-05 | 2001-02-20 | Tapematic S.P.A. | Apparatus for trimming dye coated on a recordable disc substrate and related method |
WO2000036398A2 (en) * | 1998-12-14 | 2000-06-22 | Deutsches Krebsforschungszentrum Stiftung des öffentlichen Rechts | Method and devices for detecting optical properties, especially luminescence reactions and refraction behaviour of molecules which are directly or indirectly bound on a support |
WO2011077684A1 (en) * | 2009-12-22 | 2011-06-30 | パナソニック株式会社 | Optical disc device, optical disc control method, and integrated circuit |
CN112933668A (en) * | 2021-02-24 | 2021-06-11 | 江苏四新界面剂科技有限公司 | Polyether defoaming agent for power plant desulfurization |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4315269A (en) * | 1977-08-29 | 1982-02-09 | Rca Corporation | Thick protective overcoat layer for optical video disc |
US4268840A (en) * | 1979-07-27 | 1981-05-19 | Xerox Corporation | Optical recording member |
JPS60219098A (en) * | 1984-04-16 | 1985-11-01 | Fuji Photo Film Co Ltd | Laser recording material |
JPS63164037A (en) * | 1986-12-26 | 1988-07-07 | Toshiba Corp | Optical information recording medium |
FR2613111B1 (en) * | 1987-03-23 | 1994-05-06 | Toyo Boseki Kk | OPTICAL RECORDING MEDIUM |
-
1989
- 1989-12-24 DE DE68918069T patent/DE68918069T2/en not_active Expired - Fee Related
- 1989-12-24 EP EP89123910A patent/EP0376231B1/en not_active Expired - Lifetime
- 1989-12-27 US US07/456,645 patent/US5132153A/en not_active Expired - Fee Related
- 1989-12-28 CA CA002006808A patent/CA2006808C/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP0376231A2 (en) | 1990-07-04 |
EP0376231B1 (en) | 1994-09-07 |
EP0376231A3 (en) | 1990-11-28 |
DE68918069T2 (en) | 1995-04-13 |
CA2006808A1 (en) | 1990-06-28 |
US5132153A (en) | 1992-07-21 |
DE68918069D1 (en) | 1994-10-13 |
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