CA2005324A1 - Method for sticking a belt-like member and apparatus therefor - Google Patents
Method for sticking a belt-like member and apparatus thereforInfo
- Publication number
- CA2005324A1 CA2005324A1 CA002005324A CA2005324A CA2005324A1 CA 2005324 A1 CA2005324 A1 CA 2005324A1 CA 002005324 A CA002005324 A CA 002005324A CA 2005324 A CA2005324 A CA 2005324A CA 2005324 A1 CA2005324 A1 CA 2005324A1
- Authority
- CA
- Canada
- Prior art keywords
- belt
- conveyor
- cut
- inclination angle
- knife
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- Tyre Moulding (AREA)
Abstract
Abstract A method and an apparatus for sticking a belt-like member, wherein a belt-like member prepared by cutting a raw material of the belt-like member on a conveyor at two front and rear locations, is conveyed by the conveyor, wrapped around a cylindrical drum and stuck to the drum. The inclination angle of the cut line at the leading end of the belt-like member is measured at the time of cutting, the inclination angle of the cut line at the trailing end is measured at the time of cutting, and by comparing the inclination of the cut line at the trailing end with the inclination angle at the leading end, an amount of correction for the inclination angle is calculated. After cutting at the trailing end, the trailing end portion is attracted and held by an attracting device, and by rotating this attracting device on the basis of the aforementioned amount of correction for the inclination angle, the inclination angle of the cut line at the trailing end is corrected so as to coincide with the inclination angle of the cut line at the leading end. While maintaining this corrected condition, the belt-like member is wrapped around the cylindrical drum and stuck to the drum. The belt-like member after completion of wrapping has its leading end edge and its trailing end edge surly coincide with each other, and a step-shaped deviation or the like would not arise.
Description
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~IETHOD FO:R STICKING .A BELT-LIKE MEMBER AND APPARATUS THEREFORE
BACKGROUND OF THE INVENTION;
Field of the invention:
The present invention relates to a method Eor applying ~
belt-like member and an apparatus for practicing the same method, which are available generally in every step o~ the tire forming proces~ but mainly usefull for stieking a belt-like member made of a rubber sheet having a large number of cords buried in parallel therein onto a forming drum.
Description of the prior art:
Generally in the manufacture of tires, the steps of cutting a rubber-coated cord-reinforced cloth having wires inserted therein at a predetermined bias angle or at a right angle, along the wires into a predetermined length to form an elongated belt-like member, wrapping the thus formed belt-like member around a forming drum, and joining the leading end and the trai1ing end of the member, axe involved.
In the prior art, normally the belt-like member was wrapped around and stuck to a forming drum while it~ length in the longitudinal direction wa~ being appropriately stretched so that when it had been finished to be wrapped, the leading end and the trailing end thereof might coincide with each other.
However, the cut angle of the cut end of the belt-like member had a distribution, hence the cut angles of the leading end edge and the trailing end edge were not always consistent, and it was fairly probable that even if one should try to make the leading and trailing end edges ;~00~24 - _oincide with each other, there would occur deviation or overlap.
Therefore, an attempt of correcting the cut surface of the belt-like member 80 as to have a predete~min~d inclination angle (Laid-Open Japane~e Patent Specifiaation No. 63-116838 (1989)) wa~ propo~ed.
; According to this proposal in the prior art, it wa~
attempted that a swingable correcting arm is made to butt against the cut surfaces at the leading and trailing ends of the cut belt-like member to correct the inclination angles of these cut surfaces to a predetermined angle, thereby the inclination angles of the end surfaces at the leadîng end and at the trailing end are made to coincide with each other, and thus joining of the opposite end gurface~ can be effected properly.
However, since the leading and surface and the trailing end surface of the belt-like memher which are respectively cut with a certain inclination angle are forcibly corrected to a predetermined angle by making the~e end surface~ butt against a correcting arm, for instance, as shown in ~ig.
21~a) if an end sur~ace having a cut angle of 71 degrees should be forcibly corrected so as to have a predetermined angle of 70 degrees, then an acute angle portion at the tip end would somewhat protrude outwardly, and when such both end portion~ are joined together, an inconvenience oE producing a ~tep-shaped deviation d as shown in Fig. 21(b3 i~ liable to occur.
In addition, in order to treat a member a~ter cutting into a predetermined length, a separate treatment device . .
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ecome~ necessary, hence the apparatus become~ large-sized, a necessary space i~ largely occupied, and also an installation cost would be increased.
SUMMARY OF THE INVENTION:
The present invention has been worked out in view o~ the above-mentioned background of the invention, and one object of the invention is to provide a method and an apparatu~ for sticking a belt-like member, in which a step-shaped deviation of the cut ends of the belt-like member at a joining portion can be prevented and small sized low-cost apparatuse~ can be realized.
According to one feature of the present invention, there is provided a method for sticking a belt-like member, wherein a belt-like member prepared by cutting a raw material of the belt-like member on a conveyor at two front and rear locations, is conveyed by the conveyor, wrapped around a cylindrical drum and ~tuck to the drum~ which method comprises the ~teps of cutting the raw material of the belt-like member on an anvil placed on the conveyor while being fixedly attracted to a conveyor belt to form a lsading end edge of the belt-like member and ~imultaneouqly measuring an inclination angle of the cut line; holding the leading end portion of the belt-like member, separating it from the anvil, conveying it as synchronized with the conveyor up to a predetermined position beyond the anvil, and then fixedly attracting it onto the conveyor belt; conveying the raw material of the belt-like member having the leading end edge formed by a predetermined di~tance by means of the onveyor belt; cutting this raw material of the belt-like mPmber at , . .
~z~ais3~4 ~ne predetermined position to form a trailing end edge of the belt-like member and simultaneously measuring an inclination angle of the cut line; holding the trailing end portion of the belt-like member separating it from the anvil, ~nd conveying it as synchronized with the conveyor up to a predetermined position beyond the anvil; changing the holding attitude of the trailing end portion on the basis of the measured inclination angles of the respective cut lines to correct the inclination angle of the cut line of the trailing end edge so as to coincide with the inclination angle of the cut line of the leading end edge; transferring the trailing end portion of the belt-like member onto the conveyor belt while maintaining the thus corrected configulation of the trailing end portion and fixedly attracting it to the conveyor belt; ~eparating the succeeding raw material of the belt-like member from the conveyor belt; conveying the belt-like member cut out of the raw material by means of the conveyor belt; making the cylindrical drum attract the leading end portion of the belt-like member; and wrapping and sticking the belt-like member around and to the cylindrical drum by rotating the cylindrical drum in synchronism with traveling of the conveyor belt.
According to the present invention, since an inclination angle of the cut line at the leading end edge of a belt-like member i8 measured previously and after cutting of the trailing end Pdge only the inclination angle of the cut line at the trailing end is corrected by changing a holding attitude of the trailing end portion so as ~o conform to the measured inclination angle of the cut line at the leading end ~0~
~dge, step-shaped deviation would hardly occur, and as the belt~like member is stuck to a cylindrical drum while always maintaining the comfiguration of the end portionst joining of the leading end and the trailing end can be ef~ected properly According to another feature o the present invention, thPre is provided an apparatus for sticking a belt-like member, wherein a belt-like member prepared by cutting a raw material of the belt-like membex on a conveyor is conveyed, wrapped around a cylindrical drum and stuck thereto, which apparatus comprises cut means for cutting a raw material of the belt-like member, measure means for measuring an inclination angle of the cut line, hold means for holding the end portions before and behind the cut line of the belt-like member respectively and independently while maintaining their configurations, correction means capable of correcting an inclination angle of a trailing end edge of the belt-like member by changing the attitude of the hold means on the basis of the results of measurement by the measure means, and separation means capable of separating the raw material of the belt-like member, that has not yet been cut, from the belt conveyor.
According to the pre~ent inventionJ the belt-like member is cut by the cut mean~ while it is fixed on an anvil by attraction means, upon cutting the leading end edge an inclination angle of the cut line is measured by the mea3ure means, and after cutting of the trailing end edge, the attitude of the hold means which holds the trailing end portion is changed by the correction mean on the basis of ~Q~)~32~L
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: he results of measurement by the aforementioned measure means, thereby only the trailing end surface oE the belt-like member can be corrected so as to conform to the inclination angle of the cut line of the leading end surface, and ~ince only the trailing end portion is corrected, st~p-~haped deviation would hardly occur, In addition, it i~ pos~ible that the raw material o th2 belt-like member which has not yet been cut is separated from the conveyor belt by the separation meansl and only the cut belt-like member is conveyed and ~tuck onto the cylindrical drum.
Furthermore, since the end portions of the belt-like member has its configuration always maintained by the attraction means and the hold means, when the belt-like member has been stuck onto the cylindrical drum, the leading and trailing end surfaces can be properly aligned.
Also, compactization and reduction of a cost of the apparatus can be achieved.
The above-mentioned and other objets, features and advantages of the present invention will become more apparent by reference to the following dPscription of one preferred embodiment of the invention taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS~
In the accompanying drawings:
Fig. 1 is a general side view of a belt-like member sticking àpparatus according to one preferred embodiment of the present invention;
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Fig. 2 iS a plan view partly omitted of the same apparatus;
Fig. 3 iS a schematic view showing an arrangement of magnet blocks provided within a conveyor;
Fig. 4 is a cross-section view taken aling li~e IV-IV in Fig. l as viewed in the direction of arrows;
Fig. 5 is a plan view showing a traveling mechanism in a traveling support base, - Fig. 6 is a side view of the same;
Fig. 7 is an end view as viewed in the direction of an arrow V~in Fig, 5;
Fig. 8 iS a side view partly in cross-section o an attraction device;
Fig. 9 is a plan view of the same device;
Fig. lO is a front view partly in cross-section of the same device;
Fig. 11 i9 a plan view of an attraction hand;
Fig. 12 is a cross-section view taken along line X1I-XII
in Fig. 11 as viewed in the direction of arrows;
Fig. 13 i8 a cross-section view taken along line X ~-X
in Fig, 12 as viewed in the direction o~ arrowsr Fig. 14 is a cross-section view ~aken along line XIV-XIV
in Fig. 12 as viewed in the direction of arrsws;
Fig. 15 is a schematic block diagram of a control system for the illustrated apparatus;
Figs, 16(a) to lS~i) are schematic views showing the successive steps of the peration of the illustrated opparatus;
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Fig . 17 is a plan view ~howing a modification of a cutting device;
Fig. 18 is a side view of the ~ame;
Fig. 19 is a cross-section view taken along line I X X-1 X X in Fig. 17 as viewed in the direction oE arrow~, Fig. 20 is an end view partly in cross-section taken along line X X-X X in Fig. 17 a5 vi~wed in the direction o~
arrows; and Figs. 21(a) and 21(b) are schematic views showing the states of the end portions o~ a belt like member when the end portions are joined together through a method in the prior art.
DESCRIPTION OF THE PREFERRED EMBODIMENT:
Now the present invention wil~ be described in greater detail in connection to one preferred embodiment of the invention illustrated in Figs. 1 to 16.
A belt-like member sticking apparatus according to one preferred embodiment of the present invention is generally illustrated in Figs. 1 and ~. In these figures, reference numeral 1 designates a drum, which is rotatably supported from a frame not shown, and is rotated by a DC s~rvo motox 3 associated with reduction gears that is installed on a floor surface 2.
On the floor surface 2 behind the drum 1, four truts 4 are erected at ~he front and at the rear on the left and right sides, and between the adjacent ~truts 4 a~e mounted a horizontal support frame 4a.
Between the left and right struts 4 i5 disposed an elongated conveyor 6, a support shaft 7 directed in the left . . ., , .. ~ .. .:
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.nd right horizontal direction~ i8 fixed to brackets 6b suspended from the centers of the conveyor frames 6a of the same conveyor 6, and this support shaft 7 is rotatably supported by bearings S fi~edl~ secured respe~tively to the pair of left and right struts 4 at the ront.
Accordingly, the conveyor 6 i~ swingable about the support shaf t 7, and the front ~nd portion of the conveyor 6 can move up and down under the aforementioned drum 1.
On the rear strut~ 4 are provided brackets 4b as projected backwardR, at the tip end portion of the bracket 4b is pivotably supported a lower base end portion of a cylinder 22 directed in the vertical directions, and a tip end of an upwardly projected rod 23 of the same cylinder 22 i~
rotatably engaged with the lower surface of the conveyor frame 6a. Hence, the conveyor 6 can be made to swing by driving the cylinder 22 and extending and contracting the rod 23.
In the conveyor ~, a pair o~ front and rear rollers 10 and 11 are rotatably supported via bearings 8 and 9 provided respectively at the front and rear ends of the conveyor frame 6a, and between these rollers 10 and 11 is stretched a conveyor belt 12.
Under the conveyor belt 12 are disposed receiver roller~
14 at four locations separated by appropriated interval~, and these receiver rollers 14 are rotatably mounted between brackets 14a suspended from the left and right conveyor frames 6a and prevent the conveyor b lt 12 f rom sagging .
On the lPft side conveyor frame 6a, a D.C. servo motor 13 is fixed to its outside, it is adapted to drive a:pulley g . ..
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~b provided on the outside of the right side conveyor frame 6a as projected therefrom, in correspondence to the pulley 13b a pulley 13c i~ provided and a pulley 13d i9 fitted to the rotary shaft of the above~de~cribed roller 10, and bel~
13e is stretched among the pulleys 13b, 13c and 13d (See Fig.
2). Accordingly, by driving the ~ervo motor 13, the roller 10 is rotated via the belt 13e and thereby the conveyor belt 12 can be revolved.
Between the conveyor belts 12 on the upper side and on the lower side are disposed plate-shaped magnet blocks 17, 18~ 19, 20 and 21 as shown in Fig. 3, the magnet block 17 at the foremost position is rectangular and longest, the next rear magnet block 18 is rectangular and short, further succeeding magnet blocks 19, 20 and 21 have a rectangular shape as a whole, .in which a parallelogram-shaped magnet block 20 is disposed obli~uely at the center and triangular magnet blocks 19 and 21 are disposed before and behind the magnet block 20. Except for the magnet block 17, all the magnet blocks 18,: 19, 20 and 21 are independently supported in a vertically movable manner.
At the top of the struts 4, a pair of left and right upper frames 25 are mounted as inclined so as to somewhat descend forwards, from the same upper frames 25 is sùspended a left and right positioning device, al~o between the respective upper frames 25 is mounted a traveling support base 45 so a~ to be allowed to travel back and forth, and as shown in Fig. 5, a cutting device 60 and an attraction device 120 are suspended above the conveyor belt 12 from ~he same ~raveling support base 45.
