CA1330843C - Elastomeric composition having increased ozone resistance - Google Patents
Elastomeric composition having increased ozone resistanceInfo
- Publication number
- CA1330843C CA1330843C CA000580166A CA580166A CA1330843C CA 1330843 C CA1330843 C CA 1330843C CA 000580166 A CA000580166 A CA 000580166A CA 580166 A CA580166 A CA 580166A CA 1330843 C CA1330843 C CA 1330843C
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- Prior art keywords
- phr
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- composition
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3432—Six-membered rings
- C08K5/3437—Six-membered rings condensed with carbocyclic rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L21/00—Compositions of unspecified rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Organic Insulating Materials (AREA)
Abstract
ABSTRACT OF THE INVENTION
An elastomeric composition, formed by curing a blend comprised of: (A) between about 83 and About 94 phr of a highly unsaturated rubber; (B) between about 3 and about 27 phr of ethylene/propylene/nonconjugated diene terpolymer having a number average molecular weight of more than about 35,000; (C) between about 3 and about 27 phr of ethylene/propylene/nonconjugated diene terpolymer having a number average molecular weight of between about 500 and about 15,000; between about 2 and about 7.5 phr of a quinoline antioxidant; and (D) an effective amount of curative; exhibit unexpectedly desirable ozone resistance. Also disclosed is a process for preparing such elastomeric compositions.
An elastomeric composition, formed by curing a blend comprised of: (A) between about 83 and About 94 phr of a highly unsaturated rubber; (B) between about 3 and about 27 phr of ethylene/propylene/nonconjugated diene terpolymer having a number average molecular weight of more than about 35,000; (C) between about 3 and about 27 phr of ethylene/propylene/nonconjugated diene terpolymer having a number average molecular weight of between about 500 and about 15,000; between about 2 and about 7.5 phr of a quinoline antioxidant; and (D) an effective amount of curative; exhibit unexpectedly desirable ozone resistance. Also disclosed is a process for preparing such elastomeric compositions.
Description
~L33~
ELASTOMERIC COMPOSITION HAVING
INCREASED OZONE RESISTANCE
FIELD OF THE INVENTION
This invention is directed to an elastomeric composition formed by curing a blend comprised of (A) between about 83 and about 94 phr of a highly unsaturated rubber; (B) between about 3 and about 27 phr of at least one ethylene/propylene/-nonconjugated diene terpolymer having a number average molecular weight of more than about 35,000; (C) between about 3 and about 27 phr of ethylene/propylene/nonconjugated diene terpolymer having a number average molecular weight of between about 500 and about 15,000; (D) between about 2 and about 7.5 phr of a quinoline antidegradant; and (E) an effective amount of curative. In another aspect, this invention is directed to a process for preparing such elastomeric composition. The composition of this invention exhibits unexpectedly desirable ozone resis-tance.
BACKGROUND OF THE INVENTION
A major problem associated with the use of highlyunsaturated rubbers (such as natural rubber, polybutadiene, styrene-butadiene rubber, nitrile rubber, polyisoprene and the like) is the surface degradation, typically exemplified by cracking, caused by ozone. In order to overcome this problem of ozone attack, several ~.
.
,, . .~ . .
, . .
. .
. ~
` - ~ 3 ~ 3 approaches have been undertaken to increase the ozone resistance of such highly unsaturated rubbers.
One such approach has been to blend the highly unsaturated rubber with an ozone resistant rubber, such as high molecular weight EPDM. Thus, Kirk-Othmer, Encyclopedia of Chemical Technolo~y, 3d Ed. Vol 8, pg.
499 (1980), indicates that ". . . an important application for EPDM is in blends with another rubber.
Ozone resistance is thus provided without significant participation in co-cure, with the host rubber comprising the major portion of the blend." This use of EPDM to increase the ozone resistance of unsaturated rubbers is ~he subject of several publications, many directed to co-curing mechanisms, such as U.S. Patent 3,706,819 (Usamoto et al), U.S. Patent 3,678,135 (Mastromatteo et al) and the like.
A second approach taken in the past to improve the ozone resistance of highly unsaturated rubbers has been to add chemicals to combat the attack of ozone. Among the classes of compounds which have been employed with some success are quinolines. Thu6, Kirk-Othmer, supra, Vol. 20 at page 407, 6tates that ". . . styrene-butadiene rubber, polybutadiene, nitrile, polyisoprene and natural rubber are quite susceptible to ozone attack . . . and 1,2-dihydro-2,2,4-trimethyl-6-ethoxyquinoline (Santoflex A.W. Monsanto) give[s] adequate ozone protec- `
tion". Additional quinoline antidegradants are * Trade-mark ,'. ~; .
described in the "Index of Commercial Antioxidants &
Antiozonants," Goodyear Chemicals (3d Ed. J 1982).
The combination of these approaches has also been attempted in the past. Thus, U.S. Patent 3,356,764 to Gentile discloses an ozone-resistant composition comprised of (1) conjugated diene polymer rubber, (2) ethylene-propylene copolymer rubber (preferably EPDM), and (3~ poly(trimethyl dihydroquinolene) or 6-ethoxy-1,2-dihydro-2,2,4-trimethyl quinoline. While such combination of approaches will improve the ozone resistance of highly unsaturated rubbers to some degree (compare Comparative Experiments A and B below), it would nevertheless be desirable to further increase the ozone resistance of such rubber compositions, and/or to be able to increase the proportion of unsaturated rubber which comprise such mixture (and thereby increase the tensile properties of the composition) while maintaining good ozone resistance.
It has now been unexpectedly found that when the EPDM component of compositions similar to those described in Gentile (i.e., compositions comprised of a highly unsaturated rubber, EPDM and a quinoline antidegradant) is composed of two components -- (a) a high molecular weight component, similar to the material employed in Gentile; and (b) a low molecular weight "liquid" EPDM component (a substance unknown at the time of the Gentile patent) -- the ozone resistance of such ,: ~ . - . - .
: - . ': .
~3~3 composition is significantly increased at si~ilar EPDM
levels. Moreover, it has been discovered that the use of such high molecular weight and low molecular weight EPDM components will unexpectedly reduce the viscosity and therefore increase the processability of the uncured composition.
~ . . .
~" ., ,'':: , , .~.; '' ' " ' ~ .
:~y~
~33~3 DESCRIPTION OF THE INVENTION
In one aspect this invention relates to an elastomeric composition formed by curing a blend comprised of (A) between about 83 and about 94 phr of a highly unsaturated rubber;
(B) between about 3 and about 27 phr of at least one ethylene/propylene/nonconjugated diene terpolymer having a number average molecular weight of more than about 35,000;
(C) between about 3 and about 27 phr of an ethyl-ene/propylene/nonconjugated diene terpolymer having a number average molecular weight of between about 500 and about 15,000;
(D) between about 2 and about 7.5 phr of a quinoline antidegradant; and :
(E) an effective amount of curative.
In another aspect, this invention is directed to a process for preparing an elastomeric composition, which process comprises the steps of:
(I) forming a blend comprised of:
(A) between about 83 and about 94 phr of a highly unsaturated rubber;
(B) between about 3 and about 27 phr of at least one ethylene/propylene/nonconjugated diene terpolymer having a number average molecular weight of more than about 35,000;
~33Q8~3 (C) between about 3 and about 27 phr of an ethyl-ene/propylene/nonconjugated diene terpolymer having a number average molecular weight of between about sno and about 15, ooo;
(D) between about 2 and about 7.5 phr of a quinoline antidegradant; and (E) an effective amount of curative; and (II) subjecting said blend to curing conditions for a time sufficient to cure said blend.
