CA1287735C - Connector support for crimping tool - Google Patents

Abstract

CONNECTOR SUPPORT FOR CRIMPING TOOL

ABSTRACT:
A contact support device is described. The device is attachable to a contact crimping tool and places the electrical contact in position adjacent the jaws of the tool. The device includes a cavity for supporting the contact. The cavity provides polarization of the contact therein and prevents rotation of the contact during crimping.

Description

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FIELD OF T~IE INVENTION:
The present invention rela-tes generally to a clevice attached to a crimping -tool -to suppor-t an electrical connector adjacent crimping dies oE the crimping tool. More par-ticularly, the present invention rela-tes to a device which orients and supports an electrical connector adjacent the dies of a crimping tool and prevents rotation of the connector upon the crimping thereof.
BACKGROUND OF THE INVENTION:
In the electrical connection art crimping tools are widely known which crimp connectors to the stripped ends of an electrical wire. These tools can be as simple as plier type tools which squeeze a portion of the connector onto the stripped wire or can be as complicated as hydraulic tools which automatically gauge the depth and force at which a connector or terminal is crimped onto a wire.
There is a line of plier type crimping tools which employ plural die nests in the nose thereof to accommodate various sizes of connectors and gauges of wire. To use these tools, typically a connector is inserted into the die nes-t from one side and a stripped end ex-tent of wire is inserted into the connector from the other side of the die nest. The plier type tool is then squeezed to crimp the wire in the connector. However, as can be seen, it is difficult for a user to support both the connector and the wire while simul-taneously squeezing the tool. In response to this perceived problem, the art has developed a holding device which can suppor-t the connector and the wire in the die nes-ts while allowing the user to squeeze -the handles of the tool.
These holders are typically pivo-tally ~ ' . .
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I suDported adjacent the die nests so that they can be pivoted in place to support the connector inserted over the end of the wire. For special uses, such as crimping wire splices, the holder can be pivoted out of the way to provide c1earance on both sides of the die nest. While these holders have somewhat a~equately served the user, an additional problem is encountered in using these conventional holders.
ln crimping cylindrical connectors, which as its name implies is a connector having a substantially cylindrical body, the holders typically allow rotation of the cylindrical body in the die nests upon application of a torque-type load which is incidential to crimping the connector. Thus, on the progressive movement of the crimping dies during the crimp cycle9 the cylindrical connector may rotate in the holder~ thus providing an improper cri~p which may result in poor electrical connection. In addition~ th,ese cylindrial connectors usually are used with die nests having unique configurations which are typically keyed to a particular orientation of the connector in the die nest. Thusg in the conventional holders found in the prior art, impropPr orientation of the connector in the die nest may occur.
This also will result in an improper crimp and in a poor electrical connection.
It is advantageous to provide a connector holder supportable on a crimping tool which will retain the connector in the holder in a proper orientation with respect to the die nests and which will prevent rotation of the connector in the holder upon progressive crimping of the connector.
SUMMARY OF THE INVENTION:
It is an object of the present invention to provide a connector support for a connector crimping tool -~

3 ~ 7735 1 wherein the connector will be uniquely orien-ted in the tool between the spaced apart crimping dies.
It is a further ob3ect of the present invention to provide a connector suppor~ device for a crimping tool which will prevent rotation of a cy1indrical connector upon crimping the connector.
In the efficient attainment of these and other objects the present invention looks $oward providing a device for supporting an erectrical connector for attachment to a connector crimping tool. The device includes a body attachable to the crimping tool adjacent the jaws thereof. The body includes a connector accommodating portion having a longitudinal cavity therein for receipt of the cylindrical connector. The cavity is constructed to position a portion of the connector between - the crimping jaws. The connector accommodating portion t includes mean`s for providing singular unique orientation of the circular connector i~` tn~ cavity.
In a more particularly described device, shown by way of preferred embodiment, the connector accommodating j portion includes plural cavities therein, each alignable with separate die nests in the jaws of the tool. Each cavity is uniquely con~igured to accommodate a cylindrical connector therein in a uni~ue orientation to prevent incorrect insertion of the connector into the cavity. The configuration of the cavity further provides an anti-rotation mechanism to prevent the rotation of the connector in the cavity during the crimping cycle. The unique configuration of the cavity also disposes the connector at a predetermined, desirable position for optimum crimping.
BRIEF DESCRIPTION OF THE DRAWINGS:
Figure 1 shows a conventional connector crimping tool inc1uding the support device of the present invention.

