CA1292988C - Process for separating psicose from another ketose - Google Patents

Process for separating psicose from another ketose

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Publication number
CA1292988C
CA1292988C CA000544233A CA544233A CA1292988C CA 1292988 C CA1292988 C CA 1292988C CA 000544233 A CA000544233 A CA 000544233A CA 544233 A CA544233 A CA 544233A CA 1292988 C CA1292988 C CA 1292988C
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psicose
adsorbent
extract
fructose
raffinate
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French (fr)
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Chin-Hsiung Chang
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Honeywell UOP LLC
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UOP LLC
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Abstract

"PROCESS FOR SEPARATING PSICOSE FROM ANOTHER KETOSE"

ABSTRACT OF THE DISCLOSURE

Psicose is separated from at least one other ketose in an adsorption step using a type Y zeolite adsorbent having calcium cations at exchangeable cationic sites. After desorption, psicose is recovered in the extract in high purity with the other ketose being concentrated in the raffinate In a preferred mode of operation, the psicose separation is performed with an aqueous feed mixture of monosaccharides containing psicose along with other aldoses and ketoses. The feed is contacted with a calcium-Y type zeolite in two steps. In the first, psicose and fructose are selectively adsorbed to the substantial exclusion from the extract of other aldoses. In the second, psicose is adsorbed from the extract of the first step and recovered in higher purity than the feed. Fructose is recovered substantially psicose-free in high purity in the raffinate.

Description

129Z9~

"PROCESS FOR SEPARATING PSICOSE FROM ANOTHER KETOSE"
_______________________________________________ _ FIELD OF THE INVENTION
_ ________ _ ___ _ _____ The field of art to which this invention pertains is the solid bed adsorptive separation of a ketose, psicose, from other ketoses and aldoses. More specifically, the invention relates to a process for separating psicose from a mixture comprising psicose, fructose and one or more additional ketoses, and/or aldoses which process employs an adsorbent comprising a calcium-exchanged Y-type zeolite to selectively adsorb psicose from the feed mixture.

BACKGROUND OF THE INVENTION
___ _ ______________________ The use of crystalline aluminosilicates in non-hydrocarbon separations is known, e.g., to separate specific monosaccharides or classes of monosaccharides from carbohydrate feed mixtures. A specific example of a class separation is given in U.S. Patent 4,024,331 disclosing the separation of ketoses from a mixture of ketoses and aldoses using a type X zeolite. Specific monosaccharides such as glucose and fructose are isolated from a feed mixture containing the same by an adsorptive separation process using an X zeolite as taught in U.S. Patent 4,442,285.
This invention is particularly concerned with the separation of a ketose, psicose, from another ketose, fructose, mixed with the aldoses mannose and glucose.
Heretofore, no feasible method for commercially separating psicose from the other products of isomerization of aldose sugars, e.g., glucose, was available. Therefore, enzymatic means rather than simple isomerization methods have been used 129291~8 for the production of fructose, because the enzymatic route minimizes the production of psicose. A means for separating psicose from fructose, and other ketoses and aldoses, has now been discovered and this enables the use of simpler, less costly isomerization methods can be used to produce fructose.
There are two isomerization routes known for obtaining fructose from glucose, namely by the reaction of weak alkali on glucose and the reaction of hot pyridine on glucose. See Chemistry of the Carboh_drates Pigman et al Academic Press ________ ____________ ___ Inc. NY, NY 1948, pages 41, 126-7. Similarly, isomerization of galactose by either of the isomerization techniques referred to above will produce a mixture of aldoses, talose and galactose and a mixture of ketoses, sorbose and tagatose and may be separated by means here disclosed. Furthermore, there is considerable interest in the various L-sugars, which are believed to be low in calories and possibly non-metabolized, which cannot be made enzymatically, but only by 1somerization routes such as those mentioned above. This invention applies to the L-sugars as well as D-sugars, and is seen to be an advantageous method for obtaining L-fructose, free of contamination by L-psicose.
Data related to potential adsorbents for the separation of mannose from other monosaccharides is set forth in U.S.
Patent 4,471,114, Shenman et al., Se~t./84. This patent contains data related to the use of a Y type faujasite exchanged with calcium cations as an adsorbent for the separation of mannose from glucose and other monosaccharides.
The separation of mannose from glucose is the subject of British Patent No. 1,540,556., Dec./77. There the adsorbent is a cation exchange resin in salt form, preferably calcium form.
Neuzil et al. U.S. Patent 4,340,724, July/82 teaches the separation by adsorption of a ketose from an aldose with a Y zeolite exchanged with NH4, Na, K, Ca, Sr, Ba and combinations at the ion exchangeable sites or an X zeolite exchanged with Ba, Na or Sr and combinations thereof.

The separation of psicose from other ketoses is stated in U.S. Patent 4,096,036 to be possible with ion exchange resins capable of complexing with a polyol at a first temperature and dissociating the complex at a second temperature in a thermal parametric pumping apparatus.

