CA1276815C - Transportable line boring machine - Google Patents

Transportable line boring machine

Info

Publication number
CA1276815C
CA1276815C CA000518316A CA518316A CA1276815C CA 1276815 C CA1276815 C CA 1276815C CA 000518316 A CA000518316 A CA 000518316A CA 518316 A CA518316 A CA 518316A CA 1276815 C CA1276815 C CA 1276815C
Authority
CA
Canada
Prior art keywords
transportable
boring machine
drive shaft
hole
tool bit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA000518316A
Other languages
French (fr)
Inventor
Roger Labonte
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA000518316A priority Critical patent/CA1276815C/en
Application granted granted Critical
Publication of CA1276815C publication Critical patent/CA1276815C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B41/00Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • B23B41/12Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor for forming working surfaces of cylinders, of bearings, e.g. in heads of driving rods, or of other engine parts

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Earth Drilling (AREA)

Abstract

ABSTRACT

A transportable boring machine for the in situ bonny of workpieces comprises a telescopic assembly with a rotatable drive shaft for connection to a tool bit carrier rod. The assembly is rigidly mounted over a hole to be bored. As the shaft rotates, the assembly is retracted or extended and the carrier rod advanced into the hole. The drive shaft is preferably driven by a hydraulic motor.

Description

7~ 5 This inven-tion relates to a transportable boring machine for the ln situ boring oE work pieces, such as heavy machinery bearings and the like.

For excm~ple, when bearings wear out it is oEten possible to restore the bearing to its orlginal condition by filling the worn part with weld metal and machining -to the original tolerance. In many cases it is impractical to transport the machinery to a workshop, particularly heavy machinery used in -the mining industries. For example, over a period of time the bearings in the arms of front-end loaders become worn and these bearings can be repaired in the manner just described~ To avoid having to take the equipment to the workshop, transportable - machining apparatus is employed.

An example of prior art machining apparatus is described in ~ Canadian Patent No. 1,116,892, which issued on December 12, 1982. This - machining apparatus comprises a drive-housing which is mounted over a hole to be bored, a machining bar passing through the drive housing and driven by means of a pulley arrangement, and a feed screw for advancing the machining bar into the hole. I'his apparatus is cumbersome and -~ difficult to align with the axis of the hole to be bored to the required ~- degree of accuracy. The length of the machine, caused by the presence of the feed screw, makes it impractical to use in applications where space is restricted. The apparatus is also time consuming and akward to ~25 install.

An object of the invention is to alleviate the aforementioned problems of the prior art apparatus.

According to the present invention there is provided a transportable boring machine for the in situ boring of workpieces, comprising: a telescopic assembly comprising a rotatable drive shaft for connection to a tool bit carrier rod; means for rigidly mounting -- said assen~ly on the workpiece over a hole to be bored; means for rotating said drive shaft and means for retracting and extending said telescopic assembly as said drive shaft rotates to advance said tool bit :

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carrier rod into the hole.

The drive shaft is preEerably driven by means of a hydraulic motor and the telescopic assembly extended by hydraulic actuators controlled from a common power source permitting the ra-te of rotation in advance to be varied. Th telescopic assembly is normally attached to the workpiece by means of support bearings welded -thereto.

In the preferred embodiment -the telescopic assembly comprises an intermediate sleeve between the drive shaEt and an outer sleeve. The intenmediate sleeve is slideable with respect -to the outer shaft and the drive shaft is rotatable with respect to the intermediate sleeve. The intermediate sleeve carries a mounting plate for the hydraulic motor and to which the hydraulic actuators are also attached.
The drive shaft is hollow so that -the tool bit carrier rod can be passed through it.

This arrangement can be made compact and easy to install.
The hydraulic drive and actuators permit accurate variable control over the feed rate and rotational speed.
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According to a further aspect of the invention there is provided a method of carrying out in situ boring of workpieces, comprising passing a centring rod through at least one hole to be bored, ~25 a pair of support bearings being carried on said rod, aligning said ~; centring rod through said at least one hole by means of a pair of cone bearings, rigidly attaching said support bearings to the workpiece, removing said cone bearings and mounting a boring machine with a hollcw drive shaf-t over a tool bit carrier rod passing through said suppor-t bearings, said drive shaft being telescopically extendable and retractable to advance the rod with a tool bit connected thereto into the hole.
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By mounting the support bearings in this manner, the tool bit carrier rod can be accurately allgned wi-th the axis of the hole, particularly in the case of two or more in-line holes, such as are Eouncl .