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1 Fig~lres 2 and 3 are enlarged front and top showings respectfully of the support device of Figure 1.
Figure 4 is a sectiona1 showing of a portion of the support device shown in Figure 3 taken along the lines I V - I V .
Figure 5 is a sectional showing of the cavity of the holding device of the present invention taken along the lines V-Y of figure 4.
Figures 6 and 7 are top and front plan views respectfully, of a cylindrical connector used with the support device of the present invention.
Figures 8, 9 and 10 show in top front and side plan views respectfully an alternate embodiment of the support device of the present invention.
Figures 11 shows a support device attached to the front end of the crimping tool which is shown in phantom with the crimping tDol shown in the crimped position.
Figure 12 is a,s~owing of the support device in crimping tool of Figure 11 with the crimping tool positioned in the open position.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT:
Referring to Figure 1, a plier type crimping tool fors use with che device of the presen-t invention is shown.
Crimping tool 10 is an elongate member having at one end Z~ thereof a nose portion 11 which supports a pair of oppositely directed jaws 12 and 14. First jaw 12 is a stationary non-moveable element supported directly over the moveable second jaw 14. First jaw 12 is provided with an extention portion in the form of first stationary handle 16 which extends substantially linearly with stationary jaw 12. Moveable jaw i4 is pivotally connected to the first jaw i2 at pivot pin 18. An elongate handle 30 is pivotally connected to second jaw 14 at pivot pin 32 for pivotal operational movement of second jaw 14 in relation to Stalionary jaw 12. A ratchet mechanism shown schematically at 34 is pivotally connected to each of first and second jaws 12 and 14 to provide for ratchet operation of the tool in a manner which is conventional in the crimping tool art.
This ratchet operacion provides a full stroke compelling mechanism to prevent the tool from being operated only partially thereby making an ineffective crimp.
Housed respectively in each of first and second jaws 12 and 14 are a pair of crimping dies 40 and 42. Dies 40 and 42 are of conventional construction and are 77;~5 1 supported in the jaws adjacent nose portion 11. Each of the dies include p1ural, mutual3y configured die nests 40a and 42a therein for supporting an electrical contact thereinbetween.
Crimping tool 10 is operated in a manner known in the art. A connector is placed between the die nests of dies 40 and 42 and the tool is operated to crimp an electrical connector around an electrical wire inserted therein. The tool 10 operates in two cycles. The crimping cycle moves movable jaw 14 into contact with stationary jaw 12. This cyc1e crimps a connector supported therebetween.
A release cycle moves jaw 14 away from contact with jaw 12 to remove the crimped connector.
Still referring to Figure 1, the support apparatus of the present invention is shown. Suppl~t apparatus 50 is pivotally supported at pivot pin ~ for ~ ~ disposition adjacent the nose 11 of tool 10. The support apparatus 50'i's suppo~.ted on,one side of tool 10 so as not to inlerfere with the oper'a~i'on of jaws 12 and 14.
Referring now to Figures 2 and 3, support apparatus 50 is shown in further detail. Support apparatus 50 is a metal member comprising a main body portion 52,and an extending connector accommodating portion 54. It is undérstood that support apparatus 50 may also be formed of a suilably rigid plastic material. Body portion 52 includes a substantially cylindrical opening 56 therethrough for providing pivotal securement of the support apparatus to pivot pin 18 of the crimping tool 10, as shown in Figure 1. Connector accommodating portion 54 extends from body 52 and has a transverse extent, as shown in Figure 3. connector accommodating portion 54 includes four substantially cylindrical longitudinal cavities 58;
each for accommodating a circular contact (Figs. 6 and 7) as will be described in greater detail hereinbelow.
Referring now to Figures 4 and 5, cavity 58 has a substantially hollow cylindrical central bure 58a extending longitudinally t~,ough connector accommodating portion 54.
Cavity 3~ opens into the front face 54a of connector accommodating portion 54. As will be described in greater ~'7~3~

