CA1293080C - Method for crosslinking reactive polyolefins via a rhodium catalyzed hydrosilation reaction using polyorganosiloxane crosslinkers - Google Patents

Method for crosslinking reactive polyolefins via a rhodium catalyzed hydrosilation reaction using polyorganosiloxane crosslinkers

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CA1293080C
CA1293080C CA000578849A CA578849A CA1293080C CA 1293080 C CA1293080 C CA 1293080C CA 000578849 A CA000578849 A CA 000578849A CA 578849 A CA578849 A CA 578849A CA 1293080 C CA1293080 C CA 1293080C
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composition
carbon atoms
hydrosilation catalyst
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Roswell Eston King, Iii
Herbert Euel Petty
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Union Carbide Corp
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Union Carbide Corp
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Abstract

ABSTRACT
The present invention is directed to a method for crosslinking reactive polyolefins using a rhodium catalyzed hydrosilation reaction and novel siloxanes as crosslinkers.
Also disclosed are novel siloxane compounds which are useful in the crosslinking of polyolefins and polyolefin compositions which have been crosslinked through use of the claimed process and siloxane crosslinkers.

Description

Z~3C~

METHOD FOR CROSSLINKING ~EACTIVE POLYOLEFINS
VIA A RHODIUM CATALYZED HYDROSILATION REACTIO~
USING POLYORGANOSILOXANE CROSSLINKERS

Field of the Invention The present ~nvention relate6 to a method of crosslinking reactive polyolefins with polyorganosiloxanes via a rhodium catalyzed hydrosilation reaction. The present invention also relates to novel alkoxy-terminated polyorganosiloxanes which can be employed in the cros61inking of reactive polyolefins as claimed herein.
ackqround of the Invention The crosslinking of vinyl containing polymers with sulfur in the presence of various catalysts, accelerators and additive~ is well known. The sul~ur-induced cros~linking of the vinyl-containing polymers generally involves the formation of mono-, di-, and tri-sulfido bridges between vinyl groups on the polymer backbone, resulting in the vulcanization of the polymer. The sulfide crosslinking imparts greater strength and resiliency to the polymer, allowing for it6 6ubsequent use in a variety of demanding applications. The method reguires the continuous heating of the polymer and i8 therefore energy inten6 ive.
The cro~slinking of vinyl containing polymer6 w~th organic peroxides is also well known.
The mechanism of organic peroxide-induced cros61inking involves the generation of radical6 that ab6tract hydrogen atoms from the polymer, thereby further generating polymer-bound radicals D-15,654 3~
- 2 ~ 3~80 which link together to form covalent carbon-carbon bonds. The formation of the carbon-carbon bond6 produces the crosslinking of the polymer necessary to impart sreater strength and resiliency to the .
vulcanized substrate. Organic peroxide cro~slinking typically is used when heat age resistance or continuous vulcanization i5 desired. This process also requires the continuous input of heat energy.
A third method ~f crosslinking vinyl-containing polymers involves the use of moisture crosslinkable 6ilanes, such as vinylalkoxysilanes, which have been grafted onto the polymer backbone via a peroxide coupling reaction. The process involves a peroxide-induced grafting reaction of a vinylalkoxysilane onto the polymer backbone and the blending of the alkoxysilane hydrolysis catalyst, such as a tin compound. The graft polymer is then submitted for the fabrication step. ~he crosslinking of the vinyl containing polymer ~
initia~ed when the fabricated article is exposed to a source of moisture. The rate of crosslinking is, however, dependent upon mass transfer of moisture into an inherently hydrophobic polymer matrix. This method of crosslinking is subseguently limited to fabricated articles having high 6urface area~volume ratios, such as is found in thin walled pipe or certain cable insulations.
An alternative to the aforementioned crosslinking methods i6 taught in GB 1,118,327 which involves the u6e of multi-SiH containing ~iloxanes and a platinum hydrosilation cataly6t to promote the hydrosilation crosslinking of vinyl containing D-15,654 1~3(! 80 polymers. The vinyl containing polymers described in GB 1,118,327 are primarily ethylene/propylene/
diene monomer terpolymers (EPDM). The source of pendant unsaturation in EPDM rubbers are di-unsaturated, unconjugated olefins such as ethylidene norbornene, dicyclopentadiene, 1,5-cyclooctadiene, 1,4-hexadiene and 1,7-octadiene.
The hydrosilation crosslinking of the vinyl-containing polymer is achieved via the addition of multiple SiH groups of an individual siloxane molecule to the pendant vinyl groups of the EPDM
terpolymer. The network of Si-C bonds formed from the hydrosilation reaction ultimately results in the crosslinking of the terpolymer. GB 1,118,327 describes the use of a specific class of organohydridopolysiloxanes of the general formula:

[Rmsi(4-m)/2]
where at least five units of the molecule are HRnSiO3_n/2 where n = 1 or 2, m = O, 1, 2 or 3 and R
is a monovalent hydrocarbon radical free from aliphatic unsaturation. The most useful structure is said to be the siloxane having the general formula:

(CH3)3Sio-(CH3Hsio)x-si(cH3)3 where x has an average value of 10 to 90. Catalysts disclosed as useful in the process are various forms of platinum hydrosilation catalysts, such as olefin complexed platinum, platinum complexed with D-15,654 - 4 ~ 3~8~

sym-1,2-divinyl-1,1,2,2-tetramethyldisiloxane or chloroplatinic acid. This method is found to result in bubble formation within the fabricated articles, thereby making its use unattractive.
The use of Group VIII transition metal complexes as hydrosilation catalysts has been well documented in the literature as described in Organo-metallic Chemistry Reviews No. 5, by Lukevics et al.
pp 1-179 (1977). For the most part, H2PtC16"6H20 dissolved in an alcohol such as ethanol or isopropanol, is the most widely used hydrosilation catalyst. The use of other platinum complexes with a wide variety of attached ligands, such as organo-phosphines, organosulfides, unsaturated organics such as alkenes, have also been extensively used.
Other Group vIII transition metal complexes contain-ing similar ligands have also been described as catalysts for the hydrosilation reaction. These catalysts and their use in the hydrosilation reaction are well known by those skilled in the art. However, some of these hydrosilation catalysts will also catalyze various side reactions, many of which lead to the production of volatile by-products. These by-products can then cause undesirable bubble formation within the polymeric substrate.
In addition to Group VIII transition metal catalysts, a number of inhibitors for the hydrosilation reaction are also known. The use of the inhibitors for the hydrosilation reaction stems from the high activity of the Group VIII transition metal catalysts; so active that some compositions containing the vinyl containing substrate, the SiH-containing substrate and the hydrosilation catalyst D-15,654 ._ A

_ 5 ~ 3S~

undergo the hydrosilation reaction even at ambient temperatures. The incorporation of a hydrosilation catalyst inhibitor thereby improves the shelf life stability of the composition at ambient temperatures.
The hydrosilation crosslinking of vinyl containing polymers is not limited to the multi-SiH
containing siloxanes or the EPDM terpolymers as described in GB 1,118,327. Hydrosilation crosslinking has also been reported for polymers such as polyisobutylene functionalized with terminal unsaturation utilizing various multi-SiH containing siloxanes and platinum hydrosilation catalysts. In particular, HMe2SiOMe2SiOSiMe2H and Si(OSiMe~H)4 (described in Polymer Bulletin 1 575 (1979)), [MeHSiO]5 (described in Macromolecules 13 681-685 (1980)); and HMe2Si(Me2SiO)nOSiMe2H where n = 3-7 (described in the Abstracts of the 20th Organosilicon Symposium, Tarrytown, NY (1986)) are all examples of other multi-SiH containing siloxanes useful in the crosslinking of olefins.
Most recently, a hydrosilation crosslinked vinyl-containing polymer composition was described in JP 61.60,727. Specifically, it discloses the crosslinking of a polyolefin containing terminal or pendant unsaturation via a hydrosilation reaction using siloxanes containing preferably greater than 10 organohydrogensiloxane units per siloxane molecule and a platinum catalyst. It further discloses a method to avoid the generation of hydrogen gas and therefore bubble formation due to a deleterious side reaction between the multi-SiH
containing siloxane and the platinum hydrosilation catalyst.