SUMMARY OF THE INVENTION
____________ _ __________ It is accordingly an objective of the present invention to provide a process for the separation of a ketose from a feed mixture which is the alkaline- or pyridine-catalyzed isomerization product of an aldohexose or aldopentose using a Y type zeolite with calcium cations at cation exchanged sites.
The present invention is a process for separating a ketose from a feed mixture comprising the ketose and at least one other monosaccharide selected from the group consisting of ketopentoses and ketohexoses. More specifically, the process comprises contacting at adsorption conditions a monosacchar~de compr~sing a mixture of psicose, fructose and one or more monosaccharides with an adsorbent comprising a type Y zeolite containing calcium cations at the exchangeable cat10nic sites, selectively adsorbing psicose and fructose, removing the nonadsorbed portion of the feed mixture from contact with the adsorbent, and thereafter recovering an extract containing the psicose and fructose by desorption at desorption conditions. The fructose can be separated from the psicose by contacting the extract containing psicose and fructose with a second bed of Y-type zeolite exchanged by calcium at the exchangeable s1tes, selectively adsorbing the psicose and recovering the fructose in the raffinate. The psicose may be recovered by desorption at desorpt10n conditions with water as desorbent.
Alternatively, the psicose may be selectively adsorbed in the first step to produce a raffinate contain1ng fructose 1~2~88 and other monosaccharides in the original feed mixture. The psicose can be recovered by desorption under desorption conditions with water as desorbent. Subsequently, the raffinate phase containing non-absorbed fructose can again be contacted with a Ca-exchanged Y zeolite, the fructose being selectively adsorbed by the zeolite, and recovered as one product by desorption with water. Other objectives and embodiments of the present invention relate to specific feed mixtures, adsorbents, desorbent materials, operating conditions and flow configurations, all of which are hereinafter disclosed in the following discussion of the present invention.

_ESCRIPTION OF THE DRAWING_____________ _ __ ______ Figure 1 provides a graphical representation of relative concentration of specified sugars versus retention volume for the process of the present invention.

DETAILED DESCRIPTION OF THE INVENTION
____________________ ________________ At the outset the definitions of various terms used through the specification will be useful in making clear the operation, objects and advantages of this process.
A "feed mixture" is a mixture containing one or more extract components and one or more raffinate components to be separated by this process. The term "feed stream" indicates a stream of a feed mixture which passes to the adsorbent used in the process.
An "extract component" is a component that is more selectively adsorbed by the adsorbent while a "raffinate component" is a component that is less selectively adsorbed.
The term "desorbent material" shall mean generally a material lZ9Z9813 capable of desorbing an extract component. The term "desorbent stream" or "desorbent input stream" indicates the stream through which desorbent material passes to the adsorbent. The term "raffinate stream" or "raffinate output stream" means a stream through which a raffinate component is removed from the adsorbent. The composition of the raffinate stream can vary from essentially 100% desorbent material to essentially 100% raffinate components. The term "extract stream" or "extract output stream" shall mean a stream through which an extract material which has been desorbed by a desorbent material is removed from the adsorbent. The composition of the extract stream, likewise, can vary from essentially 100% desorbent material to essentially 100 extract components. At least a portion of the extract stream, and preferably at least a portion of the raffinate stream, from the separation process are passed to separation means, typically fractionators or evaporators, where at least a portion of desorbent material is separated to produce an extract product and a raffinate product. The term "extract product" and "raffinate product" mean products produced by the process containing, respectively, an extract component and a raffinate component in higher concentrations than those found in the extract stream and the raffinate stream.
The adsorbent materials of this invention comprise type Y crystalline aluminosilicates having calcium cations at cation exchange sites. The type Y crystalline aluminosilicates or zeolites can be further classified as faujasites. As in the general case of all zeolites, these crystalline compounds are described as a three-dimensional network of fundamental structural units consisting of silicon-centered SiO4 and aluminum-centered A104 tetrahedra interconnected by a mutual sharing of apical oxygen atoms.
The space between the tetrahedra is occupied by water molecules and subsequent dehydration or partial dehydration results in a crystal structure interlaced with channels of lZ9Z98~