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Figs. 2 and 4 are a plan view of this belt-like member sticking apparatus in which a part such as the traveling support base and the like is omitted, and a ~ross-section view taken along line IV-IV in Fig. 1, and with ~eference to these igures, the left and right po ltion~ng device will be explainedO
To the lower surface~ of the pair oE left and right upper frames 25 are fixedly secured bearings 30 at left and right symmetric positions at the rear and the front. Between the opposed bearings 3Q are mounted two guide shafts 32 in parallel to each other at the rear and the front, a pair of left and right slide support members 33 are provided in a slidable manner as supported and penetrated by the guide shafts 32, and also a receiver member 34 is fixedly supported at the center.
Between the two guide ~hafts 32 is provided a ball screw 35 in parallel to the guide shafts 32 as rotatably supported by the opposed bearings 30 and the receiver member 34, and this ball screw penetrates through the left and right Rlide support members 33 and threadedly engaged therewith.
On the ball screw 35 are formed screw thread in a symmetric manner on the left and right ~ides, and so, as a result of rotation of the ball ~crew 35 the slide support members 33 would slide symmetrically on the left and right sides.
The above-mentioned mechanism i~ iden~ical both at the rear and at th front, betwe~n the slide support member~ 33 at the rear and at the fro~t are su~pended centering arms 36 in pair on the left side and on the right side as directed ;
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~ack and forth, and so they move symmetrically on the left and right sides jointly with the slide movement of the slide support member~ 33.
At the condition where the conveyor 6 ha~ b~en inallned and has become parallel to the upper ~rame~ 25, the centering arms 36 are positioned closed to the upper portion of the conveyor belt 12.
The above-mentioned two ball screw~ ~5 at the rear and at the front have their one end~ projected from the bearings 30 to the outside, pulleys 37 are fitted and seaured to the projected ends, and belt~ 41 and 42 are re~pectively extended between the abave-mentioned pulleys 37 at the rear and at the front and another pulley 40 fitted and secured to a drive shaf~ of a servo motor 39 fixedly supported from the above-described horizontal support frame 4a via a bracket 36 (See Figs. l and 4).
Accordingly, as a result of driving by the servo motor 39, the rear and front ball screws 35 are rotated via the belts 42 and 41, hence the centering arm~ 36 are moved symmetrically on the left and right sides jointly with the slide support members 33 by the rotation of the ball screw~
35, and thereby the di~tance between the centering arms 36 i~
varied.
Since the centering arms 36 are close to the conveyor belt 12, they perform positioning i~ the left and right, widthwi~e direction of a belt-like member placed on the conveyor belt 12 by pinching the belt-like member from the left and the right.
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Next, description will be made on a traveling mechanism of a traveling support base 45. On the upper surfaces o~ the left and right upper frames 25 are respectively laid linear ball slide guide rails 46 in parallel to the upper frames 25, and linear ball slide guides 47 provided at Eour corners on the front and rear side~ and on the left and right side~ of the lower surface of the traveling support base 45 are slidably fitted to the linear ball slide guide rails 46.
Hence, the traveling support base 45 i~ supported so as to be movable back and forth as mounted to the left and right rails 46 ~See Figs. 2, 4 to 7).
On the outside surface of the upper frame 25 on the le~t side are provided bearings 48 and 4~ at the rear and the front as projected therefrom, a ball screw 50 is rotatably supported between these bearings 48 and 4~, and a drive shaft projected backward of a D.C. servo motor 52 mounted on the upper frame 25 at a position in front of the ball screw 50 and the front side end portion of the above-mentioned ball screw 5Q are connected with each other via a coupling 51.
The ball screw 50 penetrates through a downwardly extended portion of a protrusion 53 projected from the let side surface of the above-described traveling support base 45, and threadedly engages therewith.
Accordingly, when the servo motor 52 is driven, the ball screw 50 is rotated via the coupling 51, and the traveling support base 45 can be made to travel back and forth via the protrusion 53 threadedly engaged with the ball screw 50.
The traveling support base 45 is formed in such shape that left and right side bodies above the linear ball 31ide .
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~uide rails 46 are connerted by two connecting portions 45a and 45b as shown in Fig. 5 (plan view), the front connecting portion 45b is located at a backwardly recessed po~ition, between the both connecting portions 45a and 45b is ormed an octagonal bore elongated in the leEt and right direction~, and side wall~ are erected along the contour of the bottom wall having such shape.
On the lower surface of the bottom wall are provided linear ball slide guide~ 47 at four corners on the front and rear sides and on the left and right sides, and they are slidably fitted to the linear ball slide guide rails 46 at the below.
A cutting device 60 and an attraction device 120 are respectively suspended from the connecting portions 45a and 45b connecting the left and right ~ide bodies behind and in front of the octagonal bore at the center of the traveling support base 45.
In the following, description will be made on the cutting device 60 with reference to Figs. 5 to 7.
At the center of the rear connecting portion 45a of the traveling support base 45r a support plate 61 iB mounted between the top ends of the front and rear side wall~, and a bearing 62 i8 fitted an~ secured to corresponding circular holes drilled in the same support plate 61 and a bottom wall thereunder.
The cutting device 60 i~ elongated in the horizontal direction and has its central portion fixedly secured to the bottom end portion of a support ~haft 64 which is supported by the aforementioned ~earing 6~ as penetrating i~
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vertically, and the cutting device 60 is suspended so as to be rotatable about a vertical axis jointly with the support shaft 64.
Under a horizontally elongated support fram~ 65 in the cutting device 60 i~ suspended a cylinder 71 ~o a8 to travel along the support frame 65 and to be allowed to move in the direction at right angles to the same traveling direction. A
disc-shaped knife 79 is rotatably ~upported via a pivot from a rod projected downwards from the cylinder 71.
At one end of the support frame 65 is provided a motor 88, whose rotation i~ transmitted via reduction gears to a pulley 84, and the cylinder 71 is made travel by revolution of a belt extended around the pulley 84.
It is to be noted that in the proximity of ths pulley 84 is disposed an approach switch 93 which generates trigger pulses in response to rotation of the pulley 84, and on the basis of the trigger pulses a traveling position of the cylinder 71, that ist the position of the knlfe 7~ can be detected.
On the other hand, the ~upport frame 65 which is rotatable about the ~upport ~hat 64 is inclined at an angle with respect to the conveying direction of the belt-like member as shown in Fig. S, and at a position corresponding to the octagonal bore provided at the center of the traveling support base 45 in front of the support shaft 64, a circular shaft is supported from the support frame 65 o as to be movable in ~he left and right directions. The circular shaft 9g can be moved leftwards and righ~war~s via a ~oothed b21t z~
104 by a servo motor 102 desposed next to the circular ~haft 99 .
Referring to Fig. 5, the upwardly projected circular shaft 99 i~ positioned within the octagonal bore at the center of the traveling support ba e 45, a bracket 105 i~
pro]ected horizontally from the bo~tom wall of the front connecting portion 45b of the travelin~ support base 45 towards the inside of the octagon~l bore, and the above-described circular shaft 99 i5 loosely fitted from the below into an elongated circular hole 106 drilled in the bracket Accordingly, when the servo motor 102 is driven, the circular shaft 99 butts against the inner circumference of the elongated circular hole 106 and is preven~ed to move, and on the contrary, the support frame 65 is rotated about the support shaft 64 by a reaction force. In this way, a cutting angle with respect to the belt-like member can be finely adjusted.
By moving the traveling support base 45 in the front and rear directions the support frame 65 can be set at the cutting position, and this cutting position is a position above the magne~ block 20 extending obliquely at the rear among the magnst blocks illustrated in Fig. 3, in correspondence to ~he magn~t block 20, an anvil 110 which i~
an elongated knif~ receiver plate is also obli~uely mounted between the left and right conveyor frames ~a at a po~ition above the magnet block 20 (See Fig. 2), and the conveyor belt moves between th~ magnet block 20 and the anvil 110. The .
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Z !3~53Z~a ~nvil 110 is made of parama~netic material or non-magnetic material.
Accordingly, the belt-like mamber 15 conveyed by thye conveyor belt 12 would advance a8 overriding the anvil 110, so that when it stops at a predetermined po~ition, the portion of the belt-like member to be cut i~ plac~d on the anvil 110, and it i~ cut on the anvil 110 by the kniEa 79.
Since the belt-like member has a large number of ste~l cords buried therein at a predetermined bias:angle, when the cutting portion of the belt-like member 15 is placed on the anvil 110 and the magnet block 20 is raised, the magnet block 20 attracts the belt-like member 15: downwards, and thereby the belt-like member can be stuck onto the anvil 110 and held . in position. By cutting under the above-mentioned condition, the belt-like Dember 15 can be properly cut.
At the time of cutting, if the knife 79 i~ lowered by driving the cylinder 71 after it has been ~t at a predetermined position, tha knife 79 descends on a side edge portion of the beIt-like member 15 held on the anvil 110, a V-shaped knife edge bites in the belt-like member 15, and when it reaches the anvil 110, the portion of the belt-like member 15 right under the knife edge is cut.
At this moment, in the event that the ~teel cord 16 should exi~t right under the knife edge, the knife 79 that i~
movable in the direction at right angles to its traveling direction, would escape in that direction because a reaction force of a rubber portion in the vicinity of ~he s~eel cord 16 is large, and after all, it woul~ bite in the rubber -17~
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portion between the adjacent steel cords 16 and would never cut the steel cord 16.
In addition, the V-shaped knife edge would bite in while drawing in the outer surface skin of the belt-like member on the left and on the right, hence the steel cord i~ always kept coated by rubber, and as the rubber is cut when the knife edge has reached the anvil 110, the steel cord 16 would not be exposed at the cut surface.
After the knife 79 ha~ bitten in the side edge portion of the belt-like member 15, if the knife 79 is made to travel by driving the motor 88, the knife 79 would continue to cut the rubber between the adjacent steel cords 16 along the steel cords 16r and when it has reached the other side edge of the belt-like member 15, the cutting iæ completed.
It i5 to be noted that the amount of deviation of the knife 7g in the direction at right angles to the traveling direction can be detected at any arbitrary time by means of a differential transformer 113 (Fig. 15). Accordingly, if a knife 79 set just before cutting travels and i~ it should deviate from a preset traveling line along which the belt-like member is to be cut, the amount of deviation would be detected by the differential transformer 113 at any arbitrary time.
On the other hand, a traveling position of the knife 79 is detected by the aforementioned approach switch ~3.
Since the knife 7~ performs cutting alon~ the steel cord 16 buried in the belt-like member 15, if the steel cord 16 i5 curved, then the cut line is al~o curved in the sama shape~
and since the traveling position and the amount of deviation : : ~
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from the preset traveling line of the knife 79 are detected moment by moment as the knife 79 travels, the shape of the cut line and the cut angle can be known.
The above-described cutting deviae could be modi~ied into a cutting device 300 as illu~trated in Figs. 17 to 20.
In the mo~ified cutting device 300, struts 302 are erected on the left and right conYeyor frames 6b and 6a, respectively, via support plates 301, and between the top ends of the respective struts 302 are mounted a horizontal support plate 303. The repective struts 302 are disposed as displaced in position in the back and forth directions from each other, accordingly the hori~ontal support plate 303 is inclined at an angle with respect to the traveling direction of the conveyor belt 12, and this angle is conformed to a standard value of the bias angle of the steel cords 16 in the belt-like member 12 to be conveyed on the conveyor belt 12.
On the lower surface of the horizontal ~upport plate 303 is laid a linear ball slide guide rail 304 as directed in the lengthwise direction of the horizontal support plate 303, and a linear ball slide guide 3~5 is slidably fitted to this rail 304. A traveling ~upport member 306 is fixedly secured to the bottom surface of this linear ball slide guide 305.
Brackets 309 and 310 pivotably supporting rotary ~hafts 307 and 308, respectively, at th~ir lower end portions are provided as hanging vertically downwards from the front side~
of the left and right end portions o th~ horizontal support plate 303. To the rotary shaft 307 i8 fixedly fitted a driven pulley 311, and to the rotary shaft 308 is fixedly fitted a drive pulley 312. Between the respective pulleys ~O~i3,.,~
~07 and 308 is looped a toothed belt 313, and the above-mentioned traveling support member 306 is fixedly ~ecured by screws 314 to a predetermined location of the upper ~ide traveling portion of this belt 313.
On the upper surface of the h~rizontal support plate 303 in the proximity of the drive pulley 312 is disposed a motor 316 as supported by a support plate 315, and to the drive shaft of this motor is fixsdly fitted a pulley 317. On the other hand, to the rotary shaft 30 that is integral with the aforementioned drive pulley 312 i fixedly fitted a pulley 318 in juxtaposition to the drive pulley 312, and a toothed belt 319 is looped between this pulley 318 and the above-mentioned pulley 317. Accordingly, the toothed belt 313 revolves as driven by the motor 316, and accompanying the revolution of the toothed belt 313, the traveling support member 306 travels along the rail 304.
On the inside surface of the strut 302 on the side of the driven pulley 311, a sensor bra¢ket 320 is provided as projecting forwards at the position of the same level as the driven pulley 311. The sensor bracket 320 is bent into an L-shape at its front end, and a reflection type optical sensor 321 is fixed on its surface opposed to the front side surface of the driven pulley 311.
Onto the front side surface of the driven pulley is sticked a reflective tape on which a rircle is divided into 8 equal sectors and the every other sectors are provided with unreflective portions, so that depending upon the angular positin during rotation of the driven pulley 311, an .. : .: - ~ :
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lntensity of reflected light received by the reflection type optical sensor 321 is varied.
Accordingly, when the driven pulley 311 rotates as a result of traveling of the traveling ~upport member 306, that is, revolution of the toothed belt 313, the reflection type optical sensor 321 detect~ the rotary state of the driven pulley 311, and by counting the number of variation~ of the detected value, the traveling po~iton of the traveling support member 306 can be derived.
On the bottom surface of the traveling support member 3G6 is provided a rail 323 for a ball ~lide table 322 as directed in the direction at right angles to the traveling direction, and a cylinder 324 is fixedly secured to the bottom surface of the ball slide table 322 slidably fitted to the rail 323. The cylinder 324 i8 suspended under the traveling support member 306, and it can slide along the rail 323 in the direction at right angles to the direction of traveling of the traveling support member 306.