D-15,654 - 6 - ~ ~ ~3~

Objects of the Invention It is an object of the invention to provide a method for crosslinking reactive polyolefins using a rhodium catalyzed hydrosilation reaction using known and/or novel polyorganosiloxanes as crosslinkers.
It is another object of the present invention to provide a method for crosslinking reactive polyolefins which is suitable for crosslinking fabricated articles and which minimizes ~ubble formation therein.
It is further an object of the invention to provide novel siloxane compounds which are useful in the claimed method of crosslinking polyolefins.
It is still another object of the invention to provide polyolefin compositions which have been crosslinked through the method of the present invention.
SUMMARY OF THE IN~TION
The present invention provides a novel method of crosslinking reactive polyolefins comprising 1) mixing with said polyolefin a) a polyorganosiloxane of the formula:
R R
R' - Si - D - D' - T - Si - R' R" R"
R R
R' - Si - D - D' - Q - Si - R' or R" R"
mixtures thereof D-15,654 ,'~

- 7 ~ 3~ ~

R represent~ an alkyl group having from l to about 4 carbon atoms, R' represents a hydrogen atom, an alkyl or alkoxy group having from 1 to about 24 carbon atoms, R" represents R or a hydrogen atom;

D representg the group [ -SiO-l ;
R
D' represents the group ~ -SiO-]
H
... ..

T repres~nts the group ~ -SiO-]
O --O
Q represents the group t -SiO-~ :
O --x is an integer having a value ranging from about 2 to about 12;
y i8 an integer having a value ranging from about 2 to about 12: and z is an integer having a value ranging from O to about 6;
b) a hydrosilation cataly6t of the formula LlL2~hX
where~n Ll and L2 are neutral coordinating ligands and X is a halide atom or pseudo-halide ligand, and D-15,654 - 8 - 1~3C~

2) initiating a hydrosilation reaction between the polyorganosiloxane and the polyolefin.
The present invention also is directed to polyolefin compositions containing the :
above-identified polyorganosiloxane(s) and hydrosilation catalyst.
The present invention is further d~rected to cross-linked polyolefin compositions produced through the above process.
The present invention is also directed to novel alkoxy-terminated polyorganosiloxanes which may be employed in the claimed method of crosslinkinq reactive polyolefins.
Detailed Descrivtion of the Invention Olefin polymers 6uitable for purposes of this invention are normally solid materials and include homopolymers of olefins as well as interpolymers of one or more olefins with each other and/or up to about 30 percent by weight of one or more monomers which are copolymerizable with such olefins. Homopolymers and interpolymers of such olefins as ethylene, propylene, butene-l, isobutylene, hexene-l, 4-methyl-pentene-1, pentene-l, octene-l, nonene-l, decene-l as well as interpolymers of one-or more of ~uch olefins and one or more of other monomers which sre interpolymerizable with 6uch olefins, 6uch as vinyl and diene compounds, are suitable for purposes of this invention.

D-15,654 9 1~3~

Exemplary interpolymers containing some degree of unsaturation are ethylene copolymers such as ethylene-propylene copolymers, ethylene-butene-1, copolymers, ethylene-hexene-l copolym~rs, ethylene-octene-l copolymers, polymers of ethylene and two or more of the following compounds:
propylene, butene-l, hexene-l, 4-methyl-pentene-1, octene-l and the like.
Particularly preferred reactive polyolefins for purposes of this invention are ethylene/propylene/diene monomer polymers (EPDM).
The diene component of the EPDM polymers typically is 1,4 hexadiene, dicyclopentadiene, ethylidene norbornene, 4(5~-methyl-1,4-hexadiene or 1,5-cyclooctadiene. These polymers furthermore typically contain from about 60 to about 80 wt.% of ethylene. EPDM polymers are commercially available as Vistalon~ (EXXON), Nordel~ (Shell) and Royalene~
(Uniroyal).
The polyorganosiloxanes useful in the practice of the present invention are of the formula:
R R
X y Z
R" R"

R R
R' - C - Dx ~ D'y - Qz - C - R', or mixtures R" R"
thereof wherein R represents an alkyl group having from 1 to about 4 carbon atoms, preferably 1 carbon atom;

D-15,654 r ~ ~
~' ( i - 10~

R' represent~ a hydrogen atom, an alkyl or alkoxy group having from 1 to about 24 carbon atoms, preferably an alkyl or alkoxy group having from about 8 to abcut 14 carbon atoms;
~" represen~s R or a hydrogen atom, I
preferably R, R

D represents the group ~ -Si0-] :
R

R
D' represents the group ~ -S.O-]

R
T represents the yroup ~ -Si0-]
O --O _ Q represents the group ~ -SiO-]

x is an integer having a value ranging from about 2 to about 12, preferably about 4 to about 8;
y is an integer having a value ranging from about 2 to about 12, preferably about 4 to about 8;
and Z i6 an integer havin~ a value ranging from O to about.6, preferably about O to about 4.
It is further preferred that the sum of x, y and z not exceed about 18, and preferably about 12.
Certain polyorganosiloxanes can be prepared by means well known to those skilled in the art.
For example, one class of the silicone additives, useful in the compositions of this invention, havs the nominal formula:

