CA1339577C - Oligomeric cyanoguanidines - Google Patents
Oligomeric cyanoguanidinesInfo
- Publication number
- CA1339577C CA1339577C CA000576156A CA576156A CA1339577C CA 1339577 C CA1339577 C CA 1339577C CA 000576156 A CA000576156 A CA 000576156A CA 576156 A CA576156 A CA 576156A CA 1339577 C CA1339577 C CA 1339577C
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- cyanoguanidine
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- nco
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/02—Polymeric products of isocyanates or isothiocyanates of isocyanates or isothiocyanates only
- C08G18/025—Polymeric products of isocyanates or isothiocyanates of isocyanates or isothiocyanates only the polymeric products containing carbodiimide groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C279/00—Derivatives of guanidine, i.e. compounds containing the group, the singly-bound nitrogen atoms not being part of nitro or nitroso groups
- C07C279/28—Derivatives of guanidine, i.e. compounds containing the group, the singly-bound nitrogen atoms not being part of nitro or nitroso groups having nitrogen atoms of guanidine groups bound to cyano groups, e.g. cyanoguanidines, dicyandiamides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/4007—Curing agents not provided for by the groups C08G59/42 - C08G59/66
- C08G59/4014—Nitrogen containing compounds
- C08G59/4021—Ureas; Thioureas; Guanidines; Dicyandiamides
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Epoxy Resins (AREA)
- Polyurethanes Or Polyureas (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Dental Preparations (AREA)
Abstract
Oligomeric cyanoguanidines of formula I
(see fig.I) wherein, for example, R1 and R2 are each phenyl, R is 1,4-phenylene and n is an integer from 1 to 20, are suitable latent hardeners for epoxy resins. They are readily soluble in solvents suitable for the application of epoxy resins, and the cured products obtained therewith have a high glass transition temperature.
(see fig.I) wherein, for example, R1 and R2 are each phenyl, R is 1,4-phenylene and n is an integer from 1 to 20, are suitable latent hardeners for epoxy resins. They are readily soluble in solvents suitable for the application of epoxy resins, and the cured products obtained therewith have a high glass transition temperature.
Description
1339~577 K-16668/+
Oligomeric cyanoguanidines The present invention relates to oligomeric cyanoguanidines, to a process for their preparation, and to the use thereof as latent hardeners for epoxy resins.
Dicyandiamide has long been successfully used as latent hardener for epoxy resins (q.v. H. Lee and K. Neville, "Handbook of Epoxy Resins't, McGraw Hill, New York, 1982, pp. 16-18) and is used in practice in particular as hardener for solid laminating resins. However, dicyan-diamide has the serious drawback that it is only soluble in solvents which are unsuitable for the laminating industry, for example in water, acetone/water, methanol, N-methylpyrrolidone, dimethyl formamide, hydroxylated ethers and the like. The solvent commonly used at the present time, 2-methoxyethanol, is problematical for toxicological reasons. In addition, epoxy resins cured with dicyandiamide have compara-tively low glass transition temperatures.
The oligomeric cyanoguanidines of this invention are, like dicyandiamide, latent hardeners which are stable at room temperature, but effect rapid crosslinking of the resins at elevated temperature. They are readily soluble in uproblematical solvents suitable for the application of epoxy resins. In addition, the epoxy resins cured with them have a substan-tially higher glass transition temperature than systems cured with dicyandiamide.
Specifically, the invention relates to oligomeric cyanoguanidines of formula I
- CN - CN
R1 NH ~ - NH - R NH - ~- NH- R~ (I), -n *
Oligomeric cyanoguanidines The present invention relates to oligomeric cyanoguanidines, to a process for their preparation, and to the use thereof as latent hardeners for epoxy resins.
Dicyandiamide has long been successfully used as latent hardener for epoxy resins (q.v. H. Lee and K. Neville, "Handbook of Epoxy Resins't, McGraw Hill, New York, 1982, pp. 16-18) and is used in practice in particular as hardener for solid laminating resins. However, dicyan-diamide has the serious drawback that it is only soluble in solvents which are unsuitable for the laminating industry, for example in water, acetone/water, methanol, N-methylpyrrolidone, dimethyl formamide, hydroxylated ethers and the like. The solvent commonly used at the present time, 2-methoxyethanol, is problematical for toxicological reasons. In addition, epoxy resins cured with dicyandiamide have compara-tively low glass transition temperatures.
The oligomeric cyanoguanidines of this invention are, like dicyandiamide, latent hardeners which are stable at room temperature, but effect rapid crosslinking of the resins at elevated temperature. They are readily soluble in uproblematical solvents suitable for the application of epoxy resins. In addition, the epoxy resins cured with them have a substan-tially higher glass transition temperature than systems cured with dicyandiamide.
Specifically, the invention relates to oligomeric cyanoguanidines of formula I
- CN - CN
R1 NH ~ - NH - R NH - ~- NH- R~ (I), -n *
- 2 - 1339 57 ~
wherein R is a divalent C2-CzOaliphatic~ mono- or polynuclear C5-Czo-cycloaliphatic, C6-C20aromatic or C4-C20heterocyclic radical or a group of ~ormulae-II or IV
(II) or H3C ~ CH2- (IV) H3C C~3 wherein T is methylene, isopropylidene, C0, 0, S or S02, Rl and R~ are each independently of the other a Cl-Cl2alkyl, Cs-Clocycloalkyl~ C6-C1Oaryl, C7-Cl2sralkyl or C3-Cgheterocyclic radical, and n is an integer ~rom l to 20, which radicals ~, R~ and R~ are unsubstituted or are substituted by Cl-C4alkyl, Cl-C4alkoxy, nitro, halogen, R3OCo or R3Coo, and R~ is phenyl or C1-C4alkyl, with the proviso that 1,6-hexane-bis-(3-cyano-2-isobutylguanidine) is excluded.
The structure of the cyanoguanidines of formula I has, for simplicity~ssake, been illustrated as 2-cyanoguanidine (i.e. with the cyano group attached to the ~N-nitrogen atom). It will be self-evident that these compounds may also be in the form of tautomers, i.e. as 1- or 3-cyano-guanidines, and that the position of equilibrium between the possible tautomers depends on the radicals Ri, R~ and R.
Monomeric cyanoguanidines of the type R'\ ~H
~ - - NHCN
R' are known hardners for acetal resins or polyurethane resins, as dis-closed, for example, in Japanese patent Kokai Sho-60-44543 (1985) and in US patent specification 3,864,313. The curable acetal compositions disclosed in the above mentioned Japanese patent publication additionally contain small amounts of a polyglycidyl ether or a diglycidyl ester to improve the adhesion of the polyacetal resin and the inorganic fillers present therein.
Japanese patent Kokai Sho-61-207425 (1986) discloses the use of mixtures of monomeric cyanoguanidines, in particular dicyandiamide, polyether-polyamines and substituted guanidines as hardners for special epoxy -c' ~
1339~77 resins. These hardener mixtures are not suitable as latent hardeners and the epoxy resins cured with them have, in addition, comparatively low glass transition temperatures.
The compounds of this invention can be prepared by heating a mixture containing a monoisocyanate Rl-NCO andlor R2-NCO and a diisocyanate OCN-R-NCO, in the presence of a catalyst, to give an oligomeric carbodiimide of formula III
R [ ~. C ~ R ] ~. C ~. R (III), wherein Rl, R~, R and n are defined above, asequently reacting said carbodiimide of formula III with cyanamide. The present invention also relates to the above preparatory process.
The starting mono- and diisocyanates are known and can be prepared in known manner.
The catalytic reaction of isocyanates to carbodiimides is likewise known and is described, for example, by S.R. Sandler and W. Karo in 'lOrganic Functional Group Preparation", Vol. 2 ~Organic Chemistry Series, Vol. 12-2), Academic Press, Orlando, FL, USA, 1986, pp. 233-258. Examples of suitable catalysts are metal alcoholates and metal phenolates such as potassium tert-butylate, sodium phenolate or titanium isopropylate, metal carbonyls such as Fe(CO)s, W(CO) 6 or Mo(CO)6 and, in particular, specific phosphorus compounds such as phosphonium salts or phosphine oxides. Particularly suitable catalysts are 5-membered cyclic phosphine oxides, for example 1-ethyl-3-methyl-1-phospha-3-cyclopentene-1-oxide and, in particular, 3-methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide.
