CA1302061C - Film and plate registration system for flexographic printing process - Google Patents

Film and plate registration system for flexographic printing process

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Publication number
CA1302061C
CA1302061C CA000540893A CA540893A CA1302061C CA 1302061 C CA1302061 C CA 1302061C CA 000540893 A CA000540893 A CA 000540893A CA 540893 A CA540893 A CA 540893A CA 1302061 C CA1302061 C CA 1302061C
Authority
CA
Canada
Prior art keywords
plate
cylinder
mounting bar
work surface
registration
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA000540893A
Other languages
French (fr)
Inventor
Anthony J. Brown
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Press Ready Plate Inc
Original Assignee
Press Ready Plate Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Press Ready Plate Inc filed Critical Press Ready Plate Inc
Priority to CA000540893A priority Critical patent/CA1302061C/en
Application granted granted Critical
Publication of CA1302061C publication Critical patent/CA1302061C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

FILM AND PLATE REGISTRATION SYSTEM FOR
FLEXOGRAPHIC PRINTING PROCESS
Abstract of the Disclosure A registration system for flexible printing plates includes a drill apparatus and a registration table which, used in conjunction, makes registration and mounting of flexible printing plates on plate cylinders relatively quick and easy. The drill apparatus includes a table with spaced, opposed drills slideably mounted on tracks in the table to accommodate different plate widths. The registration table includes a guide against which the plate cylinder is positioned and a slideably mounted plate mounting bar to which the flexible plate is pinned. The plate mounting bar is swept parallelly toward the cylinder guide and the plate rolled on to the cylinder, and adhered by double sided sticky tape. The pins affixing the plate to the mounting bar are removed and the remaining plate material rolled on to the cylinder. The process ensures that a selected longitudinal axis of the plate will be in registration, or aligned, with the longitudinal axis of the cylinder.

Description

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FLEXOGRAPHIC PRINTING PROCESS

Field of the Invention The present invention relates to apparatus for mounting printing plate~ on cylinders, and in particular, to regiRtration and mounting means for affixing flexible printing plate~ on cylinder~.

Back~round of the Invention When flexible printing plates, such as photopol~mer plate~, are mounted to print cylinders, a high degree o accu~acy of the mounting o~ the plate to the cylinder is necessary so that the plate image is properly aligned, or registered. Extremely accurate standards must be followed in affixing the plate to the cylinder or else the images on the fini~hed work will be blurred and overlap.
One method of registration of the printing plate to the plate cylinder is by exacting hand worX, however, this type o~ lay up is extremely time cons~ming and expensive.
To assist in applying the printing plate to the cylinder, some methods employ plate drills which form precisely positioned holes in the plate. The work is pinned through the holes to a mountiny bar which is then used to connect tha plate to the plate cylinder.
The CYREL Registration System of Dupont, like the present sy~tem, is directed toward a particular * Trade-mark ~ ' .

~3~J2~6~
1 film and plate drill apparatus and a registra-tion bar which fits on the plate cylinder and is used to apply the printing plate to the cylinder. This system is complex and expensive and the present system provides advantages of speed and economy over the CYREL
Registration System.
Although the present appara~us can be used in conjunction with any flexible printing plate, it is particularly advantageously used in connection with photopolymer printing plates, such is made by Dupont and other manufacturers.

Objects of the Invention The objects of the present invention are: to provide a plate drill apparatus which i5 configured to drill the necessary holes in a flexible printing plate; to provide such a plate drill apparatus which is ; adjustable to accommodate various sizes of printing plates; to provide such a plate drill apparatus which includes a positioning means which aids in drilling the plate in a selected alignment; to provide a registration table adaptable to different sizes of plates: to provide such a registration table which is adaptable to mount printing plates to various sizes of print cylinders; to provide such a registration table which fits the plate to a cylinder wi-thout ~ requiring any adaptation to the plate to a cylinder;
; and to provide such a plate registration system which is relatively inexpensive and particularly well adapted for the intended purpose.