D-15,654 93~0 Formula $
R - 61 - t8i - ~7i 0 ~ 6i - R
~ R H R

wherein the variables are as previously defined, can be conveniently prepared by reacting a mixture containing hexamethyldisiloxane, octamethylcyclotetrasiloxane, trimethyl end blocked methyl hydrogen polysiloxane and an acid catalyst.
The number of repeating units can be varied, as desired, by ~arying the mole ratio of the reactants. A specific procedure for preparing a precursor falling with~n the scope of the above formula is set forth in Example 2 of U.S. Pat. No.
4,046,930.
Another class of polyorganosiloxanes may be prepared by reacting the compounds of Formula I with a stoichiometric deficiency of an unsaturated organic compound containing one terminal olefinic group, in the presence of an platinum catalyst, ~uch as chloroplatinic acid. Addition of this group derived from the olefin group is useful for rendering 6iloxanes more compatible with certain polyolefins. This type of reaction is also described in Example 2 of U.~. Pat. No. 4,046,930.
A third clas6 of polyorganosiloxanes, these compounds being both novel and useful in the process claimed herein, can be prepared by reacting organohalosilane monomers with a ~toichiometric deficiency of a Cl_24 alcohol. ~his ~s followed D-15,654 - 12 - 12~3~80 by hydrolysis with water of She resulting reaction product to generate a siloxane equilibrat~on reaction. Upon equilibration, the hydrogen halide generated during the hydrolysis of the organosilane monomers may be removed by heating the reaction mixture. Final residues of ~ydrogen halides can be neutralized with conventional reagents, Guch a~
sodiu~ bicarbonate or potassium carbonate. Thi6 procedure is demonstrated in the Examples in the preparation of Siloxanes I and XIV.
The polyorganosiloxanes are mixed with the polyolefins in amounts ~uch that the molar ratio of polyorganosiloxane to pendant u~sa~urated groups present on the poly~lefins ~nqes from about 0.90:1 to about 1:0.90. ~referably, this ratio ranges from about 0.95:1 to ab~ut 1:0.9~, while most preferably the ratio is about 1:1. Anything less than a 1:1 ratio will result in an incompletely crosslin~ed composi~ion. On the other hand, a composition containing an excess of the multi-SiH containing polyorganosiloxane will result in a completely crosslinked composition: however, the exceæs polyorganosiloxane will ser~e no obvious purpose except to dilute the crosslinked composition.
The hydrosilation catalyst useful in the practice of the current invention is of the formula LlL2R~X
~herein Ll and L2, which may be the same or different, are neutral coordinating ligands and X is a halide atom or pseud~-halide atom.

D-15,654 - 13- 1293(~80 Neutral coordinating ligands include linear olefinic groups containing from 2 to about 8 carbon atoms and cycloaliphatic hydrocarbons containing at least one double bond and hav~ng from 5 to about 12 carbon atoms. Also included within the definition of neutral coordinating ligands are carbon monoxide, and phosphine P(R"'~3 and phosphite P~OR'")3 compounds wherein R'" represents a phenyl group or an alkyl-substituted phenyl group wherein the alkyl group contains from 1 to about 6 carbon atom~.
Preferably, Ll and 1~ represent linear olefinic - groups containing from 2 to about 8 carbon atoms, cycloaliphatic hydrocarbons containing at least two double bonds and having from 6 to about 12 carbon atoms.
As stated above, X represents a halide atom or a pseudo-halide atom. Therefore, X may represent a chlorine atom, bromine atom, iodine atom or cyano group. Preferably, X represents a chlorine atom.
The desired level of catalyst used will depend on variables such as the temperature at which the polymer is fabricated, or processed, the length of time that the polymer is exposed to the processing temperature, and the desired rate and extent of cro661inking. Typically, catalyst loadings fall in the range of 25 to 1000 ppm of rhodium compound based on the total polyolefin compo6ition, 50 to 200 ppm of rhodium compound being the preferred range.
Al60 useful in the practice of the present invention are mixtures of the above-described rhodium catalyst~ with platinum-containing hydrosilation catalysts, such as (C2H5~)2PtC12. These mixtures can contain rhod~um to platinum ratios which vary from about D-15,654 . ~

.

- 14 ~ 3~ ~0 10:1 to about 1:10. Preferred are mixture~ wherein the ratio of rhodium to platinum compounds i8 about 1:1. These mixtures may be employed in the same amounts as the pure rhodium catalyst, namsly at .
levels from about 25 to about 1000 ppm based upon the total polymer composition. Preferably, t~e mix~ure is employed at levels of about 50 to about 200 ppm, on the same basis. Use of the above-described mixtures offers a substantial cost reduction and decreased cure times over use of the rhodium catalyst alone. Its use further offers improved production of a more highly cross-linked polymer compared to that produced through the use o~
a platinum-containing catalyst alone.
The method of addition of the polyorganosilixanes to the reactive polyolefins can vary in that the polyorganosiloxanes may be pre-mixed with the reactive polyolefins. On the other hand, it may be added during processing of the reactive polyolefin by various methods, such as direct in;ection or by employing the use of a cavity transfer mixer. Regardless of the method of addition of the polyorganosiloxane, the important conditions to be satisfied are (1) that sufficient mixing and dispersion of ~he polyorganosiloxane throughout the reactive polyolefin occurs and (2) that if the catalyst iB then present, a sufficiently low temperature must be maintained 60 that the entire crosslinking reaction does no~ occur during the mixing or processinq steps. However, the claimed process and it~ use of the rhodium hydrosilation catalyst reguires less critical contro: of the reaction temperature as compared with most platinum hydrosilation catalysts in regard to D-15,654 . _ - 15 ~ 3~

premature crosslinking of the polymer. In many cases, the use of platinum catalysts requires the addition of inhibitors ko prevent premature crosslinking.
The rate of addition is maintained at the most expedient rate in order to minimize the length of time required to prepare the compounded reactive polyolefin; nevertheless, it is important to avoid too rapid addition since this may ultimately prevent inadequate dispersion of the polyorganosiloxane into the reactive polyolefin.
The mixing of the polyorganosiloxanes and the hydrosilation catalyst can be performed by a variety of procedures. For example, the polyorgano-siloxane can be compounded into the reactive poly-olefin at the recommended level of a 1:1 molar ratio of SiH to C=C, and the hydrosilation catalyst added just before its processing. It may also be performed by pre-compounding the hydrosilation catalyst into the reactive polyolefin and the polyorganosiloxane added just before the processing step. Using a different approach, the polyo~ganosiloxane can be compounded at twice the recommended level into a given weight of the reactive polyolefin. The hydrosilation catalyst compounded at twice the desired level into a similar weight portion of the reactive polyolefin, and then equal weight portions of the polyorganosiloxane-containing reactive olefin and the catalyst- containing reactive olefin can be integrally mixed before the processing step. Yet another method is to compound the polyorganosiloxane into the reactive polyolefin at the recommended concentration while the hydrosilation catalyst is D-15,654 .

(~ - 16 - 1 Z~ 3 C ~0 added a6 a concentrated mixture of catalyst in react ve polyolefi~ (catalyst masterbatch). The order of addition may of course be reversed, this being the preferred method.
In the compounding step, it is of prime importance that adeguate dispersion of the catalyst and polyor~anosiloxane into the vinyl reactive polyolefin must take place in order to obtain an evenly crosslinked polymer. Inadequate dispersion may impart an uneven distribution of crosslinking.
If the use of a catalyst masterbatch is employed, the concentration of the catalyst within the masterba~ch does not by necessity fall within a narrow range, but is adjusted to the desired level after consideration of two important factors, (1) the rate of dispersion of the catalyst masterbatch in the reactive polyolefin and (2) the desired level of catalyst concentration in the final compounded reactive polyolefin. If the time of the compounding step o~ the catalyst masterbatch is short, then it would be important to use a lower concentration catalyst masterbatch. It would be easier to disperse the desired amount of catalyst using a more dilute catalyst masterbatch. If the time of the compounding of the catalyst masterbatch can be extended, then the use of a more concentrated catalyst masterbatch may be preferred, ~o that the overall volume o~ matertal added, in the form of a catalyst masterbatch, is kept to a minimum, A more concentrated masterbatch will require a more lengthy compounding step in order to adeguately disperse the catalyst throughout the reactive polyolefin.