The amount of catalyst is preferably ca. 0.1 to 2 mol~/O~ most preferably 0.3 to 1 mol~/O~ based on the reactants.
The reaction is conveniently carried out in an inert solvent such as toluene, xylene, cyclohexane, CCl4 and the like, at elevated temperature, for example above 30~C, preferably in the range from 40~ to 150~C, for example under reflux.
- 4 - 13 39 ~ 7 7 Depending on the ratio of the monoisocyanate to the diisocyanate, oligomeric carbodiimides of formula III with different molecular weight distribution are obtained. In general, the reaction yields a mixture of oligomers whose average molecular weight can be controlled, if required, by addition of more or less diisocyanate to the monocyanate. It is, however, also possible to prepare selectively products having a sub-stantially uniform molecular weight. The use of about 0.5 to 10 moles, preferably about 1 to 6 moles, of monoisocyanate per mole of diisocyanate has proved particularly suitable.
The second step of the synthesis, the addition of cyanamide to the oligomeric carbodiimide, is normally carried out without changing the degree of polymerisation. The reaction is preferably carried out in the presence of a basic catalyst, for exa~ple a tertiary amine such as triethylamine, in an inert solvent such as diethyl ether, tetrahydro-furan, dioxane or, preferably, in a protic solvent such as isopropanol, at normal or elevated temperature.
Preferred oligomeric cyanoguanidines of formula I are those wherein n is an integer from 1 to 10, preferably from 1 to 5.
The invention further relates to mixtures of cyanoguanidines obtainableby heating a mixture containing a monoisocyanate Rl-NCO and/or R2-NCO and a diisocyanate OCN-R-NCO, in the presence of a catalyst, to give a carbodiimide or formula III*
Rl ~ N=C ~ R ] N-C=N-R2 (III*), n*
wherein Rl, R2 and R have the given meanings and n* is O or an integer from 1 to 20, and subsequently reacting said carbodiimide of formula III*
with cyanamide.
The radical R in compounds of formula I can be a divalent straight chain or branched aliphatic radical of 2 to 20, preferably 2 to 10 and, most preferably, 2 to 6, carbon atoms. Examples of suitable aliphatic radicals - 5 - 1~9~77 R are ethylene, 1,2- and 1,3-propylene, butylene, pentamethylene and hexamethylene, heptylene, octylene, decylene, dodecylene, hexadecylene and neopentylene.
R can also be a mononuclear or polynuclear cycloaliphatic divalent radical of 5 to 20 carbon atoms, for example cyclopentylene, cyclo-hexylene, cycloheptylene, cyclooctylene, bis~cyclohexylene)methane, 2,2-bis(cyclohexylene)propane, decalinylene or the radical obtained after eliminating the two amino groups of isophoronediamine.
An aromatic radical R is preferably 1,3- or 1,4-phenylene or naphthylene, each of which, if desired, may also be substituted, for example, by one or more Cl-C4alkyl groups such as methyl, ethyl or propyl, the corresponding alkoxy, alkoxycarbonyl or alkanoyloxy groups, or by halogen atoms, preferably chlorine or bromine, or nitro groups. The cited groups are preferably unsubstituted or substituted by a methyl or methoxy group.
Particularly preferred aromatic radicals are 1,3- and 1,4-phenylene groups.
The aliphatic and cycloaliphatic radicals cited above as well as the heterocyclic radicals R can also contain the substituents mentioned for the aromatic radicals R.
Particularly suitable heterocyclic radicals R are saturated or un-saturated 5- or 6-membered heterocycles which contain one or two O, S or N atoms, for example divalent radicals of furan, pyran, pyridine, pyrrole, imidazole, thiophene and the like.
Particularly preferred compounds of formula I are those wherein R is snaliphatic radical of 2 to 10 carbon atoms, a cycloaliphatic radical of 5 or 6 carbon atoms or an aromatic radical of 6 to 10 carbon atoms, or is a group of formula II, wherein T is methylene or isopropylidene.
R as a group of formula II is preferably bound in 4,4'-position.
Rl and R2 may each independently of the other be a branched or preferably straight chain alkyl group of 1 to 12, preferably 1 to 6 and, most preferably, 1 or 2, carbon atoms, Examples of such alkyl groups are dodecyl, decyl, octyl, heptyl, butyl, propyl and, preferably, ethyl or methyl.
Rl and/or R2 as cycloalkyl is preferably cyclopentyl or cylcohexyl, each of which may be substituted by one or more C1-C4alkyl groups. These groups are preferably unsubstituted.
R1 and/or R2 as aryl i8 preferably phenyl, tolyl, methoxyphenyl or naphthyl. Aralkyl of 7 to 12 carbon atoms is suitably benzyl or naphthyl-methyl.
Rl and/or R2 as a heterocyclic radical of 4 to 8 carbon atoms may suitably be one of the heterocycles mentioned as possible groups R, but in this case as monovalent radical.
Preferred cyanoguanidines of formula I are those wherein R1 and R2 are each independently of the other C1-C6alkyl, Cs-C6cycloalkyl, C6-C1Oaryl or ben~yl.
Especially preferred compounds of this invention are those compounds wherein R is phenylene, methylphenylene, the radical !
H C / \ CH
c~3 . CH3 or a group of formula II, wherein T ls methylene, and Rl and R2 are each independently of the other phenyl, tolyl, methoxyphenyl, naphthyl or cyclohexyl.
In general, those oligomeric cyanoguanidines are preferred in which allthree radicals R, R1 and R2 are groups of the same kind, for example compounds wherein each of these groups is a cycloaliphatic raidcal or each is an aromatic radical.
- 7 - 13 ~957~
Still more preferred are cyanoguanidines of formula I, wherein R, R' and R~ are aromatic radicals.
The most preferred compounds of formula I are those wherein R is methyl-phenylene or a group of formula II, in which T is methylene, and Rl and R~ are each phenyl.
The cyanoguanidines and mixtures thereof of this invention are suitablelatent hardeners for epoxy resins. Accordingly, the invention also relates to curable compositions comprising (a) an epoxy resin and (b) an oligomeric cyanoguanidine of formula I, or a mixture of such cyanoguanidines, as hardener.
Suitable epoxy resins (a) are all those which can be cured with the cyanoguanidines of this invention. Such epoxy resins are for example:
alicyclic polyepoxides such as epoxyethyl-3,4-epoxycyclohexane (vinyl-cyclohexene diepoxide), limonene diepoxlde, dicyclopentadiene diepoxide, bis(3,4-epoxycyclohexylmethyl) adipate, 3',4'-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylate, 3',4'-epoxy-6'-methylcyclohexylmethyl-3,4-epoxy-6-methylcyclohexane carboxylate, 3-(3',4'-epoxycyclohexyl)-2,4-dioxaspiro[5,5]-8,9-epoxyundecane, 3-glycidoxyethoxyethyl-2,4-dioxa-spiro~5,5]-8,9-epoxyundecane;
di- or polyglycidyl ethers of polyhydric alcohols such as 1,4-butanediol or of polyalkylene glycols such as polypropylene glycols, di- or poly-glycidyl ethers of cycloaliphatic polyols such as 2,2-bis(4-hydroxy-cyclohexyl)propane, di- or polyglycidyl ethers of polyhydric phenols such as resorcinol, bis(p-hydroxyphenyl)methane (bisphenol F), 2,2-bis(p-hydroxyphenyl)propane (bisphenol A), 2,2-bis(41-hydroxy-3',5'-dibromo-phenyl~propane, 1,1,2,2-tetrakis(p-hydroxyphenyl)ethane, or of conden-sation products of phenols with formaldehyde, e.g. phenol and cresol novolaks, which condensation products are obtained under acid conditions;
and also di- or poly(~-methylglycidyl) ethers of the above polyaclohols and polyphenols;
1339~77 polyglycidyl esters and poly(~-methylglycidyl) esters of polyvalent carboxylic aclds such as phthalic acid, terephthallc acid, tetrahydro-phthalic acid and hexahydrophthalic acid;
N-glycidyl derivatives of amines, amldes and heterocyclic nitrogen bases, e.g. N,N-diglycidylaniline, N,N-diglycidyltoluidine, N,N,N',N'-tetra-glycidylbis(p-aminophenyl)methane, triglycidylisocyanurate, N,N'-di-glycidylethyleneurea, N,N'-diglycidyl-5,5-dimethylhydantoin, N,N'-di-glycidyl-5,5-dimethyl-6-isopropyl-5,6-dihydrouracil.