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in the bearing arms of a front-end loader.

The invention will now be described in more de-tail, by way of example only with reference to the accanpanying drawings in which:

- Figure la is a plan view of the bearing arms of a front-end loader shcwing the initial stage of installation oE a boring machine in accordance with -the invention;

- Figure lb shows the boring machine installed on one of the bearing arms of the loader;

- Figure 2a is a side view of a telescopic assembly forming part of the b~ring machine;
- Figure 2b is a plan view of the assembly shown in Figures 2a;

: - Figure 3 is an exploded view of the inner drive shaft of the assembly with the cone bearings;

- Figure 4 is an exploded view of the intermediate sleeve, mo-tor mounting plate, and motor;
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- Fig~re 5a is a side view of the telescopic assembly and drive mo-tor;
~25 - Figure Sb is a plan view of the assembly shown ln Figure 5a;

-- Figure 6a is a cross-sectional view of the support bearing mounted over a hole in a workpiece;
: 30 ~ - Figure 6b is a plan view of the support bearing shown in Figure 6a;,~

- Figure 7a is a side elevational view of a tool carrier;

- Figure 7b is a plant view of the tool carrier shown in Figure 1a;

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~2~76131~ii - ~igure ~ shows the tool carrier rod and tool holder;

- Figure 9 is a side view of a trolley on which the machinlng apparatus is mounted;

Fi~ure lO is a schematic diagram of -the hydrau:Lic circuit.

Figure la and la show a pair of æms 1, 1' with a pair of respec-tive bores 2, 2'. The bores 2, 2' in this case æ e be æings fox pivotally supporting the bucket of the front-end loader.
.
When the bearings have become worn and are in need of repair, they can be bored out with the apparatus in accordance with the invention, if necess æy after first filling them with weld metal. In order to install the apparatus, a tool carrier bar 3 is passed through the bores 2, 2' and aligned by means of cones 4, 4'. Subsequently the support bearings 5, 5' m~unted on the bar are brought against the inner faces of the æms l, li and welded thereto as shown in Figure lb. The support bearings 5, 5' æe cone bearings of the type shown in Figures 6, 6a, which are adjustable and allow accurate alignment of the tool carrier rod When the support bearings 5, 5' have been welded in place, as shown in Figure lb, the telescopic assembly 6 with motor 7 is attached to the lower support be æ ing 5' by suitable attach~ent means.
~ m e tool c ærier bar 3 is then passed through the telescopic assembly 6 - and locked thereto in a manner described below.

~;~ 30 Referring to Figures 2a and 2b, the telescopic assembly 6 comprises an outer sleeve 8 fixed to a lower bearing plate 9 at-tached to the support be æing 5' by means of bolts passing -through holes lO, lO' ' ' ..

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lZ76~3~5 in wing portions thereof. The outer sleeve 8 has a longitudinal keyway 11 On its inner surface. ~ pair of piston-and-cylinder hydraulic actuators 12, 12' are attached at their lower end to the wing portions oE the lcwer mounting plate 9. ~eferring to Figu~e 4, an intermediate sleeve 13 is slideahly fitted within -the outer sleeve 8. A key 14 located in recess lS located in -the external periphery of the intermediate sleeve 13 slides in keyway 11 of -the outer sleeve 8. A
motor support plate 16 is attached to the upper end oE the intermediate sleeve 13. Ilydraulic motor 17 is mounted under the over hanging part of the motor mounting plate 16. Motor shaft 18 extends above the mounting plates 16 and carries a gear 19 for driving a drive shaft in the telescopic assen~ly. Cone bearings 20, 20' are fitted in each end of the intermediate sleeve 13. As shown in Figures 5 and 5b, within the intermediate sleeve 13 is rotatably mounted a hollow drive shaft 21.
lS The drive shaft 21 is rotatable in the cone bearings 20, 20', but is prevented from sliding longitudinally relative to the intermediate sleeve 13, although of course the drive shaft 21 is slidable with the intermediate sleeve 13 in relation to the ou-ter sleeve 8. The inner sleeve 21 carries at its upper end a sprocket wheel 22 connected by a drive chain to a similar sprocket wheel 23 on the hydraulic motor 7 carried by the motor mounting plate 16 attached to the intermediate ~- sleeve 13, The inner drive shaft 21 is shown in more detail in Figure 3. Cone bearings 20, 20' are held in place by means of snap rings 24, located in recesses such as recess 25. The drive shaft 21 is hollow so that the tool carrier rod 3 can be passed therethrough. l~he drive shaft 21 is locked to the tool carrier rod by means of a key 26 which passes through bore 27 in the wall of the drive shaft. A retaining ring 28 holds the key in place to prevent rotation of -the tool relative to the drive shaft. Retaining ring 29 between the cone bearing 20 and snap ring 24 acts as an oil seal.