D-15,654 (~ !
- 17 ~ 1 ~ 3~ 80 The hydrosilation crosslinking of reactive polyolefins described herein i6 accomplished by compounding the reactive polyolefin, the polyorganosiloxane and the hydro6ilation catalyst at r a temperature below the point at which the hydrosilation reaction is initiated. Thi6 composition is then shaped, formed, extruded, molded or pres6ed into the desired 6hape and the hydrosilation reaction is initiated by heating the composition. The temperature to initiate the hydrosilation reaction is primarily dependent on the - nature and/or composition of the hydrosilation cataly6t, in that certain catalysts initiate the hydrosilation reaction at lower temperature~ and ~ome at more elevated temperatures. A u6eful temperature for initiating the hydrosilation crosslinking reaction is one at which the polymer i6 molten, thereby increasing catalyst mobility during the hydrosilation reaction. Although the polymer i8 fluid or molten, the crosslinking reaction does impart mechanical integrity to the polymer melt.
This induced mechanical integrity may be useful when polymer flow, or 6agging, is undesirable. After a period of time, which is dependent on the rate o~
the hydrosilation reaction, the 6haped, molded, or extruded part can be removed from the 60urce of heat and allowed to cool so that another part may undergo the fabrication process. The hydro~ilation reaction will continue at lower temperatures, although at a much slower rate. Alternatively, the hydro6ilation reactio~ may be driven to completion while the part ~s undergo~ng the initial ~eat treatment ~tep. Then again, it may be driven to completion by a post processing heat treatment step after the shaped article has been removed from the fabrication step.
In any case, it is important to complete the D-15,65~

- lB - lZ~3~

hydrosilation reaction in order to render a fully crosslinked polymer composition.
To the compositions of this invention can be also added various materials commonly added to .
extrudable compositions. These materials include additives ~uch as pigments, plasticizers, antioxidants, as well as inorganic materials, such as clay, talc, glass, silica, zinc oxide, titanium dioxide and the like in amounts well known in the art.
Whereas the exact scope of the instant invention is set forth in the appended claims, the following specific examples are provided to further illustrate certain aspect~ of the present invention. These examples are 6et forth for illustration only and are not to be construed as limitations on the present invention. All parts and percentage are by weight unless otherwise specified.
Definitions g græms mg. milligrams mm. millimeter psi. pounds per 6quare inch C degree centigrade OD~ Oscillating Disc Rheometer, manufactured by Monstanto (COD) cyclooctadiene P ( Ph ) 3 triphenylpho~phate M (CH3)3Si(O)1/2-D-15,65~

- 19 ~ 31r;~0 D (CH3)2si(0)1~2 D' (CH3)HSi(O)1/2 Me (CH3)- --Siloxane I C -H O-D D -C H

Siloxane II . MD D M

Siloxane III MD D M

Siloxane IV MD D M

Siloxan~ V MD M

Siloxane VI D

.

Siloxane VII 4 4 D-15,654 - 20 - lZ~3~80 Siloxane VIII C ~ Me SiO-D -~iMe-C H

Siloxane IX HMe2SiOD~2-Si~e2H

Siloxane X ~Me2SiO-D13-SiMe2H

Siloxane Xl (HMe2SlO)4Si Siloxane XII C H O-D -C H
12 25 ll 12 25 Siloxane XIII C H O-D -C H

Siloxane XIV C H O-D -C H

EXAMPLES
The reactive polyolefin used in the following examples was a commercially a~ailable ethylene/propylene/ethylidene norbornene terpolymer rubber (EPDM) marketed by Exxon Chemical Company under the designation Vistalon 2504. The composition of the terpolymer is said to ~e 64.1%
ethylene containing 5.82 C-C bonds, as ethylidene norbornene, per l000 carbon atoms with the remainder being comprised of polypropylene. The terpolymer therefore contains 4.58 x 10 4 moles of C~C per gram.
D-15,654 _ 21 ~ 3~ 8 0 Preparatian ~f Silcx~ne I
A 3 liter three neck rou~d bottom flask was fitted with a mechanical etirrer, addition funnel fitted with a nitrogen adapter~ a ~lai6en adapter _ fitted with a Friedrich c~ndenser (also fitted with a nitrogen adapter), and a thermometer. Ths flask was charged with Me2SiC12 (~69.7 ~, 5.96 mol) and MeSi~C12 (6a6.6 g, S.96 mol). Ihe addition funnel was charged with l-dodecanol (554.9 g, 2.983 mol). The flask was immersed in a~ ice bath. When the contents of the flask reached ~C to 10C, the dodecanol was slowly added over a 2 hour period while maintaining the ~emperatur~ ~f the reaction mixture below 10C. Upon complete addition, the reaction mixture was allowed to stir for an additional 1 hour below 1~C. The addition funnel wa~ then charqed with di6till~d water (187.9 g, 10.44 mol). The water was added ~lowly to the flask over 1.5 hours while maintaining the reaction temperature below 10C and allo~ing for ~ontrollable evolution of HCl gas. Upon complete addition of the water the reaction mixture was stirred and allowed to warm to 20C over a 16 hour period. The addition funnel was replaced with a nitr~g~n sparging tube and the reaction mixture was slowly heated to 80C
with gentle sparging. After 3 hours of heating with 6parging, the reaction mixture was allowed to cool to 500C and 1 g of an aqueou~ NaH~03 paste was added while maintaining stirring. After ~ hour an aliquot of the reaction mixture was titrated for HCl content with a 0.1 N NaOH ~olution to a pink phenolphthalein endpoint. This step was repeated until the HCl content was below 0.2%. Celite D-15,654 - 22 ~ 1 ~ ~3~ ~

filter aid was added to the reaction mixture with stirring and the temperature was allowed to cool to around 25'C. The reaction mixture was pressure filtered through a 0.1 micron pad to yield the clear colorless wa~er white product, (1196 g, 90.0%
yield). The low boiling components of the product had been removed by vacuum stripping at 135C a~ 1 mm Hg.
Preparation of Siloxane XIV
A 5 liter three neck round bottom flask was fitted with a mechanical stirrer, addition funnel fitted with a nitrogen adapter, Claisen adap~er fitted with a Friedrich condenser (also fitted with a nitrogen adapter), and a thermometer. The flas~
was charged with the 1645.7 grams of MeSiHC12, under a dry nit;-ogen atmosphere. The addition funnel was charged with l-dodecanol ~1329.7 g). The flask was then immersed in an ice bath to cool the chloro~ilane to a temperature of between 5C and 10C. When the desired temperature range was achieved, the l-dodecanol was 810wly added to the mechanically stirred chlorosilane over a 2.5 hour period. The reaction mixture was allowed to stir for an additional 2 hour~. The addition funnel was then charged with distilled water (193.02 g, 10.72 mol). The water was then slowly added to the reaction mixture the temperature of which was 6till maintained at 5C to 10C. The addition o~ water generated an evolution of HCl gas which was allowed to vent through the Fr~edrich conden6er nitrogen outlet, but not through the sid2 arm of the addition funnel. The rate of water addltion was maintained ~o that the temperature of the reaction d~d not D-15,654 - 23 ~