If desired, active diluents can be added to the curable compositions inorder to reduce the viscosity. Examples of such diluents are: styrene oxide, butyl glycidyl ether, 2,2,4-trimethylpentyl glycidyl ether, phenyl glycidyl ether, cresyl glycidyl ether, glycidyl esters of synthetic, highly branched, mainly tertiary, aliphatic monocarboxylic acids.
In additlon, curing accelerators can be used in the curing. Examples ofsuch accelerators are: tertiary amines, the salts or quaternary ammonium compounds thereof, e.g. benzyldimethylamine, 2,4,6-tris(dimethylamino-methyl)phenol, 1-methylimidazole, 2-ethyl-4-methylimidazole, N-acyl-imidazoles, for example the compounds described in US patents 4 436 892 and 4 587 311, 4-aminopyridine, tripentylammonium phenolate; or alkali metal alcoholates, e.g. sodium hexane triolate.
Curable compositions of this invention are preferred which, in additionto containing components (a) and (b), contain a curing accelerator (c), preferably an imidazole derivative.
The components (a), (b) and (c) employed in the curable compositions ofthis invention may be individual compounds or mixtures.
The curable compositlons of this invention preferably contain S to 25 %by weight, most preferably 10 to 15 % by weight, of component (b) and, optionally 0.05 to 5 % by weight, preferably 0.1 to 1 % by weight, of the accelerator (c), based on the amount of (a) + (b).
_ 9 _ 13 39 ~77 The invention further relates to the use of the curable compositions for the preparation of crosslinked products.
Curing of the mixtures of the invention is conveniently carried out in the temperature range from 100~ to 300~C, preferably from 120~ to 250~C.
Curing can be carried out in known manner in two or more steps, the first curing step being effected at low temperature and the post-curing at more elevated temperature.
If desired, curing can be carried out in two steps such that the curingreaction is first prematurely discontinued or the first step is carried out at slightly elevated temperature to give a still fusible and/or soluble curable precondensate (B-stage) from the epoxy component (a) and the hardener (b). Such a precondensate can be used, for example, for the preparation of prepregs, moulding compounds or fluidized powders.
The term "curing" as employed herein means the conversion of the soluble, either liquid or fusible polyepoxide into solid, insoluble and infusible three-dimensional crosslinked products or moulding materials, normally accompanied by simultaneous shaping to moulded articles such as castings, mouldings and laminated materials, and to impregnations, coatings, films or bonds.
The compositions of this invention are particularly suitable for use aslaminating resins for the preparation of prepregs and fibre-reinforced composites.
The following Examples illustrate the invention in more detail.
Preparatory Examples Example 1:
- ~ CN - ~CN
NH -C - NH ~ NH - C - NH - ~~ ~-~=- n A 250 ml three-necked round flask equipped with stirrer, thermometer, reflux condenser as well as drying tube and bubble counter, is charged with:
40.0 g (336 mmol) of phenyl isocyanate 10.0 g (62.6 mmol) of 1,4-phenylene diisocyanate 0.5 g (2.6 mmol) of 3-methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide, and 100 ml of toluene.
This solution is stirred for 2 hours under reflux, with evolution of COz.
The solvent is then removed on a rotary evaporator and to the residue (yellowish oil) are added:
100 ml of isopropanol 33.6 g (800 mmol) of cyanamide, and 2.0 ml of triethylamine.
The reaction mixture is stirred for 2 hours at 70~-80~C, then cooled with an ice bath to ca. 10~C. The precipitate is isolated by filtration, washed with isopropanol and dried under vacuum, affording 41.0 g of a white powder with a softening point of 109-118~C.
Example 2:
- ~CN - ~CN
~ NH - C - NH i~ i1 - NH - C - NH ~
R ~- HlC ~ R
n R - H or OCH3 A 1 litre three-necked round flask equipped with stirrer, thermometer, reflux condenser ss well as drying tube and bubble counter, i~ charged with:
85.0 g (714 mmol) of phenyl isocyanate 85.0 g (570 mmol) of p-methoxyphenyl isocyanate 42.5 g (244 mmol) of 4-methyl-m-phenylene diisocyanate 2.0 g (10.4 mmol) of 3-methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide, and 400 ml of toluene.
This solution is stirred for 2 hours under reflux, with evolution of CO2.
The solvent is then removed on a rotary evaporator. To the residue (yellowish oil) are added:
ll 1339577 400 ml of isopropanol 128 g (3030 mmol) of cyanamide, and 8 ml of triethylamine.
The reaction mixture is stirred for 2 hours at 70~-80~C, then cooled with an ice bath to ca. 10~C. The precipitate is isolated with filtration, washed with isopropanol and dried under vacuum, affording 219 g of a colourless powder with a softening point of 110~-125~C.
Example 3:
- CN - CN
NH - ~- NH i~ i1 NH - ~- NH - i1 ~ i ~ H3C ~ -A 2 litre three-necked round flask equipped with stirrer, thermometer, reflux condenser as well as drying tube and bubble counter, is charged with:
240.0 g (2.01 mol) of phenyl isocyanate 160.0 g (0.919 mol) of 4-methyl-m-phenylene diisocyanate 2.0 g (0.001 mol) of methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide, and 900 ml of toluene.
This solution is worked up as described in Example 1. To the residue are added:
1200 ml of isopropanol 246.0 g (5.86 mol) of cyanamide, and 15.0 g of triethylamine.
Working up is as described in Example 1. Yield: 458 g of a yellowish powder with a softening point of 175~-180~C.
Elemental analysis: (%) C 53.6; H 5.6; N 37.5.
Example 4:
- CN - CN
~ NH - ~- NH t~ i1 NH ~ - NH i1 t R = H oder CH3 R ~- - H3C/ ~-/ \-~ \R
A 250 ml three-necked round flask equipped with stirrer, thermometer, reflux condenser as well as drying tube and bubble counter, is charged with:
15.0 g (126 mmol) of phenyl isocyanate 15.0 g (113 mmol) of p-tolylisocyanate 20.0 g (115 mmol) of 4-methyl-m-phenylene diisocyanate 0.5 g (2.6 mmol) of 3-methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide and 100 ml of toluene.
This solution is worked up as described in Example 1. To the residue are added:
100 ml of isopropanol 38.0 g (905 mmol) of cyanamide, and 2 ml of triethylamine.
The reaction mixture is stirred for 2 hours at 70~-80~C, then cooled with an ice bath to ca. 10~C. The precipitate is isolated by filtration, washed with isoporpanol and dried under vacuum, affording 47.4 g of a colourless powder with a softening range of 180~-185~C.
Example 5:
In this experiment, the same reactants as in Example 3 are reacted, but the final product is isolated in a different manner. A
250 ml three-necked round flask equipped with stirrer, thermometer, reflux condenser as well as drying tube and bubble counter, is charged with:
~ 30.0 g (252 mmol) of phenyl isocyanate 20.0 g (115 mmol) of 4-methyl-m-phenylene diisocyanate 0.5 g (2.6 mmol) of 3-methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide, and 100 ml of toluene.