At the bottom end of a downwardly projecting cylinder rod 324a of the cylinder 324, iB fixedly ~ecured a knife bracket 325 having a U-shaped cro~s-~ection. As ~hown in Fig. 20, a bolt 326 penetrates horizontally through left and right side pieces of the knife bracket 325, and it is fixedly secured to the knife bracket 325 by means of washers 327 and nuts 328 at the opposite ends. On the bolt 32~ is rotatably supported a desc-shaped knife 79 at the center a~ positioned by left and right spacers 329.
The knife 79 rotatably supported from the knife braeket 325 in the above-described manner, rises and falls in . ' ' .~
2~0S32~
-~ccordance with contraction and extension of the cylinder rod 324a. In addition, this knife 79 can move in the traveling direction of the traveling support member 306, and al~o can move in the direction at right angles to the above-mentioned traveling direction.
A sensor bracket 331 projects backwards from the rear side surface of the cylinder 324~ The rear end portion of this bracket 331 i8 bent upwards to be opposed to the rear side surface of the traveling ~upport member 306, and an optical distance sensor 332 is mounted to the rear end portion so as to be opposed to the support member 306.
Accordingly, the distance sensor 332 moves in th~ direction at right angles to the traveling direction of the support member 306, jointly with the cylinder 324 and relatively to the traceling support member 306. The distance sensor 332 can detect the distance fxom the traveling support member 306 at any arbitrary time.
In other words, the above-described reflection type optical sensor 321 detects the position of the knife 79 in the traveling direction, while the distance sensor 332 can detect the position of the knife 79 in the direction at right angles to the trav ling direction. The detection signal~
issued from these reflection type optical sensor 321 and distance sensor 332 are digitized, and the configuration of the cut surface is known and stored in the form of coordinate value~.
The anvil 110 described previously with reference to Fig. 2, is disposed under the horizontal support plate 303 in parallel thereto ~Figs. 18, 19 and 20). This anvil 110 is -2~^
~ - . - .... ;
. .. ~. . . .
~0~3~
ade of non-magnetic hard stainless steel, and for instance, stainless steel having a hardness of Hv ~00 or higher and being hard to be scratched is employed. As described previously, the anvil 110 is mounted above and clo~e to the conveyor belt 12 so as to obliquely traverse the belt 1~, and the belt-like member 15 having been conveyed to the anvil 110 by the conveyor belt 12 is further conveyed as overriding the anvil 110.
Under the conveyor belt 12 is disposed the previously described magnet block 20 of parallelogram shape so as to be movable vertically at the position opposed to the anvil 110.
In addition, between the left and right frames 6b and 5a is mounted a support plate 333, and on this support plate 333 are erected guide plates 334 respectively along the front and rear side edges of the magnet block 20. The top ends of the guide plates 334 are located close to the lower surface of the conveyor belt 12.
Two cylinders 335 are fixed to the lower surface of the support plate 333, their cylinder rods 335a project upwards penetrating through circular hole~ in the support plate 333, and are fixedly secured to predetermined positions on the lower surface of the magnet block 20. When the cylinder rods 335a are extended by actuating the cylinders 335, the magnet block 20 would be raised along the plate 334, and at the fully raised position, the upper ~urface of the magnet block 20 comes close to the lower surface of the conveyor belt 12.
In the case where the magnet block 20 is present at the raised positionr the belt-like member 15 on th~ anvil 110 is held in tigh~ contact with the anvil 110 and its -~3-. .
Z~i3~:4 ~onfiguration i5 maintained because the steel cords 16 buried within the belt-like member 15 are attxacted downwards by the magnetic force of the magnet block 20. Then, under this condition, cutting by means of the knife 79 is carried out~
The cutting is effected in a similar manner to the ca~e of the previously described cutting device 60.
When the magnet block 20 i~ present at the lowered position, the belt like member 15 on the anvil 110 is not subjected to the influence of the magnetic force of the magnet block 20, and since the anvil 110 itself is also made of n~n-magnetic material and not magnetized~ the belt-like membPr 15 can move freely, and the conveyance can be performed easily.
Next, description will be made on an attraction device also suspended from the traveling support base 45, with reference to Figs. 8 to 10.
At the center of the front connecting portion 45b of the traveling support base 45, a support plate 121 is mounted between the top ends of the front and rear walls, and a bearing 122 is fitted and secured to corrsponding circular holes drilled in the support plate 121 and a bottom wall under the support plate 121.
A support shaEt 124 vertically penetrating through the same bearing 122 is rotatably fitted to the bearing 122 and a washer 123 abov~ the bearing 122, and it is supported from the bearing 122 by means of a nut 124a threadedly mated with a screw portion at the upper part of the support shaft 124.
At the bottom portion of the support shaft 124 is fixedly secured and supported a support frame 125 that is .,~
: ^24-` L : -.
20(~i3X~
~longated in the horizontal direction and is U-shaped in cross-section, at its central portion, and the support frame 125 is suspended in a horizontally rotatable manner about the support shaft 124.
To the support frame 125 are fixedly secured cylinder~
126 on the opposite sides of the support shat 124, and further bearings 127 are fixedly secured thereto on the both left and right end portions thereof.
Under such support frame 1~5 is positioned an elongated rectangular horizontal support plate 128 as opposed to the support frame 125 in parallel thereto, onto the lower surface of this horizontal support plate 128 are fixedly secured two rectangular pipes 129 and 130 as held in contact with each other. Upwardly projected rods 131a of a pair of left and right cylinders 131 fixed to the upper surface of the horizontal support plate 128 supporting the rectangular pipes 129 and 130, and downwardly projected rods 126a of the cylinders 126 on the side of the above-described support frame 125 are coaxially coupled, and the horizontal support plate 128 and the rectangular pipes 129 and 130 are suspended via the rods 1~6a and 131a.
And at the positions further displaced to the left and to the right from the cylinder~ 131 on the horizontal support plate 128, ~uide shafts 133 are provided as projected upward~
with their lower end portions fixed, and the guide shats 133 slidably and vertically penetrate through the bearing~ 123 on the side of the above-mentioned support frames 125.
Accordingly, by extending and contracting ~he cylinder rods 126a and 131a as a result of driving of the cylinders -~`' ' ' ~ ': . .
532~
~6 and 131, the rectangular pipes 129 ~nd 130 can be lowered and raised as guided by the guide shafts 133.
Within the rectangular pipes 129 and 130 ~re respectively contained elongated permanent magnets 134 and 135 as gripped from the above by holders 136 and 137. The holders 136 are fixedly secured to the lower e~ds of rod~
138a projected downwards into the ~ront side rectangular pipe 129 of a pair of left and right cylinders 138 fixed on the horizontal support plate 128, and 50, when the rods 138a extend and contract as a result of driving of the cylinders 138, the permanent magnet 134 is lowered and raised within the rectangular pipe 129.
Likewise, the holders 137 are fixedly secured to the lower ends of rods 139a projected downwards into the rear side rectangular pipe 130, and hence, when the rods 139a extend and contract as a result of driving of the cylinders 139, the permanent magnet 135 is lowered and raised within the rectangular pipe 130.
The attraction device 120 has the above-mentioned construction, hence the main body su~pended via the support shaft 124 can rotate about the ~upport shaft 124, also as a result of driving of the cylinders 126 and 131, the rectangular pipes 129 and 130 can be raised and lowered, and the permanent magnets 134 and 135 within the rectangular pipes 129 and 130, respectively, can be separately and independently raised and lowered by driving the cylinders 138 and 139, respectively.
, Accordingly, after the belt-like member 15 has been cut, if the mutual joining surface Qf the rectangular pipes 129 ":
~ -2~-~0~3~
_.~d 130 is positioned along the vertical plane aligned with the cutting surface, the lower surfaces of the rectangular pipes 129 and 130 are made to butt against the upper suraces of the end portions o the belt~like member 15 before ~nd behind the cutting surface by ~owering the re¢tangular pipe~
129 and 130, and the permanent magnets 134 and 135 are lowered re~pectively within the rectangular pipes 129 and 130, then the end portions of the belt-like member 15 before and behind the cutting surface are attracted to the lower surfaces of the rectangular pipes 129 and 130 and they are raised upwards simultaneously with rise of the rectangular pipes 129 and 13Q.
At this moment, if it is desired to attract only one of the end portions o~ the belt-like member 15 before and behind the cutting surface, it is only necessary to lower only one of the magnets.
It is to be noted that when it i5 desired to release the attracting action, if the magnet is raised, the corresponding end portion of the belt like member 15 is seQarated from the lower surface of the rectangular pipe.
The above-described attraction device 120 and the above-described cutting device 60 are both suspended rom the traveling support base 45, and as shown in Fig. 5, they can rotate while always maintaining the parallel condition to each other.
More particularly, the support shafts 64 and 124 of the cutting device 60 and the attraction device 120, respectively, penetrate upwardly the bearings 62 and 122 fixed ~o the traveling support ba~e 45, at the top end~ of .~ - ., 3~
~ e~e support shafts are provided rotary arms 150 and 151, respectively, as directed horizontally in parallel to each other with their base end portions fitted and secured to the support shafts, between the free end portions of the rotary arms 150 and 151 is mounted a connecting rod 152, and ~he opposite end portions o the connecting rod 152 are pivotably engaged with the rotary arms 150 and 151.
Accordingly, when the cutting device 60 is rotated by driving the servo motor 102 as described above~ rotation of the support shaft 64 causes the support shaft 124 to rotate via the rotary arm 15G~ the connecting rod 152 a~d the rotary arm 151, thus the attraction device 120 can be rotated at the same speed, and both the cuttiny device 60 and the attraction device always maintain their parallel condition.
Next, description will be made on an a~traction hand 160 provided above the upstream end of the conveyor belt 12 (See Fig. 2) with reference to Fig. 11 to 14.
Between the above-described pair of left and right upper frames 25 is mounted a horizontal support rame 161 consisting of a tubular body having a rectangular cro~s-section, and a frame 162 is suspended as directed in the front and rear directions and fixedly supported at the center between the left and right upper frames 25 by being penetrated by the horizontal support frame 161.
On the top surfa~e of the frame 162 is extended a support plate 163, a pair of cylinders 164 are fixedly secured to the lower surfaces of the opposite end portions of the support plate 163 projected back and forth from the frame 162, and to ~he lower end portions of rods 164a projected ~ ~ ' ' , , ~'` ;
;2 0 (3 ~ 3~ L1L
~ownwards of the cylinder 164 is fixedly secured and suspended a ca~ing 165 having a U-ahaped cross-section which i~ elongated in the front and rear directions.
The casing 165 is formed in a wedge shape having it~
front end cut obliquely, and a non-magnetic steel plate 166 is extended so as to close its opening directed downwards.
Onto the upper surface of the casing 165 are fixedly secured a pair of cylinders 167 at the front and at the rear, and rods 167a of these cylinders 167 project into the casing 165 as penetrating ~he upper wall of the casing 165 downwards.
Within the casing 165 is contained a magnet 16~ gripped by a holder 168, and this holder 168 is fixedly secured to the tip ends of the rods 167a of the above-described cylinders 167 to be suspended therefrom in a vertically movable manner withen the casing 165~
The holder 168 is loosely fitted along the inner contour of the casing 165, and the magnet 169 gripped by the holder 168 is also a flat plate elongated in the ront and rear directions, whose front end is sharpened in a wedge ~hape.
The attraction hand 160 is constructed in the above-described manner, hence the casing 165 is raised and lowered by driving the cylinders lb4~ and by driving the cylinder~
167 placed on the casing lb5, the ma~net 169 i9 raised and lowered within the casing 165.
Accordingly, when the belt-like member lS on the conveyor belt 12 is to be attracted, by extending the rods 164a of the cylinders 164 the ca~ing 165 is lowered onto the belt-like member 15, and subsequentIy, if the magnet 169 is , . -, Z~ f~
~ wered by extending the rod~ 167a of the cylinders 167, themagnet 169 attracts the belt-like member 15 to the steel plate 166.
Under this attracted condition, if the rods 1~4a are contracted, the belt-like member 15 ~ises as being kept attracted, and separates from the conveyor belt 12.
When the belt-like member 15 i8 to be placed on the conveyor belt 12, if the casing 165 is lowered and the magnet 169 is raised, the belt-like member lS is present on the conveyor belt 12 and the attraction effect i~ relea~ed~ hence if the casing 165 is raised by itself, the belt-like member 15 is left on the conveyor 12.
The above-mentioned is the structure of the ~ticking apparatus for a belt-like member according to the present invention, and now description will be made on a drive control system for such apparatus on the basis of the schematic block diagram illustrated in Fig~ lS.
In Fig. lS reference numeral 181 designates an operation sequence controller which stores position information and the like of a predetermined operation program, the program s~ored in this operation se~uence controller 181 is produced, for instance, by manipulating a panel switch 1~7 and a display device 186 for confrimation of information, and also position inform~tion ~toxed in the operation equence controller 181 is what was instructed from an instruction device 180.
Position information reproduced from the aforementioned operation sequence controller 181 according to an opexation program is sen~ to a data processor 183, and in this data processor 183, a rotational speed and an amount of rotation , .
3~-,, ~ ~' '' ` : . ' 20~3Z~L
Jf the servo motor 192 are calculated on the basis of various par~meters which were preliminarily stored.
It is to be noted that in the event that the calaulated results should exceed preliminarily stored limit speed and limit amount of rotation, an alarm signal i5 sent to the operation sequence controller 181, and thereby the overall operation is stopped.
If the above-mentioned results of calculation are sent from the data processor 183 to a route positioning controller 182, the route positioning controller 182 drives a servo motor 192 via a servo motor controller 185.
The servo motor 192 involves 6 motors in total consisting of the above-described servo motors 3, 13, 39, 52, 88 and 102 alotted for the respective uses.
In response to rotation of the servo motor 192, pulse signals are sent from a pulse generator 193 to the sexvo motor controller 185 and the route positioning controller 182, and the well-known servo control is effected.
Reference numeral 184 designates an input/output controller, which transmits signals sent from an external instrument 191 to the operation sequence controller 181, also transmits a control signal is~ued ~rom the operation sequence controller 181 to the external instrument 191 to control the external instrument 191.
In addition, an external backup memory 189 can regi~ter or read out preservation programs in cooperation with the operation sequence controller 181~
Furthermore, reference numeral 190 designates a printer for outputting a program and the like preserved and stored in .
.
: -i3;~L
~he external backup memory 189 and the operation sequence controller 181.