As is employed herein, the term "phr" means parts by weight per 100 parts by weight of rubber. Thus, for example, between about 2 and about 7.5 parts by weight of quinoline antidegradant are employed per 100 parts by weight of rubber (i.e., per 100 parts of the total weight of components A plus B plus C). Moreover, as is employed herein the term "highly unsaturated ~ubber"
means a rubber having an iodine number of about 50 or greater. The iodine number of a particular rubber compound may be determined in accordance with the method described by S.G. Gallo, H.K. Wiese and J.F. Nelson in "Unsaturation in Isoprene-Isobutylene Copolymers,"
Industrial and Engineering Chemistry, Vol. 40, pp 1277 -80 (1948).
The compositions of this invention are comprised of (A) between about 83 and about 94, preferably between about 83 and about 92, most preferably between about 85 and about 90 phr of a highly unsaturated rubber;
.. .. ~ . . . ..
. ~., - ,.~ :, ., . ;.
: :.
~L 3 ~ 3 (B) between about 3 and about 27, preferably between about 4 and about 20, most preferably between about 5 and about 10 phr of EPDM having a molecular weight of more than about 35,000;
(C) between about 3 and about 27, preferably between about 4 and about 20, most preferably between about 5 and about 10 phr of EPDM having a molecular weight of between about 500 and about 15,000; and (n) between about 2 and about 7.5 phr, preferably between about 2.5 and about 6 phr of a quinoline antidegradant.
Moreover, such compositions comprise an amount of curative effective to cure the rubbers contained in such composition. Typically, such curatives will be present in amounts of between about 0.5 and about 5 phr.
Representative of the highly unsaturated rubbers which may be employed in the practice of this invention are diene rubbers. Such rubbers will typically possess an iodine number of between about 100 and about 250, although highly unsaturated rubbers having a higher or a lower (i.e., of 50-100) iodine number may also be em-ployed. Illustrative of the diene rubbers which may be utilized are polymers based on conjugated dienes such as 1,3-butadiene; 2-methyl-1,3-butadiene; 1,3-pentadiene;
ELASTOMERIC COMPOSITION HAVING
INCREASED OZONE RESISTANCE
FIELD OF THE INVENTION
This invention is directed to an elastomeric composition formed by curing a blend comprised of (A) between about 83 and about 94 phr of a highly unsaturated rubber; (B) between about 3 and about 27 phr of at least one ethylene/propylene/-nonconjugated diene terpolymer having a number average molecular weight of more than about 35,000; (C) between about 3 and about 27 phr of ethylene/propylene/nonconjugated diene terpolymer having a number average molecular weight of between about 500 and about 15,000; (D) between about 2 and about 7.5 phr of a quinoline antidegradant; and (E) an effective amount of curative. In another aspect, this invention is directed to a process for preparing such elastomeric composition. The composition of this invention exhibits unexpectedly desirable ozone resis-tance.
BACKGROUND OF THE INVENTION
A major problem associated with the use of highlyunsaturated rubbers (such as natural rubber, polybutadiene, styrene-butadiene rubber, nitrile rubber, polyisoprene and the like) is the surface degradation, typically exemplified by cracking, caused by ozone. In order to overcome this problem of ozone attack, several ~.
.
,, . .~ . .
, . .
. .
. ~
` - ~ 3 ~ 3 approaches have been undertaken to increase the ozone resistance of such highly unsaturated rubbers.
One such approach has been to blend the highly unsaturated rubber with an ozone resistant rubber, such as high molecular weight EPDM. Thus, Kirk-Othmer, Encyclopedia of Chemical Technolo~y, 3d Ed. Vol 8, pg.
499 (1980), indicates that ". . . an important application for EPDM is in blends with another rubber.
Ozone resistance is thus provided without significant participation in co-cure, with the host rubber comprising the major portion of the blend." This use of EPDM to increase the ozone resistance of unsaturated rubbers is ~he subject of several publications, many directed to co-curing mechanisms, such as U.S. Patent 3,706,819 (Usamoto et al), U.S. Patent 3,678,135 (Mastromatteo et al) and the like.
A second approach taken in the past to improve the ozone resistance of highly unsaturated rubbers has been to add chemicals to combat the attack of ozone. Among the classes of compounds which have been employed with some success are quinolines. Thu6, Kirk-Othmer, supra, Vol. 20 at page 407, 6tates that ". . . styrene-butadiene rubber, polybutadiene, nitrile, polyisoprene and natural rubber are quite susceptible to ozone attack . . . and 1,2-dihydro-2,2,4-trimethyl-6-ethoxyquinoline (Santoflex A.W. Monsanto) give[s] adequate ozone protec- `
tion". Additional quinoline antidegradants are * Trade-mark ,'. ~; .
described in the "Index of Commercial Antioxidants &
Antiozonants," Goodyear Chemicals (3d Ed. J 1982).
The combination of these approaches has also been attempted in the past. Thus, U.S. Patent 3,356,764 to Gentile discloses an ozone-resistant composition comprised of (1) conjugated diene polymer rubber, (2) ethylene-propylene copolymer rubber (preferably EPDM), and (3~ poly(trimethyl dihydroquinolene) or 6-ethoxy-1,2-dihydro-2,2,4-trimethyl quinoline. While such combination of approaches will improve the ozone resistance of highly unsaturated rubbers to some degree (compare Comparative Experiments A and B below), it would nevertheless be desirable to further increase the ozone resistance of such rubber compositions, and/or to be able to increase the proportion of unsaturated rubber which comprise such mixture (and thereby increase the tensile properties of the composition) while maintaining good ozone resistance.
It has now been unexpectedly found that when the EPDM component of compositions similar to those described in Gentile (i.e., compositions comprised of a highly unsaturated rubber, EPDM and a quinoline antidegradant) is composed of two components -- (a) a high molecular weight component, similar to the material employed in Gentile; and (b) a low molecular weight "liquid" EPDM component (a substance unknown at the time of the Gentile patent) -- the ozone resistance of such ,: ~ . - . - .
: - . ': .
~3~3 composition is significantly increased at si~ilar EPDM
levels. Moreover, it has been discovered that the use of such high molecular weight and low molecular weight EPDM components will unexpectedly reduce the viscosity and therefore increase the processability of the uncured composition.
~ . . .
~" ., ,'':: , , .~.; '' ' " ' ~ .
:~y~
~33~3 DESCRIPTION OF THE INVENTION
In one aspect this invention relates to an elastomeric composition formed by curing a blend comprised of (A) between about 83 and about 94 phr of a highly unsaturated rubber;
(B) between about 3 and about 27 phr of at least one ethylene/propylene/nonconjugated diene terpolymer having a number average molecular weight of more than about 35,000;
(C) between about 3 and about 27 phr of an ethyl-ene/propylene/nonconjugated diene terpolymer having a number average molecular weight of between about 500 and about 15,000;
(D) between about 2 and about 7.5 phr of a quinoline antidegradant; and :
(E) an effective amount of curative.
In another aspect, this invention is directed to a process for preparing an elastomeric composition, which process comprises the steps of:
(I) forming a blend comprised of:
(A) between about 83 and about 94 phr of a highly unsaturated rubber;
(B) between about 3 and about 27 phr of at least one ethylene/propylene/nonconjugated diene terpolymer having a number average molecular weight of more than about 35,000;
~33Q8~3 (C) between about 3 and about 27 phr of an ethyl-ene/propylene/nonconjugated diene terpolymer having a number average molecular weight of between about sno and about 15, ooo;
(D) between about 2 and about 7.5 phr of a quinoline antidegradant; and (E) an effective amount of curative; and (II) subjecting said blend to curing conditions for a time sufficient to cure said blend.