molecular dimension. Zeolites are more fully described and defined in U.S. Patents 2,883,244 and 3,~30,007 respectively-The Y zeolites inthe hydrated or partially hydrated form can be represented in terms of mole oxides as shown in Formula 1 below, in which "M" is a cation having a valence up to 3, "n" is the valence of "M", "w" is a value from 3 to 6 and "y" is a value up to 9, depending on the identity of "M" and the degree of hydration of the crystal:
Formula 1 ________ (o-9+o~2~M2/no:Al2o3 wsio2 yH2o The electrovalence of the tetrahedra is balanced by the cation "M" of the above equation which occupies exchangeable cation~c sites in the zeolite. These cations which after initial preparation are predominantly sodium may be replaced with other cat10ns by ion exchange methods well known to those having ordinary skill in the field of crystalline aluminosilicates. Such methods are generally performed by contacting the zeolite or an adsorbent material containing the zeolite with an aqueous solution of the soluble salt of the cation or cations desired to be placed upon the zeolite.
After the desired degree of exchange takes places, the sieves are removed from the aqueous solution, washed and dried to a desired water content. By such methods, the sodium cations and any nonsodium cations which might be occupying exchangeab1e sites as impurities in a sodium-Y zeolite can be partially or essentially completely replaced with other cations. It is essential that the zeolite used in the process of my invention contains calcium cations at exchangeable cationic sites.
Typically, adsorbents used in separative processes contain zeolite crystals and amorphous material~ The zeolite ,~
~'~P~

1~?2~8~

will typically be present in the adsorbent in amounts ranging from about 75 wt. ~ to about 98 wt. % based on volatile free composition. The remainder of the adsorbent will generally be amorphous material such as silica, or silica-alumina mixtures or compounds, such as clays, which material is present in intimate mixture with the small particles of the zeolite material. This amorphous material may be an adjunct of the manufacturing process for zeolite (for example, intentionally incomplete purification of either zeolite during its manufacture), or it may be added to relatively pure zeolite, but in either case its usual purpose is as a binder to aid in forming or agglomerating the hard crystalline particles of the zeolite. Normally, the adsorbent will be in the form of particles such as extrudates, aggregates, tablets, macrospheres or granules having a desired particle size range. The adsorbent used in the subject process will preferably have a particle size range of about 16-40 U.S. mesh (420 to 1190 microns). It has been found that Y zeolite with calc~um cations and amorphous btnders possess the selectiv~ty and other necessary requirements previously discussed and is therefore suitable for use in the instant process.
Certain carbohydrates or so-called simple sugars are classified as monosaccharides. These monosaccharides are hydroxyaldehydes or hydroxyketones containing one ketone or aldehyde unit per molecule and two or more alcohol functionalities. Thus monosaccharides are classified as aldoses or ketoses on the basis of their carbonyl unit.
Ketoses and aldoses are further classified by their carbon skeleton length. Accordingly, five-carbon and six-carbon monosaccharides receive the respective names of pentoses and hexoses. Well-known aldohexoses include glucose, mannose and galactose. Arabinose, ribose and xylose are well-known aldopentoses. Examples of common ketohexoses are fructose, psicose and sorbose. Ribulose and xylulose are common 8 lZ9Z988 ketopentoses. This invention is a process for separating psicose from other ketopentoses and ketohexoses.
Consequently, feed mixtures which can be utilized in the process of this invention will comprise a mixture of psicose and at least one other ketose. Potential feed mixtures can be found in isomerization products of D-glucose and L-glucose. Such mixtures will usually contain significant quantities of such monosaccharides as psicose, fructose, glucose, mannose and small quantities of polysaccharides, such as DP 4+, i.e. having a degree of polymerization of four and greater. The feed mixtures whether derived from natural sources or isomerization, will also contain quantities of lesser known monosaccharides. A typical feed mixture for this invention will contain psicose, fructose, mannose, glucose and polysaccharides in respective proportions, based on weight percent of solids, ranging from 0.5 to 90 wt. ~.
In addition, there may be up to 10 wt. % solids of other lesser known sugars.
Although it 1s not clear what properties of the adsorbent are responsible for the separation herein described, it appears that it cannot be attributed to pore size selectivity alone. Since psicose and fructose are separated from sugar molecules of similar size, it appears that steric factors as well as electrostatic attraction action play an important role in the separation. While it is not possible to conclusively set forth the molecular interaction responsible for the adsorption, one possible explanation is a combination of cation attraction which varies the orientation of specific sugar molecules to the pore opening on the adsorbent. This varied orientation can provide a suitable dispos1t1on of the particular structural configuration corresponding to certain sugar molecules which coincides with the shape of the adsorbent pore openings as altered by the presence of specific cations. Therefore, both electrostatic interaction as well as physical and lZ9Z~

