CA1309373C - Universal coke oven door liner - Google Patents

Universal coke oven door liner

Info

Publication number
CA1309373C
CA1309373C CA000578688A CA578688A CA1309373C CA 1309373 C CA1309373 C CA 1309373C CA 000578688 A CA000578688 A CA 000578688A CA 578688 A CA578688 A CA 578688A CA 1309373 C CA1309373 C CA 1309373C
Authority
CA
Canada
Prior art keywords
refractory layer
coke oven
side refractory
cold side
door
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA000578688A
Other languages
French (fr)
Inventor
Paul V. Suey
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US07/134,352 external-priority patent/US4793900A/en
Application filed by Individual filed Critical Individual
Application granted granted Critical
Publication of CA1309373C publication Critical patent/CA1309373C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Coke Industry (AREA)

Abstract

ABSTRACT
A universal coke oven door for use on varying width oven chambers in a coke oven battery is formed with hot side refractory sections and cold side refractory sections spaced therefrom. Ceramic wiper strips are provided which extend outwardly from the sides of the hot side refractory sections towards the oven doorjambs to prevent passage of coal or coke between the hot side refractory layer and the doorjambs. Sole plates may be provided on the bottommost refractory sections of the hot side or cold side refractory layers, while an extension is provided on the topmost refractory section of the hot side refractory layer which extends towards the cold side refractory layer and prevents coal or coke from entering the spacing between the two refractory layers.

Description

13(~ 7:3 The present invention relates to an improvement on the door liner and door assembly for a coke oven as described in my United States Patent U.S. 4,744,~67, of May 17, 1988.

As described in my said U.S. patent, earlier attempts to provide a door plug that was spaced apart from the metal door in a coke oven door assembly resulted in problems of condensation of coking gases on the inside surface of the metal door and doorjambs, which condensed gases formed hard dense deposits that interfered with the seal between the metal door and the jambs, and which tended to plug the gas channel areas.

These problems were solved by use of the door liner and door assembly described and claimed in my said U.S. patent, wherein first and second spaced refractory layers were provided, one on the cold side, or door side, of the assembly and the other on the hot side, or coke side, of the assembly.
These layers were each constructed from a plurality of abutting, vertically aligned sections with the cold side refractory layer having a recess in the surface of the sections facing the door, in which an insulated material was disposed. With this assembly, gases entered on elongated chamber formed between the first and second refractory layer so as to rise to the top portion of the coke over chamber without condensation occurring between the spaced refractory layers.

While the above-described door liner and door assembly was a distinct advance over prior art designs, under ,~7~

r ~3~373 certain conditions various problems were encountered. One problem was associated with occasional overfilling the coke side top. Overfilled coal can be snow-plowed ahead of the leveler bar of the coke oven charging machine, with a resultant forciny of some coal over the coke side hot face refractory layer and such coal can find its way into the elongated chamber between the hot side refractory and cold side refractory layers. When such displaced coal becomes heated, gases are produced which are forced into the original gas channel area and condensed.
A further problem that was encountered under certain conditions was in connection with the bottommost refractory layer. Some of the coal which can enter through the top of the door, between the hot face and cold face refractory layers, can coke and cling to the oven hearth. When the door is pulled, for discharging of the oven, such coke clinging to the oven hearth can cause the bottommost hot face refractory section to hang up and possibly eventually crack that section.
A more consistent difficulty with the proposed door liner and assembly, however, was not the result of the construction thereof but rather the non-uniformity of the coke oven walls even in a single series of ovens. It has been found, in practice, that coke oven walls are very irregular and there is some difference in width of an oven from one oven to the next even within the same coke oven battery. With such a variation in oven widths, an ideally designed gap between one oven wall and the sides of the hot face refractories of my door might be, in some ovens either too wide or non-existent. A too wide of a gap permits coal to intrude throuyh the gap to the gas exhaustion area provided between the two spaced refractory layers, which could cause the door to fail. On the other hand, 131~?9373 if a sufficiently sized gap is not present, the door may be caused to stick during removal and this can cause refractory failing by cracking. Needless to say, the customer adhors the possibility of having to purchase a specific sized door for each oven in a battery, having various oven widths, with selective fitting of a particular door to a particular oven.

The present invention provides a coke oven door and liner that has spaced refractory layers which are suitable for use in coke ovens of non-uniform width, with a door adaptable for use in all coke oven chambers of a coke oven battery without modification due to varying widths of specific chambers in the battery.

A coke oven door, for sealing a coke oven chamber having a doorjamb at the end of the vertical side walls of the chamber, has a metallic door panel attached to a door frame, a cold side refractory layer, formed from refractory sections having cavities therein containing an insulated material secured to the door panel, and a hot side refractory layer spaced from the cold side refractory layer and secured thereto, formed from refractory sections, the hot side refractory layer having side walls slightly spaced from and confronting the doorjambs. A groove is provided in the side walls of the hot side refractory and a ceramic wiper strip secured in the groove and extending outwardly therefrom towards the doorjambs and adapted to substantially close the spacing between the side walls of the hot side refractory layer and the doorjambs so as to permit the passage of gases therebetween but block the passage of solid coal or coke.