This solution is worked up as described in Example 1. The resultant carbodiimide mixture has a molecular weight of M = 318 and M = 469, determined by gel permeation chromatography (THF, polystyrene standard). To this mixture are added:
120 ml isopropanol 80 ml of tetrahydrofuran 2 ml of triethylamine, and 19 g (452 mmol) of cyanamide.
The reaction mixture is stirred for 2 hours at 70b-80~C, then poured into 500 ml of water. The precipitate is isolated by filtration and dried under vacuum, affording 48.0 g of a slightly yellowish powder with a softening range of 147-164~C.
Elemental analysis: (~/0): C 65.66; H 5.09; N 28.22.
Example 6:
- CN - CN
0 - NH - ~- NH ~ ~- - CH2 ~ NH - ~- NH - 1~ b ~., ~., A 250 ml three-necked round flask equipped with stirrer, thermometer, reflux condenser as well as drying tube and bubble counter, i8 charged with:
35.0 g (294 mmol) of phenyl isocyanate 15.0 g (60 mmol) of diphenylmethane-4,4'-diisocyanate 0.1 g (0.52 mmol) of 3-methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide, and 100 ml of toluene.
This solution is worked up as described in Example 1. A solution consisting of 100 ml of 1-methoxy-2-propanol 15.0 g (537 mmol) of cyanamide, and 0.5 ml of triethylamine is added dropwise to the residue over 1 hour at room temperature. During this addition the temperature rises to 45~C. After stirring for 4 hours at room temperature, the reaction solution is poured into 300 ml of water. The precipitate is isolated by filtration, washed with water and dried under vacuum, affording 48.1 g of a colourless powder with a softening range of 162~-169~C.
Use Examples A1) 10 parts of the hardener prepared according to Example 3 are mixed with-90 parts of bisphenol A diglycidyl ether (epoxy value: 4.5 eqlkg).
When this mixture is heated, an exothermic reaction commences at 90~C. In - 14 - 1~39~ 77 this exothermic reaction, 290 J/g of heat are liberated between 90~ and 200~C and two maximum values are observed, namely at 140~ and 163~C. This mixture has the following gel times.
110 s at 200~C
270 s at 180~C
630 s at 160~C.
The mixture is cured for 4 hours at 180~C, to give a clear casting with a glass transition temperature (DSC) of 164~C.
A2) 10 parts of the hardener prepared in accordance with Example 2 are mixed with 90 parts of bisphenol A diglycidyl ether (epoxy value:
5.4 eq/kg). When this mixture is heated, an exothermic reaction commences at 150~C. In this exothermic reaction, 320 Jlg of heat are liberated between 105~ and 210~C and two maximum values are observed, namely at 152~ and 178~C. This mixture has the following gel times:
115 s at 200~C
350 s at 180~C
1140 s at 160~C.
The mixture is cured for 4 hours at 180~C, to give a clear yellowish casting with a glass transition temperature of 167~C.
A3) 10 parts of the hardener prepared in accordance with Example 4 are mixed with 90 parts of bisphenol A diglycidyl ether (epoxy value:
5.4 eq/kg). When this mixture is heated, an exothermic reaction commences at 90~C. In this exothermic reaction, 370 J/g of heat are liberated between 145~ and 171~C and two maximum values are observed, namely at 145~ and 171~C. This mixture has the following gel times:
135 s at 200~C
270 s at 180~C
780 s at 160~C.
The mixture is cured for 4 hours at 180~C, to give a clear yellowish casting with a glass transition temperature (DSC) of 158~C.
A4) 15 parts of the hardener prepared in accordance with Example 5 are mixed with 85 parts of bisphenol A diglycidyl ether (epoxy value:
5.4 eqlkg). This mixture gels at 170 C in 900 s. Addition of 0.2 part of 1339~77 2-ethylimidazole reduces the gel time to 120 s. Clear, yellowish castings with a glass transition temperature of 165~C are obtained by curing the mixtures for 4 hours at 180~C.
A5) 10 parts of the hardener prepared in accordance with Example 6 are mixed with 90 parts of bisphenol A diglycidyl ether ~epoxy value:
5.4 eq/kg) and 0.5 part of 2-ethylimidazole. When this mixture is heated, an exothermic reaction commences at 90~C. A clear, yellowish casting with a glass transition temperature (DSC) of 154~C is obtained by curing this mixture for 4 hours at 180~C.
A6) 10 parts of the hardener prepared in accordance with Example S are mixed with 90 parts of bisphenol A digylcidyl ether (epoxy value:
5.4 eq/kg) and 0.5 part of 2-ethylimidazole and the mixture is cured for 1 hour at each of the following temperatures: 150~C, 160~C and 190~C.
Clear, yellow castings with the following properties are obtained:
glass transition temperature ~DSC): 150~C
flexural strength (IS0 178): 119 N/mm edge fibre elongation (IS0 178): 5.9 ~/0 impact strength (IS0/R 179): 22.9 kJ/m2 cold water absorption (4 days): 0.30 ~/0 boiling water absorption (1 h): 0.30 U/o weight loss (-5 ~/O) 325~C
(-10 ~/O) 360~C.
wherein R is a divalent C2-CzOaliphatic~ mono- or polynuclear C5-Czo-cycloaliphatic, C6-C20aromatic or C4-C20heterocyclic radical or a group of ~ormulae-II or IV
(II) or H3C ~ CH2- (IV) H3C C~3 wherein T is methylene, isopropylidene, C0, 0, S or S02, Rl and R~ are each independently of the other a Cl-Cl2alkyl, Cs-Clocycloalkyl~ C6-C1Oaryl, C7-Cl2sralkyl or C3-Cgheterocyclic radical, and n is an integer ~rom l to 20, which radicals ~, R~ and R~ are unsubstituted or are substituted by Cl-C4alkyl, Cl-C4alkoxy, nitro, halogen, R3OCo or R3Coo, and R~ is phenyl or C1-C4alkyl, with the proviso that 1,6-hexane-bis-(3-cyano-2-isobutylguanidine) is excluded.
The structure of the cyanoguanidines of formula I has, for simplicity~ssake, been illustrated as 2-cyanoguanidine (i.e. with the cyano group attached to the ~N-nitrogen atom). It will be self-evident that these compounds may also be in the form of tautomers, i.e. as 1- or 3-cyano-guanidines, and that the position of equilibrium between the possible tautomers depends on the radicals Ri, R~ and R.
Monomeric cyanoguanidines of the type R'\ ~H
~ - - NHCN
R' are known hardners for acetal resins or polyurethane resins, as dis-closed, for example, in Japanese patent Kokai Sho-60-44543 (1985) and in US patent specification 3,864,313. The curable acetal compositions disclosed in the above mentioned Japanese patent publication additionally contain small amounts of a polyglycidyl ether or a diglycidyl ester to improve the adhesion of the polyacetal resin and the inorganic fillers present therein.
Japanese patent Kokai Sho-61-207425 (1986) discloses the use of mixtures of monomeric cyanoguanidines, in particular dicyandiamide, polyether-polyamines and substituted guanidines as hardners for special epoxy -c' ~
1339~77 resins. These hardener mixtures are not suitable as latent hardeners and the epoxy resins cured with them have, in addition, comparatively low glass transition temperatures.
The compounds of this invention can be prepared by heating a mixture containing a monoisocyanate Rl-NCO andlor R2-NCO and a diisocyanate OCN-R-NCO, in the presence of a catalyst, to give an oligomeric carbodiimide of formula III
R [ ~. C ~ R ] ~. C ~. R (III), wherein Rl, R~, R and n are defined above, asequently reacting said carbodiimide of formula III with cyanamide. The present invention also relates to the above preparatory process.
The starting mono- and diisocyanates are known and can be prepared in known manner.
The catalytic reaction of isocyanates to carbodiimides is likewise known and is described, for example, by S.R. Sandler and W. Karo in 'lOrganic Functional Group Preparation", Vol. 2 ~Organic Chemistry Series, Vol. 12-2), Academic Press, Orlando, FL, USA, 1986, pp. 233-258. Examples of suitable catalysts are metal alcoholates and metal phenolates such as potassium tert-butylate, sodium phenolate or titanium isopropylate, metal carbonyls such as Fe(CO)s, W(CO) 6 or Mo(CO)6 and, in particular, specific phosphorus compounds such as phosphonium salts or phosphine oxides. Particularly suitable catalysts are 5-membered cyclic phosphine oxides, for example 1-ethyl-3-methyl-1-phospha-3-cyclopentene-1-oxide and, in particular, 3-methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide.