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1 According to the present invention there is provided a regis-tration -table for mounting a flexible printing pl.ate to a cylinder and comprising: (a) a table having an upper, planar work surface; (b) guide means along a front edge of said work surface and for contacting the surface of a plate cylinder, (c) a plate mounting bar extending across said work surface and positioned parallel to said guide means, (d~
means for removably securing a flexible printing : 10 plate to said plate mounting bar; and (e) whereby when said plate cylinder is positioned against said guide means and said printing plate secured to said plate mounting bar, said plate may be rolled on to said plate cylinder in registration therewith.
Also according to the present invention there is provided a registration table for mounting a flexible printing plate to a cylinder and comprising: (a) a table having an upper, planar work surfa~e; (b) guide means extending across a ront edge of said work surface and for contacting the surface of a plate cylinder; (c) a plate mounting bar extending across said work surface and slideably affixed thereto by slide means positioning said plate mounting bar ; parallel to said guide means for sweeping said plate mounting bar across said work surface parallel to said guide means (d) means for removably securing a flexible printing plate to said plate mounting bar, and ~e) whereby when said plate cylinder .i5 positioned against said guide means arld said printing plate secured to said plate mounting bar, said plate ~L3~;2q;1 6~

mounting bar is swept toward said plate cylinder and said printing plate affixed to said cylinder in xegistration therewith.
Also according to the present invention there is provided a registration table mounting a flexible printing plate to a cylinder and comprising: (a~ a table supported on legs and having an upper, planar work surface ~ith opposite, parallel side edges and a front edge perpendicular thereto, said work surface being slan~ed downwardly; (b) a guide rod mounted to said work surface adjacent and outward of said front edge, and having ro].lers to contact the surface of a plate cylinder; (c) a plate mounting bar extending across sald work surface and slideably affixed thereto by slide means including opposite rails mounted to said side edges and positioning said plate mounting bar parallel to said guide rod for sweeping said plate mounting bar across said work surface parallel to said guide rod; (dj pins for removably securing a flexible printing plate to said plate mounting bar; and (e) whereby when said plate cylinder is positioned against said guide rod and said printing plate pinned to said plate mounting bar, said plate mounting bar is swept toward said plate cylinder and said printing plate adhered to said cylinder in registration therewith.
Other objects and advantages of this invention will become apparent from the following description taken in connection with the accompanied drawing~ wherein are set forth, by way of illustration and example, certain embodiments of this invention.

~3~2~6I 2~379-1 Description of the ~rawin s Figure 1 is a schematic view of the steps taken in the process of preparing and moun~ing a pri:nting plate to a plate cylinder.

3~2~

em-bo~ying -the present~ ~e~n.
Fig. 2 is a perspective view of a drill table embodying the present invention.
Fig. 3 is a plan view of the drill table.
Fig. 4 is a plan view of a registration table embodying the present invention.
Fig. 5 is a side elevational view of the registration table with a plate cylinder positioned next to it.
Fig. 6 is a side elevational view of the registration table showing tilt.

Description of the Preferred and Alternate Embodiments As required, detailed embodiments oE the present invention are disclosed herein, however, it is to be understood the disclosed embodiments are merely exemplary of the invention which may be embodied in various forms, therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representive basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure.
Referring to the drawings in more detail:
The reference numberal 1, Fig. 2, generally indicates a drilling apparatus embodying the present invention. The reference numeral 2, Fig. 4, generally indicates a registration table, also embodying the present invention. Both the drilling '~L3~2016~
1 apparatus 1 and registration table 2 are used in the process for preparing and mounting a printing plate to a plate cylinder and find particular use in the flexographic printing process.
Referring to Fig. 1, in the flexographic printing process, a p~otographic negative is made of the work to be printed and the negative combined with an unexposed or undevelopea printing plate is taXen to t'ne drill table, or the drilling apparatus 1.
There, the plate and the photographic negative are drilled and then taken to an exposure unit which, in the flexographic printing process wherein a photo-polymer plate is used, the exposure unit uses a vacuum pressure -to tightly engage the photographlc negative to the plate and then expose the negative and the plate so the image of the work is transferred from the negative to the photopolymer plate. After exposure, the undeveloped plate is then taken to a processor unit which, through a series of solvent washes, removes the unimaged portions of the printing plate to a depth selected on the basis of processing time. The photopolymer plate, with the image formed thereon, is now taken to a dryer unit which dries the sticXy plate material. In the next step, the plate is taken to a finishing table where various acid bath chemicals smooth the finish of the plate. Finally, the plate is transferred to a registration table where it is registered and precisely applied to a print cylinder. The cylinder is then taken to the press facility for operations.