exceed 10C and so that the rate of HCl ga6 evolution was controlla~le. Upon complete addition of the water over a two hour period, the reaction mixture was allowed to ~tir for 16 hours while slowly warming to 20~C. The addition funnel was then replaced with a nitrogen cparging tube. The flask was 610wly heated to 80C over a three hour period while the reaction mixture was gently sparged with nitrogen. The reaction mixture was allowed to cool to 50OC and 1 g of an aqueous ~aHC03 paste was added while maintaining stirring. After 1 hour an aliquot of the reaction mixture was titrated for ~Cl content with a 0.1 N NaOH ~olution to a pink phenolphthalein endpoint. ,This step was repeated until the HCl content was below 0.2~. Celite~
filter aid was added to the reaction mixture with stirring and the temperature was allowed to cool to about 25C. The reaction mixture was then pressure filtered through a 0.1 micron pad to yield the clear colorless water white product, (2048.47 g, 95.8%
yield). Low boiling components were then removed by vacuum stripping the product at 150C/l mm Hg.
Example 1 A Brabender~ Plasticorder fitted with a mixing head was charged with 40 g. of the EPDM
terpolymer followed by the addition of 4.0 g. of Siloxane I over a two minute period via syringe.
Upon complete incorporation of Siloxane I into the terpolymer matrix, 250 mg of [(COD)RhCl]2 hydrosilation catalyst was added to the compo~ition. Mixing was continued for another 5 minutss. The final composition was removed from the mixing head and placed into a 3 in. x 3 in. x 1~4 D-15,654 - 24 ~ 3C~

in. cavity mold. The cavity mold was placed into a press pre-heated to 180C. The press was closed and the mold was subjected to 20,000 psi of pressure for 5 minutes. The mold was then removed from the press and allowed to cool. The rubber sample was removed from the mold and e~amined for crosslinking and the undesirable presence of bubbles due to gas formation. The heat treated sample contained no bubbles.
The composition was then evaluated for crosslinking by cutting off a 1~8 in. strip and pulling repeatedly on the sample. A comparative qualitative strength test was subsequently run by pulling or stretching an untreated 1/8 in. strip of terpolymer. The heat treated sample exhibited greatly increased strength in comparison to the untreated terpolymer.
Comparative Example A
Using the same procedure described in Example 1, 3.0 ml of a 10 mg/ml isopropanol solution of H2PtC16 hexahydrate was used as the hydrosilation catalyst. The heat treated composition was removed from the mold and evaluated for crosslinking and the presence of bubbles. The sample was crosslinked, but it contained many bubbles due to gas formation.
Comparative E~ample B
Using the same procedure described in Example 1, 250 mg of K2PtC14 was used as the hydrosilation catalyst. The heat treated composition was removed from the mold and evaluated for crosslinking and the presence of bubbles. The -D~15,654 A~.
~ ~ .

- 25 ~ 3 ~ ~

~ample contained many bubbles and exhibited very little or no increase in strength, evidently from low hydrosilation crosslinking.
Comparative ExamPle C
Using the same procedure described in Example 1, 250 mg of (PPh3)3RhCl was used as the hydrosilation catalyst. The heat treated rubber composition was removed from the mold and evaluated for crosslin~ing and the presence of bubbles. The sample contained ma~y bubbles and exhibited very little or no increase in strength derived from hydro6ilation crosslinking.
Com~arative ExamPle D
Using the same procedure described in Example 1, 250 mg of (PPh3)2RhCOCl was used as the hydrosilation catalyst. The heat treated composition was removed from the mold and evaluated for crosslinking and the presence of bubble6. The sample contained many bubbles and exhibited very little or no increase in strength derived from hydrosilation crosslinking.
Comparative ExamPle E
Using the same procedure described in Example 1, 250 mg of (C6H5CN)2PtC12 was used as the hydrosilat~on catalyst. The heat treated composition was removed from the mold snd evaluated for crosslinking and the presence of bubbles. The sample contained many bubbles; however, it did contain a recognizable amount of strength derived from hydrosilation crosslinking. The strength was les6 than the strength of 6amples wherein [(COD)RhCl]2 was employed as the hydrosilation catalyst.
D-15,654 ~3~30 Comparative Example F
Using the same procedure described in Example 1, 250 mg of (COD)PtC12 was used as the hydrosilation catalyst. The heat treated sample was removed from the mold and evaluated for crosslinking and the presence of bubbles. The sample contained many bubbles. However, it did contain a recognizable amount of strength derived from hydrosilation crosslinking. The strength was less than the strength of the sample in wherein [(COD3RhCl]2 was employed as the hydrosilation catalyst.
Comparative Example G
Using the same procedure described in Example 1, 250 mg of (PPh3)2IrCOCl was used as the hydrosilation catalyst. The heat treated composition was removed from the mold and evaluated for crosslinking and the presence of bubbles. The sample contained many bubbles and did not contain a recognizable increase in strength in comparison to the treated terpolymer.
Comparative,,~xample H
A masterbatch of H2PtC16 hexahydrate, in the terpolymer of Example I, was prepared with a catalyst concentration of 2.0 mg of H2PtC16 hexahydrate per g. of terpolymer. Using the same procedure as described in Example 1, 3.0 g of the freshly prepared catalyst masterbatch was used as the hydrosilation catalyst. The heat treated composition was removed from the mold and evaluated for crosslinking and the presence of bubbles. The sample contained many bubbles; however, it did D-15,654 , A

- 27 - ~ ~3~0 contain a recognizable amount of strength. The strength was less than the sample in Example I which used [(COD)RhC1]2 as the hydrosilation catalyst.
Example 2 Using the same procedure described in Example l, 250 mg of [(CO)2RhC1]2 was used as the hydrosilation catalyst. The heat treated sample was removed from the mold and evaluated for crosslinking and the presence of bubbles. The sample did not contain many bubbles and it did contain a recognizable amount of strength derived from hydrosilation crosslinking.
Example 3 Using the same procedure described in Example l, 250 mg. of (PPh3)2CORhCl was used as the hydrosilation catalyst. The heat treated sample was removed from the mold and evaluated for crosslinking and the presence of bubbles. The sample contained a moderate amount of bubbles and it did exhibit a recognizable amount of strength derived from hydrosilation crosslinking. The strength was less than the sample of Example 1 employing t(COD)RhC1]2 as the hydrosilation catalyst.
Example 4 A Brabender~ Plasticorder fitted with a mixing head was charged with 39 g. of the terpolymer of Example I. To the terpolymer was added 3.75 g of Siloxane I over a three minute period via syringe.
Upon complete incorporation of Siloxane I into the rubber matrix, 2 g of a 2.5 mg [(COD)RhCl]2~g terpolymer masterbatch was added, as the D-15,654 A
, .. ,~

~ - 28 ~ 3~80 hydrosilation catalyst, to the composition and allowed to mix for another 5 minutes. The ~inal composition was removed from the mixing head and a small sample was placed into a Monsanto Oscillating _ Disc Rheometer, pre-heated to 180C. The unit was c}osed and the mold was subjected to 80 psi of~
pressure. After 24 minutes, the sample was removed and allowed to cool. The sample was removed from I
the disc and examined for the undesirable presence of bubbles due to gas formation during the crosslinking step. The heat treated composition was evaluated for crosslinking by examining the maximum torgue reading, in rheometer unit6.
The sample contained no bubbles and had excellent strength derived from the hydrosilation crosslinking step. The maximum tor~ue achieved was 20 rheometer unit~.
The heat treated sample was evaluated for gel content following the procedure outline in ~STM
test D1225. This procedure generally involves contacting the sample with boiling decalin for 6 hours followed by oven drying for more than 10 hour6 at 150C at 1 mm Hg. The weight of the remaining material i6 then determined. The % extract of this 6ample was determined to be 4.1%, corresponding to a 95.9% gel content.
ExamPle 5 Using the same procedure outlined ~n Example 2, 5.17 g of Siloxane I was used as the 6iloxane crossllnking agent. The heat treated sample contained hO bubbles and had excellent 6trength. The max~mum torgue achieved on the ODR
was 22 rheometer unit6.