stoichiochemical considerations may provide the mechanism for this separation.
Although it is possible by the process of this invention to produce high purity products, it will be appreciated that an extract component is never completely adsorbed by the adsorbent, nor is a raffinate component completely unadsorbed by the adsorbent. Therefore, small amounts of a raffinate component can appear in the extract stream, and likewise, small amounts of an extract component can appear in the raffinate stream. The extract and raffinate stream then are further distinguished from each other and from the feed mixture by the ratio of the concentrations of an extract component and a specific raffinate component, both appearing in the particular stream. For example, the ratio of concentration of the more selectively adsorbed to the concentration of less selectively adsorbed sugars will be highest in the extract stream, next highest in the feed mixture, and lowest in the raffinate stream. Likewise, the rat10 of the less selectively adsorbed sugars to the more selectively adsorbed will be highest in the raffinate stream, next highest in the feed mixture, and the lowest in the extract stream.
Desorbent materials used in various prior art adsorptive separation processes vary depending upon such factors as the type of operation employed. In the swing bed system, in which the selectively adsorbed feed component is removed from the adsorbent by a purge stream, desorbent selection is not as critical. However, in adsorptive separation processes which are generally operated continuously at substantially constant pressures and temperatures to ensure liquid phase, the desorbent material must be judiciously selected to satisfy many criteria. First, the desorbent material should displace an extract component from the adsorbent with reasonable mass flow rates without itself being so strongly adsorbed as to unduly prevent an extract component from - - 1 o lZ9Z98~3 displacing the desorbent material in a following adsorption cycle. Expressed in terms of the selectivity, it is preferred that the adsorbent be more selective for all of the extract components with respect to a raffinate component than it is for the desorbent material with respect to a raffinate component. Secondly, desorbent material must be compatible with the particular adsorbent and the particular feed mixture. More specifically, they must not reduce or destroy the critical selectivity of the adsorbent for an extract component with respect to a raffinate component.
Additionally, desorbent materials should not chemically react with or cause a chemical reaction of either an extract component or a raffinate component. Both the extract stream and the raffinate stream are typically removed from the adsorbent in admixture with desorbent material and any chemical reaction involving a desorbent material and an extract component or a raffinate component would reduce the purity of the extract product or the raffinate product or both. Since both the raffinate stream and the extract stream typically contain desorbent material, desorbent materials should additionally be substances which are easily separable from the feed mixture that is passed into the process.
Without a method of separating at least a portion of the desorbent material present in the extract stream and the raffinate stream, the concentration of an extract component in the extract product and the concentration of a raffinate component in the raffinate product would not be very high, nor would the desorbent material be available for reuse in the process. It is contemplated that at least a portion of the desorbent material will be separated from the extract and the raffinate streams by distillation or evaporation, but other separation methods such as reverse osmosis may also be employed alone or in combination with distillation or evaporation. Since the raffinate and extract products are foodstuffs intended for human consumption, desorbent material Zg~
ll should also be non-toxic. Finally, desorbent materials should also be materials which are readily available and therefore reasonable in cost. Suitable desorbents for this separation comprise water and ethanol or mixtures thereof.
The prior art has recognized that certain characteristics of adsorbents and desorbents are highly desirable, if not absolutely necessary, to the successful operation of a selective adsorption process. Such characteristics are equally important to this process. Among such characteristics are: adsorptive capacity for some volume of an extract component per volume of adsorbent; the selective adsorption of an extract component with respect to a raffinate component and the desorbent material; and sufficiently fast rates of adsorption and desorption of an extract component to and from the adsorbent.
Capacity of the adsorbent for adsorbing a specific volume of an extract component is, of course, a necessity;
without such capacity the adsorbent is useless for adsorptive separation. Furthermore, the higher the adsorbent's capacity 20 for an extract component the better is the adsorbent.
Increased capacity of a particular adsorbent makes it possible to reduce the amount of adsorbent needed to separate an extrac~ component of known concentration contained in a particular charge rate of feed mixture. A reduction in the 25 amount of adsorbent required for a specific adsorptive separation reduces the cost of a separation process. It is important that the good initial capacity of the adsorbent be maintained during actual use in the separation process over some economically desirable life.
The second necessary adsorbent characteristic is the ability of the adsorbent to separate components of the feed;
or, in other words, that the adsorbent possess adsorptive selectivity, for one component as compared to another component. Relative selectivity can be expressed not only 35 for one feed component as compared to another, but can also ~ 8 8 be expressed between any feed mixture component and the desorbent material. The selectivity, (B), is defined as the ratio of the two components of the adsorbed phase divided by the ratio of the same two components in the unadsorbed phase at equilibrium conditions, as shown in Equation 1, below:

Equation 1 _____ Selectivity = (B) = twt. percent C/wt. percent_D]A
[wt. percent C/wt. percent D]U