As is employed herein, the term "phr" means parts by weight per 100 parts by weight of rubber. Thus, for example, between about 2 and about 7.5 parts by weight of quinoline antidegradant are employed per 100 parts by weight of rubber (i.e., per 100 parts of the total weight of components A plus B plus C). Moreover, as is employed herein the term "highly unsaturated ~ubber"
means a rubber having an iodine number of about 50 or greater. The iodine number of a particular rubber compound may be determined in accordance with the method described by S.G. Gallo, H.K. Wiese and J.F. Nelson in "Unsaturation in Isoprene-Isobutylene Copolymers,"
Industrial and Engineering Chemistry, Vol. 40, pp 1277 -80 (1948).
The compositions of this invention are comprised of (A) between about 83 and about 94, preferably between about 83 and about 92, most preferably between about 85 and about 90 phr of a highly unsaturated rubber;
.. .. ~ . . . ..
. ~., - ,.~ :, ., . ;.
: :.
~L 3 ~ 3 (B) between about 3 and about 27, preferably between about 4 and about 20, most preferably between about 5 and about 10 phr of EPDM having a molecular weight of more than about 35,000;
(C) between about 3 and about 27, preferably between about 4 and about 20, most preferably between about 5 and about 10 phr of EPDM having a molecular weight of between about 500 and about 15,000; and (n) between about 2 and about 7.5 phr, preferably between about 2.5 and about 6 phr of a quinoline antidegradant.
Moreover, such compositions comprise an amount of curative effective to cure the rubbers contained in such composition. Typically, such curatives will be present in amounts of between about 0.5 and about 5 phr.
Representative of the highly unsaturated rubbers which may be employed in the practice of this invention are diene rubbers. Such rubbers will typically possess an iodine number of between about 100 and about 250, although highly unsaturated rubbers having a higher or a lower (i.e., of 50-100) iodine number may also be em-ployed. Illustrative of the diene rubbers which may be utilized are polymers based on conjugated dienes such as 1,3-butadiene; 2-methyl-1,3-butadiene; 1,3-pentadiene;
2,3-dimethyl-1,3-butadiene; and the like, as well as copolymers of such conjugated dienes with monomers such as styrene, alpha-~ethylstyrene, acrylonitrile, methacr~lonitrile, met:hyl acrylate, ethyl acrylate, . .~. . . - , ............. .
o~
~ 3 ~ 3 methyl methacrylate, ethyl methacrylate, vinyl acetate and the like. Preferred highly unsaturated rubber6 include natural rubber, cis-polyisoprene, polybutadiene, poly(styrene-butadiene) and poly(acrylonitrile-butadiene), Moreover, mixtures of two or more highly unsaturated rubbers may be employed.
The high and low molecular weight ethylene/propy-lene/nonconjugated polyene terpolymers, components (B) and (C), which may be employed are polymers of ethylene and propylene and at least one copolymerizable nonconjugated polyene. Illustrative of the nonconjugated polyenes which may be employed are aliphatic dienes such as 1,4-hexadiene, 1,5-hexadiene, 1,4-pentadiene, 2-methyl-1,4-pentadiene, 3-methyl-1,4-hexadiene, 4-methyl-1,4-hexadiene, l,9-decadiene, exo-and endo-dicyclopentadiene and the like; exo- and endo-alkenylnorbornenes, such as 5-propenyl-, 5-(buten-2-yl)-, and 5-(2-methylbuten-[2']-yl)norbornene and the like; alkylalkenylnorbornenes, such as 5-methyl-6-propenylnorbornene and the like; alkylidenenorbornenes,such as 5-methylene-, 5-ethylidene-, and 5-isopropylidene-2-norbornene, vinylnorbornene, cyclo-hexenylnorbornene and the like; alkylnorbornadienes, such as methyl-, ethyl-, and propylnorbornadiene and the like; and cyclodienes such as 1,5-cyclooctadiene, 1,4-cyclooctadiene and the like. The preferred nonconjugated polyenes are 5-ethylidene-2-norbornene, 1,4-hexadiene and dicyclopentadiene.
. . . .
. :~: . . , . ~
~ 3 ~ 3 The ethylene content of the ethylene/propylene/non-conjugated polyene terpolymers that may be employed is generally between about 25% and about 85%, is preferably between about 30% and about 75%, and is most preferably between about 40% and about 70%, all by weight. The polyene content of such terpolymers is generally below about 25%, and is preferably between about 2 and about 20%, all by weight.
The high molecular weight EPDM polymers, Component (B) have a number average molecular weight of more than about 35,000, preferably of more than about 50,000, most preferably of more than about 60,000.
The low molecular weight EPDM polymers employed in the composition of this invention, Component C, are liquids at ambient temperatures, which are between about 20 and about 40C. The term "liquid" is employed in conventional terms, that is that the polymer will have a definite volume, but will assume the shape of its con-tainer. More specifically, such low molecular weight polymerfi will be amenable to liquid handling techniques.
Such liquid polymers will possess a number average molecular weight of from about 500 to about 15,000, with a preferred range of between about 2,000 and about 10,000, and a most preferred range of between about 4,000 and about 7,000.
The quinoline antidegradants employed in the practice of this invention are well known to those skilled in the art, and are frequently classified as ~.,.,..,; ~ .
~' , .
~` ~
33~L3 being antiozonants and/or antioxidants. Among the preferred antidegradants ~re polymerized 2,2,4-trimethyl-1,2-dihydro-quinoline (available from a number of 60urces, e.g., Naugard Q from Uniroyal Chemical Company, Inc.), 6-dodecyl-2,2,4-trimethyl-1,2-dihydroquinoline and 6-ethoxy-2,2,4-trimethyl-1,2-dihydroquinoline.
As is employed herein, the term "curative"
encompasses both curatives and curing systems. As is well known to those skilled ~n the art, the particular curatives which may be employed i~ a given composition is generally governed by the availability of unsaturation and/or functional groups present in the polymers to be cured. A wide variety of curatives and curing systems may be employed where applicable, such as free radical generating agents such as organic aromatic and aliphatic peroxides, including, for example, aromatic diacyl peroxides and aliphatic diacyl peroxides, dibasic acid peroxides, ketone peroxides, alkyl peroxyesters and alkyl hydroperoxites. Specific nonlimiting examples of u eful organic peroxides and hydroperoxides include diacetylperoxide, tibenzoyl-peroxides; bis-2,4-dichloro benzoyl peroxide; ditert.-butyl peroxide; dicumylperoxide; tert.-butylperbenzoate;
tert.-butylcumyl peroxide; 2,5-bis-(tert.-butylperoxy)~
2,5-dimethylhexane; 2,~-bis-(tert.-butylperoxy)-2,5-di~ethylhexyne-3; 4,4,4',4'-tetra-(tert.-butylperoxy)-2,2-dicyclohexylpropane; 1,4-bis-(tert.-butylperoxy-* Tr~de-m~rk r~
' ~ :
~3~8~3 . isopropyl)-benzene; 1,1-bis-(tert.-butylperoxy)-3,3,5-trimethylcyclohexane; lauroyl peroxide; succinic acid peroxide, cyclohexanone peroxide; tert.-butyl peracetate and butyl hydroperoxide.