~3s.~

1 Referring in detail to Figs. 2 and 3, the drilling apparatus 1 is in the form of a drilling table 4 which includes front and rear sets of legs 5 and 6 and an upper connecting frame work 7, such as of square tube steel construction. The table 4 includes front and rear platforms 9 and 10, each with planar worX surfaces.
Between th~ front and rear platforms 9 and 10 is a track 11 formed of parallel, spaced rails 13 and 14, such as also of the square tube construction, and which forms a mountlng means for plate drills 16 and 17. In the illustrated example, each of the plate drills 16 and 17 is a commercially available drill head and includes a hollow bit 18 and a rotatable handle 19 for lowering the drill bit 18 to the printing plate. The plate drills 16 and 17 are connected by slides to the rails 13 and 14 and lock means, such as removable pins 21, are selectively connectable to holes spaced alon~ the length of the rails 13 and 14 for setting the position of each of the plate drills 16 and 17.
The plate drills 16 and 17 are movable toward and away from each other on the rails 13 and 14 to accommodate various widths of a plate material, the width of which is governed by the size of the plate cylinder to which the plate is to be mounted.
Perferably, a plate positioning bar 23 extends across the front platform 9 and has opposite ends mounted in side tracks 24 and 25 for even, parallel movement ~oward and away from the track 11 containing ~3~
l the plate drill 16 and 17. The plate positioning bar 23 has a plurality of pin holes 27 along its length in to which pins are positioned in a conventional manner to affix photographic negatives and plate material so that they can be dri:Lled.
In the illustrated example, a spacer means 29 such as of pre-selected lengths of blocks having a width to fit within the track ll and with edges resting upon -the rails 13 and 14, spaces the drill 16 and 17 apart. The length of each o the blocks of the spacer means 29 is selected to accord with a particular size of plate cylinder. As there are many different si~es oE plate cylinders, a selection of difEerent lengths of spacer means 29 i8 preferclbly maintained to quickly set the spacing between the plate drills 16 and 17.
The registration table 2, Figs. 4, 5 and 6 is designed to mount the imaged ~nd processed flexible printing plate to a plate cylinder 33 located adjacent the registration table 2, Fig. 4. In the illustrated example, the registration table 2 is formed of a table supported on front and rear sets of legs 35 and 36 with an upper, planar work surface 37 supported thereby. Preferably, at least the front legs 35 are adjustable in height to vary the tilt of the work surface 37 for ease of working thereon and transferring the plate to the plate cylinder 33.
Tilt of the work surface 37 is ~ontrolled b~
extension of the front legs 35 through a tube lock 38. A guide rod 40 i5 mounted to the work surface 37 ~3~
1 adjacent and outward of the table front edge 41 and has rollers 42 rotatable and slideably mounted on the guide rod 40 for lateral movement along the rod 40 to accommodate di~ferent size plate cylinders 33 and bear against the surface of the cylinder.
A plate mounting bar 44 extends across the work surace 37 and, in the i]lustrated example, is slideably affixed thereto by slicle means including opposite rails 45 and 46 mounted to the opposite side edges 47 and 48 of the work surface 37. The s.ide rails 45 and 46 position the plate mounting bar 44 parallel to the guide rod 40 for sweeping the plate mounting bar 44 across the work surface 37 parallel to the guide rod 40. The plate mounting bar 44 contains an array of pin holes 50 for inserting pins 51 in the bar pin holes 50 and pinning the printing plate thereto.
The plate cylinder 33, to which the printing plate 53 is to be affixed, is supported by its spindles 54 in a cradle 55 and positioned so that the plate cylinaer 33 is in even contact with the rollers 42 on the guide rod 40. In this position, the ~ longitudinal axis of plate cylinder 33 i9 parallel to ; the plate mounting bar 44.
In use, the printing plate 53, pre-drilled by the drilling apparatus 1 and with the drill bores aligned with the image thereon through conventional means, is p.rocessed, and after processing i9 brought to the registration table 2. Pins 51 are used to attach the printing plate 53 to the plate mounting ~3~
1 bar 44 and the plate mounting bar 44 holds the plate 53 in place and in registration parall.el with the longitudinal axis of the plate cylinder 33 while the printing plate 53 is applied to the cylinder 33. To mount the printing plate ~3, the plate cylinder 33 is covered with a double sided, sticky backed tape 56 in the area of contact between the surface of the cylinder 33 and the plate 53 and the rolle~s positioned so that they ride against the surace of the cylinder 33 and not in contact with the sticky backed tape 56. The plate mounting bar 44, with the printing plate 53 attached, is drawn toward the table front edge 41 and the overhanging lip of tlle printing plate 53 adhered to the plate cylinder 33. The plate cylinder 33 is gradually rotated, applying more and more of ths printing plate 53 to the cylinder surface until no more of plate can be withdrawn because of the plate being pinned to the plate mounting bar 44.
Thereupon, -the pins 51 are removed and the plate 53 will be sufficiently secured to the cylinder 33 so that the remainder of the plate 53 can be rolled on to the cylinder without shifting of the plate 53.
By this procedure, orientation of the work to the longitudinal axis of the plate cylinder need only be done once, at the drilling apparatus 1, and ~rom that point onward, registration of the printing plate : 53 with the plate cylinder 33 is as easy as merely pinning the plate to the plate mounting bar 44 and then rolling the plate on to the plate cylinder 33.
This procedure saves many hours of work and results ~.3U2~
1 in detailed registration of the selected longitudinal axis oE the image with the longitudinal axis of the plate cylinder 33.
It is to be understood that while one form of this invention has been illustra~ed and described, it is not to be limited to the speci.fic form or arrange-; ment of parts herein described and shown, except insofar as such limitations are i.ncluded in the following claims.