where C and D are two components of the feed represented in weight percent and the subscripts A and U represent the adsorbed and unadsorbed phases respectively. The equilibrium conditions are determined when the feed passing over a bed of adsorbent does not change composition after contacting the bed of adsorbent. In other words, there is no net transfer l~ of material occurring between the unadsorbed and adsorbed phases. Where selectivity of the adsorbent for two components approaches 1.0, there is no preferential adsorption of one component by the adsorbent with respect to the other; they are both adsorbed (or non-adsorbed) to about the same degree with respect to each other. As the (B) becomes less than or greater than 1.0, there is a preferential adsorption by the adsorbent for one component with respect to the other. When comparing the selectivity by the adsorbent of one component C over component D, a (B) larger than 1~0 indicates preferential adsorption of component C within the adsorbent. A (B) less than 1.0 would indicate that component D is preferentially adsorbed leaving an unadsorbed phase richer in component C and an adsorbed phase richer in component D. Ideally, desorbent materials should have a selectivity equal to about 1 or slightly less than 1 with respect to all extract components so that all of l~Z~88 the extract components can be desorbed as a class with reasonable flow rates of desorbent material and so that extract components can displace desorbent material in a subsequent adsorption step. While separation of an extract component from a raffinate component is theoretically possible when the selectivity of the adsorbent for the extract component with respect to the raffinate component is just slightly greater than 1.0, it is preferred that such selectivity be reasonably greater than 1Ø Like relative volatility, the higher the selectivity the easier the separation is to perform. Higher selectivities permit a smaller amount of adsorbent to be used.
The third important characteristic is the rate of exchange of the extract component of the feed mixture material, or, in other words, the relative rate of desorption of the extract component. This characteristic relates directly to the amount of desorbent material that must be employed in the process to recover the extract component from the adsorbent; faster rates of exchange reduce the amount of desorbent mater~al needed to remove the extract component and therefore permit a reduct~on in the operating cost of the process. With faster rates of exchange, less desorbent material has to be pumped through the process and separated from the extract stream for reuse in the process.
The adsorption-desorption operations may be carried out in a dense fixed bed which is alternatively contacted with a feed mixture and a desorbent material in which case the process will be only semi-continuous. In another embodiment, generally referred to as a swing bed system, a set of two or more static beds of adsorbent may be employed with appropriate valving so that a feed mixture can be passed through one or more adsorbent beds of a set while a desorbent material can be passed through one or more of the other beds in a set. The flow of a feed mixture and a desorbent material may be either up or down through an adsorbent in l;~9Z98B

such beds. Any of the conventional apparatus employed in static bed fluid-solid contacting may be used.
Countercurrent moving bed or simulated moving bed flow systems, however, have a much greater separation efficiency S than fixed bed systems and are therefore preferred. In the moving bed or simulated moving bed processes, the retention and displacement operations are continuously taking place which allows both continuous production of an extract and a raffinate stream and the continuous use of feed and displacement fluid streams. One preferred embodiment of this process utilizes what is known in the art as the simulated moving bed countercurrent flow system. In such a system, it is the progressive movement of multiple liquid access points down a molecular sieve chamber that simulates the upward movement of adsorbent contained in the chamber.
Only four of the access lines are active at any one time: the feed input stream, desorbent inlet stream, raffinate outlet stream, and extract outlet stream access lines. Coincident with this simulated upward movement of the solid adsorbent ~s the movement of the liquid occupying the void volume of the packed bed of adsorbent. So that countercurrent contact is maintained, a liquid flow down the adsorbent chamber may be provided by a pump. As an active liquid access point moves through a cycle, that is, from the top of the chamber to the bottom, the chamber circulation pump moves through different zones which require different flow rates. A programmed flow controller may be provided to set and regulate these flow rates.
The act;ve liquid access points effectively divide the adsorbent chamber into separate zones, each of which has a different function. In this embodiment of this process, it is generally necessary that three separate operational zones be present in order for the process to take place although in some instances an optional fourth zone may be used.

lZ9Z988 The adsorption zone, zone 1, is defined as the adsorbent located between the feed inlet stream and the raffinate outlet stream. In this zone, the feedstock contacts the adsorbent, an extract component is adsorbed, and a raffinate stream is withdrawn. Since the general flow through zone 1 is from the feed stream which passes into the zone to the raffinate stream which passes out of the zone, the flow in this zone is considered to be in a downstream direction when proceeding from the feed inlet to the raffinate outlet streams.
Immediately upstream with respect to ftuid flow in zone 1 is the purification zone, zone 2. The purification zone is defined as the adsorbent between the extract outlet stream and the feed inlet stream. The basic operations taking place in zone 2 are the displacement from the non-selective void volume of the adsorbent of any raffinate material carried into zone 2 by the shifting of adsorbent into this zone and the desorption of any raffinate material adsorbed within the select~ve pore volume of the adsorbent or adsorbed on the surfaces of the adsorbent particles. Purification is achieved by passing a portion of extract stream material leaving zone 3 into zone 2 at zone 2's upstream bounday, the extract outlet stream, to effect the displacement of raffinate material. The flow of material in zone 2 is in a downstream direction from the extract outlet stream to the feed inlet stream.
Immediately upstream of zone 2 with respect to the fluid flowing in zone 2 is the desorption zone, or zone 3. The desorption zone is defined as the adsorbent between the desorbent inlet and the extract outlet streams. The function of the desorption zone is to allow a desorbent material which passes into this zone to displace the adsorbed material produced by contact with feed in zone 1 1n a prior cycle of operation. The flow of fluid in zone 3 is essentially in the same direction as that of zones 1 and 2.