As described previously, the differential trans~ormer 113 detects an amount of deviation of a cutter from a predetermined traveling line during cutting when the belt-like member is cut by the cutting device 60.
A differential transformer amplifier 195 amplifies a minute output voltage of the differential transformer 113 up to a high voltage.
An A/D converter 196 converts an output voltage from the differntial transformer amplifrer 195 to a digital output.
Trigger pulses issued from the approach switch 93 are used as timing signals for inputting the data sent from the A/D converter 1~6 to a calculator 197.
The calculator 197 takes in the digital input sent fxom the A/D converter 196 in response to the timing signals consisting of the trigger pulses, then arithmetically processes this digital input, and especially, calculates an . .
amount of correction for an angle and an amount of correction for a length.
A display device l9U displays result~ of calculation.
A panel switch 202 i~ used upon start and stop of the calculator 197 and formation of a program.
An input/output controller 199 performs signal level matching for transferring the-results o calculation by the calculator 197 to the operation sequence controller 181.
A series of operation procedures controlled by the control system as described above will be explained ~ :
200~
~equentially in the following with reference to Figs. 16(a) to 16(i).
Figs. 16(a~ to 16~i) illustrate the succe~sive 3teps o~
the operation of cutting out a belt-like member from a r~w material and wrapping and sticking it around and to a cylindrical drum. In the respective figures are shown a drum 1, a conveyor belt 12l magnet blocks 17, 18, 19, 20 and 21 disposed within a conveyor 6 in a vertically movable manner, an anvil 110 provided above the magnet block 20 with the conveyor belt 12 interpo~ed therebetween, rectangular pipes 129 and 130 (containg magnets 134 and 135 therein) and a knife 79 included in a cutting device 60 and an attraction device 120 suspended from a traveling support base, a casing 165 (containing a magnet 169 therein) of an attraction hand 160, and a belt-like member 15.
At first, the belt-like member 15 is carried in onto the conveyor belt 12 from the rear of the conveyor 6, the conveyor belt 12 is revolved by driving the servo motor 13, and the belt-like member 15 is fed in up to the position where the tip end of the belt-like member 15 goes over the anvil 110.
The cutting device 60 is moved as driven by the servo motor 52 until the knife 79 comes to the cutting position, and it i5 rotated as driven by the ~ervo motor 102 up to the cutting angle predetermined in the process of the belt-like member 15 to be ready for cutting.
Under the condition where the belt-like member 15 ha3 been made free on the conveyor belt 12 by lowering the magnet blocks 1~, 19, 20 and 21 under the conveyor belt 12, the -~O~i32~
_ervo motor 39 is driven to perform positioning in the lateral direction while pinching the belt-like member 15 from the left and the right with the centering arms 36, then the positioned belt-like member 15 is attracted to the conveyor belt 12 and the anvil 110 by raising the magnet blocks 18, 19, 20 and 21, and the centering arms 36 are opened.
Next, the knife 79 in the cutting device 60 is positioned at the start position on the one side edge of the belt-like member 15 as driven by the motor 88, th~n the knife 79 is lowered by driving the cylinder 71, and th~ belt-like member 15 is cut by making the knife 79 travel along a predetermined traveling line as driven by the motor 88.
During the cutting operation, signals detected by the approach switch g3 and the differential transfor~er 113 are sent to the route positioning controller 182l where a cut configuration, an amount of angle correction, an amount of length correction and the like are calculated and sent to the operation sequence controller 181, in which they are stored.
After the cut-out tip end portion of the belt-like member 15 has been removed, if the belt-like member 15 is made to advance further by a distanca 11, the tate shown in Fig. 16(a) is reali2ed. This condition is a start condition of a series of cycle operations to be repeated subesquently.
At first/ the magnet blocks 18, 19, 20 and 21 are lowered and the centering arms 36 are closed up to a preset width to perform lateral positioning of a belt-like member 15b, then the magnet blocks 18, 19 and 21 are raised, and the centering arms 36 are opened.
- : ~ . ~ .
Z~0537~
The belt conveyor 12 is revolved to make the belt-like member 15b advance by a predetermined length 12-Then, lateral positioning i5 effected again, and thebelt-like member 15b is made to advance by a predetermined length 13 by revolving the conveyor belt 12.
The above-mentioned total distance 11 + 12 ~ 13 over which the belt-like member l5b has advanced after cutting of the leading end of the belt-likP member 15b, is egual to the circumferential length L of the drum.
Again, lateral positioning is carried out (Fig. 16(b~), subsequently the cutting device 60 is moved to the cutting position, and the inclination angle of the cutting device 60 is set at the process angleO
- Regarding the above-mentioned setting of the angle, upon initial setting after the preparatory operation the setting operation is unnecessary because the cutting device 60 is :: already set at the process angle, but after the subsequent repeated operations are started, it becomes necessary.
:Sabseqently, all the magnet blocks 18, 19, 20 and 21 including the magnet block 20 right under the anvil 110 are raised to attract and hold the belt-like member 15b/ the belt-like member 15b is cut by the knife 79, and the knife 79 i5 raised (FIG. 16(C)3.
Then the rectangular pipes 12~ and 130 are retreated to align their joining surface 140 (~i9o 10~ with the predetermined traveling line of the knife 79, the end portions of the belt-like members 15b and 15c before and behind the cut surface are raised by the attraction device 120 lFig. 16~d)~r and both the conveyor belt 12 and the -3~-2~)53~L
_ctraqction device 120 are made to advance at the same speadby the distance 11 so that the leading end of the rear belt-like member 15c may go over the anvil 110.
At this momentl the rectangular pipe 129 attracting the trailing end of the belt-like member 15b aut into a de~ired length, is rotated by driving the servo motor 102 by the amount of correction of the angle which was derived through calculation after cutting, and thereby correction for matching the trailing end of the belt-like member 15b with the angle of the leading end, is effected.
Under such condition, the rectangular pipes 129 and 130 are lowered, only the permanent magnet within the rectangular pipe 129 is raised, and the trailing end of the belt-like member 15b is made to be attracted to the conveyor belt 12.
Then, if the rectangular pipes 129 and 130 are raised, the leading end of the rear belt-like member 15c is raised while it is kept attracted to the rectangular pipe 130.
The trailing end of the belt-like member 15b at the front can be attracted to and held on the side of the conveyor belt 12 while maintaining its configuration corrected by the rotation of the rectangular pipe 129 and conformed to the cut angle of the leading end, since the magnetic force of the permanent magnet 134 is larger than that of the magnet blocks 17, 18~
Subsequently, the rear belt-like member 15c is attracted to the casing 165 by the suction device 160 and thereby raised (Fig. 161e)), then the cut belt-like member 15b is conveyed forwards by revolving the conveyor 12, and the t ' `; ; ~:
z~ 32~L
eading end of the belt-like member 15b is positioned at a sticking start position under the drum 1.
Since the belt-like member 12b is attracted to and held on the conveyor belt 12 by the maynet block~ 17, 18, and 19 even during conveyance, the shapes of the leading and trailing ends can be maintained.
Next, the conveyor 6 is made to swing by driviny the cylinder 22, thereby the front end of the conveyor 6 is raised, and the leading end of the belt-like member 15b is pinched by the outer circumferential surface of the drum 1 and the conveyor belt 12 (Fig. 16~f)).
Within the drum 1 is contained a permanent magnet not shown, and by means of this permanent magnet, the leading end of the belt-like member 15b is attracted to the outer circumferential surface of the drum 1.
The drum 1 and the conveyor belt 12 are driven while equalizing the circumferential speed of the drum 1 and the linear conveying speed of the conveyor belt by synchronizing the servo motor 3 and the servo motor 13, and thereby the triangular portion at the leading end of the belt-like member 15b is wrapped around the drum 1 (Fig. 16(g~.
Subse~uently, the central portion of the belt-like member 15b having the triangular portions at the leading and trailing ends removed, is wrapped around the drum 1 while controlling the relative speed between the drum 1 and the conveyor belt 12 (Fig. 16(h)).
This control is executed on the basis of the amount of correction for a length which was calculated at the time of the above-described cutting, thP drum 1 is made to have a .
~s~
_omewhat faster speed so that the belt-like member 15b tends to be stretched, and control is ef~ected in such manner that the interval between the steel cords 16 buried within the belt-like member 15b may have a predetermin~d dimension.
The triangular portion at the trailing end of the belt-like member 15b i5 wrapped around the drum 1 by driving the drum 1 and the conveyor belt 12 at the same speed (Fig.
16(i))-The belt-like member 15b wrapped around the circumference of the drum 1 in the above-described manner has its opposite end portions surely conformed, and there is no fear that stepped misalignment may occur, not to speak of overlap or separation of the end portions because the trailing end angle of the belt-like member is corrected so as to conform to the leading end angle and the length is also adjusted.
In addition, the interval between the steel cords 16 within the belt-like member 15b also falls in a predetermined range, and so, the end portions can be surely joined.
Next, by driving the cylinder 22, the conveyor 6 is made to swing and returned to its original inclination angle, the belt-like member 15b sticked to the drum 1 has its end portions joined together, and then it is extracted.
Then the rectangular pipes 129 and 130 which are held at the state where they corrected the trailing end angle of the belt-like member 15b, are returned again to the oriyinal process angle by driving the servo motor 10~, and the next belt-like member 15c which has attracted and raised by the -~8-;~13~)~3Z~
~ctangular pipe 130 and the casing 165 is transferred to the conveyor belt 12.
This condition is the same condi~ion as that shown in Fig. 16~a), and subsequently, the steps of the proce~s shown in Figs. 16(a) to 16(i3 are repeated.
Ag described in detail above, according to the presen~
invention, the inclination angle of the cut line at the leading end of the belt-like member is measured at the time of cutting, the inclination angl~ Qf the cut line at the trailing end is measured at the time of cutting at the trailing end, and by comparing the inclination angle of the cut line at the trailing end with the inclination antle a~
the leading end~ an amount of correction for the inclination angle is calculated. After cutting, the trailing end portion is corrected so as to conform to the leading end angle by rotating an attraction device which a~racts and holds the trailing end portion on the basis or the above-mentioned amount of correction for the inclination angle, the belt-like member i9 wrapped around a drum while maintaining the corrected condition and the end ortion~ are joined together, and therefore, the leading end and the trailing end would surely coincide, and proper joining not associated with stepped deviation can be realized.
In the method according to the present invention, since a trailing end angle of a belt-like member is corrected 80 as to conform to a leading end angle and the belt-like member is stuck to the drum while maintaining the corrected condition, the leading end surfacz and the trailing end surface align with each other and joining can be achieved properly.
,, , , ~ i 2~053~1 Furthermore, with the apparatus according to the present invention, since a leading end cut angle of a belt-like member is measured by measure means, after cutting o~ a trailing end the trailing end sur ace of the belt-like member can be aligned with the leading end surface by changing an attitude of hold means for holding the trailing end by correction means on the basis of the measured cut angle, and the corrected trailing end surface is maintained in shape and stuck to a cylindrical drum by attraction means and hold means, the leading end and the trailing end can be always made to coincide properly, inconveniences such as stepped deviation would not occur, and improvements in quality can be realized.
Still further, compactization oE the entire apparatus is possible, and reduction of an installation cost can be achieved.
~IETHOD FO:R STICKING .A BELT-LIKE MEMBER AND APPARATUS THEREFORE
BACKGROUND OF THE INVENTION;
Field of the invention:
The present invention relates to a method Eor applying ~
belt-like member and an apparatus for practicing the same method, which are available generally in every step o~ the tire forming proces~ but mainly usefull for stieking a belt-like member made of a rubber sheet having a large number of cords buried in parallel therein onto a forming drum.
Description of the prior art:
Generally in the manufacture of tires, the steps of cutting a rubber-coated cord-reinforced cloth having wires inserted therein at a predetermined bias angle or at a right angle, along the wires into a predetermined length to form an elongated belt-like member, wrapping the thus formed belt-like member around a forming drum, and joining the leading end and the trai1ing end of the member, axe involved.
In the prior art, normally the belt-like member was wrapped around and stuck to a forming drum while it~ length in the longitudinal direction wa~ being appropriately stretched so that when it had been finished to be wrapped, the leading end and the trailing end thereof might coincide with each other.
However, the cut angle of the cut end of the belt-like member had a distribution, hence the cut angles of the leading end edge and the trailing end edge were not always consistent, and it was fairly probable that even if one should try to make the leading and trailing end edges ;~00~24 - _oincide with each other, there would occur deviation or overlap.
Therefore, an attempt of correcting the cut surface of the belt-like member 80 as to have a predete~min~d inclination angle (Laid-Open Japane~e Patent Specifiaation No. 63-116838 (1989)) wa~ propo~ed.
; According to this proposal in the prior art, it wa~
attempted that a swingable correcting arm is made to butt against the cut surfaces at the leading and trailing ends of the cut belt-like member to correct the inclination angles of these cut surfaces to a predetermined angle, thereby the inclination angles of the end surfaces at the leadîng end and at the trailing end are made to coincide with each other, and thus joining of the opposite end gurface~ can be effected properly.
However, since the leading and surface and the trailing end surface of the belt-like memher which are respectively cut with a certain inclination angle are forcibly corrected to a predetermined angle by making the~e end surface~ butt against a correcting arm, for instance, as shown in ~ig.
21~a) if an end sur~ace having a cut angle of 71 degrees should be forcibly corrected so as to have a predetermined angle of 70 degrees, then an acute angle portion at the tip end would somewhat protrude outwardly, and when such both end portion~ are joined together, an inconvenience oE producing a ~tep-shaped deviation d as shown in Fig. 21(b3 i~ liable to occur.
In addition, in order to treat a member a~ter cutting into a predetermined length, a separate treatment device . .
- ': ,~' ' 053~:~
ecome~ necessary, hence the apparatus become~ large-sized, a necessary space i~ largely occupied, and also an installation cost would be increased.
SUMMARY OF THE INVENTION:
The present invention has been worked out in view o~ the above-mentioned background of the invention, and one object of the invention is to provide a method and an apparatu~ for sticking a belt-like member, in which a step-shaped deviation of the cut ends of the belt-like member at a joining portion can be prevented and small sized low-cost apparatuse~ can be realized.