1 detail hereinbe10w, cavity 58 is configured to uniquely accommodate a cylindrial connector therein providing both polarization of the connector in the cavity and prevention of rotation o~ the connector in the cavity upon crimping.
As shown in Figure 4 cavity 58 includes three radially extending circumferencially spaced channels ~0, 61 and 62 which are in communlcation with the central bore 5Ba of cavity 58. As shown in Figure 49 lower channels 60 and 61 has a first transverse dimension and upper channel 62 has a second transverse dimension greater than the first transverse dimension. This configurdtion will provide the unique positional accommodation of the circular connector in the cavity.
Referring now to Figure 6, cylindrical contact 63 1~ is described. Cylindrical contact 63 is an elongate electrical terminal havin~a wire termination end 64, an interconnection tail 66, and a central substantially cylindrical body 68. As shown in Figure 6, interconnection tail 66 is of the male pin typé, however it is contemplated that a female socket tail may also be employed.
Cylindrical contact 63 is of substantially conventional construction and is used in a wide variety of connector housings. A bared portion of wire (not shown) is placed in the wire termination end 64 whereupon the termination end 64 may be crimped around the bared portion of the wire using tool 10 to effect wire termination. Central cylindrical portion 68, of contact 63, includes three radially extending circumferencially spaced, proj~ction tangs 70, 71 and 72 which are struck from central body 68.
Referring additionally to Figwre 4, each of projection tangs 7U and 71 has a transverse dimension which is uniquely configured to be received in extending channels 60 and 61 respectiv.~y of cavity 58. Likewise, tang 72 has a transverse dimension which is greater than tang 70 and 71 so as to be uniquely accommodated in larger channel 62 of ~3'773 1 cavity 58. As can be seen, cav~ity 58 will accommodate cylindrical contacts 63 in a singularly unique orientation in the cavity. As the wider tang 72 can only fit in the wider channel 62, contac~ 63 cannot be inserted in cavity 5 58 in an incorrect position. Further, the relationship between the tangs of contact 63 and the channels of cavity 58 also provide an anti-rot~tional feature. The channels 60, 61 and 62 of cavity 50 each have a transverse dimension which is slightly grPater than the transverse dimension of the respective tangs 70, 71 and 72 which are inserted therein. Significant rotation of the contact 639 in channel 58 will be prevented. Referring specifically to channel 62, opposed radially extending sidewall 62a and 62b serve as stop surfaces which engage the side walls 72a and 72b respectively of~-tang 72 upon an attempt to rotate circular contact 62 in Cdr~$~, 58. The engagement of side walls 62a and 62b of channel 62 with sidewalls 72a and 72b of tang 7? serve to prevent substantial rotation of the contact 63 in cavity 58. Likewise, it can be seen that the relationship between channel 60 and 61 and tangs 70 and 71 serve a similar Function.
Referring again to Figure 3, cylindrical contact 63 is shown inserted in cavity 58 of connector accommodating portion 54. Wire termination end 64 remains exterior of channel 58 so that a bared extent of electrical wire (not shown) may be inserted therein. Contact 63 is longitudinally positionally located in cavity 58 by providing a stop surface in the form of a back wall 69, as shown in Figure 5. Back 69 engages the end portion 80 of connection tail 66 of contact 63. This engagement of end portion 8D and back wall 6g provides longitudinal positional confinement of contacts 63 in cavity 58.
Appropriate stop~urfaces are also provided for providing longitudinal positional confinement of a female socket contact (not shown).