D-15,654 - 29 - 1 ~ 9 3~ ~o The heat treated sample was evaluated for gel content following the procedure outline in ASTM
test D1225, as outlined above. The % extract was determined to be 4.6%, corresponding to a 95.4% gel '~
content.
ExamPle 6 Using the same procedure outlined in Example 2, 3.29 g of Siloxane II was used as the siloxane crosslinking agent. The heat treated sample contained no bubbles and had excellent strength derived from the hydrosilation crosslinking step. The maximum torque achieved on the ODR was 19.5 rheometer units.
ExamPle 7 Using the same procedure outlined in Example 4, 4.69 g of Siloxane III was used as the siloxane crosslinking agent. The heat treated sample contained no bubbles and had substantial 6trength derived from the hydrosilation cro slinking step. The maximum torgue achieved on the ODR was 15.5 rheometer units.
Com~arative Exam~le I
Using the same procedure outlined in Example 4, 5.10 g of Siloxane IV was used as the siloxane crosslinking agent. The heat treated sample contained no bubbles but had only moderate strength derived from the hydrosilation crosslinking step. The maximum torque achieved on the ODR was 9 rheometer units.

D-15,654 - 30 - l~t~3~0 ComParative Exam~le J
Using the same procedure outlined ~n Example ~, 1.21 g of Siloxane V was used as the siloxane crosslinking agent. The heat treated .
sample contained many bubbles and had no ~ubstantial strength derived from the hydrosilation crosslinking step. The maximum torque achieved on the ODR was only 4 rheometer units. I
ComParative ExamPle K
Using the same procedure outlined in Example 4, 2.91 g of Siloxane VI was used as the siloxane crosslinking agent. The heat treated sample contained many bubbles and had no substantial strength. The maximum torgue achieved on the ODR
was 2 rheometer units.

Using the same procedure outlined in Example 4, 3.36g of Siloxane VIII was used as the siloxane crosslinking agent. The heat treated sample contained no bubbles and had excellent strength derived from the hydrosilation crosslinking step. The maximum torque achieved on the ODR was 24 rheometer units.
Exam~le 9 Using the same procedure outlined in Example 4, ~.;'3 g of Siloxane VIII was used as the siloxane crosslinking agent. The heat treated sample contained ~o bubbles and exhibited excellent strength. The maximum torque achieved on the ODR
was 20 rheometer units.

D-15,654 - 31 - i 2~ 3~ ~ 0 Example 10 Using the same procedure ~utlined ln Examp~e 4, 2.56 g of Siloxane IX was used a6 the siloxane cro6slinXing agent. The heat treated sample contained no bubbles and had subs~antial strength derived ~rom the hydrosilation crosslinking 6tep. The maximum tor~ue achieved on the ODR was ~7.~ rheometer units.
ExamPle 1~
Using the same procedure outlined in Example 4, 3.31 g of Siloxane X was used as the 6iloxane crosslinking agent. ~he heat treated eample contained no bubbles and exhibited 6ubstantial strength. The maximum torque achieved on the ODR was 16 rheometer units.
~xamPle 12 Using the same proceture outlined in Example 4, 1.88 g of Siloxane XI was u6ed as the 6iloxane crosslinking agent. The heat treated 6ample contained no bubbles and exhibited excellent strength. The maximum torque achieved on ~he ODR
was 19 rheometer unit6.
ComParative ExamPle M
Using the ~ame procedure outlined in Example 4, 2.23 g of Siloxane XII was used a6 the 6iloxane crosslinking agent. The heat treated 6ample contained many bubbles and exhibited no 6ubstantial 6trength. The maximum torque achie~ed on the ODR was 6 rheometer units.

D-lS,654 -- 32 ~ 3~0 Comparative ExamPle ~ -Using the ~ame procedure outlined in Example 4, 1.68 g of Siloxane XIII was used as the siloxane crosslinking agent. The heat treated sample contained many bubbles and exhibited ~o subs~antial ~tsength. The maximum t~rque achieved on the ODR was 4 rheome~er uni~6.
ExamPle 13 A Brabender~ ~lasticorder fitted with a mixing head was charged with 40 g of the terpolymer of Example I. To the mixer was added 4.00 g of Siloxane XII over a three minute period via 6yringe. Upon complete incorporation of Siloxane XII into the matrix, 3 g of a 2.5 mg ~(COD)~hC1~2/g terpolymer masterbatch was added, as the hydrosilation catalyst, to the composition and allowed to mix for another 5 minutes. The final composition was removed ~rom the mixing head and a small sample was ~laced into a Monsanto Oscillating Disc Rheometer pre-heated to 180C. The ODR was clo~ed and the mold was subjected ~o 80 p6i of pressure. After 24 minutes the sample was removed from the ODR and allowed to cool. The rub~er sample was remo~ed from the disc and examined for the undesirable presence of bubbles due to gas formation during the crosslinking step. The heat treated compo6ition was evaluated for crosslinking by examining the maximum torgue reading, in rheometer unit6, on the ODR graph.
The 6ample contained no bubbles and exhibited excellent strength derived from the hydrosilation crossllnking step. The maximum torque achieved was 22.5 rheometer units.

D-15,654 - 33 - lZ~3~

ExamPle 14 Using the same procedure outlined in Example 13, the sample was cured in the Oscillating Disc Rheometer at 160C. The heat treated ~ample .
contained no bubbles and exhibited substantial-strength derived from the hydro~ilation crosslinking step~ The maximum torgue achieved on the ODR was 16 rheometer units.
ExamPle 15 Using ~he same procedure outlined in Example 13, the sample was ~ured in the Os~illating Disc Rheometer at 200C. The heat treated ~ample contained no bubbles and exhibited excellent strength derived from the hydrosilation crosslinking step. The maximum torque achieved on the ODR was 20 rheometer units.
Example 16 A Brabender Plasticorder fitted with a mixing head was charged with 30 g of the terpolymer of Example I. To the mixer was added 4.00 g of Siloxane I over a three minute period via syringe.
Upon complete incorporation of Siloxane I into the rubber matrix, 3 g of a 2.5 mg ~(COD)RhC132/g terpolymer masterbatch was added, as the hydrosilatio~ catalyst, to the composition and allowed to mix for another s minutes. At this point, 30 g of calcined clay was slowly added to the mixing composition over a five minute period. Upon complete mixing, the final composition was removed from the mixing head.
A 6mall sample was placed into a Monsanto D-15,654 _ 34 _ i2~3~0 Oscilla~ing Disc Rheometer (OD~) pre-heated to 180C. The ODR was closed and the mold wa6 subjected to 80 psi bf pressure. After 24 minute~
the sample was removed from the ODR and ~llowed ~o cool. The sample was removed from the disc and examined for the undesirable presence of bubbles due to gas formation during the crosslinking step. The heat treated composition was evaluated for crosslinking by examining the maximum torque reading, in rheometer units, on the ODR graph.
The heat treated sample contained no bubbles and exhibited superior strength derived from the hydrosilation crosslinking step. The maximum torgue achieved was 32.5 rheometer unit~.
The remaining system of the original sample was placed into a 6 in. x 6 in. x 0.075 in. cavity mold and placed into a press pre-heated to 180C.
The mold was subjected to 20,000 psi with heating for 15 minutes and then removed from the press and allowed to cool. Tensile bars where punched out of the smooth grey crosslinked sample and evaluated for tensile 6trength and elongation. A sample exhibited a tensil~ strength of 1170 psi with a corresponding elongation value of 340%.
Exam~le 17 A Brabender Plasticorder fitted with a mixing head was charged with 40 g of the terpolymer of Example I. To the mixer was added 4.00 g of ~iloxane I over a three minute period via ~yringe.
Upon complete ~ncorporation of Siloxane I ~nto the composltion, 2 g of a 2,5 mg t(COD)RhCl]2/g terpolymer masterbatch was added, as the hydrosilation catalyst, to the composition and D-15,654 - 35 ~ 3C~0 allowed to mix for another 5 minutes. Upon complete mixing, the final composition was removed from the mixing head.
A small sample was placed into a Monsanto Oscillating Disc Rheometer preheated to 180C. The ODR was closed and the mold was subjected to 80 psi of pressure. After 24 minutes the sample was r~moved from the ODR and allowed to cool. The rubber sample was removed from the disc and examined for the undesirable presence of bubbles due to gas formation during the crosslinking step. The heat treated rubber composition was evaluated for crosslinking by examining the maximum torque reading, in rheometer units, on the ODR graph.
The sample contained no bubbles and exhibited excellent strength derived from the hydrosilation crosslinking step. The maximum torque achieved was 22.5 rheometer units over a 24 minute period.
The remaining portion of the original sample was placed into a 6 in. x 6 in. x 0.075 in.
cavity mold and placed into a press pre-heated to 180C. The mold was subjected to 20,000 psi with heating for 15 minutes and then removed from the press and allowed to cool. Tensile bars were punched out of the smooth clear crosslinked sample and evaluated for tensile strength and elongation.
The samples exhibited a tensile strength of 320 psi with a corresponding elongation value of 380%.
I