lZ~Z988 In some instances, an optional buffer zone, zone 4, may be utilized. This zone, defined as the adsorbent between the raffinate outlet stream and the desorbent inlet stream, if used, is located immediately upstream with respect to the fluid flow to zone 3. Zone 4 would be utilized to conserve the amount of desorbent utilized in the desorption step since a portion of the raffinate stream which is removed from zone 1 can be passed into zone 4 to displace desorbent material present in that zone out of that zone into the desorption zone. Zone 4 will contain enough adsorbent so that raffinate material present in the raffinate stream passing out of zone 1 and into zone 4 can be prevented from passing into zone 3, thereby contaminating the extract stream removed from zone 3.
In the instances in which the fourth operational zone is not utilized, the raffinate stream passing from zone 1 to zone 4 must be carefully monitored in order that the flow directly from zone 1 to zone 3 can be stopped when there is an appreciable quantity of raffinate material present in the raffinate stream passing from zone 1 into zone 3 so that the extract outlet stream is not contaminated.
A cyclic advancement of the input and output streams through the fixed bed of adsorbent can be accomplished by utilizing a manifold system in which the valves in the manifold are operated 1n a sequential manner to effect the shifting of the input and output streams, thereby allowing a flow of fluid with respect to solid adsorbent in a countercurrent manner. Another mode of operation which can effect the countercurrent flow of solid adsorbent with respect to fluid involves the use of a rotating disc valve in 3~ which the input and output streams are connected to the valve and the lines through which feed input, extract output, desorbent input and raffinate output streams pass are advanced in the same direction through the adsorbent bed.
Both the manifold arrangement and disc valve are known in the art. Specifically, rotary disc valves which can be utilized lZ9Z~8~

in this operation can be found in U.S. Patents 3,040,777 and 3,422,848. Both of the aforementioned patents disclose a rotary type connection valve in which the suitable advancement of the various input and output streams from fixed sources can be achieved without difficulty.
In many instances, one operational zone will contain a much larger quantity of adsorbent than some other operational zone. For instance, in some operations the buffer zone can contain a minor amount of adsorbent as compared to the adsorbent required for the adsorption and purification zones.
It can also be seen that in instances in which desorbent is used which can easily desorb extract material from the adsorbent, that a relatively small amount of adsorbent will be needed in a desorption zone as compared to the adsorbent needed in the buffer zone or adsorption zone or purification zone or all of them. Since it is not required that the adsorbent be located in a single column, the use of multiple chambers or a series of columns is within the scope of the invention.
It ~s not necessary that all of the input or output streams be simultaneously used, and in fact, in many instances some of the streams can be shut off while others effect an input or output of material. The apparatus which can be utilized to effect the process of this invention can also contain a series of individual beds connected by connecting conduits upon which are placed input or output taps to which the various input or output streams can be attached and alternatively and periodically shifted to effect continuous operation. In some instances, the connecting conduits can be connected to transfer taps which during the normal operations do not function as a conduit through which material passes into or out of the process.
It is contemplated that at least a portion of the extract output stream will pass into a separatlon means wherein at least a portion of the desorbent material can be separated to produce an extract product containing a reduced concentration of desorbent material. Preferably, but not necessary to the operation of the process, at least a portion of the raffinate output stream will also be passed to a separation means wherein at least a portion of the desorbent material can be separated under separating conditions to produce a desorbent stream which can be reused in the process and a raffinate product containing a reduced concentration of desorbent material. The separation means will typically be a fractionation column or an evaporator, the design and operation of either being well-known to the separation art.
Reference can be made to D. B. Broughton U.S. Patent 2,985,589, and to a paper entitled "Continuous Adsorptive Processing--A New Separation Technique" by D. B. Broughton lS presented at the 34th Annual Meeting of the Society of Chemical Engineers at Tokyo, Japan, on April 2, 1969, for further explanation of the simulated moving bed countercurrent process flow scheme.
Although both liqu~d and vapor phase operations can be used in many adsorptive separation processes, liquid-phase operation is required for this process because of the lower temperature requirements and because of the higher yields of extract product that can be obtained with liquid-phase operation over those obtained with vapor phase operation.
Adsorption conditions will include a temperature range of from about 20C to about 200C with about 20C to about 100C
being preferred and a pressure range of from about atmospheric to about 500 psig with from about atmospheric to whatever pressure is required to ensure liquid phase being preferred. Desorption conditions will include the same range of temperatures and pressures as used for adsorption conditions.
The size of the units which can utilize the process of this invention can vary anywhere from those of pilot plant ~A

l~Z9~8 scale (see for example U.S. Patent 3,706,812 to de Rosset et al) to those of commercial scale and can range in flow rates from as little as a few cc an hour up to many thousands of gallons per hour.
Another embodiment of a simulated moving bed flow system suitable for use in the process of the present invention is the cocurrent high efficiency simulated moving bed process disclosed in U.S. Patent 4,402,832 to Gerhold.