The amount of catalyst is preferably ca. 0.1 to 2 mol~/O~ most preferably 0.3 to 1 mol~/O~ based on the reactants.
The reaction is conveniently carried out in an inert solvent such as toluene, xylene, cyclohexane, CCl4 and the like, at elevated temperature, for example above 30~C, preferably in the range from 40~ to 150~C, for example under reflux.
- 4 - 13 39 ~ 7 7 Depending on the ratio of the monoisocyanate to the diisocyanate, oligomeric carbodiimides of formula III with different molecular weight distribution are obtained. In general, the reaction yields a mixture of oligomers whose average molecular weight can be controlled, if required, by addition of more or less diisocyanate to the monocyanate. It is, however, also possible to prepare selectively products having a sub-stantially uniform molecular weight. The use of about 0.5 to 10 moles, preferably about 1 to 6 moles, of monoisocyanate per mole of diisocyanate has proved particularly suitable.
The second step of the synthesis, the addition of cyanamide to the oligomeric carbodiimide, is normally carried out without changing the degree of polymerisation. The reaction is preferably carried out in the presence of a basic catalyst, for exa~ple a tertiary amine such as triethylamine, in an inert solvent such as diethyl ether, tetrahydro-furan, dioxane or, preferably, in a protic solvent such as isopropanol, at normal or elevated temperature.
Preferred oligomeric cyanoguanidines of formula I are those wherein n is an integer from 1 to 10, preferably from 1 to 5.
The invention further relates to mixtures of cyanoguanidines obtainableby heating a mixture containing a monoisocyanate Rl-NCO and/or R2-NCO and a diisocyanate OCN-R-NCO, in the presence of a catalyst, to give a carbodiimide or formula III*
Rl ~ N=C ~ R ] N-C=N-R2 (III*), n*
wherein Rl, R2 and R have the given meanings and n* is O or an integer from 1 to 20, and subsequently reacting said carbodiimide of formula III*
with cyanamide.
The radical R in compounds of formula I can be a divalent straight chain or branched aliphatic radical of 2 to 20, preferably 2 to 10 and, most preferably, 2 to 6, carbon atoms. Examples of suitable aliphatic radicals - 5 - 1~9~77 R are ethylene, 1,2- and 1,3-propylene, butylene, pentamethylene and hexamethylene, heptylene, octylene, decylene, dodecylene, hexadecylene and neopentylene.
R can also be a mononuclear or polynuclear cycloaliphatic divalent radical of 5 to 20 carbon atoms, for example cyclopentylene, cyclo-hexylene, cycloheptylene, cyclooctylene, bis~cyclohexylene)methane, 2,2-bis(cyclohexylene)propane, decalinylene or the radical obtained after eliminating the two amino groups of isophoronediamine.
An aromatic radical R is preferably 1,3- or 1,4-phenylene or naphthylene, each of which, if desired, may also be substituted, for example, by one or more Cl-C4alkyl groups such as methyl, ethyl or propyl, the corresponding alkoxy, alkoxycarbonyl or alkanoyloxy groups, or by halogen atoms, preferably chlorine or bromine, or nitro groups. The cited groups are preferably unsubstituted or substituted by a methyl or methoxy group.
Particularly preferred aromatic radicals are 1,3- and 1,4-phenylene groups.
The aliphatic and cycloaliphatic radicals cited above as well as the heterocyclic radicals R can also contain the substituents mentioned for the aromatic radicals R.
Particularly suitable heterocyclic radicals R are saturated or un-saturated 5- or 6-membered heterocycles which contain one or two O, S or N atoms, for example divalent radicals of furan, pyran, pyridine, pyrrole, imidazole, thiophene and the like.
Particularly preferred compounds of formula I are those wherein R is snaliphatic radical of 2 to 10 carbon atoms, a cycloaliphatic radical of 5 or 6 carbon atoms or an aromatic radical of 6 to 10 carbon atoms, or is a group of formula II, wherein T is methylene or isopropylidene.
R as a group of formula II is preferably bound in 4,4'-position.
Rl and R2 may each independently of the other be a branched or preferably straight chain alkyl group of 1 to 12, preferably 1 to 6 and, most preferably, 1 or 2, carbon atoms, Examples of such alkyl groups are dodecyl, decyl, octyl, heptyl, butyl, propyl and, preferably, ethyl or methyl.
Rl and/or R2 as cycloalkyl is preferably cyclopentyl or cylcohexyl, each of which may be substituted by one or more C1-C4alkyl groups. These groups are preferably unsubstituted.
R1 and/or R2 as aryl i8 preferably phenyl, tolyl, methoxyphenyl or naphthyl. Aralkyl of 7 to 12 carbon atoms is suitably benzyl or naphthyl-methyl.
Rl and/or R2 as a heterocyclic radical of 4 to 8 carbon atoms may suitably be one of the heterocycles mentioned as possible groups R, but in this case as monovalent radical.
Preferred cyanoguanidines of formula I are those wherein R1 and R2 are each independently of the other C1-C6alkyl, Cs-C6cycloalkyl, C6-C1Oaryl or ben~yl.
Especially preferred compounds of this invention are those compounds wherein R is phenylene, methylphenylene, the radical !
H C / \ CH
c~3 . CH3 or a group of formula II, wherein T ls methylene, and Rl and R2 are each independently of the other phenyl, tolyl, methoxyphenyl, naphthyl or cyclohexyl.
In general, those oligomeric cyanoguanidines are preferred in which allthree radicals R, R1 and R2 are groups of the same kind, for example compounds wherein each of these groups is a cycloaliphatic raidcal or each is an aromatic radical.
- 7 - 13 ~957~
Still more preferred are cyanoguanidines of formula I, wherein R, R' and R~ are aromatic radicals.
The most preferred compounds of formula I are those wherein R is methyl-phenylene or a group of formula II, in which T is methylene, and Rl and R~ are each phenyl.
The cyanoguanidines and mixtures thereof of this invention are suitablelatent hardeners for epoxy resins. Accordingly, the invention also relates to curable compositions comprising (a) an epoxy resin and (b) an oligomeric cyanoguanidine of formula I, or a mixture of such cyanoguanidines, as hardener.
Suitable epoxy resins (a) are all those which can be cured with the cyanoguanidines of this invention. Such epoxy resins are for example:
alicyclic polyepoxides such as epoxyethyl-3,4-epoxycyclohexane (vinyl-cyclohexene diepoxide), limonene diepoxlde, dicyclopentadiene diepoxide, bis(3,4-epoxycyclohexylmethyl) adipate, 3',4'-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylate, 3',4'-epoxy-6'-methylcyclohexylmethyl-3,4-epoxy-6-methylcyclohexane carboxylate, 3-(3',4'-epoxycyclohexyl)-2,4-dioxaspiro[5,5]-8,9-epoxyundecane, 3-glycidoxyethoxyethyl-2,4-dioxa-spiro~5,5]-8,9-epoxyundecane;
di- or polyglycidyl ethers of polyhydric alcohols such as 1,4-butanediol or of polyalkylene glycols such as polypropylene glycols, di- or poly-glycidyl ethers of cycloaliphatic polyols such as 2,2-bis(4-hydroxy-cyclohexyl)propane, di- or polyglycidyl ethers of polyhydric phenols such as resorcinol, bis(p-hydroxyphenyl)methane (bisphenol F), 2,2-bis(p-hydroxyphenyl)propane (bisphenol A), 2,2-bis(41-hydroxy-3',5'-dibromo-phenyl~propane, 1,1,2,2-tetrakis(p-hydroxyphenyl)ethane, or of conden-sation products of phenols with formaldehyde, e.g. phenol and cresol novolaks, which condensation products are obtained under acid conditions;
and also di- or poly(~-methylglycidyl) ethers of the above polyaclohols and polyphenols;
1339~77 polyglycidyl esters and poly(~-methylglycidyl) esters of polyvalent carboxylic aclds such as phthalic acid, terephthallc acid, tetrahydro-phthalic acid and hexahydrophthalic acid;
N-glycidyl derivatives of amines, amldes and heterocyclic nitrogen bases, e.g. N,N-diglycidylaniline, N,N-diglycidyltoluidine, N,N,N',N'-tetra-glycidylbis(p-aminophenyl)methane, triglycidylisocyanurate, N,N'-di-glycidylethyleneurea, N,N'-diglycidyl-5,5-dimethylhydantoin, N,N'-di-glycidyl-5,5-dimethyl-6-isopropyl-5,6-dihydrouracil.