E~ample 18 The same procedure was used as described in Example 15, except that 4.0 ml of Siloxane XIV was D-15,654 ~."

- 36 - 1~3C 8~

used as the crosslinking agent. A small sample was placed into the ODR and evaluated for hydrosilation crosslinking at 180C for 24 minutes.
The heat treated sample contained no bubbles and had excellent strength derived from the hydrosilation crosslinking step. The maximum torque achieved was 22 rheometer units.
The remainder of the original sample was placed into a 6 in. x 6 in. x 0.075 in. cavity mold and placed into a press preheated to 180C. The mold was subjected to 20,000 psi with heating for 15 minutes and then removed from the press and allowed to cool. Tensile bars were punched out of the smooth clear crosslinked sample and evaluated for tensile strength and elongation.
The samples exhibited a tensile strength of 380 psi with a corresponding elongation value of 370%.

Comparative Example O

A masterbatch of the platinum hydrosilation catalyst (C2H5S)2PtC12 in the terpolymer of Example 1 was prepared such that the catalyst concentration was 2.5 mg. per gram of terpolymer. 2.0 grams of the catalyst masterbatch were then employed in the procedure of Example 4.
A portion of the compounded sample was cured by heating in the ODR. The sample contained a few bubbles and exhibited reasonable degree of strength. However, the maximum torque achieved was only 16.9 rheometer units.

D-15,654 ~ . ,.
A

_ 37 _ 1~ 3~ 8 Ex~m~le 19 The procedure o~ ~xample 4 was repeated .
except that the ~atalyst Y~S composed of ~) 1.0 grams of the platinum-catalyst materbatch of Comparative Exa~ple 0, ~nd b) 1.0 grams of the rhodium-catalyst master~rh of Example ~.
The cured sample contained no bubbles and exhibited excell~nt 6trength. The maximum torque achieved was 26 sheometer unit~; a value higher than attained with the same c~talyst loading of either the platinum catalyst of ~mparative Ex~mple O or the rhodium cat~lyst of ~ample 4. In addition, the rate of crossliDking was ~nhanced as about 90% of the crosslinking which o~sured within the sample d~d so within the first 6 min~tes.

D-15,654

Claims (46)

1. A process for the crosslinking of reactive polyolefins comprising 1) introducing into said polyolefin a) a polyorganosiloxane of the formula:

or mixtures thereof wherein R represents an alkyl group having from 1 to about 4 carbon atoms;
R' represents a hydrogen atom, an alkyl or alkoxy group having from 1 to about 24 carbon atoms, R" represents R or a hydrogen atom;
D represents the group ;

D' represents the group ;

T represents the group ;

Q represents the group ;

D-15,654 x is an integer having a value ranging from about 2 to about 12;
y is an integer having a value ranging from about 2 to about 12; and z is an integer having a value ranging from 0 to about 6;

b) a hydrosilation catalyst of the formula L1L2RhX
wherein L1 and L2 are neutral coordinating ligands and X is a halide atom or pseudo-halide ligand, and
2) exposing the resultant mixture to an elevated temperature sufficient to initiate a hydrosilation reaction therein.
2. The process of Claim 1 wherein R represents a methyl group, R' represents an alkyl or alkoxy group having from about 8 to about 16 carbon atoms, and R" represents a methyl group.
3. The process of Claim 1 wherein x has a value of from about 4 to about 8, y has a value of from about 4 to about 8, and z has a value of from 0 to about 4.
4. The process of Claim 1 wherein R represents a methyl group, R' represents an alkyl or alkoxy group D-15,654 having from about 8 to about 16 carbon atoms, R" represents a methyl group, x has a value of from about 4 to about 8, y has a value of from about 4 to about 8, and z has a value of from 0 to about 4.
5. The process of Claim 1 wherein R represents a methyl group, R' represents an alkyl or alkoxy group having about 12 carbon atoms, R" represents a methyl group, x has a value of from about 4 to about 8, y has a value of from about 4 to about 8, and z has a value of 0.
6. The process of Claim 1 wherein L1 and L2 of the hydrosilation catalyst are selected from the group consisting of linear olefinic groups having from 2 to about 8 carbon atoms, cycloaliphatic groups containing at least two double bonds and having from about 6 to about 12 carbon atoms, carbon monoxide, phosphine and phosphite compounds of the formula P(R''')3 and P(OR''')3, respectively, wherein R''' represents a phenyl group or an alkyl-substituted phenyl group wherein the alkyl group contains from 1 to about 6 carbon atoms.
7. The process of Claim 6 wherein L1 and L2 of the hydrosilation catalyst represent linear olefinic groups having from about 4 to about 8 carbon atoms.