Claims (7)

1. A registration table for mounting a flexible printing plate to a cylinder and comprising: (a) a table having an upper, planar work surface; (b) guide means along a front edge of said work surface and for contacting the surface of a plate cylinder;
(c) a plate mounting bar extending across said work surface and positioned parallel to said guide means; (d) means for removably securing a flexible printing plate to said plate mounting bar; and (e) whereby when said plate cylinder is positioned against said guide means and said printing plate secured to said plate mounting bar, said plate may be rolled on to said plate cylinder in registration therewith.
2. A registration table for mounting a flexible printing plate to a cylinder and comprising: (a) a table having an upper, planar work surface;
(b) guide means extending across a front edge of said work surface and for contacting the surface of a plate cylinder, (c) a plate mounting bar extending across said work surface and slideably affixed thereto by slide means positioning said plate mounting bar parallel to said guide means for sweeping said plate mounting bar across said work surface parallel to said guide means; (d) means for removably securing a flexible printing plate to said plate mounting bar; and (e) whereby when said plate cylinder is positioned against said guide means and said printing plate secured to said plate mounting bar, said plate mounting bar is swept toward said plate cylinder and said printing plate affixed to said cylinder in registration therewith.
3. The registration table set forth in Claim 2 wherein: (a) said table has front and rear legs including height adjustment means varying tilt of said work surface.
4. The registration table set forth in Claim 2 wherein: (a) said guide means includes a rod mounted outwardly and adjacent a front edge of said work surface; and (b) said guide rod has a plurality of rollers thereon for contacting said plate cylinder.
5. The registration table set forth in Claim 2 wherein: (a) said table has opposite parallel side edges having tracked rails mounted thereon;
and (b) said plate mounting bar has opposite ends slideably mounted in said rails.
6. The registration table set forth in Claim 2 wherein: (a) said means removably securing said printing plate to said plate mounting bar include a plurality of registration pins extending through said plate and into selected ones of an array of holes in said plate mounting bar.
7. A registration table mounting a flexible printing plate to a cylinder and comprising: (a) a table supported on legs and having an upper, planar work surface with opposite, parallel side edges and a front edge perpendicular thereto, said work surface being slanted downwardly, (b) a guide rod mounted to said work surface adjacent and outward of said front edge, and having rollers to contact the surface of a plate cylinder; (c) a plate mounting bar extending across said work surface and slideably affixed thereto by slide means including opposite rails mounted to said side edges and positioning said plate mounting bar parallel to said guide rod for sweeping said plate mounting bar across said work surface parallel to said guide rod; (d) pins for removably securing a flexible printing plate to said plate mounting bar; and (e) whereby when said plate cylinder is positioned against said guide rod and said printing plate pinned to said plate mounting bar, said plate mounting bar is swept toward said plate cylinder and said printing plate adhered to said cylinder in registration therewith.
CA000540893A 1987-06-30 1987-06-30 Film and plate registration system for flexographic printing process Expired - Fee Related CA1302061C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000540893A CA1302061C (en) 1987-06-30 1987-06-30 Film and plate registration system for flexographic printing process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000540893A CA1302061C (en) 1987-06-30 1987-06-30 Film and plate registration system for flexographic printing process

Publications (1)

Publication Number Publication Date
CA1302061C true CA1302061C (en) 1992-06-02

Family

ID=4136004

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000540893A Expired - Fee Related CA1302061C (en) 1987-06-30 1987-06-30 Film and plate registration system for flexographic printing process

Country Status (1)

Country Link
CA (1) CA1302061C (en)

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