If desired, active diluents can be added to the curable compositions inorder to reduce the viscosity. Examples of such diluents are: styrene oxide, butyl glycidyl ether, 2,2,4-trimethylpentyl glycidyl ether, phenyl glycidyl ether, cresyl glycidyl ether, glycidyl esters of synthetic, highly branched, mainly tertiary, aliphatic monocarboxylic acids.
In additlon, curing accelerators can be used in the curing. Examples ofsuch accelerators are: tertiary amines, the salts or quaternary ammonium compounds thereof, e.g. benzyldimethylamine, 2,4,6-tris(dimethylamino-methyl)phenol, 1-methylimidazole, 2-ethyl-4-methylimidazole, N-acyl-imidazoles, for example the compounds described in US patents 4 436 892 and 4 587 311, 4-aminopyridine, tripentylammonium phenolate; or alkali metal alcoholates, e.g. sodium hexane triolate.
Curable compositions of this invention are preferred which, in additionto containing components (a) and (b), contain a curing accelerator (c), preferably an imidazole derivative.
The components (a), (b) and (c) employed in the curable compositions ofthis invention may be individual compounds or mixtures.
The curable compositlons of this invention preferably contain S to 25 %by weight, most preferably 10 to 15 % by weight, of component (b) and, optionally 0.05 to 5 % by weight, preferably 0.1 to 1 % by weight, of the accelerator (c), based on the amount of (a) + (b).
_ 9 _ 13 39 ~77 The invention further relates to the use of the curable compositions for the preparation of crosslinked products.
Curing of the mixtures of the invention is conveniently carried out in the temperature range from 100~ to 300~C, preferably from 120~ to 250~C.
Curing can be carried out in known manner in two or more steps, the first curing step being effected at low temperature and the post-curing at more elevated temperature.
If desired, curing can be carried out in two steps such that the curingreaction is first prematurely discontinued or the first step is carried out at slightly elevated temperature to give a still fusible and/or soluble curable precondensate (B-stage) from the epoxy component (a) and the hardener (b). Such a precondensate can be used, for example, for the preparation of prepregs, moulding compounds or fluidized powders.
The term "curing" as employed herein means the conversion of the soluble, either liquid or fusible polyepoxide into solid, insoluble and infusible three-dimensional crosslinked products or moulding materials, normally accompanied by simultaneous shaping to moulded articles such as castings, mouldings and laminated materials, and to impregnations, coatings, films or bonds.
The compositions of this invention are particularly suitable for use aslaminating resins for the preparation of prepregs and fibre-reinforced composites.
The following Examples illustrate the invention in more detail.
Preparatory Examples Example 1:
- ~ CN - ~CN
NH -C - NH ~ NH - C - NH - ~~ ~-~=- n A 250 ml three-necked round flask equipped with stirrer, thermometer, reflux condenser as well as drying tube and bubble counter, is charged with:
40.0 g (336 mmol) of phenyl isocyanate 10.0 g (62.6 mmol) of 1,4-phenylene diisocyanate 0.5 g (2.6 mmol) of 3-methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide, and 100 ml of toluene.
This solution is stirred for 2 hours under reflux, with evolution of COz.
The solvent is then removed on a rotary evaporator and to the residue (yellowish oil) are added:
100 ml of isopropanol 33.6 g (800 mmol) of cyanamide, and 2.0 ml of triethylamine.
The reaction mixture is stirred for 2 hours at 70~-80~C, then cooled with an ice bath to ca. 10~C. The precipitate is isolated by filtration, washed with isopropanol and dried under vacuum, affording 41.0 g of a white powder with a softening point of 109-118~C.
Example 2:
- ~CN - ~CN
~ NH - C - NH i~ i1 - NH - C - NH ~
R ~- HlC ~ R
n R - H or OCH3 A 1 litre three-necked round flask equipped with stirrer, thermometer, reflux condenser ss well as drying tube and bubble counter, i~ charged with:
85.0 g (714 mmol) of phenyl isocyanate 85.0 g (570 mmol) of p-methoxyphenyl isocyanate 42.5 g (244 mmol) of 4-methyl-m-phenylene diisocyanate 2.0 g (10.4 mmol) of 3-methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide, and 400 ml of toluene.
This solution is stirred for 2 hours under reflux, with evolution of CO2.
The solvent is then removed on a rotary evaporator. To the residue (yellowish oil) are added:
ll 1339577 400 ml of isopropanol 128 g (3030 mmol) of cyanamide, and 8 ml of triethylamine.
The reaction mixture is stirred for 2 hours at 70~-80~C, then cooled with an ice bath to ca. 10~C. The precipitate is isolated with filtration, washed with isopropanol and dried under vacuum, affording 219 g of a colourless powder with a softening point of 110~-125~C.
Example 3:
- CN - CN
NH - ~- NH i~ i1 NH - ~- NH - i1 ~ i ~ H3C ~ -A 2 litre three-necked round flask equipped with stirrer, thermometer, reflux condenser as well as drying tube and bubble counter, is charged with:
240.0 g (2.01 mol) of phenyl isocyanate 160.0 g (0.919 mol) of 4-methyl-m-phenylene diisocyanate 2.0 g (0.001 mol) of methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide, and 900 ml of toluene.
This solution is worked up as described in Example 1. To the residue are added:
1200 ml of isopropanol 246.0 g (5.86 mol) of cyanamide, and 15.0 g of triethylamine.
Working up is as described in Example 1. Yield: 458 g of a yellowish powder with a softening point of 175~-180~C.
Elemental analysis: (%) C 53.6; H 5.6; N 37.5.
Example 4:
- CN - CN
~ NH - ~- NH t~ i1 NH ~ - NH i1 t R = H oder CH3 R ~- - H3C/ ~-/ \-~ \R
A 250 ml three-necked round flask equipped with stirrer, thermometer, reflux condenser as well as drying tube and bubble counter, is charged with:
15.0 g (126 mmol) of phenyl isocyanate 15.0 g (113 mmol) of p-tolylisocyanate 20.0 g (115 mmol) of 4-methyl-m-phenylene diisocyanate 0.5 g (2.6 mmol) of 3-methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide and 100 ml of toluene.
This solution is worked up as described in Example 1. To the residue are added:
100 ml of isopropanol 38.0 g (905 mmol) of cyanamide, and 2 ml of triethylamine.
The reaction mixture is stirred for 2 hours at 70~-80~C, then cooled with an ice bath to ca. 10~C. The precipitate is isolated by filtration, washed with isoporpanol and dried under vacuum, affording 47.4 g of a colourless powder with a softening range of 180~-185~C.
Example 5:
In this experiment, the same reactants as in Example 3 are reacted, but the final product is isolated in a different manner. A
250 ml three-necked round flask equipped with stirrer, thermometer, reflux condenser as well as drying tube and bubble counter, is charged with:
~ 30.0 g (252 mmol) of phenyl isocyanate 20.0 g (115 mmol) of 4-methyl-m-phenylene diisocyanate 0.5 g (2.6 mmol) of 3-methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide, and 100 ml of toluene.