The hot side refractory layer bottommost section preferably has a recess therein in the bottom edge thereof facing the cold side refractory layer, with a metallic sole ~3(~9373 plate secured in the recess, while the cold side refractory layer bottommost section may also have a recess therein at the bottom edge facing the door panel, with a second metallic sole plate also provided in the recess in the cold side refractory layer and extending thereacross.
A further embodiment of the invention provides an extension formed with the topmost section of the hot side refractory layer which extends towards the cold side refractory layer and prevents coal or coke from entering the spacing between the two refractory layers from the top thereof.
In the drawings:
Figure 1 is a cross-sectional view of the coke oven door of the present invention in place sealing the opening to a coke oven chamber;
Figure 2 is a horizontal cross-sectional view showing a wiper strip in a groove in the hot side refractory layer of the coke oven door of the present invention;
Figure 3 is a horizontal cross-sectional view similar to that of Figure 2 showing an alternative wiper strip;
Figure 4 is an elevational view of the metallic door panel facing surface of a coke side, cold side refractory layer;
Figure 5 is a side view of the cold side refractory layer and hot side refractory layer used on the coke side of an oven;
Figure 6 is an elevational view of the metal door panel facing surface of a pusher side, cold side refractory layer; and Figure 7 is a side view of a cold side refractory layer and hot side refractory layer used on the pusher side of an oven.

13~,.9.'373 Referring now to the drawings, a coke oven door 1 of the present invention is illustrated. AS shown in Figure 1, the coke oven door 1 seals an opening 3 to a coke oven chamber 5 of a coke oven, the chamber 5 having vertical side walls 7, 7' and doorjambs 9, 9' at the ends of each of the side walls. The coke oven door 1 has a metallic door panel 11 generally formed as part of a door frame 13, the metallic door panel 11 having an inner surface 15 which faces the coke oven chamber 5 when the door is positioned to close the chamber. Sealing rings 17, 17' are provided thereon to contact the doorjambs 9, 9' in sealing engagement, all of these components being part of a conventional coke oven door system.
A cold side refractory layer 19 is secured to the inner surface 15 of the metallic door panel 11. The cold side refractory layer 19 is formed from adjacent refractory sections 21, each of which sections 21 (Figures 4 to 7) have a cavity 23 therein in the surface 25 thereof which contacts the metallic door panel 11. An insulating material 27 fills each cavity 23.
A hot side refractory layer 29 is attached to the cold side refractory layer 19, in spaced relationship thereto, the hot side refractory layer also being formed from adjacent refractory sections 31. The cold side refractory layer 19 and hot side refractory layer 29 are secured in spaced relationship such as by z-shaped bars 33 secured to each of the refractory layers by bolts 35 embedded in the refractory layers, which pass through bores 37 in the z-shaped bars 33 and are secured thereto by nuts 39. As is shown in Figure 1, the hot side refractory layer 29 has side walls 41 which are slightly spaced from and confronting the doorjambs 9, 9' when the coke oven door is in place to seal the coke oven chamber 5, with the inner face 43 of the hot side refractory layer adapted to ~3(~9373 contact coal 45 which is coked in the oven chamber 5.
The side walls 41 of the hot side refractory layer 29 are sliglltly spaced Erom the doorjambs 9, 9' a distance d of about 0.75 inch so as to compensate for variations in the width of a plurality of coke oven chambers 5 in a coke oven, such a gap being sufficient to enable fitting of the hot side refractory layer 29 into the narrowest oven of the coke oven battery and thus into all chambers in that oven battery.
Since such a distance d could be such that coal or ]0 coke could pass between the side walls 41 of the hot side refractory layer 29 and the doorjambs 9, 9', a wiper strip 47 is provided. A groove 49 is formed in the side walls 41 of the hot side refractory layer 29 refractory sections 21, which groove extends vertically therein. The wiper strip 47 is secured in the groove 49 and extends outwardly therefrom and is adapted to substantially close the spacing between the side walls 41 of the hot side refractory layer 29 and the doorjambs 9, 9'. Complete sealing of the distance d is not desired since gas flow is to be encouraged from the coke oven chamber to the space 51, as indicated by the arrows in Figure 1, but the wiper strip 47 should substantially close the spacing therebetween, to a lesser distance d', preferably of about 0.25 inch. The terminus 53 of the wiper strip 47 is thus slightly spaced from the doorjamb 9, 9' a distance d' sufficient to effect flow of gases therebetween but prevent passage of coal or coke.
The wiper strip 47 may comprise a molded member 55 of a ceramic material, as illustrated in Figure 2, preferably having a vertically extending bevelled edge 57, secured in the groove 49. Such a wiper striper may be formed from a fibrous ceramic material, such as a freeze dried ceramic fiber form.