According to one feature of the present invention, there is provided a method for sticking a belt-like member, wherein a belt-like member prepared by cutting a raw material of the belt-like member on a conveyor at two front and rear locations, is conveyed by the conveyor, wrapped around a cylindrical drum and ~tuck to the drum~ which method comprises the ~teps of cutting the raw material of the belt-like member on an anvil placed on the conveyor while being fixedly attracted to a conveyor belt to form a lsading end edge of the belt-like member and ~imultaneouqly measuring an inclination angle of the cut line; holding the leading end portion of the belt-like member, separating it from the anvil, conveying it as synchronized with the conveyor up to a predetermined position beyond the anvil, and then fixedly attracting it onto the conveyor belt; conveying the raw material of the belt-like member having the leading end edge formed by a predetermined di~tance by means of the onveyor belt; cutting this raw material of the belt-like mPmber at , . .
~z~ais3~4 ~ne predetermined position to form a trailing end edge of the belt-like member and simultaneously measuring an inclination angle of the cut line; holding the trailing end portion of the belt-like member separating it from the anvil, ~nd conveying it as synchronized with the conveyor up to a predetermined position beyond the anvil; changing the holding attitude of the trailing end portion on the basis of the measured inclination angles of the respective cut lines to correct the inclination angle of the cut line of the trailing end edge so as to coincide with the inclination angle of the cut line of the leading end edge; transferring the trailing end portion of the belt-like member onto the conveyor belt while maintaining the thus corrected configulation of the trailing end portion and fixedly attracting it to the conveyor belt; ~eparating the succeeding raw material of the belt-like member from the conveyor belt; conveying the belt-like member cut out of the raw material by means of the conveyor belt; making the cylindrical drum attract the leading end portion of the belt-like member; and wrapping and sticking the belt-like member around and to the cylindrical drum by rotating the cylindrical drum in synchronism with traveling of the conveyor belt.
According to the present invention, since an inclination angle of the cut line at the leading end edge of a belt-like member i8 measured previously and after cutting of the trailing end Pdge only the inclination angle of the cut line at the trailing end is corrected by changing a holding attitude of the trailing end portion so as ~o conform to the measured inclination angle of the cut line at the leading end ~0~
~dge, step-shaped deviation would hardly occur, and as the belt~like member is stuck to a cylindrical drum while always maintaining the comfiguration of the end portionst joining of the leading end and the trailing end can be ef~ected properly According to another feature o the present invention, thPre is provided an apparatus for sticking a belt-like member, wherein a belt-like member prepared by cutting a raw material of the belt-like membex on a conveyor is conveyed, wrapped around a cylindrical drum and stuck thereto, which apparatus comprises cut means for cutting a raw material of the belt-like member, measure means for measuring an inclination angle of the cut line, hold means for holding the end portions before and behind the cut line of the belt-like member respectively and independently while maintaining their configurations, correction means capable of correcting an inclination angle of a trailing end edge of the belt-like member by changing the attitude of the hold means on the basis of the results of measurement by the measure means, and separation means capable of separating the raw material of the belt-like member, that has not yet been cut, from the belt conveyor.
According to the pre~ent inventionJ the belt-like member is cut by the cut mean~ while it is fixed on an anvil by attraction means, upon cutting the leading end edge an inclination angle of the cut line is measured by the mea3ure means, and after cutting of the trailing end edge, the attitude of the hold means which holds the trailing end portion is changed by the correction mean on the basis of ~Q~)~32~L
.
: he results of measurement by the aforementioned measure means, thereby only the trailing end surface oE the belt-like member can be corrected so as to conform to the inclination angle of the cut line of the leading end surface, and ~ince only the trailing end portion is corrected, st~p-~haped deviation would hardly occur, In addition, it i~ pos~ible that the raw material o th2 belt-like member which has not yet been cut is separated from the conveyor belt by the separation meansl and only the cut belt-like member is conveyed and ~tuck onto the cylindrical drum.
Furthermore, since the end portions of the belt-like member has its configuration always maintained by the attraction means and the hold means, when the belt-like member has been stuck onto the cylindrical drum, the leading and trailing end surfaces can be properly aligned.
Also, compactization and reduction of a cost of the apparatus can be achieved.
The above-mentioned and other objets, features and advantages of the present invention will become more apparent by reference to the following dPscription of one preferred embodiment of the invention taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS~
In the accompanying drawings:
Fig. 1 is a general side view of a belt-like member sticking àpparatus according to one preferred embodiment of the present invention;
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Fig. 2 iS a plan view partly omitted of the same apparatus;
Fig. 3 iS a schematic view showing an arrangement of magnet blocks provided within a conveyor;
Fig. 4 is a cross-section view taken aling li~e IV-IV in Fig. l as viewed in the direction of arrows;
Fig. 5 is a plan view showing a traveling mechanism in a traveling support base, - Fig. 6 is a side view of the same;
Fig. 7 is an end view as viewed in the direction of an arrow V~in Fig, 5;
Fig. 8 iS a side view partly in cross-section o an attraction device;
Fig. 9 is a plan view of the same device;
Fig. lO is a front view partly in cross-section of the same device;
Fig. 11 i9 a plan view of an attraction hand;
Fig. 12 is a cross-section view taken along line X1I-XII
in Fig. 11 as viewed in the direction of arrows;
Fig. 13 i8 a cross-section view taken along line X ~-X
in Fig, 12 as viewed in the direction o~ arrowsr Fig. 14 is a cross-section view ~aken along line XIV-XIV
in Fig. 12 as viewed in the direction of arrsws;
Fig. 15 is a schematic block diagram of a control system for the illustrated apparatus;
Figs, 16(a) to lS~i) are schematic views showing the successive steps of the peration of the illustrated opparatus;
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Fig . 17 is a plan view ~howing a modification of a cutting device;
Fig. 18 is a side view of the ~ame;
Fig. 19 is a cross-section view taken along line I X X-1 X X in Fig. 17 as viewed in the direction oE arrow~, Fig. 20 is an end view partly in cross-section taken along line X X-X X in Fig. 17 a5 vi~wed in the direction o~
arrows; and Figs. 21(a) and 21(b) are schematic views showing the states of the end portions o~ a belt like member when the end portions are joined together through a method in the prior art.
DESCRIPTION OF THE PREFERRED EMBODIMENT:
Now the present invention wil~ be described in greater detail in connection to one preferred embodiment of the invention illustrated in Figs. 1 to 16.
A belt-like member sticking apparatus according to one preferred embodiment of the present invention is generally illustrated in Figs. 1 and ~. In these figures, reference numeral 1 designates a drum, which is rotatably supported from a frame not shown, and is rotated by a DC s~rvo motox 3 associated with reduction gears that is installed on a floor surface 2.
On the floor surface 2 behind the drum 1, four truts 4 are erected at ~he front and at the rear on the left and right sides, and between the adjacent ~truts 4 a~e mounted a horizontal support frame 4a.
Between the left and right struts 4 i5 disposed an elongated conveyor 6, a support shaft 7 directed in the left . . ., , .. ~ .. .:
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.nd right horizontal direction~ i8 fixed to brackets 6b suspended from the centers of the conveyor frames 6a of the same conveyor 6, and this support shaft 7 is rotatably supported by bearings S fi~edl~ secured respe~tively to the pair of left and right struts 4 at the ront.
Accordingly, the conveyor 6 i~ swingable about the support shaf t 7, and the front ~nd portion of the conveyor 6 can move up and down under the aforementioned drum 1.
On the rear strut~ 4 are provided brackets 4b as projected backwardR, at the tip end portion of the bracket 4b is pivotably supported a lower base end portion of a cylinder 22 directed in the vertical directions, and a tip end of an upwardly projected rod 23 of the same cylinder 22 i~
rotatably engaged with the lower surface of the conveyor frame 6a. Hence, the conveyor 6 can be made to swing by driving the cylinder 22 and extending and contracting the rod 23.
In the conveyor ~, a pair o~ front and rear rollers 10 and 11 are rotatably supported via bearings 8 and 9 provided respectively at the front and rear ends of the conveyor frame 6a, and between these rollers 10 and 11 is stretched a conveyor belt 12.
Under the conveyor belt 12 are disposed receiver roller~
14 at four locations separated by appropriated interval~, and these receiver rollers 14 are rotatably mounted between brackets 14a suspended from the left and right conveyor frames 6a and prevent the conveyor b lt 12 f rom sagging .
On the lPft side conveyor frame 6a, a D.C. servo motor 13 is fixed to its outside, it is adapted to drive a:pulley g . ..
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~b provided on the outside of the right side conveyor frame 6a as projected therefrom, in correspondence to the pulley 13b a pulley 13c i~ provided and a pulley 13d i9 fitted to the rotary shaft of the above~de~cribed roller 10, and bel~
13e is stretched among the pulleys 13b, 13c and 13d (See Fig.
2). Accordingly, by driving the ~ervo motor 13, the roller 10 is rotated via the belt 13e and thereby the conveyor belt 12 can be revolved.
Between the conveyor belts 12 on the upper side and on the lower side are disposed plate-shaped magnet blocks 17, 18~ 19, 20 and 21 as shown in Fig. 3, the magnet block 17 at the foremost position is rectangular and longest, the next rear magnet block 18 is rectangular and short, further succeeding magnet blocks 19, 20 and 21 have a rectangular shape as a whole, .in which a parallelogram-shaped magnet block 20 is disposed obli~uely at the center and triangular magnet blocks 19 and 21 are disposed before and behind the magnet block 20. Except for the magnet block 17, all the magnet blocks 18,: 19, 20 and 21 are independently supported in a vertically movable manner.
At the top of the struts 4, a pair of left and right upper frames 25 are mounted as inclined so as to somewhat descend forwards, from the same upper frames 25 is sùspended a left and right positioning device, al~o between the respective upper frames 25 is mounted a traveling support base 45 so a~ to be allowed to travel back and forth, and as shown in Fig. 5, a cutting device 60 and an attraction device 120 are suspended above the conveyor belt 12 from ~he same ~raveling support base 45.
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Figs. 2 and 4 are a plan view of this belt-like member sticking apparatus in which a part such as the traveling support base and the like is omitted, and a ~ross-section view taken along line IV-IV in Fig. 1, and with ~eference to these igures, the left and right po ltion~ng device will be explainedO
To the lower surface~ of the pair oE left and right upper frames 25 are fixedly secured bearings 30 at left and right symmetric positions at the rear and the front. Between the opposed bearings 3Q are mounted two guide shafts 32 in parallel to each other at the rear and the front, a pair of left and right slide support members 33 are provided in a slidable manner as supported and penetrated by the guide shafts 32, and also a receiver member 34 is fixedly supported at the center.
Between the two guide ~hafts 32 is provided a ball screw 35 in parallel to the guide shafts 32 as rotatably supported by the opposed bearings 30 and the receiver member 34, and this ball screw penetrates through the left and right Rlide support members 33 and threadedly engaged therewith.
On the ball screw 35 are formed screw thread in a symmetric manner on the left and right ~ides, and so, as a result of rotation of the ball ~crew 35 the slide support members 33 would slide symmetrically on the left and right sides.
The above-mentioned mechanism i~ iden~ical both at the rear and at th front, betwe~n the slide support member~ 33 at the rear and at the fro~t are su~pended centering arms 36 in pair on the left side and on the right side as directed ;
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~ack and forth, and so they move symmetrically on the left and right sides jointly with the slide movement of the slide support member~ 33.
At the condition where the conveyor 6 ha~ b~en inallned and has become parallel to the upper ~rame~ 25, the centering arms 36 are positioned closed to the upper portion of the conveyor belt 12.
The above-mentioned two ball screw~ ~5 at the rear and at the front have their one end~ projected from the bearings 30 to the outside, pulleys 37 are fitted and seaured to the projected ends, and belt~ 41 and 42 are re~pectively extended between the abave-mentioned pulleys 37 at the rear and at the front and another pulley 40 fitted and secured to a drive shaf~ of a servo motor 39 fixedly supported from the above-described horizontal support frame 4a via a bracket 36 (See Figs. l and 4).
Accordingly, as a result of driving by the servo motor 39, the rear and front ball screws 35 are rotated via the belts 42 and 41, hence the centering arm~ 36 are moved symmetrically on the left and right sides jointly with the slide support members 33 by the rotation of the ball screw~
35, and thereby the di~tance between the centering arms 36 i~
varied.
Since the centering arms 36 are close to the conveyor belt 12, they perform positioning i~ the left and right, widthwi~e direction of a belt-like member placed on the conveyor belt 12 by pinching the belt-like member from the left and the right.
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Next, description will be made on a traveling mechanism of a traveling support base 45. On the upper surfaces o~ the left and right upper frames 25 are respectively laid linear ball slide guide rails 46 in parallel to the upper frames 25, and linear ball slide guides 47 provided at Eour corners on the front and rear side~ and on the left and right side~ of the lower surface of the traveling support base 45 are slidably fitted to the linear ball slide guide rails 46.
Hence, the traveling support base 45 i~ supported so as to be movable back and forth as mounted to the left and right rails 46 ~See Figs. 2, 4 to 7).
On the outside surface of the upper frame 25 on the le~t side are provided bearings 48 and 4~ at the rear and the front as projected therefrom, a ball screw 50 is rotatably supported between these bearings 48 and 4~, and a drive shaft projected backward of a D.C. servo motor 52 mounted on the upper frame 25 at a position in front of the ball screw 50 and the front side end portion of the above-mentioned ball screw 5Q are connected with each other via a coupling 51.
The ball screw 50 penetrates through a downwardly extended portion of a protrusion 53 projected from the let side surface of the above-described traveling support base 45, and threadedly engages therewith.
Accordingly, when the servo motor 52 is driven, the ball screw 50 is rotated via the coupling 51, and the traveling support base 45 can be made to travel back and forth via the protrusion 53 threadedly engaged with the ball screw 50.
The traveling support base 45 is formed in such shape that left and right side bodies above the linear ball 31ide .
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~uide rails 46 are connerted by two connecting portions 45a and 45b as shown in Fig. 5 (plan view), the front connecting portion 45b is located at a backwardly recessed po~ition, between the both connecting portions 45a and 45b is ormed an octagonal bore elongated in the leEt and right direction~, and side wall~ are erected along the contour of the bottom wall having such shape.
On the lower surface of the bottom wall are provided linear ball slide guide~ 47 at four corners on the front and rear sides and on the left and right sides, and they are slidably fitted to the linear ball slide guide rails 46 at the below.
A cutting device 60 and an attraction device 120 are respectively suspended from the connecting portions 45a and 45b connecting the left and right ~ide bodies behind and in front of the octagonal bore at the center of the traveling support base 45.
In the following, description will be made on the cutting device 60 with reference to Figs. 5 to 7.