Also suitable in applicable cases are the azide curing agents including azidoformates, such as tetra-methylenebis(azido-formate) and the like; aromatic polyazides, such as 4,4'-diphenylmethane diazide and the like; and sulfonazides such as p,p'-oxybis(benzene sulfonyl azide) and the like. Other curatives that may be used include the aldehydeamine reaction products such as formaldehyde-ammonia, formaldehyde-ethylchloride-ammonia, acetaldehyde-ammonia, formaldehyde-aniline, butyraldehyde-aniline, heptaldehyde-aniline, heptalde-hyde-formaldehyde-aniline, hexamethylenetetramine, alpha-ethyl-beta-propylacrolein-aniline and thè like;
substituted ureas, such as trimethylthiourea, diethyl-thiourea, dibutylthiourea, tripentylthiourea, 1,3-bis(benzothiazolyl-mercaptomethyl)urea, N,N-diphenyl-thiourea and the like; guanidines, such as diphenyl-guanidine, di-o-tolylguanidine, diphenylguanidine phthalate, the di-o-tolylguanidine salt of dicatechol borate and the like; xanthates, such as zinc ethyl-xanthate, sodium isopropylxanthate, butylxanthic disul-fide, potassium isopropylxanthate, and zinc butylxan-thate and the like; dithiocarbamates, such as copper dimethyl-, zinc dimethyl-, tellurium diethyl-, cadmium dicyclohexyl-, lead di~ethyl-, selenium dibutyl-, zinc ~ .,.,~ .......
:- ~33~8~3 pentamethylene-, zinc didecyl-, zinc isopropyloctyldi-thiocarbamate and the like; thiazoles, such as 2-mercap-tobenzothiazole, zinc mercaptothiazolyl mercaptide, 2-benzothiazoly-N,N-diethylthiocarbamyl sulfide, 2,2'-dithiobis(benzothiazole) and the like; imidazoles, suchas 2-mercaptoimidazoline, 2-mercapto-4,4,6-trimethyl-dihydropyrimidine) and the like; sulfenamides such as N-t-butyl-2-benzothiazole-, N-cyclohexylbenzothiazole-, N,N-diisopropyl-benzothiazole-, N-(2,6-dimethylmorphol-ino)-2-benzo-thiazole-sulfenamide and the like; thiuram-disulfides, such as N,N'-diethyl-, tetrabutyl-, N,N'-diisopropyldioctyl-, tetramethyl-, N,N'-dicyclohexyl-, N,N'-tetralaurylthiuramidsulfide and the like; paraqui-nonedioxime, dibenzoparaquinonedioxime and the like; and sulfur itself. (See Encyclopedia of Chemical Technol-ogy, vol. 17, 2nd edition, Interscience Publishers, 1968; also Organic Peroxides, Daniel Swern, vol. 1, Wiley-Interscience, (1970).
When a peroxide curative is employed, such curative may be used alone or with auxiliary substances such as sulfur; maleimides, including bis-maleimides; poly- ;~
unsaturated compounds, such as cyanurate and the like;
acrylic esters, such as trimethylolpropane trimethacryl-ate and the like; organic transition metal salts, such 25 as cobalt octoate, cobalt naphthenate, copper stearate, :~
chromium laurate and the like; and tertiary amines, such ~;
as tributylamine, and dimethyloctylamine and the like.
A. .~ `
~ 3 ~ t3 When using sulfur as a curative (whether in its elemental form or in the form of a sulfur donor, e.g., 4,4-dithiomorpholine), it is desirable to include an accelerator and an activator (e.g., a metal salt or oxide).
Mixed peroxide-type or mixed sulfur-type curing systems may also be employed. These include dicumylperoxide plus 2,5-bis-(tert.-butyl-peroxy)-2,5-dimethyl-hexane or sulfur plus tetramethyl-thiuramidisulfide plus dicumyl peroxide. See "Vulcani-zation and Vulcanizing Agents," W. Hoffman, Palmerton Publishing Co., New York, 1967, for an extensive dis-closure of curing agents.
Further, one particularly preferred curative is comprised of (i) at least one member of the group consisting of sulfur and sulfur donor compounds; (ii) at least one member of the group selected from organic peroxides and hydroperoxides; and (iii) a sulfur cure accelerator. Particularly preferred sulfur cure accelerators in such tri-component curatives are sulfenamide~.
In addition to the high molecular weight elastomeric polymer, low molecular weight terpolymer, and curing agent described above, the blends of this in~ention may further comprise reinforcing agents, fillers, processing aids, extender oils, plasticizers, antioxidants, ultraviolet stabilizers, cross-linking ~,.. ...
p~ ^ .
,Ft:, ~ . . ..
., ~L33~L3 agents and the like, all of which additional components are well known to those skilled in the rubber art.
The blend of this invention is typically prepared by first mixing all the ingredients except the curing agent in a suitable mixing device (such as a Banbury [trademark] type internal mixer, a two roll mill, or the like). Such miY.ing will typically require about 5 minutes, although shorter or longer mixing periods may be employed. This mixing may be performed at temperatures ranging from room temperature or cooler up to about 180C. If mixing temperatures above the activation temperature of the curing agent are employed, upon completion of the mixing the blended rubber is cooled or allowed to cool to temperature below such activation temperature. The curing agent is then incorporated into the blend by subsequent mixing or milling.
Alternatively, the blend of this invention may be prepared by formulating a high molecular weight polymer component and a low molecular weight polymer component and blending desired amounts of the two components together. In thiæ alternative embodiment, the location ~;;
of the elements of the curing agent or of the curative ` is not critical, with any or all such elements or such 2~ curative being blended in either the high molecular weight component, the low molecular weight component, or both.
.~
- . :.: `: . : ' ' ' : . ' ~ ' ::
~l33~8~3 Vulcanization of the blend may be carried out in a press, an oven or other suitable means until crosslinking has occurred to a satisfactory state of cure.
The cured compositions of this invention exhibit unexpectedly desirable ozone resistance as well as admirable physical properties and are thus highly suitable for use in precision molded parts, e.g., footwear, brake parts, corner molds, wiper blades, rubber mounts, gas masks, tank treads, and nonstaining sponges.
EXAMPLES
The following Examples are intended to further illustrate the invention and are not intended to limit the scope of the invention in any manner.
Examples 1-6 and Comparative Experiments A and B
Employing the ingredients indicated in Table I, (which are listed in parts per hundred by weight) several rubber compositions were produced as follows:
Natural rubber (Smr-CV5), high molecular weight EPDM (A) (ethylene/propylene/5-ethylidene-2-norbornene (ENB); E/P weight ratio 66/34; 65 Mooney viscosity (ML 1 + 4 at 100C), 8.2% ENB; high ~olecular weight EPDM (B) (ethylene/propylene/ENB~, E/P weight ratio 70/30, 80 Mooney viscosity (ML 1 ~ 4 at 100C), 8% ENB; low molecular weight liquid EPDM (ethylene/propylene/ENB) r.
~331~3 E/P weight ratio 50:50; iodine number 20 and molecular weight 7,000;calcium carbonate, zinc oxide, stearic acid and quinoline antidegradant (1,2-dihydro-2~2,4-trimethyl-quinoline) in the amounts listed in Table I were charged to a Banbury type internal mixer. Mixing was continued until the temperature reached 154~C, then the mixing was stopped and the inside of the mixer was swept. Blending was then resumed for one more minute and the stock was removed from the mixer.
10The curative ingredients (sulfur, 2,2'-dibenzothia-zyl disulfide (MBTS) and diphenylguanadine) were incor-porated in the cooled rubber stocks on a ~.ill, with care being taken not to exceed 105C stock temperature.
TABLE I
COMPONENTS (PARTS BY WEIGHT) CO~PARATIVE EXPERIMENTS _ B
HIGH MOLECULAR WEIGHT
20 EPDM A ~ 20*
HIGH MOLECULAR WEIGHT
EPDM B - -LOW MOLECULAR WEIGHT
EPDM - -STEARIC ACID
~INC OXIDE 5 5 ~ -.. . .