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1 A further feature of the present invention is shown in Figure 4. In addition to providing antirotation and polari~ation of the contact 63 in cavity 58, cavity 58 is also uniquely constructed to dispose contact 63 in a precise crimping position w~th respect to crimping dies 40 and 42 of toDl 10 as shown in Figure 1. Figure 4 shows cavity 58 disposed in a position where the cavi$y is rotated in the clockwise direction, thus forming an angle between vertical line "V" and the center line of cavity 58 which extends through the center of channel 62, each which intersect point "0" the origin of circular cavity 58. It has been found that the optimum angle for is approximately four degrees with the tolerance of a quarter of a degree. This slight crockwise rotation, positions the contact 63 providing an optimum position for the contact with respect to the dies 40 and 42, which move in a respective accurate path upon crimping.
Various other modifications may be made of the present invention to provide more advantageous positioning of the contact with respect to the die nest 40 and 42 of the tool 10. For example, support member 50 may be spring biasingly supported to the tool 10 so that the wire termination portion 64 of contact 63, extending out of ; connector accommodating portion 54, (Fig. 3) will be urged against either the upper or lower die to more securely support the contact in the die nest. In addition, various numbers and sizes of cavities may be employed in the connector accommodating portion 54 to correspond to the number of nests in dies 40 and 42 and also to accommodate various sizes and configurations of contacts and gauges of Wi re.

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i An alternate emtlodiment of the present Invention is shown in Figures 8~12. Supp~rt apparatus 150 is subs~antially similar to support apparatus 50 shown hereinabove and therefore, like reference numerials will denote like parts. Support appartus 150 includes a ~ody portion 152 having a substantially cylindrical opening 156 therethrough for providing pivotal securement to the crimping tool iO. Connecto~ accommodating portion 154 extends from body 152 and includes four substantially cylindrical longitudinal cavities 158 for accommodating circular contacts 163 as described hereinabove. Adjacent central bore 15~ is a support stop member 160 which extends downwardly and outwardly from body 152. Stop member 160 includes a baring surface i62 and an a~utment surface 164 at the lower end thereof.
Referring to Figures 11 and 12, the operation of support apparatus 150 may -b~ shown. Support apparatus 150 is supported adjacent the front end of tool 110 in a similar manner to that described hereinabove. The support member further includes a spring.element 170 which is in the form of a coil spring which spring biasingly secures support apparatus 150 about pivot pin ~. This spring ' securement provides for a spring urging of the connector accommodating portion 154 down toward the lower second jaw ii4 as shown in Figure 8. This spring urgin.g permits the connectoir accommoda-ting portion 154 to be fixedly located with respect to the jaws 112 and 114. Thus, the connector accommodating portion 154 will always be positioned in a given orientation with respect to the jaws, thereby eliminating an additional location step which would have to be practiced by the installer. However, without restraint on the spring urging forces of spring 170 the connector ,~ .

^- 10 --accomodating portion 154 would be urged downwardly past the location of jaw 114 thereby interfering with the inserkion of a connector in cable accomodating portion 154. This would require the user to manually lift the connector accomodating portion 154 against the bias of spring 170 away from jaw 114 to insert the connectors prior to crimping and again to remove them after crimping. In order to prevent the connector accomodating portion 154 from seating at below lower jaw member 114, stop surface 160 is employed.
As shown in Figure 11, in open position the crimping tool 110 includes thereon support member 150.
Connector accomodating portion 154 is supported roughly equally distant from jaw 112 and 114 as stop surface 166 engages the lip 113 formed by jaw 112 adjacent pivot pin 118. The engagement of stop surface 166 with lip 113 prevents the support apparatus 150 from being spring biased further downward toward lower jaw 114. This permits the connectors co be inserted into connector accomodating portion 154 without any interference by the dies (not shown) held in jaws 112 and 114.
Referring now to Figure 12, as the tool 110 is moved into the crimp position during the crimping cycle a contact 163 held in connector accomodating portion 154 will engage and contact lower crimping die 42 upon closure of the tool 110 and movement of movable jaw 114. As the contact 163 is supported in connector accomodating portion 154 further closure of tool 110 will urge the contact accomodating portion upwardly against the bias of spring 170 about pivot pin 118 for movement in the direction of and along with the movement of movable jaw 114. Stop surface 166 will be moved off of lip 113 as the support apparatus 150 is pivoted about pin 118. Thus, support apparatus 150 will move along .~