To pennit tightening of the drive chain, as shot~n in Figures ~; 35 4 and 5b, the motor is actually mounted on an eccentric plate 30 which is at-tached to -the mounting plate 16 by bolts 31, 31' passing through '.

~zt768~5 slot 32,32'.

As shown in Figure 8, a tool bit 40 fits in a channel 41 in the end 42 of the tool carrier bar 3. The tool bit 40 is locked in the channel by means of allen screws 43. A rnagnetic dial indicator can be provided -to facilitate adjustment of the tool bit.

The -tool carrier bar 3 has been described as -the same as the centering bar illustrated in Figure la. It will be unclers-tood that diEferent bars can in fact be used for cen-tering and machining operations.

Figure 10 shows a trolley 60 containing the hydraulic pcwer source and controls for transporting the apparatus to the work site.
The trolley contains a hydraullc pump with variable output driven by a 120 volt a~c. electric motor, an oil reservoir and controls for varying the speed of rotation and the rate of feed of the tool bit. The -hydraulic's schematic diagram as sh~wn in Figure 11.
After installation of the apparatus, as shown in Figure lb, on insertion of the tool carrier bar with tool bit, the motor is started and the drive shaft driven in rotation. This in turn drives the tool ~; carrier bar 3, and thus the tool, which on entering the hole machines ~ 25 away the metal. At the same time the telescopic assembly 6 is;~ retracted, in the case of the hole 2, 21 in Figure lb, and the tool bit gradually advances through the hole. If the upper hole 2 is being mach med, the teIescopic assembly would normally be extended to advance the tool bit into the hole.

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The hydraulic lines can be coupled to the motor and actuators by means of quick couplings. As the electric motor drives the variable output p~mp (to vary the speed of rotation), the oil is fed to an accumulator which is maintained under pressure. The accumulator S supplies oil to the hydraulic actuators through a 4-way valve and to check valves which ensure the stc~bility of the automatic feed. The return oil flows back through an adjustable restriction valve to the 4-way valve and the reservoir. As a result the automatic hydraulic feed does not operate under constant pressure on one side of the cylinder, but rather under pressure on both sides of the cylinder. The volume on one side of the cylinder is reduced through a precision restriction.

The rotational control is effective by means of a 3-way valve. ~ -~- The described apparatus has many advantages, of which the compact dimensions should be mentioned in that they permit machining operations to be carried out in a restricted space. The variable and ; precise rotational and automatic feed permit the most effective cut to - 20 be selected for the work piece. The appara-tus can be quickly installed, ` and different types of machining operations carried out, such as internal, external, and perpendicular operations, i.e. internal boring ; operations, machining of the outer side wall of a collar around the ~; hole, and machining of the end face.
The use of the support bearings 5r 51 enables the apparatus to be extremely accurately aligned in-the holes, particularly in the ~-; case of the in-line boring of two or more holes, as illustrated in E`igures la and lb for a front-end loader. The remote hydraulic control also permits a rapid displace ent of t e tool tetween each cut.