~3~8~3 TABLE I (cont'd) COMPARATIVE EXPERIMENTS _ B
CURATIVE
MBTS
DIPHENYLGUANADINE 0.5 0.5 HIGH MOLECULAR WEIGHT
HIGH MOLECULAR WEIGHT
EPDM B 3 5 6 5 5 7.5 LOW MOLECULAR WEIGHT
EPDM 9 5 6 10 7.5 15 CALCIUM CARBON~TE 45 45 45 45 45 45 STEARIC ACID
CURATIVE
SULFUR 1.2 1.8 1.2 2.4 1.81.8 MBTS 1.0 1.0 1.0 1.0 1.01.0 DIPHENYLGUANADINE 0.3 0.3 0.3 0.3 0.3 3 * E/P/ENB; E/P weight ratio 57/43; 9.7 weight % ENB; Mooney viscosity (ML 1~4 at 100C) = 53; molecular weight 70,000.
Described in U.S. Patent 3,356,764.
Examples 1 and 2 were pressure cured at 300F for 10 minutes; Example 3 for 12 minutes; and the last three ;
~ 3~43 examples for 15 minutes. Comparati~e Experiments A and B were cured for one hour at 149C (300F) and tested for their physical properties and ozone resistance. The results of such testing are summarized in Table II.
TABLE II
PHYSICAL DATA AND OZONE RESISTANCE
COMPARATIVE EXPERIMENTS A B
10 DUROMETER SHORE "A" 45 50 TENSILE MPa 20.39 14.65 ELONGATION % 547 563 OZONE RESISTANCE :
BENT LOOP C less C less ;~
(100 pphm, 40C)than 18 than 18 :~
DUROMETER SHORE "A." 42 45 42 45 50 45 :
TENSILE (psi) 2566 2715 2562 2219 2415 2483 ELONGATION % 713 650 700600 650 650 :~
200% MODULUS 175 222 194232 222 214 300% MODULUS 267 340 185351 321 311 OZONE RESISTANCE
BENT LOOP :
(100 pphm, 40C) 192 192 192 >1016 ~1016 >1016 ~:
* Data given in form of hours.
W S = very very slight cracking C = cracked :~:
;r~ ,s ~ : ' ~,:: ,:. " .
~`
~!33~
The above results indicate the unexpectedly superior ozone resistance exhibited by the compositions of this invention.
2~
o~
~ 3 ~ 3 methyl methacrylate, ethyl methacrylate, vinyl acetate and the like. Preferred highly unsaturated rubber6 include natural rubber, cis-polyisoprene, polybutadiene, poly(styrene-butadiene) and poly(acrylonitrile-butadiene), Moreover, mixtures of two or more highly unsaturated rubbers may be employed.
The high and low molecular weight ethylene/propy-lene/nonconjugated polyene terpolymers, components (B) and (C), which may be employed are polymers of ethylene and propylene and at least one copolymerizable nonconjugated polyene. Illustrative of the nonconjugated polyenes which may be employed are aliphatic dienes such as 1,4-hexadiene, 1,5-hexadiene, 1,4-pentadiene, 2-methyl-1,4-pentadiene, 3-methyl-1,4-hexadiene, 4-methyl-1,4-hexadiene, l,9-decadiene, exo-and endo-dicyclopentadiene and the like; exo- and endo-alkenylnorbornenes, such as 5-propenyl-, 5-(buten-2-yl)-, and 5-(2-methylbuten-[2']-yl)norbornene and the like; alkylalkenylnorbornenes, such as 5-methyl-6-propenylnorbornene and the like; alkylidenenorbornenes,such as 5-methylene-, 5-ethylidene-, and 5-isopropylidene-2-norbornene, vinylnorbornene, cyclo-hexenylnorbornene and the like; alkylnorbornadienes, such as methyl-, ethyl-, and propylnorbornadiene and the like; and cyclodienes such as 1,5-cyclooctadiene, 1,4-cyclooctadiene and the like. The preferred nonconjugated polyenes are 5-ethylidene-2-norbornene, 1,4-hexadiene and dicyclopentadiene.
. . . .
. :~: . . , . ~
~ 3 ~ 3 The ethylene content of the ethylene/propylene/non-conjugated polyene terpolymers that may be employed is generally between about 25% and about 85%, is preferably between about 30% and about 75%, and is most preferably between about 40% and about 70%, all by weight. The polyene content of such terpolymers is generally below about 25%, and is preferably between about 2 and about 20%, all by weight.
The high molecular weight EPDM polymers, Component (B) have a number average molecular weight of more than about 35,000, preferably of more than about 50,000, most preferably of more than about 60,000.
The low molecular weight EPDM polymers employed in the composition of this invention, Component C, are liquids at ambient temperatures, which are between about 20 and about 40C. The term "liquid" is employed in conventional terms, that is that the polymer will have a definite volume, but will assume the shape of its con-tainer. More specifically, such low molecular weight polymerfi will be amenable to liquid handling techniques.
Such liquid polymers will possess a number average molecular weight of from about 500 to about 15,000, with a preferred range of between about 2,000 and about 10,000, and a most preferred range of between about 4,000 and about 7,000.
The quinoline antidegradants employed in the practice of this invention are well known to those skilled in the art, and are frequently classified as ~.,.,..,; ~ .
~' , .
~` ~
33~L3 being antiozonants and/or antioxidants. Among the preferred antidegradants ~re polymerized 2,2,4-trimethyl-1,2-dihydro-quinoline (available from a number of 60urces, e.g., Naugard Q from Uniroyal Chemical Company, Inc.), 6-dodecyl-2,2,4-trimethyl-1,2-dihydroquinoline and 6-ethoxy-2,2,4-trimethyl-1,2-dihydroquinoline.
As is employed herein, the term "curative"
encompasses both curatives and curing systems. As is well known to those skilled ~n the art, the particular curatives which may be employed i~ a given composition is generally governed by the availability of unsaturation and/or functional groups present in the polymers to be cured. A wide variety of curatives and curing systems may be employed where applicable, such as free radical generating agents such as organic aromatic and aliphatic peroxides, including, for example, aromatic diacyl peroxides and aliphatic diacyl peroxides, dibasic acid peroxides, ketone peroxides, alkyl peroxyesters and alkyl hydroperoxites. Specific nonlimiting examples of u eful organic peroxides and hydroperoxides include diacetylperoxide, tibenzoyl-peroxides; bis-2,4-dichloro benzoyl peroxide; ditert.-butyl peroxide; dicumylperoxide; tert.-butylperbenzoate;
tert.-butylcumyl peroxide; 2,5-bis-(tert.-butylperoxy)~
2,5-dimethylhexane; 2,~-bis-(tert.-butylperoxy)-2,5-di~ethylhexyne-3; 4,4,4',4'-tetra-(tert.-butylperoxy)-2,2-dicyclohexylpropane; 1,4-bis-(tert.-butylperoxy-* Tr~de-m~rk r~
' ~ :
~3~8~3 . isopropyl)-benzene; 1,1-bis-(tert.-butylperoxy)-3,3,5-trimethylcyclohexane; lauroyl peroxide; succinic acid peroxide, cyclohexanone peroxide; tert.-butyl peracetate and butyl hydroperoxide.