At the center of the rear connecting portion 45a of the traveling support base 45r a support plate 61 iB mounted between the top ends of the front and rear side wall~, and a bearing 62 i8 fitted an~ secured to corresponding circular holes drilled in the same support plate 61 and a bottom wall thereunder.
The cutting device 60 i~ elongated in the horizontal direction and has its central portion fixedly secured to the bottom end portion of a support ~haft 64 which is supported by the aforementioned ~earing 6~ as penetrating i~
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vertically, and the cutting device 60 is suspended so as to be rotatable about a vertical axis jointly with the support shaft 64.
Under a horizontally elongated support fram~ 65 in the cutting device 60 i~ suspended a cylinder 71 ~o a8 to travel along the support frame 65 and to be allowed to move in the direction at right angles to the same traveling direction. A
disc-shaped knife 79 is rotatably ~upported via a pivot from a rod projected downwards from the cylinder 71.
At one end of the support frame 65 is provided a motor 88, whose rotation i~ transmitted via reduction gears to a pulley 84, and the cylinder 71 is made travel by revolution of a belt extended around the pulley 84.
It is to be noted that in the proximity of ths pulley 84 is disposed an approach switch 93 which generates trigger pulses in response to rotation of the pulley 84, and on the basis of the trigger pulses a traveling position of the cylinder 71, that ist the position of the knlfe 7~ can be detected.
On the other hand, the ~upport frame 65 which is rotatable about the ~upport ~hat 64 is inclined at an angle with respect to the conveying direction of the belt-like member as shown in Fig. S, and at a position corresponding to the octagonal bore provided at the center of the traveling support base 45 in front of the support shaft 64, a circular shaft is supported from the support frame 65 o as to be movable in ~he left and right directions. The circular shaft 9g can be moved leftwards and righ~war~s via a ~oothed b21t z~
104 by a servo motor 102 desposed next to the circular ~haft 99 .
Referring to Fig. 5, the upwardly projected circular shaft 99 i~ positioned within the octagonal bore at the center of the traveling support ba e 45, a bracket 105 i~
pro]ected horizontally from the bo~tom wall of the front connecting portion 45b of the travelin~ support base 45 towards the inside of the octagon~l bore, and the above-described circular shaft 99 i5 loosely fitted from the below into an elongated circular hole 106 drilled in the bracket Accordingly, when the servo motor 102 is driven, the circular shaft 99 butts against the inner circumference of the elongated circular hole 106 and is preven~ed to move, and on the contrary, the support frame 65 is rotated about the support shaft 64 by a reaction force. In this way, a cutting angle with respect to the belt-like member can be finely adjusted.
By moving the traveling support base 45 in the front and rear directions the support frame 65 can be set at the cutting position, and this cutting position is a position above the magne~ block 20 extending obliquely at the rear among the magnst blocks illustrated in Fig. 3, in correspondence to ~he magn~t block 20, an anvil 110 which i~
an elongated knif~ receiver plate is also obli~uely mounted between the left and right conveyor frames ~a at a po~ition above the magnet block 20 (See Fig. 2), and the conveyor belt moves between th~ magnet block 20 and the anvil 110. The .
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Z !3~53Z~a ~nvil 110 is made of parama~netic material or non-magnetic material.
Accordingly, the belt-like mamber 15 conveyed by thye conveyor belt 12 would advance a8 overriding the anvil 110, so that when it stops at a predetermined po~ition, the portion of the belt-like member to be cut i~ plac~d on the anvil 110, and it i~ cut on the anvil 110 by the kniEa 79.
Since the belt-like member has a large number of ste~l cords buried therein at a predetermined bias:angle, when the cutting portion of the belt-like member 15 is placed on the anvil 110 and the magnet block 20 is raised, the magnet block 20 attracts the belt-like member 15: downwards, and thereby the belt-like member can be stuck onto the anvil 110 and held . in position. By cutting under the above-mentioned condition, the belt-like Dember 15 can be properly cut.
At the time of cutting, if the knife 79 i~ lowered by driving the cylinder 71 after it has been ~t at a predetermined position, tha knife 79 descends on a side edge portion of the beIt-like member 15 held on the anvil 110, a V-shaped knife edge bites in the belt-like member 15, and when it reaches the anvil 110, the portion of the belt-like member 15 right under the knife edge is cut.
At this moment, in the event that the ~teel cord 16 should exi~t right under the knife edge, the knife 79 that i~
movable in the direction at right angles to its traveling direction, would escape in that direction because a reaction force of a rubber portion in the vicinity of ~he s~eel cord 16 is large, and after all, it woul~ bite in the rubber -17~
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portion between the adjacent steel cords 16 and would never cut the steel cord 16.
In addition, the V-shaped knife edge would bite in while drawing in the outer surface skin of the belt-like member on the left and on the right, hence the steel cord i~ always kept coated by rubber, and as the rubber is cut when the knife edge has reached the anvil 110, the steel cord 16 would not be exposed at the cut surface.
After the knife 79 ha~ bitten in the side edge portion of the belt-like member 15, if the knife 79 is made to travel by driving the motor 88, the knife 79 would continue to cut the rubber between the adjacent steel cords 16 along the steel cords 16r and when it has reached the other side edge of the belt-like member 15, the cutting iæ completed.
It i5 to be noted that the amount of deviation of the knife 7g in the direction at right angles to the traveling direction can be detected at any arbitrary time by means of a differential transformer 113 (Fig. 15). Accordingly, if a knife 79 set just before cutting travels and i~ it should deviate from a preset traveling line along which the belt-like member is to be cut, the amount of deviation would be detected by the differential transformer 113 at any arbitrary time.
On the other hand, a traveling position of the knife 79 is detected by the aforementioned approach switch ~3.
Since the knife 7~ performs cutting alon~ the steel cord 16 buried in the belt-like member 15, if the steel cord 16 i5 curved, then the cut line is al~o curved in the sama shape~
and since the traveling position and the amount of deviation : : ~
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from the preset traveling line of the knife 79 are detected moment by moment as the knife 79 travels, the shape of the cut line and the cut angle can be known.
The above-described cutting deviae could be modi~ied into a cutting device 300 as illu~trated in Figs. 17 to 20.
In the mo~ified cutting device 300, struts 302 are erected on the left and right conYeyor frames 6b and 6a, respectively, via support plates 301, and between the top ends of the respective struts 302 are mounted a horizontal support plate 303. The repective struts 302 are disposed as displaced in position in the back and forth directions from each other, accordingly the hori~ontal support plate 303 is inclined at an angle with respect to the traveling direction of the conveyor belt 12, and this angle is conformed to a standard value of the bias angle of the steel cords 16 in the belt-like member 12 to be conveyed on the conveyor belt 12.
On the lower surface of the horizontal ~upport plate 303 is laid a linear ball slide guide rail 304 as directed in the lengthwise direction of the horizontal support plate 303, and a linear ball slide guide 3~5 is slidably fitted to this rail 304. A traveling ~upport member 306 is fixedly secured to the bottom surface of this linear ball slide guide 305.
Brackets 309 and 310 pivotably supporting rotary ~hafts 307 and 308, respectively, at th~ir lower end portions are provided as hanging vertically downwards from the front side~
of the left and right end portions o th~ horizontal support plate 303. To the rotary shaft 307 i8 fixedly fitted a driven pulley 311, and to the rotary shaft 308 is fixedly fitted a drive pulley 312. Between the respective pulleys ~O~i3,.,~
~07 and 308 is looped a toothed belt 313, and the above-mentioned traveling support member 306 is fixedly ~ecured by screws 314 to a predetermined location of the upper ~ide traveling portion of this belt 313.
On the upper surface of the h~rizontal support plate 303 in the proximity of the drive pulley 312 is disposed a motor 316 as supported by a support plate 315, and to the drive shaft of this motor is fixsdly fitted a pulley 317. On the other hand, to the rotary shaft 30 that is integral with the aforementioned drive pulley 312 i fixedly fitted a pulley 318 in juxtaposition to the drive pulley 312, and a toothed belt 319 is looped between this pulley 318 and the above-mentioned pulley 317. Accordingly, the toothed belt 313 revolves as driven by the motor 316, and accompanying the revolution of the toothed belt 313, the traveling support member 306 travels along the rail 304.
On the inside surface of the strut 302 on the side of the driven pulley 311, a sensor bra¢ket 320 is provided as projecting forwards at the position of the same level as the driven pulley 311. The sensor bracket 320 is bent into an L-shape at its front end, and a reflection type optical sensor 321 is fixed on its surface opposed to the front side surface of the driven pulley 311.
Onto the front side surface of the driven pulley is sticked a reflective tape on which a rircle is divided into 8 equal sectors and the every other sectors are provided with unreflective portions, so that depending upon the angular positin during rotation of the driven pulley 311, an .. : .: - ~ :
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lntensity of reflected light received by the reflection type optical sensor 321 is varied.
Accordingly, when the driven pulley 311 rotates as a result of traveling of the traveling ~upport member 306, that is, revolution of the toothed belt 313, the reflection type optical sensor 321 detect~ the rotary state of the driven pulley 311, and by counting the number of variation~ of the detected value, the traveling po~iton of the traveling support member 306 can be derived.
On the bottom surface of the traveling support member 3G6 is provided a rail 323 for a ball ~lide table 322 as directed in the direction at right angles to the traveling direction, and a cylinder 324 is fixedly secured to the bottom surface of the ball slide table 322 slidably fitted to the rail 323. The cylinder 324 i8 suspended under the traveling support member 306, and it can slide along the rail 323 in the direction at right angles to the direction of traveling of the traveling support member 306.
At the bottom end of a downwardly projecting cylinder rod 324a of the cylinder 324, iB fixedly ~ecured a knife bracket 325 having a U-shaped cro~s-~ection. As ~hown in Fig. 20, a bolt 326 penetrates horizontally through left and right side pieces of the knife bracket 325, and it is fixedly secured to the knife bracket 325 by means of washers 327 and nuts 328 at the opposite ends. On the bolt 32~ is rotatably supported a desc-shaped knife 79 at the center a~ positioned by left and right spacers 329.
The knife 79 rotatably supported from the knife braeket 325 in the above-described manner, rises and falls in . ' ' .~
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-~ccordance with contraction and extension of the cylinder rod 324a. In addition, this knife 79 can move in the traveling direction of the traveling support member 306, and al~o can move in the direction at right angles to the above-mentioned traveling direction.
A sensor bracket 331 projects backwards from the rear side surface of the cylinder 324~ The rear end portion of this bracket 331 i8 bent upwards to be opposed to the rear side surface of the traveling ~upport member 306, and an optical distance sensor 332 is mounted to the rear end portion so as to be opposed to the support member 306.
Accordingly, the distance sensor 332 moves in th~ direction at right angles to the traveling direction of the support member 306, jointly with the cylinder 324 and relatively to the traceling support member 306. The distance sensor 332 can detect the distance fxom the traveling support member 306 at any arbitrary time.
In other words, the above-described reflection type optical sensor 321 detects the position of the knife 79 in the traveling direction, while the distance sensor 332 can detect the position of the knife 79 in the direction at right angles to the trav ling direction. The detection signal~
issued from these reflection type optical sensor 321 and distance sensor 332 are digitized, and the configuration of the cut surface is known and stored in the form of coordinate value~.
The anvil 110 described previously with reference to Fig. 2, is disposed under the horizontal support plate 303 in parallel thereto ~Figs. 18, 19 and 20). This anvil 110 is -2~^
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ade of non-magnetic hard stainless steel, and for instance, stainless steel having a hardness of Hv ~00 or higher and being hard to be scratched is employed. As described previously, the anvil 110 is mounted above and clo~e to the conveyor belt 12 so as to obliquely traverse the belt 1~, and the belt-like member 15 having been conveyed to the anvil 110 by the conveyor belt 12 is further conveyed as overriding the anvil 110.
Under the conveyor belt 12 is disposed the previously described magnet block 20 of parallelogram shape so as to be movable vertically at the position opposed to the anvil 110.
In addition, between the left and right frames 6b and 5a is mounted a support plate 333, and on this support plate 333 are erected guide plates 334 respectively along the front and rear side edges of the magnet block 20. The top ends of the guide plates 334 are located close to the lower surface of the conveyor belt 12.
Two cylinders 335 are fixed to the lower surface of the support plate 333, their cylinder rods 335a project upwards penetrating through circular hole~ in the support plate 333, and are fixedly secured to predetermined positions on the lower surface of the magnet block 20. When the cylinder rods 335a are extended by actuating the cylinders 335, the magnet block 20 would be raised along the plate 334, and at the fully raised position, the upper ~urface of the magnet block 20 comes close to the lower surface of the conveyor belt 12.
In the case where the magnet block 20 is present at the raised positionr the belt-like member 15 on th~ anvil 110 is held in tigh~ contact with the anvil 110 and its -~3-. .
Z~i3~:4 ~onfiguration i5 maintained because the steel cords 16 buried within the belt-like member 15 are attxacted downwards by the magnetic force of the magnet block 20. Then, under this condition, cutting by means of the knife 79 is carried out~
The cutting is effected in a similar manner to the ca~e of the previously described cutting device 60.
When the magnet block 20 i~ present at the lowered position, the belt like member 15 on the anvil 110 is not subjected to the influence of the magnetic force of the magnet block 20, and since the anvil 110 itself is also made of n~n-magnetic material and not magnetized~ the belt-like membPr 15 can move freely, and the conveyance can be performed easily.
Next, description will be made on an attraction device also suspended from the traveling support base 45, with reference to Figs. 8 to 10.
At the center of the front connecting portion 45b of the traveling support base 45, a support plate 121 is mounted between the top ends of the front and rear walls, and a bearing 122 is fitted and secured to corrsponding circular holes drilled in the support plate 121 and a bottom wall under the support plate 121.
A support shaEt 124 vertically penetrating through the same bearing 122 is rotatably fitted to the bearing 122 and a washer 123 abov~ the bearing 122, and it is supported from the bearing 122 by means of a nut 124a threadedly mated with a screw portion at the upper part of the support shaft 124.
At the bottom portion of the support shaft 124 is fixedly secured and supported a support frame 125 that is .,~
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~longated in the horizontal direction and is U-shaped in cross-section, at its central portion, and the support frame 125 is suspended in a horizontally rotatable manner about the support shaft 124.
To the support frame 125 are fixedly secured cylinder~
126 on the opposite sides of the support shat 124, and further bearings 127 are fixedly secured thereto on the both left and right end portions thereof.