This solution is worked up as described in Example 1. The resultant carbodiimide mixture has a molecular weight of M = 318 and M = 469, determined by gel permeation chromatography (THF, polystyrene standard). To this mixture are added:
120 ml isopropanol 80 ml of tetrahydrofuran 2 ml of triethylamine, and 19 g (452 mmol) of cyanamide.
The reaction mixture is stirred for 2 hours at 70b-80~C, then poured into 500 ml of water. The precipitate is isolated by filtration and dried under vacuum, affording 48.0 g of a slightly yellowish powder with a softening range of 147-164~C.
Elemental analysis: (~/0): C 65.66; H 5.09; N 28.22.
Example 6:
- CN - CN
0 - NH - ~- NH ~ ~- - CH2 ~ NH - ~- NH - 1~ b ~., ~., A 250 ml three-necked round flask equipped with stirrer, thermometer, reflux condenser as well as drying tube and bubble counter, i8 charged with:
35.0 g (294 mmol) of phenyl isocyanate 15.0 g (60 mmol) of diphenylmethane-4,4'-diisocyanate 0.1 g (0.52 mmol) of 3-methyl-1-phenyl-1-phospha-3-cyclopentene-1-oxide, and 100 ml of toluene.
This solution is worked up as described in Example 1. A solution consisting of 100 ml of 1-methoxy-2-propanol 15.0 g (537 mmol) of cyanamide, and 0.5 ml of triethylamine is added dropwise to the residue over 1 hour at room temperature. During this addition the temperature rises to 45~C. After stirring for 4 hours at room temperature, the reaction solution is poured into 300 ml of water. The precipitate is isolated by filtration, washed with water and dried under vacuum, affording 48.1 g of a colourless powder with a softening range of 162~-169~C.
Use Examples A1) 10 parts of the hardener prepared according to Example 3 are mixed with-90 parts of bisphenol A diglycidyl ether (epoxy value: 4.5 eqlkg).
When this mixture is heated, an exothermic reaction commences at 90~C. In - 14 - 1~39~ 77 this exothermic reaction, 290 J/g of heat are liberated between 90~ and 200~C and two maximum values are observed, namely at 140~ and 163~C. This mixture has the following gel times.
110 s at 200~C
270 s at 180~C
630 s at 160~C.
The mixture is cured for 4 hours at 180~C, to give a clear casting with a glass transition temperature (DSC) of 164~C.
A2) 10 parts of the hardener prepared in accordance with Example 2 are mixed with 90 parts of bisphenol A diglycidyl ether (epoxy value:
5.4 eq/kg). When this mixture is heated, an exothermic reaction commences at 150~C. In this exothermic reaction, 320 Jlg of heat are liberated between 105~ and 210~C and two maximum values are observed, namely at 152~ and 178~C. This mixture has the following gel times:
115 s at 200~C
350 s at 180~C
1140 s at 160~C.
The mixture is cured for 4 hours at 180~C, to give a clear yellowish casting with a glass transition temperature of 167~C.
A3) 10 parts of the hardener prepared in accordance with Example 4 are mixed with 90 parts of bisphenol A diglycidyl ether (epoxy value:
5.4 eq/kg). When this mixture is heated, an exothermic reaction commences at 90~C. In this exothermic reaction, 370 J/g of heat are liberated between 145~ and 171~C and two maximum values are observed, namely at 145~ and 171~C. This mixture has the following gel times:
135 s at 200~C
270 s at 180~C
780 s at 160~C.
The mixture is cured for 4 hours at 180~C, to give a clear yellowish casting with a glass transition temperature (DSC) of 158~C.
A4) 15 parts of the hardener prepared in accordance with Example 5 are mixed with 85 parts of bisphenol A diglycidyl ether (epoxy value:
5.4 eqlkg). This mixture gels at 170 C in 900 s. Addition of 0.2 part of 1339~77 2-ethylimidazole reduces the gel time to 120 s. Clear, yellowish castings with a glass transition temperature of 165~C are obtained by curing the mixtures for 4 hours at 180~C.
A5) 10 parts of the hardener prepared in accordance with Example 6 are mixed with 90 parts of bisphenol A diglycidyl ether ~epoxy value:
5.4 eq/kg) and 0.5 part of 2-ethylimidazole. When this mixture is heated, an exothermic reaction commences at 90~C. A clear, yellowish casting with a glass transition temperature (DSC) of 154~C is obtained by curing this mixture for 4 hours at 180~C.
A6) 10 parts of the hardener prepared in accordance with Example S are mixed with 90 parts of bisphenol A digylcidyl ether (epoxy value:
5.4 eq/kg) and 0.5 part of 2-ethylimidazole and the mixture is cured for 1 hour at each of the following temperatures: 150~C, 160~C and 190~C.
Clear, yellow castings with the following properties are obtained:
glass transition temperature ~DSC): 150~C
flexural strength (IS0 178): 119 N/mm edge fibre elongation (IS0 178): 5.9 ~/0 impact strength (IS0/R 179): 22.9 kJ/m2 cold water absorption (4 days): 0.30 ~/0 boiling water absorption (1 h): 0.30 U/o weight loss (-5 ~/O) 325~C
(-10 ~/O) 360~C.
Claims (14)
1. An oligomeric cyanoguanidine of formula I
(I), wherein R is a divalent C2-C20 aliphatic, mono- or polynuclear C5-C20-cycloaliphatic, C6-C20 aromatic or C4-C20 heterocyclic radical or a group of formulae II or IV
(II) or (IV) wherein T is methylene, isopropylidene, CO, 0, S or SO2, R1 and R2 are each independently of the other a C1-C12 alkyl, C5-C10 cycloalkyl, C6-C10 aryl, C7-C12 aralkyl or C3-C8heterocyclic radical, and n is an integer from 1 to 20, which radicals R, R1 and R2 are unsubstituted or are substituted by C1-C4alkyl, C1-C4 alkoxy, nitro, halogen, R3 OCO or R3COO, and R3 is phenyl or C1-C4 alkyl, with the proviso that 1,6-hexane-bis (3-cyano-2-isobutylguanidine) is excluded.
(I), wherein R is a divalent C2-C20 aliphatic, mono- or polynuclear C5-C20-cycloaliphatic, C6-C20 aromatic or C4-C20 heterocyclic radical or a group of formulae II or IV
(II) or (IV) wherein T is methylene, isopropylidene, CO, 0, S or SO2, R1 and R2 are each independently of the other a C1-C12 alkyl, C5-C10 cycloalkyl, C6-C10 aryl, C7-C12 aralkyl or C3-C8heterocyclic radical, and n is an integer from 1 to 20, which radicals R, R1 and R2 are unsubstituted or are substituted by C1-C4alkyl, C1-C4 alkoxy, nitro, halogen, R3 OCO or R3COO, and R3 is phenyl or C1-C4 alkyl, with the proviso that 1,6-hexane-bis (3-cyano-2-isobutylguanidine) is excluded.
2. A cyanoguanidine according to claim 1, wherein n is an integer from 1 to 10.
3. A cyanoguanidine according to claim 1, wherein R is an aliphatic radical of 2 to 10 carbon atoms, a cycloaliphatic radical of 5 or 6 carbon atoms or an aromatic radical of 6 to 10 carbon atoms, or is a group of formula II, wherein T is methylene or isopropylidene.
4. A cyanoguanidine according to claim 1, wherein R1 and R2 are each independently of the other C1-C6alkyl, C5-C6cycloalkyl, C6-C10aryl or benzyl.
5. A cyanoguanidine according to claim 1, wherein R is phenylene, methylphenylene, the radical or a group of formula II, wherein T is methylene, and R1 and R2 are each independently of the other phenyl, tolyl, methoxyphenyl, naphthyl or cyclohexyl.
6. A cyanoguanidine according to claim 1, wherein R, R1 and R2 are aromatic radicals.
7. A cyanoguanidine according to claim 1, wherein R is methylphenylene or a group of formula II, in which T is methylene, and R1 and R2 are each phenyl.