Also suitable in applicable cases are the azide curing agents including azidoformates, such as tetra-methylenebis(azido-formate) and the like; aromatic polyazides, such as 4,4'-diphenylmethane diazide and the like; and sulfonazides such as p,p'-oxybis(benzene sulfonyl azide) and the like. Other curatives that may be used include the aldehydeamine reaction products such as formaldehyde-ammonia, formaldehyde-ethylchloride-ammonia, acetaldehyde-ammonia, formaldehyde-aniline, butyraldehyde-aniline, heptaldehyde-aniline, heptalde-hyde-formaldehyde-aniline, hexamethylenetetramine, alpha-ethyl-beta-propylacrolein-aniline and thè like;
substituted ureas, such as trimethylthiourea, diethyl-thiourea, dibutylthiourea, tripentylthiourea, 1,3-bis(benzothiazolyl-mercaptomethyl)urea, N,N-diphenyl-thiourea and the like; guanidines, such as diphenyl-guanidine, di-o-tolylguanidine, diphenylguanidine phthalate, the di-o-tolylguanidine salt of dicatechol borate and the like; xanthates, such as zinc ethyl-xanthate, sodium isopropylxanthate, butylxanthic disul-fide, potassium isopropylxanthate, and zinc butylxan-thate and the like; dithiocarbamates, such as copper dimethyl-, zinc dimethyl-, tellurium diethyl-, cadmium dicyclohexyl-, lead di~ethyl-, selenium dibutyl-, zinc ~ .,.,~ .......
:- ~33~8~3 pentamethylene-, zinc didecyl-, zinc isopropyloctyldi-thiocarbamate and the like; thiazoles, such as 2-mercap-tobenzothiazole, zinc mercaptothiazolyl mercaptide, 2-benzothiazoly-N,N-diethylthiocarbamyl sulfide, 2,2'-dithiobis(benzothiazole) and the like; imidazoles, suchas 2-mercaptoimidazoline, 2-mercapto-4,4,6-trimethyl-dihydropyrimidine) and the like; sulfenamides such as N-t-butyl-2-benzothiazole-, N-cyclohexylbenzothiazole-, N,N-diisopropyl-benzothiazole-, N-(2,6-dimethylmorphol-ino)-2-benzo-thiazole-sulfenamide and the like; thiuram-disulfides, such as N,N'-diethyl-, tetrabutyl-, N,N'-diisopropyldioctyl-, tetramethyl-, N,N'-dicyclohexyl-, N,N'-tetralaurylthiuramidsulfide and the like; paraqui-nonedioxime, dibenzoparaquinonedioxime and the like; and sulfur itself. (See Encyclopedia of Chemical Technol-ogy, vol. 17, 2nd edition, Interscience Publishers, 1968; also Organic Peroxides, Daniel Swern, vol. 1, Wiley-Interscience, (1970).
When a peroxide curative is employed, such curative may be used alone or with auxiliary substances such as sulfur; maleimides, including bis-maleimides; poly- ;~
unsaturated compounds, such as cyanurate and the like;
acrylic esters, such as trimethylolpropane trimethacryl-ate and the like; organic transition metal salts, such 25 as cobalt octoate, cobalt naphthenate, copper stearate, :~
chromium laurate and the like; and tertiary amines, such ~;
as tributylamine, and dimethyloctylamine and the like.
A. .~ `
~ 3 ~ t3 When using sulfur as a curative (whether in its elemental form or in the form of a sulfur donor, e.g., 4,4-dithiomorpholine), it is desirable to include an accelerator and an activator (e.g., a metal salt or oxide).
Mixed peroxide-type or mixed sulfur-type curing systems may also be employed. These include dicumylperoxide plus 2,5-bis-(tert.-butyl-peroxy)-2,5-dimethyl-hexane or sulfur plus tetramethyl-thiuramidisulfide plus dicumyl peroxide. See "Vulcani-zation and Vulcanizing Agents," W. Hoffman, Palmerton Publishing Co., New York, 1967, for an extensive dis-closure of curing agents.
Further, one particularly preferred curative is comprised of (i) at least one member of the group consisting of sulfur and sulfur donor compounds; (ii) at least one member of the group selected from organic peroxides and hydroperoxides; and (iii) a sulfur cure accelerator. Particularly preferred sulfur cure accelerators in such tri-component curatives are sulfenamide~.
In addition to the high molecular weight elastomeric polymer, low molecular weight terpolymer, and curing agent described above, the blends of this in~ention may further comprise reinforcing agents, fillers, processing aids, extender oils, plasticizers, antioxidants, ultraviolet stabilizers, cross-linking ~,.. ...
p~ ^ .
,Ft:, ~ . . ..
., ~L33~L3 agents and the like, all of which additional components are well known to those skilled in the rubber art.
The blend of this invention is typically prepared by first mixing all the ingredients except the curing agent in a suitable mixing device (such as a Banbury [trademark] type internal mixer, a two roll mill, or the like). Such miY.ing will typically require about 5 minutes, although shorter or longer mixing periods may be employed. This mixing may be performed at temperatures ranging from room temperature or cooler up to about 180C. If mixing temperatures above the activation temperature of the curing agent are employed, upon completion of the mixing the blended rubber is cooled or allowed to cool to temperature below such activation temperature. The curing agent is then incorporated into the blend by subsequent mixing or milling.
Alternatively, the blend of this invention may be prepared by formulating a high molecular weight polymer component and a low molecular weight polymer component and blending desired amounts of the two components together. In thiæ alternative embodiment, the location ~;;
of the elements of the curing agent or of the curative ` is not critical, with any or all such elements or such 2~ curative being blended in either the high molecular weight component, the low molecular weight component, or both.
.~
- . :.: `: . : ' ' ' : . ' ~ ' ::
~l33~8~3 Vulcanization of the blend may be carried out in a press, an oven or other suitable means until crosslinking has occurred to a satisfactory state of cure.
The cured compositions of this invention exhibit unexpectedly desirable ozone resistance as well as admirable physical properties and are thus highly suitable for use in precision molded parts, e.g., footwear, brake parts, corner molds, wiper blades, rubber mounts, gas masks, tank treads, and nonstaining sponges.
EXAMPLES
The following Examples are intended to further illustrate the invention and are not intended to limit the scope of the invention in any manner.
Examples 1-6 and Comparative Experiments A and B
Employing the ingredients indicated in Table I, (which are listed in parts per hundred by weight) several rubber compositions were produced as follows:
Natural rubber (Smr-CV5), high molecular weight EPDM (A) (ethylene/propylene/5-ethylidene-2-norbornene (ENB); E/P weight ratio 66/34; 65 Mooney viscosity (ML 1 + 4 at 100C), 8.2% ENB; high ~olecular weight EPDM (B) (ethylene/propylene/ENB~, E/P weight ratio 70/30, 80 Mooney viscosity (ML 1 ~ 4 at 100C), 8% ENB; low molecular weight liquid EPDM (ethylene/propylene/ENB) r.
~331~3 E/P weight ratio 50:50; iodine number 20 and molecular weight 7,000;calcium carbonate, zinc oxide, stearic acid and quinoline antidegradant (1,2-dihydro-2~2,4-trimethyl-quinoline) in the amounts listed in Table I were charged to a Banbury type internal mixer. Mixing was continued until the temperature reached 154~C, then the mixing was stopped and the inside of the mixer was swept. Blending was then resumed for one more minute and the stock was removed from the mixer.
10The curative ingredients (sulfur, 2,2'-dibenzothia-zyl disulfide (MBTS) and diphenylguanadine) were incor-porated in the cooled rubber stocks on a ~.ill, with care being taken not to exceed 105C stock temperature.
TABLE I
COMPONENTS (PARTS BY WEIGHT) CO~PARATIVE EXPERIMENTS _ B
HIGH MOLECULAR WEIGHT
20 EPDM A ~ 20*
HIGH MOLECULAR WEIGHT
EPDM B - -LOW MOLECULAR WEIGHT
EPDM - -STEARIC ACID
~INC OXIDE 5 5 ~ -.. . .