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1 with lower jaw 114 upwardly toward upper jaw 112 during the crimp cycle. After crimping and upon opening of the jaws, as is again shown in Figure 11, the support apparatus will move downwardly away from jaw 112 under the urging of the 5 bias of spring i70 until stop surface contacts lip 113.
Lower jaw ~ will continue to move downward thereby positioning the contact accommodation portion 154 immediately between open jaws 112 and 114. Positioning the contact accommodating member in this location will allow the installer to easily remove the crimp contacts from contac-t accommodating portion 154.
Various changes to the foregoing described and shown structures would now be evident to those skilled in the artO Accordingly, the particularly disclosed scope of the invention is set forth in the following claims.

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Claims (13)

1. A device for supporting an electrical connector for attachment to an actuatable connector crimping tool having relatively movable crimping jaws for crimping a wire to said connector, said device comprising:
a body having attachment means for movable support to said tool adjacent said jaws;
said body including a connector accommodating portion having a longitudinal cavity therein for receipt of a connector, whereby a portion of said connector is positioned between said crimping jaws;
said connector accommodating portion including means for providing singular unique orientation of said connector in said cavity to thereby align said connector with said jaws upon movement of said body to facilitate the crimping thereof.

2. A device for supporting an electrical terminal adjacent crimping dies of an actuatable crimping tool, said device comprising:
a body including means for movable attachment to said tool;
said body including a terminal accommodating portion having a terminal receiving cavity therein;
said terminal accommodating portion including means for longitudinally positioning said terminal with respect to said tool dies, uniquely positionally orienting said terminal in said cavity with respect to said dies and preventing rotative movement of terminal in said cavity upon actuation of said tool.

3. A device in accordance with claim 2 wherein said terminals have a substantially circular cross section and includes plural radially extending tangs.

4. A device in accordance with claim 3 wherein each of said cavities have a substantially circular cross section and includes plural longitudinal, radially extending channel dimensioned for accomodating said tangs of said contact.

5. A device in accordance with claim 4 wherein said longitudinally positioning, positionally orienting and rotation preventing means includes said cavity and said channels.

6. A device in accordance with claim 3 wherein said cavity includes at least three channels, one of said channels defining the positional orientation of said cavity with respect to said terminal accomodating portion by comparison of the center line through said channel and a vertical line through said cavity, said center line and said vertical line intersecting at the original point of said circular cavity.

7. A device in accordance with claim 6 wherein said center line of said channel is positioned at a location rotated clockwise with respect to said vertical center line of cavity.

8. A device in accordance with claim 7 where the amount of rotation is approximately 4 degrees.

9. A device in accordance with claim 1 wherein one of said jaws is a stationary jaw and the other jaw is movable with respect thereto upon actuation of said tool.

10. A device in accordance with claim 9 wherein said body is movably supported to said tool under the bias of a spring, said body being movable with respect to said movement of said movable jaw upon said actuation of said tool.

11. A device in accordance with claim 10 wherein said actuation of said tool includes movement of said movable jaw toward the stationary jaw in a crimping cycle and away from the stationary jaw in a release cycle.

12. A device in accordance with claim 11 wherein said body is movable in a direction corresponding to the movement of said movable jaw.

13. A device in accordance with claim 12 wherein said tool includes a stop surface thereon adjacent said jaws and wherein said body includes a stop surface engaging member, engagable with said stop surface for limiting the movement of said body upon movement of said movable jaw in said release cycle.