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Claims (19)

1. A transportable boring machine for the in situ boring of workpieces, comprising:

a telescopic assembly comprising a rotatable drive sheft for connection to a tool bit carrier rod;

means for rigidly mounting said assembly on the workpiece over a hole to be bored;

means for rotating said drive shaft; and means for retracting and extending said telescopic assembly as said drive shaft rotates to advance said tool bit carrier rod into the hole.
2. A transportable boring machine as claimed in claim 1 wherein said means for retracting and extending said telescopic assembly comprises hydraulic actuator means coupled to said drive shaft.
3. A transportable boring machine as claimed in claim 1 wherein said telescopic assembly comprises an outer sleeve adapted to be mounted over said hole, said shaft being slidably guided within said outer sleeve.
4. A transportable boring machine as claimed in claim 3 wherein said telescopic assembly further comprises an intermediate sleeve between said drive shaft and said outer sleeve, said intermediate sleeve being slidable and locked against rotation relative to said outer sleeve, and said drive shaft being rotatable and locked against sliding movement relative to said intermediate sleeve, said hydraulic actuator means being connected between said mounting means and said intermediate sleeve.
5. A transportable boring machine as claimed in claim 4 comprising a mounting plate attached to the intermediate sleeve supporting a drive motor, said drive motor being coupled to said drive shaft .
6. A transportable boring machine as claimed in claim 5 wherein said drive motor is hydraulic.
7. A transportable boring machine wherein said actuator means comprise a pair of piston and cylinder actuators connected to opposed wings provided on said mounting plate.
8. A transportable boring machine as claimed in claim 7 comprising a pair of cone bearings supporting said shaft in said intermediate sleeve.
9. A transportable boring machine wherein said intermediate sleeve carries a gear member coupled to said hydraulic motor.
10. A transportable boring machine as claimed in claim 8 wherein said drive shaft is hollow for receiving therethrough the tool bit carrier rod, and means are provided for locking said drive shaft to said tool bit carrier rod.
11. A transportable boring machine as claimed in claim 10 wherein said locking means comprise an allen screw.
12. A transportable boring machine as claimed in claim 11 wherein said hydraulic motor and said hydraulic actuator means are controlled from a common unit arranged to retract said driving shaft automatically as said drive shaft rotates.
13. A transportable boring machine as claimed in claim 1 wherein said means for rigidly mounting said assembly over a hole comprise support bearing means adapted to be fixed to the workpiece, and attachment means for attaching the telescopic assembly to the support bearing means.
14. A transportable boring machine as claimed in claim 13 wherein said support bearing means are adapted to be welded to the workpiece.
15. A transportable boring machine as claimed in claim 13 wherein said support bearing means comprise conical bush bearings which are adjustable to permit mutual alignment thereof.
16. A transportable boring machine as claimed in claim 15 wherein said support bearing means are adapted to receive the tool bit carrier rod.
17. A transportable boring machine as claimed in claim 16 comprising a magnetic dial indicator to facilitate adjustment of the tool bit.
18. A method of carrying out in situ line boring of workpieces, comprising passing a centering rod through at least one hole to be bored, a pair of support bearings being carried on said rod, aligning said centering rod through said at least one hole by means of a pair of cone bearings, rigidly attaching said support bearings to the workpiece, removing said cone bearings and mounting a boring machine with a hollow drive shaft over a tool bit carrier rod passing through said support bearings, said drive shaft being telescopically retractable to advance the rod with a tool bit connected thereto into the hole.
19. A method as claimed in Claim 18 wherein said tool bit carrier rod is extended completely through the hole to permit machining of the outer face of the workpiece around the hole.
CA000518316A 1986-09-16 1986-09-16 Transportable line boring machine Expired - Lifetime CA1276815C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000518316A CA1276815C (en) 1986-09-16 1986-09-16 Transportable line boring machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000518316A CA1276815C (en) 1986-09-16 1986-09-16 Transportable line boring machine

Publications (1)

Publication Number Publication Date
CA1276815C true CA1276815C (en) 1990-11-27

Family

ID=4133949

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000518316A Expired - Lifetime CA1276815C (en) 1986-09-16 1986-09-16 Transportable line boring machine

Country Status (1)

Country Link
CA (1) CA1276815C (en)

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