~3~8~3 TABLE I (cont'd) COMPARATIVE EXPERIMENTS _ B
CURATIVE
MBTS
DIPHENYLGUANADINE 0.5 0.5 HIGH MOLECULAR WEIGHT
HIGH MOLECULAR WEIGHT
EPDM B 3 5 6 5 5 7.5 LOW MOLECULAR WEIGHT
EPDM 9 5 6 10 7.5 15 CALCIUM CARBON~TE 45 45 45 45 45 45 STEARIC ACID
CURATIVE
SULFUR 1.2 1.8 1.2 2.4 1.81.8 MBTS 1.0 1.0 1.0 1.0 1.01.0 DIPHENYLGUANADINE 0.3 0.3 0.3 0.3 0.3 3 * E/P/ENB; E/P weight ratio 57/43; 9.7 weight % ENB; Mooney viscosity (ML 1~4 at 100C) = 53; molecular weight 70,000.
Described in U.S. Patent 3,356,764.
Examples 1 and 2 were pressure cured at 300F for 10 minutes; Example 3 for 12 minutes; and the last three ;
~ 3~43 examples for 15 minutes. Comparati~e Experiments A and B were cured for one hour at 149C (300F) and tested for their physical properties and ozone resistance. The results of such testing are summarized in Table II.
TABLE II
PHYSICAL DATA AND OZONE RESISTANCE
COMPARATIVE EXPERIMENTS A B
10 DUROMETER SHORE "A" 45 50 TENSILE MPa 20.39 14.65 ELONGATION % 547 563 OZONE RESISTANCE :
BENT LOOP C less C less ;~
(100 pphm, 40C)than 18 than 18 :~
DUROMETER SHORE "A." 42 45 42 45 50 45 :
TENSILE (psi) 2566 2715 2562 2219 2415 2483 ELONGATION % 713 650 700600 650 650 :~
200% MODULUS 175 222 194232 222 214 300% MODULUS 267 340 185351 321 311 OZONE RESISTANCE
BENT LOOP :
(100 pphm, 40C) 192 192 192 >1016 ~1016 >1016 ~:
* Data given in form of hours.
W S = very very slight cracking C = cracked :~:
;r~ ,s ~ : ' ~,:: ,:. " .
~`
~!33~
The above results indicate the unexpectedly superior ozone resistance exhibited by the compositions of this invention.
2~
Claims (16)
1. An elastomeric composition formed by curing a physical blend comprised of (A) between about 83 and about 94 phr of a highly unsaturated rubber;
(B) between about 3 and about 27 phr of an ethyl-ene/propylene/nonconjugated diene terpolymer having a number average molecular weight of more than about 35,000;
(C) between about 3 and about 27 phr of a liquid ethyl-ene/propylene/nonconjugated diene terpolymer having a number average molecular weight of between about 500 and about 15,000;
(D) between about 2 and about 7.5 phr of a quinoline antidegradant; and (E) an effective amount of curative.
(B) between about 3 and about 27 phr of an ethyl-ene/propylene/nonconjugated diene terpolymer having a number average molecular weight of more than about 35,000;
(C) between about 3 and about 27 phr of a liquid ethyl-ene/propylene/nonconjugated diene terpolymer having a number average molecular weight of between about 500 and about 15,000;
(D) between about 2 and about 7.5 phr of a quinoline antidegradant; and (E) an effective amount of curative.
2. A composition in accordance with claim 1 wherein between about 0.5 and about 5 phr of component (E) is present.
3. A composition in accordance with claim 1 wherein between about 83 and about 92 phr of component (A); between about 4 and about 20 phr of component (B);
and between about 4 and about 20 phr of component (C) are present.
and between about 4 and about 20 phr of component (C) are present.
4. A composition in accordance with claim 3 wherein between about 85 and about 90 phr of component (A); between about 5 and about 10 phr of component (B);
and between about 5 and about 10 phr of component (C) are present.
and between about 5 and about 10 phr of component (C) are present.
5. A composition in accordance with claim 1 wherein the molecular weight of component (C) is between about 2,000 and about 10,000.
6. A composition in accordance with claim 5 wherein the molecular weight of component (C) is between about 4,000 and about 7,000.
7. A composition in accordance with claim 1 wherein component (A) is selected from the group consisting of natural rubber, cis-polyisoprene, polybutadiene, poly(styrene-butadiene) and poly(acrylonitrile-butadiene).
8. A composition in accordance with claim 1 wherein component (D) is selected from the group consisting of polymerized 2,2,4-trimethyl-1,2-dihydro-quinoline, 6-dodecyl-2,2,4-trimethyl-1,2-dihydroquinoline and 6-ethoxy-2,2,4-trimethyl-1,2-dihydroquinoline.
9. A process for preparing an elastomeric composition, which process comprises the steps of:
(I) forming a blend comprised of:
(A) between about 83 and about 94 phr of a highly unsaturated rubber;
(B) between about 3 and about 27 phr of an ethyl-ene/propylene/nonconjugated diene terpolymer having a number average molecular weight of more than about 35,000;
(C) between about 3 and about 27 phr of a liquid ethyl-ene/propylene/nonconjugated diene terpolymer having a number average molecular weight of between about 500 and about 15,000;
(D) between about 2 and about 7.5 phr of a quinoline antidegradant; and (E) an effective amount of curative; and (II) subjecting said blend to curing conditions for a time sufficient to cure and blend.
(I) forming a blend comprised of:
(A) between about 83 and about 94 phr of a highly unsaturated rubber;
(B) between about 3 and about 27 phr of an ethyl-ene/propylene/nonconjugated diene terpolymer having a number average molecular weight of more than about 35,000;
(C) between about 3 and about 27 phr of a liquid ethyl-ene/propylene/nonconjugated diene terpolymer having a number average molecular weight of between about 500 and about 15,000;
(D) between about 2 and about 7.5 phr of a quinoline antidegradant; and (E) an effective amount of curative; and (II) subjecting said blend to curing conditions for a time sufficient to cure and blend.
10. A process in accordance with claim 9 wherein between about 0.5 and about 5 phr of component (E) is present.
11. A process in accordance with claim 9 wherein between about 83 and about 92 phr of component (A);
between about 4 and about 20 phr of component (B); and between about 4 and about 20 phr of component (C) are present.
between about 4 and about 20 phr of component (B); and between about 4 and about 20 phr of component (C) are present.
12. A process in accordance with claim 11 wherein between about 85 and about 90 phr of component (A);
between about 5 and about 10 phr of component (B); and between about 5 and about 10 phr of component (C) are present.
between about 5 and about 10 phr of component (B); and between about 5 and about 10 phr of component (C) are present.
13. A process in accordance with claim 9 wherein the molecular weight of component (C) is between about 2,000 and about 10,000.
14. A process in accordance with claim 13 wherein the molecular weight of component (C) is between about 4,000 and about 7,000.
15. A process in accordance with claim 9 wherein component (A) is selected from the group consisting of natural rubber, cis-polyisoprene, polybutadiene, poly(styrene-butadiene) and poly(acrylonitrile-butadiene).