A dynamic testing apparatus may be employed to test various adsorbents with a particular feed mixture and desorbent material to measure the adsorbent characteristics of adsorptive capacity, selectivity and exchange rate. The apparatus consists of an adsorbent chamber of approximately 70 cc volume having inlet and outlet portions at opposite ends of the chamber. The chamber is contained within a temperature control means and, in addition, pressure control equ~pment is used to operate the chamber at a constant predetermined pressure. Chromatographic analysis equipment can be attached to the outlet line of the chamber and used to detect qualitatively or determine quantitatively one or more components in the effluent stream leaving the adsorbent chamber. A pulse test, performed using this apparatus and the following general procedure, is used to determine selectivities and other data for various adsorbent systéms.
The adsorbent is filled to equilibrium with a particular desorbent material by passing the desorbent material through the adsorbent chamber. At a convenient time, a pulse of feed containing known concentrations of a non-adsorbed polysaccharide tracer maltrin-DP4+, aldoses, and other trace sugars, all diluted in desorbent, is injected for a duration of several minutes. Desorbent flow is resumed, and the tracer and the aldoses are eluted as in a liquid-solid chromatographic operation. The effluent is collected in fractions and analyzed using chromatographic equ1pment and 129298~3 traces of the envelopes of corresponding component peaks developed.
From information derived from the test, adsorbent performance can be rated in terms of retention volume for an extract or a raffinate component, selectivity for one component with respect to the other, and the rate of desorption of an extract component by the desorbent. The retention volume of an extract or a raffinate component may be characterized by the distance between the center of the peak envelope of an extract or a raffinate component and the peak envelope of the tracer component or some other known reference point. It is expressed in terms of the volume in cubic centimeters of desorbent pumped during this time lnterval represented by the distance between the peak envelopes. Selectivity, (B), for an extract component with respect to a raffinate component may be characterized by the ratio of the distance between the center of the extract component peak envelope and the tracer peak envelope (or other reference point) to the corresponding d1stance between the center of the raffinate component peak envelope and the tracer peak envelope. The rate of exchange of an extract component with the desorbent can generally be characterized by the width of the peak envelopes at half intensity. The narrower the peak width the faster the desorption rate.
The examples shown below are intended to further illustrate the process of this invention and are not to be construed as unduly limiting the scope and spirit of said process. The examples present test results for various adsorbent and desorbent materials when using the above 3~ dynamic testing apparatus.

Example I

In this example a pulse test was run using a Y type zeolite having Ca+~ ions at cation exchange sites to lZ~Z~88 determine the separation of psicose from a carbohydrate mixture containing the same. The calcium exchanged Y type zeolite of this example was bound in an organic binder and had an average bulk density of 0.71 gm/ml. The adsorbent was packed in a 8.4 mm diameter column having a total volume of 70 cc. The feed mixture cons;sted of 10 ml of the carbohydrate mixture in a solution containing 20% of solids.
The mixture composition is given in Table 1.

Table 1 _______ Wt. % Dry_Solids D-Fructose 28.11 D-Mannose 6.62 D-Glucose 56.06 D-Psicose 4.42 DP4+ 1.59 The exper1ment began by pass1ng a water desorbent through the column at a flow rate of 1.32 cc/min. and a temperature of 65C. At a convenient time, 10 ml of feed was injected 1nto the column after wh1ch flow of desorbent was immediately resumed. Figure 1 provides a graphical representation of the adsorbent's retention of the ps1cose and other sugars.
A consideration of the average midpoint for each concentration curve reveals a good separation of psicose from the other feed mixture components. Psicose is clearly the most selectively retained component. Moreover, fructose is also selectively retained from among the remaining components, and may be separated by the Ca-Y adsorbent in the same or a different adsorbent bed. From the data obta1ned from this experiment the select1vities of Table 2 were calculated.

- lZ~298~

Table 2 Selectivity ____ Psicose/Fructose 3.76 Psicose/Mannose 6.33 Psicose/Glucose 18.25 Fructose/Mannose 1.68 Fructose/Glucose 4.84 These selectivities clearly establish the achievement of a high degree of separation for psicose and also a satisfactory degree of separation for fructose from the remaining components of the feed, which can be accomplished in a second pass over the same Ca-Y adsorbent or another Ca-Y bed.

Example II
____ __ In this example, an aqueous feed, as described below in Table 3, was separated in a countercurrent flow, simulated mov~ng bed system described above in which the adsorbent was a calcium-exchanged Y zeolite and the desorbent was water.
The valve cycle was l hour, the temperature was 65C and the ratio of adsorbent to feed, A/F, was 0.9. The feed was obtained by the isomerization of L-glucose at 37C and a pH
of 10.6 for 48 hours.