8. A process for the preparation of a cyanoguanidine of formula I as claimed in claim 1, which comprises heating a mixture containing a monoisocyanate R1-NCO or R2-NCO and a diisocyanate OCN-R-NCO, in the presence of a catalyst, to give an oligomeric carbodiimide of formula III
(III), wherein R1, R2, R and n are as defined in claim 1, and subsequently reacting said carbodiimide of formula III with cyanamide.
(III), wherein R1, R2, R and n are as defined in claim 1, and subsequently reacting said carbodiimide of formula III with cyanamide.
9. A mixture of cyanoguanidines obtainable by heating a mixture containing a monoisocyanate R1-NCO or R2-NCO and a diisocyanate OCN-R-NCO, in the presence of a catalyst, to give a carbodiimide or formula III*
(III*), wherein R1, R2 and R are as defined in claim 1 and n* is 0 or an integer from 1 to 20, and subsequently reacting said carbodiimide of formula III*
with cyanamide.
(III*), wherein R1, R2 and R are as defined in claim 1 and n* is 0 or an integer from 1 to 20, and subsequently reacting said carbodiimide of formula III*
with cyanamide.
10. A curable mixture comprising (a) an epoxy resin, and (b) an oligomeric cyanoguanidine of formula I according to claim 1, or a mixture of cyanoguanidines as claimed in claim 9, as hardener.
11. A composition according to claim 10, which additionally contains (c) a curing accelerator.
12. A composition according to claim 10, which contains 5-25% by weight of component (b), based on the amount of (a) +
(b).
(b).
13. A composition according to claim 11, which contains 5-25% by welght of component (b) and 0.05-5% by weight of the accelerator (c), based on the amount of (a) + (b).
14. Method of use of the curable mixture according to claim 10 for the preparation of crosslinked products.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH335887 | 1987-09-02 | ||
CH3358/87-2 | 1987-09-02 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1339577C true CA1339577C (en) | 1997-12-09 |
Family
ID=4254250
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA000576156A Expired - Fee Related CA1339577C (en) | 1987-09-02 | 1988-08-31 | Oligomeric cyanoguanidines |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP0306451B1 (en) |
JP (1) | JP2736787B2 (en) |
KR (1) | KR0128281B1 (en) |
AT (1) | ATE70261T1 (en) |
BR (1) | BR8804498A (en) |
CA (1) | CA1339577C (en) |
DE (1) | DE3866829D1 (en) |
ES (1) | ES2028359T3 (en) |
Families Citing this family (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0540644B1 (en) * | 1990-07-23 | 1995-08-23 | AlliedSignal Inc. | Substituted cyanoguanidines as curing agents for epoxy resins |
US5387656A (en) * | 1990-07-23 | 1995-02-07 | Alliedsignal Inc. | Substituted cyanoguanidines as curing agents for epoxy resins |
WO1993010168A1 (en) * | 1991-11-12 | 1993-05-27 | Allied-Signal Inc. | Bis-dicyandiamides as curing agents for epoxy resins |
JPH07501996A (en) * | 1992-10-05 | 1995-03-02 | オウェンス コーニング ファイバーグラス コーポレイション | Method for manufacturing linear members |
WO1994014866A1 (en) * | 1992-12-21 | 1994-07-07 | Alliedsignal, Inc. | Solvent free epoxy resin compositions |
EP0957122B1 (en) * | 1998-05-15 | 2003-11-26 | Nisshinbo Industries, Inc. | Epoxy resin composition |
JP3569467B2 (en) * | 1998-08-26 | 2004-09-22 | 日清紡績株式会社 | One-pack type epoxy resin composition |
US6225417B1 (en) * | 1998-08-26 | 2001-05-01 | Nisshinbo Industries, Inc. | One-pack type epoxy resin composition |
US6313257B1 (en) | 1999-03-23 | 2001-11-06 | Lord Corporation | Poly (mercaptopropylaryl) curatives |
WO2003011971A1 (en) | 2001-07-31 | 2003-02-13 | Vantico Ag | Epoxy resin |
DE102009027826A1 (en) | 2009-04-29 | 2010-11-04 | Evonik Degussa Gmbh | Catalysis of Epoxy Formulations |
DE102009027825A1 (en) | 2009-07-20 | 2011-01-27 | Evonik Degussa Gmbh | Catalysis of epoxy resin formulations with sparingly soluble catalysts |
EP3287480B1 (en) * | 2015-04-06 | 2019-12-11 | Nisshinbo Chemical Inc. | Epoxy resin composition |
EP3091135A1 (en) | 2015-05-04 | 2016-11-09 | Evonik Degussa GmbH | Reinforcing rod, method for production and use |
ES2750595T3 (en) | 2015-12-11 | 2020-03-26 | Evonik Operations Gmbh | Epoxy resin compositions for the production of storage stable composite materials |
ES2748607T3 (en) | 2015-12-11 | 2020-03-17 | Evonik Operations Gmbh | Latent epoxy resin formulations for liquid impregnation processes for the production of fiber-reinforced compounds |
ES2702751T3 (en) | 2016-06-10 | 2019-03-05 | Evonik Degussa Gmbh | 2- (3- (aminomethyl) -3,5,5-trimethylcyclohexyl) propan-1,3-diamine, a method of preparation and use |
EP3255078B1 (en) | 2016-06-10 | 2018-08-15 | Evonik Degussa GmbH | Epoxy resin composition containing 2- (2,2,6,6-tetramethylpiperidine-4-yl) propane-1,3-diamine as curing agents |
EP3255039B1 (en) | 2016-06-10 | 2018-12-12 | Evonik Degussa GmbH | Method for the preparation of 2- (2,2,6,6-tetramethylpiperidine-4-yl) propane-1,3-diamine |
EP3255079B1 (en) | 2016-06-10 | 2018-08-15 | Evonik Degussa GmbH | Epoxy resin composition containing 2- (3,3,5-trimethylcyclohexyl) propane-1,3-diamine as curing agents |
EP3255080B1 (en) | 2016-06-10 | 2018-08-15 | Evonik Degussa GmbH | Epoxy resin composition containing 2- (3- (aminomethyl) -3,5,5-trimethylcyclohexyl) propane-1,3-diamine (am-cpda) as curing agents |
LT3260436T (en) | 2016-06-23 | 2020-02-25 | Evonik Operations Gmbh | Reinforced building block made of autoclaved aerated concrete (aac) |
WO2018172168A1 (en) * | 2017-03-24 | 2018-09-27 | Sika Technology Ag | Guanidine catalyst for curable compositions |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ZA774221B (en) * | 1976-07-28 | 1978-06-28 | Smith Kline French Lab | Pharmacologically active compounds |
GB8312664D0 (en) * | 1983-05-09 | 1983-06-15 | Ici Plc | Bis(1-substituted biguanide)derivatives |
-
1988
- 1988-08-24 EP EP88810581A patent/EP0306451B1/en not_active Expired - Lifetime
- 1988-08-24 ES ES198888810581T patent/ES2028359T3/en not_active Expired - Lifetime
- 1988-08-24 AT AT88810581T patent/ATE70261T1/en not_active IP Right Cessation
- 1988-08-24 DE DE8888810581T patent/DE3866829D1/en not_active Expired - Lifetime
- 1988-08-31 CA CA000576156A patent/CA1339577C/en not_active Expired - Fee Related
- 1988-09-01 KR KR1019880011292A patent/KR0128281B1/en not_active IP Right Cessation
- 1988-09-01 BR BR8804498A patent/BR8804498A/en unknown
- 1988-09-02 JP JP63220278A patent/JP2736787B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DE3866829D1 (en) | 1992-01-23 |
KR890005040A (en) | 1989-05-11 |
ATE70261T1 (en) | 1991-12-15 |
JP2736787B2 (en) | 1998-04-02 |
KR0128281B1 (en) | 1998-04-03 |
JPH0195121A (en) | 1989-04-13 |
BR8804498A (en) | 1989-04-04 |
EP0306451A3 (en) | 1989-05-31 |
EP0306451A2 (en) | 1989-03-08 |
EP0306451B1 (en) | 1991-12-11 |
ES2028359T3 (en) | 1992-07-01 |
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