16. A process in accordance with claim 9 wherein component (D) is selected from the group consisting of polymerized 2,2,4-trimethyl-1,2-dihydro-quinoline, 6-dodecyl-2,2,4-trimethyl-1,2-dihydroquinoline and 6-ethoxy-2,2,4-trimethyl-1,2-dihydroquinoline.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US07/201,131 US4843128A (en) | 1986-05-23 | 1988-06-01 | Elastomeric composition having increased ozone resistance |
US201,131 | 1988-06-01 |
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CA1330843C true CA1330843C (en) | 1994-07-19 |
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EP (1) | EP0344380B1 (en) |
JP (1) | JPH075798B2 (en) |
KR (1) | KR960016618B1 (en) |
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AT (1) | ATE118801T1 (en) |
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BR (1) | BR8805805A (en) |
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JP2657823B2 (en) * | 1988-06-09 | 1997-09-30 | 日本ゼオン株式会社 | Vulcanizable rubber composition |
JPH086007B2 (en) * | 1988-06-10 | 1996-01-24 | 日本ゼオン株式会社 | Vulcanizable rubber composition |
WO1990012818A1 (en) * | 1989-04-24 | 1990-11-01 | Mitsui Petrochemical Industries, Ltd. | HIGHER α-OLEFIN COPOLYMER, METHOD OF PRODUCTION THEREOF, PRODUCT OF VULCANIZATION THEREOF, AND VULCANIZABLE RUBBER COMPOSITION |
JP2807502B2 (en) * | 1989-10-05 | 1998-10-08 | 三井化学株式会社 | Ethylene-propylene-diene rubber, elastomer composition and vulcanized rubber thereof |
TW299335B (en) * | 1992-01-24 | 1997-03-01 | Mitsui Petroleum Chemicals Ind | |
JP3035076B2 (en) * | 1992-05-20 | 2000-04-17 | 住友ゴム工業株式会社 | grip |
JP3297048B2 (en) * | 1993-02-10 | 2002-07-02 | ソルヴェイ エンジニアード ポリマーズ | Thermoplastic olefin compound |
US5693710A (en) * | 1993-02-10 | 1997-12-02 | Honda Giken Kogyo Kabushiki Kaisha | Method of making painted automobile components |
US5686529A (en) * | 1993-02-10 | 1997-11-11 | D&S Plastics International | Painted polymeric articles having improved properties |
US5783629A (en) * | 1993-02-10 | 1998-07-21 | Solvay Engineered Polymers | Thermoplastic polyolefins having improved paintability properties |
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JP3724129B2 (en) | 1996-09-30 | 2005-12-07 | 三井化学株式会社 | Rubber modifier |
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US6300421B1 (en) | 1999-03-04 | 2001-10-09 | The Goodyear Tire & Rubber Company | Preparation of peroxide vulcanized rubber composition and articles having at least one component thereof |
JP2002080662A (en) * | 2000-09-08 | 2002-03-19 | Jsr Corp | Rubber composition |
US6800691B2 (en) * | 2001-09-26 | 2004-10-05 | Cooper Technology Services, Llc | Blend of EPDM and SBR using an EPDM of different origin as a compatibilizer |
US6852805B2 (en) * | 2001-12-21 | 2005-02-08 | Freudenberg-Nok General Partnership | Solventless liquid FKM compounds |
US6812294B2 (en) | 2001-12-21 | 2004-11-02 | Freudenberg-Nok General Partnership | Solventless liquid nitrile compounds |
US20030139548A1 (en) * | 2001-12-21 | 2003-07-24 | Hochgesang Paul J. | Solventless liquid EPDM compounds |
US7335807B2 (en) * | 2001-12-21 | 2008-02-26 | Freudenberg-Nok General Partnership | Solventless liquid isoprene compounds |
DE10356933A1 (en) * | 2003-12-05 | 2005-06-30 | Robert Bosch Gmbh | Rubber material and method of making the same |
US7423089B2 (en) * | 2005-10-13 | 2008-09-09 | The Goodyear Tire & Rubber Company | Preparation of rubber composition comprised of EPDM/polyisoprene rubber blends and tire with sidewall comprised thereof |
DE102007043482A1 (en) * | 2007-09-12 | 2009-03-19 | Robert Bosch Gmbh | rubber material |
DE102008050219B4 (en) | 2007-10-05 | 2020-06-10 | The Yokohama Rubber Co., Ltd. | Rubber composition for tires, manufacture and use of the like and vulcanized composition |
ATE506201T1 (en) * | 2007-12-05 | 2011-05-15 | Pirelli | TIRES AND CROSS-LINKABLE ELASTOMER COMPOSITIONS CONTAINING DIAZIDE CROSS-LINKING AGENTS |
US8901195B2 (en) * | 2013-02-13 | 2014-12-02 | Lion Copolyer Geismar, LLC | Method for making a high solids low volatile organic compounds content ethylene propylene diene terpolymer rubber coating |
US20180105679A1 (en) * | 2016-10-19 | 2018-04-19 | Veyance Technologies, Inc. | Severely Hydrotreated Naphthenic Distillate Containing Rubber Compositions |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US3364155A (en) * | 1964-02-17 | 1968-01-16 | Du Pont | Adhesive containing diene rubber and olefin copolymer |
US3378512A (en) * | 1965-09-28 | 1968-04-16 | Goodrich Co B F | Tackifying cements for epm and epdm rubbers |
US3356764A (en) * | 1966-01-24 | 1967-12-05 | Uniroyal Inc | Ozone-resistant blend of a diene polymer and an ethylene-propylene rubber |
US3884993A (en) * | 1971-01-25 | 1975-05-20 | Copolymer Rubber & Chem Corp | EPM and EPDM rubbers having improved processability |
GB1379737A (en) * | 1971-10-22 | 1975-01-08 | Int Synthetic Rubber | Adhesive composition |
US3819592A (en) * | 1973-08-27 | 1974-06-25 | Uniroyal Inc | Molecular weight regulation of ethylene-alpha-olefin copolymers |
US4481335A (en) * | 1981-08-10 | 1984-11-06 | Stark Jr Fred J | Rubber compositions and method |
IN167956B (en) * | 1986-05-23 | 1991-01-12 | Uniroyal Chem Co Inc |
-
1988
- 1988-06-01 US US07/201,131 patent/US4843128A/en not_active Expired - Lifetime
- 1988-10-14 CA CA000580166A patent/CA1330843C/en not_active Expired - Fee Related
- 1988-10-17 DE DE3853157T patent/DE3853157T2/en not_active Expired - Fee Related
- 1988-10-17 AT AT88309731T patent/ATE118801T1/en not_active IP Right Cessation
- 1988-10-17 EP EP88309731A patent/EP0344380B1/en not_active Expired - Lifetime
- 1988-10-17 AU AU23937/88A patent/AU610265B2/en not_active Ceased
- 1988-10-20 KR KR1019880013686A patent/KR960016618B1/en active IP Right Grant
- 1988-10-31 JP JP63275944A patent/JPH075798B2/en not_active Expired - Fee Related
- 1988-11-08 BR BR888805805A patent/BR8805805A/en not_active Application Discontinuation
- 1988-11-25 CN CN88108003A patent/CN1038109A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
KR960016618B1 (en) | 1996-12-16 |
CN1038109A (en) | 1989-12-20 |
AU610265B2 (en) | 1991-05-16 |
JPH01319551A (en) | 1989-12-25 |
EP0344380A3 (en) | 1991-09-18 |
AU2393788A (en) | 1989-12-07 |
JPH075798B2 (en) | 1995-01-25 |
EP0344380A2 (en) | 1989-12-06 |
KR900000417A (en) | 1990-01-30 |
DE3853157T2 (en) | 1995-07-20 |
ATE118801T1 (en) | 1995-03-15 |
US4843128A (en) | 1989-06-27 |
EP0344380B1 (en) | 1995-02-22 |
BR8805805A (en) | 1990-06-19 |
DE3853157D1 (en) | 1995-03-30 |
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