Under such support frame 1~5 is positioned an elongated rectangular horizontal support plate 128 as opposed to the support frame 125 in parallel thereto, onto the lower surface of this horizontal support plate 128 are fixedly secured two rectangular pipes 129 and 130 as held in contact with each other. Upwardly projected rods 131a of a pair of left and right cylinders 131 fixed to the upper surface of the horizontal support plate 128 supporting the rectangular pipes 129 and 130, and downwardly projected rods 126a of the cylinders 126 on the side of the above-described support frame 125 are coaxially coupled, and the horizontal support plate 128 and the rectangular pipes 129 and 130 are suspended via the rods 1~6a and 131a.
And at the positions further displaced to the left and to the right from the cylinder~ 131 on the horizontal support plate 128, ~uide shafts 133 are provided as projected upward~
with their lower end portions fixed, and the guide shats 133 slidably and vertically penetrate through the bearing~ 123 on the side of the above-mentioned support frames 125.
Accordingly, by extending and contracting ~he cylinder rods 126a and 131a as a result of driving of the cylinders -~`' ' ' ~ ': . .
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~6 and 131, the rectangular pipes 129 ~nd 130 can be lowered and raised as guided by the guide shafts 133.
Within the rectangular pipes 129 and 130 ~re respectively contained elongated permanent magnets 134 and 135 as gripped from the above by holders 136 and 137. The holders 136 are fixedly secured to the lower e~ds of rod~
138a projected downwards into the ~ront side rectangular pipe 129 of a pair of left and right cylinders 138 fixed on the horizontal support plate 128, and 50, when the rods 138a extend and contract as a result of driving of the cylinders 138, the permanent magnet 134 is lowered and raised within the rectangular pipe 129.
Likewise, the holders 137 are fixedly secured to the lower ends of rods 139a projected downwards into the rear side rectangular pipe 130, and hence, when the rods 139a extend and contract as a result of driving of the cylinders 139, the permanent magnet 135 is lowered and raised within the rectangular pipe 130.
The attraction device 120 has the above-mentioned construction, hence the main body su~pended via the support shaft 124 can rotate about the ~upport shaft 124, also as a result of driving of the cylinders 126 and 131, the rectangular pipes 129 and 130 can be raised and lowered, and the permanent magnets 134 and 135 within the rectangular pipes 129 and 130, respectively, can be separately and independently raised and lowered by driving the cylinders 138 and 139, respectively.
, Accordingly, after the belt-like member 15 has been cut, if the mutual joining surface Qf the rectangular pipes 129 ":
~ -2~-~0~3~
_.~d 130 is positioned along the vertical plane aligned with the cutting surface, the lower surfaces of the rectangular pipes 129 and 130 are made to butt against the upper suraces of the end portions o the belt~like member 15 before ~nd behind the cutting surface by ~owering the re¢tangular pipe~
129 and 130, and the permanent magnets 134 and 135 are lowered re~pectively within the rectangular pipes 129 and 130, then the end portions of the belt-like member 15 before and behind the cutting surface are attracted to the lower surfaces of the rectangular pipes 129 and 130 and they are raised upwards simultaneously with rise of the rectangular pipes 129 and 13Q.
At this moment, if it is desired to attract only one of the end portions o~ the belt-like member 15 before and behind the cutting surface, it is only necessary to lower only one of the magnets.
It is to be noted that when it i5 desired to release the attracting action, if the magnet is raised, the corresponding end portion of the belt like member 15 is seQarated from the lower surface of the rectangular pipe.
The above-described attraction device 120 and the above-described cutting device 60 are both suspended rom the traveling support base 45, and as shown in Fig. 5, they can rotate while always maintaining the parallel condition to each other.
More particularly, the support shafts 64 and 124 of the cutting device 60 and the attraction device 120, respectively, penetrate upwardly the bearings 62 and 122 fixed ~o the traveling support ba~e 45, at the top end~ of .~ - ., 3~
~ e~e support shafts are provided rotary arms 150 and 151, respectively, as directed horizontally in parallel to each other with their base end portions fitted and secured to the support shafts, between the free end portions of the rotary arms 150 and 151 is mounted a connecting rod 152, and ~he opposite end portions o the connecting rod 152 are pivotably engaged with the rotary arms 150 and 151.
Accordingly, when the cutting device 60 is rotated by driving the servo motor 102 as described above~ rotation of the support shaft 64 causes the support shaft 124 to rotate via the rotary arm 15G~ the connecting rod 152 a~d the rotary arm 151, thus the attraction device 120 can be rotated at the same speed, and both the cuttiny device 60 and the attraction device always maintain their parallel condition.
Next, description will be made on an a~traction hand 160 provided above the upstream end of the conveyor belt 12 (See Fig. 2) with reference to Fig. 11 to 14.
Between the above-described pair of left and right upper frames 25 is mounted a horizontal support rame 161 consisting of a tubular body having a rectangular cro~s-section, and a frame 162 is suspended as directed in the front and rear directions and fixedly supported at the center between the left and right upper frames 25 by being penetrated by the horizontal support frame 161.
On the top surfa~e of the frame 162 is extended a support plate 163, a pair of cylinders 164 are fixedly secured to the lower surfaces of the opposite end portions of the support plate 163 projected back and forth from the frame 162, and to ~he lower end portions of rods 164a projected ~ ~ ' ' , , ~'` ;
;2 0 (3 ~ 3~ L1L
~ownwards of the cylinder 164 is fixedly secured and suspended a ca~ing 165 having a U-ahaped cross-section which i~ elongated in the front and rear directions.
The casing 165 is formed in a wedge shape having it~
front end cut obliquely, and a non-magnetic steel plate 166 is extended so as to close its opening directed downwards.
Onto the upper surface of the casing 165 are fixedly secured a pair of cylinders 167 at the front and at the rear, and rods 167a of these cylinders 167 project into the casing 165 as penetrating ~he upper wall of the casing 165 downwards.
Within the casing 165 is contained a magnet 16~ gripped by a holder 168, and this holder 168 is fixedly secured to the tip ends of the rods 167a of the above-described cylinders 167 to be suspended therefrom in a vertically movable manner withen the casing 165~
The holder 168 is loosely fitted along the inner contour of the casing 165, and the magnet 169 gripped by the holder 168 is also a flat plate elongated in the ront and rear directions, whose front end is sharpened in a wedge ~hape.
The attraction hand 160 is constructed in the above-described manner, hence the casing 165 is raised and lowered by driving the cylinders lb4~ and by driving the cylinder~
167 placed on the casing lb5, the ma~net 169 i9 raised and lowered within the casing 165.
Accordingly, when the belt-like member lS on the conveyor belt 12 is to be attracted, by extending the rods 164a of the cylinders 164 the ca~ing 165 is lowered onto the belt-like member 15, and subsequentIy, if the magnet 169 is , . -, Z~ f~
~ wered by extending the rod~ 167a of the cylinders 167, themagnet 169 attracts the belt-like member 15 to the steel plate 166.
Under this attracted condition, if the rods 1~4a are contracted, the belt-like member 15 ~ises as being kept attracted, and separates from the conveyor belt 12.
When the belt-like member 15 i8 to be placed on the conveyor belt 12, if the casing 165 is lowered and the magnet 169 is raised, the belt-like member lS is present on the conveyor belt 12 and the attraction effect i~ relea~ed~ hence if the casing 165 is raised by itself, the belt-like member 15 is left on the conveyor 12.
The above-mentioned is the structure of the ~ticking apparatus for a belt-like member according to the present invention, and now description will be made on a drive control system for such apparatus on the basis of the schematic block diagram illustrated in Fig~ lS.
In Fig. lS reference numeral 181 designates an operation sequence controller which stores position information and the like of a predetermined operation program, the program s~ored in this operation se~uence controller 181 is produced, for instance, by manipulating a panel switch 1~7 and a display device 186 for confrimation of information, and also position inform~tion ~toxed in the operation equence controller 181 is what was instructed from an instruction device 180.
Position information reproduced from the aforementioned operation sequence controller 181 according to an opexation program is sen~ to a data processor 183, and in this data processor 183, a rotational speed and an amount of rotation , .
3~-,, ~ ~' '' ` : . ' 20~3Z~L
Jf the servo motor 192 are calculated on the basis of various par~meters which were preliminarily stored.
It is to be noted that in the event that the calaulated results should exceed preliminarily stored limit speed and limit amount of rotation, an alarm signal i5 sent to the operation sequence controller 181, and thereby the overall operation is stopped.
If the above-mentioned results of calculation are sent from the data processor 183 to a route positioning controller 182, the route positioning controller 182 drives a servo motor 192 via a servo motor controller 185.
The servo motor 192 involves 6 motors in total consisting of the above-described servo motors 3, 13, 39, 52, 88 and 102 alotted for the respective uses.
In response to rotation of the servo motor 192, pulse signals are sent from a pulse generator 193 to the sexvo motor controller 185 and the route positioning controller 182, and the well-known servo control is effected.
Reference numeral 184 designates an input/output controller, which transmits signals sent from an external instrument 191 to the operation sequence controller 181, also transmits a control signal is~ued ~rom the operation sequence controller 181 to the external instrument 191 to control the external instrument 191.
In addition, an external backup memory 189 can regi~ter or read out preservation programs in cooperation with the operation sequence controller 181~
Furthermore, reference numeral 190 designates a printer for outputting a program and the like preserved and stored in .
.
: -i3;~L
~he external backup memory 189 and the operation sequence controller 181.
As described previously, the differential trans~ormer 113 detects an amount of deviation of a cutter from a predetermined traveling line during cutting when the belt-like member is cut by the cutting device 60.
A differential transformer amplifier 195 amplifies a minute output voltage of the differential transformer 113 up to a high voltage.
An A/D converter 196 converts an output voltage from the differntial transformer amplifrer 195 to a digital output.
Trigger pulses issued from the approach switch 93 are used as timing signals for inputting the data sent from the A/D converter 1~6 to a calculator 197.
The calculator 197 takes in the digital input sent fxom the A/D converter 196 in response to the timing signals consisting of the trigger pulses, then arithmetically processes this digital input, and especially, calculates an . .
amount of correction for an angle and an amount of correction for a length.
A display device l9U displays result~ of calculation.
A panel switch 202 i~ used upon start and stop of the calculator 197 and formation of a program.
An input/output controller 199 performs signal level matching for transferring the-results o calculation by the calculator 197 to the operation sequence controller 181.
A series of operation procedures controlled by the control system as described above will be explained ~ :
200~
~equentially in the following with reference to Figs. 16(a) to 16(i).
Figs. 16(a~ to 16~i) illustrate the succe~sive 3teps o~
the operation of cutting out a belt-like member from a r~w material and wrapping and sticking it around and to a cylindrical drum. In the respective figures are shown a drum 1, a conveyor belt 12l magnet blocks 17, 18, 19, 20 and 21 disposed within a conveyor 6 in a vertically movable manner, an anvil 110 provided above the magnet block 20 with the conveyor belt 12 interpo~ed therebetween, rectangular pipes 129 and 130 (containg magnets 134 and 135 therein) and a knife 79 included in a cutting device 60 and an attraction device 120 suspended from a traveling support base, a casing 165 (containing a magnet 169 therein) of an attraction hand 160, and a belt-like member 15.
At first, the belt-like member 15 is carried in onto the conveyor belt 12 from the rear of the conveyor 6, the conveyor belt 12 is revolved by driving the servo motor 13, and the belt-like member 15 is fed in up to the position where the tip end of the belt-like member 15 goes over the anvil 110.
The cutting device 60 is moved as driven by the servo motor 52 until the knife 79 comes to the cutting position, and it i5 rotated as driven by the ~ervo motor 102 up to the cutting angle predetermined in the process of the belt-like member 15 to be ready for cutting.
Under the condition where the belt-like member 15 ha3 been made free on the conveyor belt 12 by lowering the magnet blocks 1~, 19, 20 and 21 under the conveyor belt 12, the -~O~i32~
_ervo motor 39 is driven to perform positioning in the lateral direction while pinching the belt-like member 15 from the left and the right with the centering arms 36, then the positioned belt-like member 15 is attracted to the conveyor belt 12 and the anvil 110 by raising the magnet blocks 18, 19, 20 and 21, and the centering arms 36 are opened.
Next, the knife 79 in the cutting device 60 is positioned at the start position on the one side edge of the belt-like member 15 as driven by the motor 88, th~n the knife 79 is lowered by driving the cylinder 71, and th~ belt-like member 15 is cut by making the knife 79 travel along a predetermined traveling line as driven by the motor 88.
During the cutting operation, signals detected by the approach switch g3 and the differential transfor~er 113 are sent to the route positioning controller 182l where a cut configuration, an amount of angle correction, an amount of length correction and the like are calculated and sent to the operation sequence controller 181, in which they are stored.
After the cut-out tip end portion of the belt-like member 15 has been removed, if the belt-like member 15 is made to advance further by a distanca 11, the tate shown in Fig. 16(a) is reali2ed. This condition is a start condition of a series of cycle operations to be repeated subesquently.
At first/ the magnet blocks 18, 19, 20 and 21 are lowered and the centering arms 36 are closed up to a preset width to perform lateral positioning of a belt-like member 15b, then the magnet blocks 18, 19 and 21 are raised, and the centering arms 36 are opened.
- : ~ . ~ .
Z~0537~
The belt conveyor 12 is revolved to make the belt-like member 15b advance by a predetermined length 12-Then, lateral positioning i5 effected again, and thebelt-like member 15b is made to advance by a predetermined length 13 by revolving the conveyor belt 12.
The above-mentioned total distance 11 + 12 ~ 13 over which the belt-like member l5b has advanced after cutting of the leading end of the belt-likP member 15b, is egual to the circumferential length L of the drum.
Again, lateral positioning is carried out (Fig. 16(b~), subsequently the cutting device 60 is moved to the cutting position, and the inclination angle of the cutting device 60 is set at the process angleO
- Regarding the above-mentioned setting of the angle, upon initial setting after the preparatory operation the setting operation is unnecessary because the cutting device 60 is :: already set at the process angle, but after the subsequent repeated operations are started, it becomes necessary.
:Sabseqently, all the magnet blocks 18, 19, 20 and 21 including the magnet block 20 right under the anvil 110 are raised to attract and hold the belt-like member 15b/ the belt-like member 15b is cut by the knife 79, and the knife 79 i5 raised (FIG. 16(C)3.
Then the rectangular pipes 12~ and 130 are retreated to align their joining surface 140 (~i9o 10~ with the predetermined traveling line of the knife 79, the end portions of the belt-like members 15b and 15c before and behind the cut surface are raised by the attraction device 120 lFig. 16~d)~r and both the conveyor belt 12 and the -3~-2~)53~L
_ctraqction device 120 are made to advance at the same speadby the distance 11 so that the leading end of the rear belt-like member 15c may go over the anvil 110.