D-15,654
8. The process of Claim 1 wherein X of the hydrosilation catalyst is a chlorine atom.
9. The process of Claim 6 wherein X of the hydrosilation catalyst is a chlorine atom.
10. The process of Claim 6 wherein L1 and L2 of the hydrosilation catalyst represent cyclooctadiene and X represents a chlorine atom,
11. The process of Claim 1 wherein the hydrosilation catalyst is present in amounts ranging from about 25 to about 1000 ppm based upon the total polyolefin composition.
12. The process of Claim 11 wherein the hydrosilation catalyst is present in amounts ranging from about 50 to about 200 ppm based upon the total polyolefin composition.
13. The process of Claim 10 wherein the hydrosilation catalyst is present in amounts ranging from about 50 to about 200 ppm based upon the total polyolefin composition.
14. The process of Claim 1 where the hydrosilation catalyst further comprises a platinum-containing hydrosilation catalyst.
15. The process of Claim 14 wherein the ratio of rhodium-containing hydrosilation catalyst to platinum-containing hydrosilation catalyst ranges from about 1:10 to about 10:1.
16. The process of Claim 15 wherein the ratio of rhodium-containing hydrosilation catalyst to platinum-containing hydrosilation catalyst is about 1:1.
17. The process of Claim 14 wherein the platinum-containing catalyst comprises (C2H5S)2PtCl2.
18. The process of Claim 15 wherein the platinum-containing catalyst comprises (C2H5S)2PtCl2.
19. The process of Claim 1 wherein the reactive polyolefin comprises ethylene/propylene/diene monomer polymers.
20. The process of Claim 19 wherein the ethylene/propylene/diene monomer pclymers contain from about 60 to about 80 wt. % of ethylene and the diene component thereof is selected from the group consisting of 1,4 hexadiene, dicyclopentadiene, ethylidene norbornene, 4(5)-methyl-1,4-hexadiene and 1,5-cyclooctadiene.
21. A polyolefin composition comprising a) a reactive polyolefin, b) a polyorganosiloxane of the formula:

, , D-15,654 or mixtures thereof R represents an alkyl group having from 1 to about 4 carbon atoms, R' represents a hydrogen atom, an alkyl or alkoxy group having from 1 to about 24 carbon atoms, R" represents R or a hydrogen atom;

D represents the group ;

D' represents the group ;

T represents the group ;

Q represents the group ;

x is an integer having a value ranging from about 2 to about 12;
y is an integer having a value ranging from about 2 to about 12; and z is an integer having a value ranging from 0 to about 6; and c) a hydrosilation catalyst of the formula L1L2RhX
wherein L1 and L2 are neutral coordinating ligands and X is a halide atom or pseudo-halide ligand.

D-15,654
22. The composition of Claim 21 wherein R represents a methyl group, R' represents an alkyl or alkoxy group having from about 8 to about 16 carbon atoms, and R" represents a methyl group.
23. The composition of Claim 21 wherein x has a value of from about 4 to about 8, y has a value of from about 4 to about 8, and z has a value of from 0 to about 4.
24. The composition of Claim 21 wherein R represents a methyl group, R' represents an alkyl or alkoxy group having from about 8 to about 16 carbon atoms, R" represents a methyl group, x has a value of from about 4 to about 8, y has a value of from about 4 to about 8, and z has a value of from 0 to about 4.
25. The composition of Claim 21 wherein R represents a methyl group, R' represents an alkyl or alkoxy group having about 12 carbon atoms, R" represents a methyl group, x has a value of from about 4 to about 8, y has a value of from about 4 to about 8, and z has a value of 0.
26. The composition of Claim 21 wherein L1 and L2 of the hydrosilation catalyst are selected D-15,654 from the group consisting of linear olefinic groups having from two to about 8 carbon atoms, cycloaliphatic groups containing at least two double bonds and having from about 6 to about 12 carbon atoms, carbon monoxide, phosphine and phosphite compounds of the formula P(R''')3 and P(OR''')3, respectively, wherein R''' represents a phenyl group or an alkyl-substituted phenyl group wherein the alkyl group contains from 1 to about 6 carbon atoms.
27. The composition of Claim 26 wherein L1 and L2 of the hydrosilation catalyst represent linear olefinic groups having from about 4 to about 8 carbon atoms.
28. The composition of Claim 21 wherein X
of the hydrosilation catalyst is a chlorine atom.
29. The composition of Claim 26 wherein X
of the hydrosilation catalyst is a chlorine atom.
30. The composition of Claim 26 wherein L1 and L2 of the hydrosilation catalyst represent cyclooctadiene and X represents a chlorine atom.
31. The composition of Claim 21 wherein the hydrosilation catalyst is present in amounts ranging from about 25 to about 1000 ppm based upon the total polyolefin composition.
32. The composition of Claim 31 wherein the hydrosilation catalyst is present in amounts ranging from about 50 to about 200 ppm based upon the total polyolefin composition.

D-15,654
33. The composition of Claim 30 wherein the hydrosilation catalyst is present in amounts ranging from about 50 to about 200 ppm based upon the total polyolefin composition.
34. The composition of Claim 21 where the hydrosilation catalyst further comprises a platinum-containing hydrosilation catalyst.
35. The composition of Claim 34 wherein the ratio of rhodium-containing hydrosilation catalyst to platinum-containing hydrosilation catalyst ranges from about 1:10 to about 10:1.
36. The composition of Claim 35 wherein the ratio of rhodium-containing hydrosilation catalyst to platinum-containing hydrosilation catalyst is about 1:1.
37. The composition of Claim 34 wherein the platinum-containing catalyst comprises (C2H5S)2PtC12.
38. The composition of Claim 35 wherein the platinum-containing catalyst comprises (C2H5S)2PtC12.
39. The composition of Claim 21 wherein the reactive polyolefin comprises ethylene/propylene/diene monomer polymers.
40. The composition of Claim 39 wherein the ethylene/propylene/diene monomer polymers contain from about 60 to about 80 wt. % of ethylene and the diene component thereof is selected from the group D-15,654 consisting of 1,4 hexadiene, dicyclopentadiene, ethylidene norbornene, 4(5)-methyl-1,4-hexadiene and 1,5-cyclooctadiene.
41. A polyorganosiloxane useful in the crosslinking of reactive polyolefin compositions, said polyorganosiloxane being of the formula:
, , or mixtures thereof wherein R represents an alkyl group having from l to about 4 carbon atoms, R' represents an alkoxy group having from 1 to about 24 carbon atoms, R" represents R or a hydrogen atom;
D represents the group ;

D' represents the group ;

T represents the group ;

Q represents the group ;
D-15,654 x is an integer having a value ranging from about 2 to about 12;
y is an integer having a value ranging from about 2 to about 12; and z is an integer having a value ranging from 0 to about 6.
42. The polyorganosiloxane of Claim 41 wherein R represents a methyl group, R' represents an alkoxy group having from about 8 to about 16 carbon atoms, and R" represents a methyl group.
43. The polyorganosiloxane of Claim 41 wherein x has a value of from about 4 to about 8, y has a value of from about 4 to about 8, and z has a value of from 0 to about 4.
44. The polyorganosiloxane of Claim 41 wherein R represents a methyl group, R' represents an alkoxy group having from about 8 to about 16 carbon atoms, R" represents a methyl group, x has a value of from about 4 to about 8, y has a value of from about 4 to about 8, and z has a value of from 0 to about 4.
45. The polyorganosiloxane of Claim 41 wherein D-15,654 R represents a methyl group, R' represents an alkoxy group having about 12 carbon atoms, R" represents a methyl group, x has a value of from about 4 to about 8, y has a value of from about 4 to about 8, and z has a value of 0.
46. The polyorganosiloxane of Claim 41 wherein R represents a methyl group, R' represents an alkoxy group having about 12 carbon atoms, R" represents a methyl group, x has a value of from about 4 to about 8, y has a value of from about 4 to about 8, and z has a value of 0.

D-15,654
CA000578849A 1988-09-29 1988-09-29 Method for crosslinking reactive polyolefins via a rhodium catalyzed hydrosilation reaction using polyorganosiloxane crosslinkers Expired - Lifetime CA1293080C (en)

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