1;~92988 Table 3 - Feed Analysis _______ ____ _ _ ___ ___ Feed Wt. % Dry Solids L-Glucose 62.5 L-Fructose 28.3 L-Mannose 4.7 L-Psicose 3.6 Unknown 0.6 In the first stage, most of the fructose and psicose were separated from the remaining components in the extract stream, as will be seen from the product analysis in Table 4, below. The extract from the first stage, consisting of highly pure L-fructose and L-psicose was then treated in a column containing calcium-exchanged Y fau~asite. The L-psicose, be~ng more strongly adsorbed by the ~eolite, was found in the extract stream whlle the L-fructose was obtained, free of L-psicose, in the raffinate stream with minor amounts of other components at a purity of 94.6X.

Table 4 - Product Analysis First Stage _ _ _ _ _ Second Sta~e _____ Extract Raffinate Extract Raffinate L-Glucose 0.5 80.6 0.0 0.5 L-Mannose 3.3 5.4 3.4 3.0 L-Fructose 88.9 10.0 73.9 94.6 L-Psicose 3.8 0.6 14.2 Other 3.5 0.1 8.5 1.9

Claims (8)

1. A process for separating psicose from an aqueous feed mixture containing psicose and at least one other ketose, which comprises contacting at adsorption conditions said mixture with an adsorbent comprising a type Y zeolite having calcium cations at exchangeable cationic sites, selectively adsorbing said psicose, removing the nonadsorbed portion of the feed mixture from contact with the adsorbent, and thereafter recovering psicose by contacting the psicose-containing adsorbent with desorbent at desorption conditions.
2. The process of Claim 1 wherein said feed mixture contains psicose and at least one other ketose selected from the group consisting of fructose, sorbose, tagatose and ribulose.
3. The process of Claim 1 or 2 wherein said desorbent comprises water.
4. The process of Claim 1 wherein said separation is effected by means of a simulated moving bed flow scheme.
5. The process of Claim 4 wherein said simulated moving bed scheme uses a countercurrent flow.
6. The process of Claim 4 wherein said simulated moving bed scheme uses cocurrent flow.
7. A process for recovering fructose substantially free of psicose from a feed mixture comprising fructose and psicose and at least one other monosaccharide selected from the group consisting of glucose and mannose which comprises contacting at adsorption conditions said feed mixture with a first adsorbent comprising a type Y zeolite having calcium cations at exchangeable sites, selectively adsorbing said psicose and said fructose, removing the nonadsorbed portion of the feed mixture from contact with the adsorbent, recovering an extract mixture comprising said psicose and said fructose from said first adsorbent, and then contacting said extract mixture with a second adsorbent comprising a type Y zeolite having calcium cations at exchangeable sites, selectively adsorbing said psicose, removing the nonadsorbed portion of said extract mixture from contact with the second adsorbent to form a substantially psicose-free raffinate containing fructose and thereafter recovering said psicose by desorption of the second adsorbent.
8. The process of Claim 7 wherein said feed mixture comprises L-psicose, L-fructose, L-glucose and L-mannose.
CA000544233A 1987-08-11 1987-08-11 Process for separating psicose from another ketose Expired - Fee Related CA1292988C (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2156751A1 (en) 2007-05-18 2010-02-24 Matsutani Chemical Industry Co., Ltd. Novel sweetener having sugar-like taste and production method and use of the same
US9854827B2 (en) 2013-03-15 2018-01-02 Tate & Lyle Ingredients Americas Llc Sweetener
WO2018116272A1 (en) * 2016-12-23 2018-06-28 Petiva Private Ltd. Process for separating ketoses
WO2019231393A1 (en) * 2018-05-31 2019-12-05 Ngee Ann Polytechnic D-psicose production using probiotic microorganisms

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2156751A1 (en) 2007-05-18 2010-02-24 Matsutani Chemical Industry Co., Ltd. Novel sweetener having sugar-like taste and production method and use of the same
US20100204346A1 (en) * 2007-05-18 2010-08-12 Matsutani Chemical Industry Co., Ltd. Novel sweetener having sucrose-like taste, method for producing the same, and use of the same
EP2156751B1 (en) * 2007-05-18 2018-10-03 Matsutani Chemical Industry Co., Ltd. Novel sweetener having sugar-like taste and production method and use of the same
US9854827B2 (en) 2013-03-15 2018-01-02 Tate & Lyle Ingredients Americas Llc Sweetener
WO2018116272A1 (en) * 2016-12-23 2018-06-28 Petiva Private Ltd. Process for separating ketoses
WO2019231393A1 (en) * 2018-05-31 2019-12-05 Ngee Ann Polytechnic D-psicose production using probiotic microorganisms
US11401536B2 (en) 2018-05-31 2022-08-02 Ngee Ann Polytechnic D-psicose production using probiotic microorganisms

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