At this momentl the rectangular pipe 129 attracting the trailing end of the belt-like member 15b aut into a de~ired length, is rotated by driving the servo motor 102 by the amount of correction of the angle which was derived through calculation after cutting, and thereby correction for matching the trailing end of the belt-like member 15b with the angle of the leading end, is effected.
Under such condition, the rectangular pipes 129 and 130 are lowered, only the permanent magnet within the rectangular pipe 129 is raised, and the trailing end of the belt-like member 15b is made to be attracted to the conveyor belt 12.
Then, if the rectangular pipes 129 and 130 are raised, the leading end of the rear belt-like member 15c is raised while it is kept attracted to the rectangular pipe 130.
The trailing end of the belt-like member 15b at the front can be attracted to and held on the side of the conveyor belt 12 while maintaining its configuration corrected by the rotation of the rectangular pipe 129 and conformed to the cut angle of the leading end, since the magnetic force of the permanent magnet 134 is larger than that of the magnet blocks 17, 18~
Subsequently, the rear belt-like member 15c is attracted to the casing 165 by the suction device 160 and thereby raised (Fig. 161e)), then the cut belt-like member 15b is conveyed forwards by revolving the conveyor 12, and the t ' `; ; ~:
z~ 32~L
eading end of the belt-like member 15b is positioned at a sticking start position under the drum 1.
Since the belt-like member 12b is attracted to and held on the conveyor belt 12 by the maynet block~ 17, 18, and 19 even during conveyance, the shapes of the leading and trailing ends can be maintained.
Next, the conveyor 6 is made to swing by driviny the cylinder 22, thereby the front end of the conveyor 6 is raised, and the leading end of the belt-like member 15b is pinched by the outer circumferential surface of the drum 1 and the conveyor belt 12 (Fig. 16~f)).
Within the drum 1 is contained a permanent magnet not shown, and by means of this permanent magnet, the leading end of the belt-like member 15b is attracted to the outer circumferential surface of the drum 1.
The drum 1 and the conveyor belt 12 are driven while equalizing the circumferential speed of the drum 1 and the linear conveying speed of the conveyor belt by synchronizing the servo motor 3 and the servo motor 13, and thereby the triangular portion at the leading end of the belt-like member 15b is wrapped around the drum 1 (Fig. 16(g~.
Subse~uently, the central portion of the belt-like member 15b having the triangular portions at the leading and trailing ends removed, is wrapped around the drum 1 while controlling the relative speed between the drum 1 and the conveyor belt 12 (Fig. 16(h)).
This control is executed on the basis of the amount of correction for a length which was calculated at the time of the above-described cutting, thP drum 1 is made to have a .
~s~
_omewhat faster speed so that the belt-like member 15b tends to be stretched, and control is ef~ected in such manner that the interval between the steel cords 16 buried within the belt-like member 15b may have a predetermin~d dimension.
The triangular portion at the trailing end of the belt-like member 15b i5 wrapped around the drum 1 by driving the drum 1 and the conveyor belt 12 at the same speed (Fig.
16(i))-The belt-like member 15b wrapped around the circumference of the drum 1 in the above-described manner has its opposite end portions surely conformed, and there is no fear that stepped misalignment may occur, not to speak of overlap or separation of the end portions because the trailing end angle of the belt-like member is corrected so as to conform to the leading end angle and the length is also adjusted.
In addition, the interval between the steel cords 16 within the belt-like member 15b also falls in a predetermined range, and so, the end portions can be surely joined.
Next, by driving the cylinder 22, the conveyor 6 is made to swing and returned to its original inclination angle, the belt-like member 15b sticked to the drum 1 has its end portions joined together, and then it is extracted.
Then the rectangular pipes 129 and 130 which are held at the state where they corrected the trailing end angle of the belt-like member 15b, are returned again to the oriyinal process angle by driving the servo motor 10~, and the next belt-like member 15c which has attracted and raised by the -~8-;~13~)~3Z~
~ctangular pipe 130 and the casing 165 is transferred to the conveyor belt 12.
This condition is the same condi~ion as that shown in Fig. 16~a), and subsequently, the steps of the proce~s shown in Figs. 16(a) to 16(i3 are repeated.
Ag described in detail above, according to the presen~
invention, the inclination angle of the cut line at the leading end of the belt-like member is measured at the time of cutting, the inclination angl~ Qf the cut line at the trailing end is measured at the time of cutting at the trailing end, and by comparing the inclination angle of the cut line at the trailing end with the inclination antle a~
the leading end~ an amount of correction for the inclination angle is calculated. After cutting, the trailing end portion is corrected so as to conform to the leading end angle by rotating an attraction device which a~racts and holds the trailing end portion on the basis or the above-mentioned amount of correction for the inclination angle, the belt-like member i9 wrapped around a drum while maintaining the corrected condition and the end ortion~ are joined together, and therefore, the leading end and the trailing end would surely coincide, and proper joining not associated with stepped deviation can be realized.
In the method according to the present invention, since a trailing end angle of a belt-like member is corrected 80 as to conform to a leading end angle and the belt-like member is stuck to the drum while maintaining the corrected condition, the leading end surfacz and the trailing end surface align with each other and joining can be achieved properly.
,, , , ~ i 2~053~1 Furthermore, with the apparatus according to the present invention, since a leading end cut angle of a belt-like member is measured by measure means, after cutting o~ a trailing end the trailing end sur ace of the belt-like member can be aligned with the leading end surface by changing an attitude of hold means for holding the trailing end by correction means on the basis of the measured cut angle, and the corrected trailing end surface is maintained in shape and stuck to a cylindrical drum by attraction means and hold means, the leading end and the trailing end can be always made to coincide properly, inconveniences such as stepped deviation would not occur, and improvements in quality can be realized.
Still further, compactization oE the entire apparatus is possible, and reduction of an installation cost can be achieved.
-4~-.
Claims (11)
1. A method for sticking a belt-like member, wherein a belt-like member prepared by cutting a raw material of the belt-like member on a conveyor at two front and rear locations, is conveyed by said conveyor, wrapped around a cylindrical drum and stuck to the drum; characterized by the steps of:
cutting said raw material of the belt-like member on an anvil placed on said conveyor while being fixedly attracted to a conveyor belt to form a leading end edge of said belt-like member and simultaneously measuring an inclination angle of the cut line;
holding the leading end portion of said belt-like member, separating it from said anvil, conveying it as synchronized with the conveyor up to a predetermined position beyond the anvil, and then fixedly attracting it onto the conveyor belt;
conveying said raw material of the belt-like member having the leading end edge formed by a predetermined distance by means of said conveyor belt;
cutting this raw material of the belt like member at said predetermined position to form a trailing end edge of said belt-like member and simultaneously measuring an inclination angle of the cut line;
holding the trailing end portion of said belt-like member, separating it from said anvil, and conveying it as synchronized with the conveyor up to a predetermined position beyond the anvil;
changing the holding attitude of said trailing end portion on the basis of the measured inclination angles of the respective cut lines to correct the inclination angle of the cut line of the trailing end edge so as to coincide with the inclination angle of the cut line of the leading end edge;
transferring the trailing end portion of the belt-like member onto the conveyor belt while maintaining the thus corrected configuration of the trailing end portion and fixedly attracting it to the conveyor belt;
separating the succeeding raw material of the belt-like member from the conveyor belt;
conveying the belt-like member cut out of said raw material by means of the conveyor belt;
making the cylindrical drum attract the leading end portion of the belt-like member; and wrapping and sticking said belt-like member around and to the cylindrical drum by rotating the cylindrical drum in synchronism with traveling of the conveyor belt.
cutting said raw material of the belt-like member on an anvil placed on said conveyor while being fixedly attracted to a conveyor belt to form a leading end edge of said belt-like member and simultaneously measuring an inclination angle of the cut line;
holding the leading end portion of said belt-like member, separating it from said anvil, conveying it as synchronized with the conveyor up to a predetermined position beyond the anvil, and then fixedly attracting it onto the conveyor belt;
conveying said raw material of the belt-like member having the leading end edge formed by a predetermined distance by means of said conveyor belt;
cutting this raw material of the belt like member at said predetermined position to form a trailing end edge of said belt-like member and simultaneously measuring an inclination angle of the cut line;
holding the trailing end portion of said belt-like member, separating it from said anvil, and conveying it as synchronized with the conveyor up to a predetermined position beyond the anvil;
changing the holding attitude of said trailing end portion on the basis of the measured inclination angles of the respective cut lines to correct the inclination angle of the cut line of the trailing end edge so as to coincide with the inclination angle of the cut line of the leading end edge;
transferring the trailing end portion of the belt-like member onto the conveyor belt while maintaining the thus corrected configuration of the trailing end portion and fixedly attracting it to the conveyor belt;
separating the succeeding raw material of the belt-like member from the conveyor belt;
conveying the belt-like member cut out of said raw material by means of the conveyor belt;
making the cylindrical drum attract the leading end portion of the belt-like member; and wrapping and sticking said belt-like member around and to the cylindrical drum by rotating the cylindrical drum in synchronism with traveling of the conveyor belt.
2. A method for sticking a belt-like member as claimed in claim 1, wherein cutting of the raw material of the belt-like member is effected by means of a knife moving along a prearranged traveling line, and said cut line inclination angle is measured by detecting an amount of deviation of said knife from said prearranged traveling line and the position along said prearranged traveling line of said knife.
3. An apparatus for sticking a belt-like member, wherein a belt-like member prepared by cutting a raw material of the belt-like member on a conveyor is conveyed, wrapped around a cylindrical drum and stuck thereto; characterized by the provision of cut means for cutting a raw material of the belt-like member, measure means for measuring an inclination angle of the cut line, hold means for holding the end portions before and behind the cut line of the belt-like member respectively and independently while maintaining their configulations, correction means capable of correcting an inclination angle of a trailing end edge of the belt-like member by changing the attitude of said hold means on the basis of results of measurement by said measure means, and separation means capable of separating the raw material of the belt-like member that has not yet been cut from the conveyor.
4. An apparatus for sticking a belt-like member as claimed in claim 3, wherein said cut means comprises a knife that is movable along a prearranged traveling line, and said measure means comprises a deviation detector for detecting an amount of deviation of said knife from said prearranged traveling line, a position detector for detecting the position of said knife along said prearranged traveling line and a calculator for calculating an inclination angle of a cut line on the basis of signals issued from said deviation detector and said position detector.
5. An apparatus for sticking a belt-like member as claimed in claim 4, wherein said deviation detector is a differential transformer, and said position detector is an approach switch disposed in the proximity of a pulley for driving said knife via a belt to detect an amount of rotation of said pulley.
6. An apparatus for sticking a belt-like member as claimed in claim 4, wherein said calculator compares the inclination angle of the cut line at the leading end of the belt-like member with the inclination angle of the cut line at the trailing end of the same to calculate an amount of correction for the inclination angle, and said hold means rotates according to the calculated amount of correction for the inclination angle to correct the inclination angle of the trailing end of the belt-like member.
7. An apparatus for sticking a belt-like member as claimed in claim 3, wherein the belt-like member is a rubber member containing steel cords, said cut means comprises a ring-shaped knife adapted to move above said rubber member nearly in parallel to the steel cords to cut said rubber member, an anvil fixed on the lower side of said rubber member to receive an edge of said knife and made of paramagnetic material or non-magnetic material, and a magnet disposed under said anvil and capable of attracting or releasing said rubber member via said anvil depending upon necessity.
8. An apparatus for sticking a belt-like member as claimed in claim 4, wherein said knife is supported from a traveling support member, which is movable along said prearranged traveling line as driven by a belt and pulleys so as to be movable in the direction at right angles to said prearranged traveling line, said deviation detector is composed of a distance sensor that is movable integrally with said knife and opposed to a side sorface of said traveling support member, and said position detector is composed of a fixed reflection type optical sensor opposed to said pulley.
9. An apparatus for sticking a belt-like member as claimed in claim 3, wherein said separation means comprises a casing disposed above an end portion on the upstream side of said conveyor belt so as to be vertically movable and elongated in the traveling direction of said conveyor belt, and magnets accommodated within said casing and elongated in the traveling direction of said conveyor belt.
10. An apparatus for sticking a belt-like member as claimed in claim 3, wherein said hold means includes magnets which are vertially movable above said conveyor belt, magnets are disposed also under said conveyor belt, and an attractive force of the magnets of said hold means is larger than the attractive force of the magnets under said conveyor belt.
11. An apparatus for sticking a belt-like member as claimed in claim 3, wherein said cut means includes a knife adapted to move along a predetermined traveling line, and a support frame extending in the horizontal direction for supporting said knife so that it can travel freely and capable of rotating about a vertical axis in order to regulate said predetermined traveling line, said hold means includes magnets for attracting the portions of the belt-like member before and behind the cut line along said cut line, and a support frame extending in the horizontal direction for supporting said magnets and capable of rotating about a vertical axis in order to position said magnets along said cut line, and the support frame of said cut means and the support frame of said hold means are mutually coupled via a linkage so that they can rotate while always maintaining a parallel condition to each other.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4226389A JPH02222240A (en) | 1989-02-22 | 1989-02-22 | Transmission method for hierarchical system |
JP40263/1989 | 1989-02-22 | ||
JP91896/1989 | 1989-04-13 | ||
JP1091896A JP2665682B2 (en) | 1989-04-13 | 1989-04-13 | METHOD AND APPARATUS FOR APPLYING STRAP |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2005324A1 true CA2005324A1 (en) | 1990-08-22 |
Family
ID=26381921
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002005324A Abandoned CA2005324A1 (en) | 1989-02-22 | 1989-12-13 | Method for sticking a belt-like member and apparatus therefor |
Country Status (1)
Country | Link |
---|---|
CA (1) | CA2005324A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107498903A (en) * | 2017-09-18 | 2017-12-22 | 宁夏神州轮胎有限公司 | Tire liner hot paste film device |
-
1989
- 1989-12-13 CA CA002005324A patent/CA2005324A1/en not_active Abandoned
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107498903A (en) * | 2017-09-18 | 2017-12-22 | 宁夏神州轮胎有限公司 | Tire liner hot paste film device |
CN107498903B (en) * | 2017-09-18 | 2023-08-01 | 宁夏神州轮胎有限公司 | Tyre inner liner hot film sticking device |
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