130g373 Alternatively, the wiper strip 47, as illustrated in Figure 3 can comprise a plurality of folds 59 of a ceramic fiber, sheet material 61 which is folded over upon itself and secured in the groove 49. The wiper strip 47, as illustrated in Figures 4 to 7 is preferably in the form of a plurality of segments 63. The wiper strip 47 is formed from a frangible ceramic material, such that the terminus 53, if it contacts the doorjambs due to a narrow width for a particular oven, will abrade and provide the necessary gap d'. The segments 63 may be formed from lo separate pieces of ceramic material that are secured into the groove 49, or a single wiper strip may be secured in the groove 49 and cuts made into the exposed section of the wiper strip to form the segments 63. The segments 63, which are preferably about 3 inches in length, allow for the replacement for only a portion of the wiper strip where damage may occur to the same, without the need to remove and replace a complete wiper strip 47 in a refractory section 31.
In a further embodiment of the present invention, the bottommost section 65 of the hot side refractory layer 29 has a recess 6-7 at the bottom edge 69 thereof which faces the cold side refractory layer 19, and a metallic sole plate 71, in the form of a metal plate, is secured in the recess 67 and extends across the hot side refractory layer bottommost section 65. The bottommost section 73 of the cold side refractory layer 19 also may preferably have a recess 75 at the bottom edge 77 thereof which faces the metallic door panel 11, and a metallic sole plate 79 is secured in the recess 75 and extends across the cold side refractory layer bottommost section 73. As an example, a 1 1/2 inch thick carbon steel strip can be used as a sole plate, or a 3/8 inch by 2 inch wide - stainless steel strip can be used as a sole plate.

13~9373 A yet further embodiment of the present invention (Figures 5 and 7) provides for means to prevent coal from entering the space 51 between the cold side refractory layer 19 and the hot side refractory layer 29 from above, by providing an extension 81 on the topmost section 83 of the hot side refractory layer 29 which extends towards the cold side refractory layer 19. In my co-pending application, Serial No.
932,884, the use of an extension on the topmost vertical section of the door on the pusher side of the coke oven was disclosed. The present extension may however be used on either the pusher side of the oven, the coke side of the oven, or both, so as to prevent the entry of coal or coke, from above, into the spacing between the hot side refractory layer and the cold side refractory layer.
The present invention provides a universal door that can be fitted to varying widths of oven chambers in a coke oven battery. The wiper strips provide for narrowing the gap between a hot side refractory layer and the doorjambs so as to prevent egress of coal or coke into the spacing between the hot side refractory layer and a cold side refractory layer, while permitting passage of gases into said spacing, with the gases rising upwardly through the spacing. Sole plates are also provided to protect the bottommost section of the hot side and/or cold side refractory layers, while an extension is provided on the topmost section of the hot side refractory layer to prevent entry of coal or coke into the spacing from above.

Claims (12)

1. A coke oven door adapted to substantially seal a coking chamber of a coke oven battery, the coking chamber having a doorjamb at the end of each of the walls forming the same, wherein said coke oven door has:

a metallic door panel having an inner surface, a cold side refractory layer, secured to the inner surface of said metallic door panel, formed from a plurality of abutting, vertically aligned refractory sections, each of said refractory sections having a surface that contacts the door panel with a cavity therein, said cavity containing an insulating material; a hot side refractory layer, formed from a plurality of abutting, vertically aligned refractory sections, spaced from and secured to said cold side refractory layer, each of said hot side refractory sections having side walls spaced from and confronting the doorjambs of a coking chamber; a vertically extending groove in the side walls of each of said hot side refractory sections; and a frangible ceramic wiper strip secured in said grooves and extending outwardly therefrom and having an exposed portion, the exposed portion of said wiper strip adapted to substantially close the spacing between said side walls and the doorjambs of a coking chamber.
2. A coke oven door as defined in claim 1 wherein said ceramic wiper strip comprises a plurality of vertically adjacent strip secured in said vertical grooves of each of said refractory sections of said hot side refractory layer.
3. A coke oven door as defined in claim 1 wherein said ceramic wiper strip comprises a molded ceramic shape having a vertically extending bevelled edge.
4. A coke oven door as defined in claim 1 wherein said ceramic wiper strip comprises a plurality of folds of ceramic sheet material.
5. A coke oven door as defined in claim 1 wherein said hot side refractory layer has a bottommost section having a bottom edge, the bottommost section having a recess in said bottom edge extending thereacross and facing said cold side refractory layer and a first metallic sole plate secured in said recess.
6. A coke oven door as defined in claim 5 wherein said cold side refractory layer has a bottommost section having a bottom edge and a recess in said bottom edge of said cold side refractory layer extending thereacross and facing said door panel, and a second metallic sole plate secured in said recess of said cold side refractory layer.
7. A coke oven door as defined in claim 1 wherein said cold side refractory layer has a bottommost section having a bottom edge and a recess in the bottom edge extending thereacross and facing said door panel, and a metallic sole plate secured in said recess.
8. A coke oven door as defined in claim 1 wherein said hot side refractory layer has a topmost section, the topmost section having an extension formed therewith extending towards said cold side refractory layer to narrow the spacing therebetween sufficient to prevent coal being displaced into said spacing.
9. A coke oven door adapted to substantially seal a coking chamber of a coke oven battery, the coking chamber having a doorjamb at the end of each of the walls forming the same, wherein said coke oven door has:

a metallic door panel having an inner surface; a cold side refractory layer secured to the inner surface of said metallic door panel, formed from a plurality of abutting, vertically aligned refractory sections, each of said refractory sections having a surface that contacts the door panel with a cavity therein, said cavity surface containing an insulating material; a hot side refractory layer, formed from a plurality of abutting, vertically aligned refractory sections, spaced from and secured to said cold side refractory layer, each of said hot side refractory sections having side walls spaced from and confronting the doorjambs of a coking chamber; a vertically extending groove in the side walls of each of said hot side refractory sections; and a frangible ceramic wiper strip secured in said grooves and extending outwardly therefrom and having an exposed portion, the exposed portion of said wiper strip adapted to substantially close the spacing between said side walls and the doorjambs of a coking chamber, said ceramic wiper strip comprising a plurality of vertically adjacent segments.
10. A coke oven door as defined in claim 9 wherein said hot side refractory layer has a bottommost section having a bottom edge, the bottommost section having a recess in said bottom edge thereof extending thereacross and facing said cold side refractory layer and a first metallic sole plate secured in said recess; and said cold side refractory layer has a bottommost section with a bottom edge having a recess in said cold side refractory layer bottom edge extending thereacross and facing said door panel, and a second metallic sole plate secured in said recess of said cold side refractory layer.
11. A coke oven door as defined in claim 10 wherein said hot side refractory layer has a topmost section, the topmost section having an extension formed therewith extending towards said cold side refractory layer to narrow the spacing therebetween sufficient to prevent coal being displaced into said spacing.
12
CA000578688A 1987-12-17 1988-09-28 Universal coke oven door liner Expired - Lifetime CA1309373C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US134,352 1987-12-17
US07/134,352 US4793900A (en) 1986-11-20 1987-12-17 Universal coke oven door liner

Publications (1)

Publication Number Publication Date
CA1309373C true CA1309373C (en) 1992-10-27

Family

ID=22462970

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000578688A Expired - Lifetime CA1309373C (en) 1987-12-17 1988-09-28 Universal coke oven door liner

Country Status (1)

Country Link
CA (1) CA1309373C (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112344746A (en) * 2020-11-23 2021-02-09 北京联合荣大工程材料股份有限公司 Sandwich type coke oven door prefabricated part and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112344746A (en) * 2020-11-23 2021-02-09 北京联合荣大工程材料股份有限公司 Sandwich type coke oven door prefabricated part and preparation method thereof

Similar Documents

Publication Publication Date Title
US4445977A (en) Coke oven having an offset expansion joint and method of installation thereof
CA1038323A (en) Refractory shapes and jamb structure of coke oven battery heating wall
US4217177A (en) Vented coke oven door apparatus
US4793900A (en) Universal coke oven door liner
EP0060005A2 (en) Horizontal coke-oven battery
US4118284A (en) Plug-type coke oven door
CA1309373C (en) Universal coke oven door liner
JPS6127432B2 (en)
US4186056A (en) Device for closing the filling opening of a coke oven chamber
US4545860A (en) Battery of coke ovens and a method for repairing them
US3881995A (en) Method and apparatus for sealing a coking chamber
US4033827A (en) Apparatus for sealing a coking chamber
US4599142A (en) Coke oven door lining
JPH0340074B2 (en)
US4713148A (en) Light construction plug for coke oven doors
CA2201543C (en) Coke oven door liner assembly
CA1270460A (en) Door plugs for coke oven doors
US5837104A (en) Extenders for hot face refractory of coke oven pusher side door
US3503852A (en) Horizontal coke oven having thickened extreme ends firing channel walls
CA1143690A (en) Coke oven chuck door
US2091703A (en) Coking retort oven structure
EP0227175B2 (en) A coke-oven door and a coke-oven battery having such a door
US5279713A (en) Door
USRE28981E (en) Refractory shapes and jamb structure of coke oven battery heating wall
JP2004018853A5 (en)

Legal Events

Date Code Title Description
MKEX Expiry