CA1267852A - Filter for air circulator - Google Patents

Filter for air circulator

Info

Publication number
CA1267852A
CA1267852A CA000478995A CA478995A CA1267852A CA 1267852 A CA1267852 A CA 1267852A CA 000478995 A CA000478995 A CA 000478995A CA 478995 A CA478995 A CA 478995A CA 1267852 A CA1267852 A CA 1267852A
Authority
CA
Canada
Prior art keywords
screen
filter
prefilter
air
corrugated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000478995A
Other languages
French (fr)
Inventor
Joseph M. Armbruster
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA000478995A priority Critical patent/CA1267852A/en
Application granted granted Critical
Publication of CA1267852A publication Critical patent/CA1267852A/en
Expired legal-status Critical Current

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  • Filtering Of Dispersed Particles In Gases (AREA)
  • Filtering Materials (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE
A filter for air circulators including a layer of activated charcoal or similar carbon material received between a substantially planar screen of mesh material and a corrugated screen of mesh material forming the charcoal or carbon into a plurality of areas having triangular configuration with the areas being the same size and shape. This configuration of the carbon in the filter is obtained by attaching the periphery and alternate crests of the corrugated screen together into a single unitary construction. The filter also includes a frame having an inwardly extending flange on the air inlet surface of the filter with the flange being spaced from the crests of the corrugated screen remote from the planar screen to receive and mount a flexible first stage filter or prefilter of cellular material such as flexible foam rubber, foam plastic or the like so that the foam prefilter will be positioned against the crests of the corrugated screen to remove particulate material such as dust, lint, pollen or the like from the incoming air with the periphery of the foam material underlying the flange to enable it to be easily removed for cleaning by holding under running water, immersing in water or the like and installing it by reinserting the peripheral edge of the foam prefilter under the peripheral flange on the frame of the filter.

Description

5;~

The present invention generally relateu to a filter used in combina-tion with an air circulator which includes a Eoam-type fir~t stage or prefilter and a carbon-type main filter or final stage filter oriented in the intake of an air circulator with the air entering the filter through the foam-type pre~
filter. The carbon filter includes activated charcoal oriented between a flat ffcreen and a corrugated screen to form the layer of charcoal into triangular-shaped segments by securing alternate crests of the corrugated screen to the fl~t screen.
Filters associated with various eype~ of circulating devices are well known and generally perform in a manner to remove particulate material from the circulated air. Also, carbon-type filters are used frequently in association with air circulating devices with such filter~ usually including a flat panel conaCructed of porous carbon material or the like. In other installationsJ a combination Eilter arrangement i~ employed including one type of filter element for removing particulate material and another type of filter element employing carbon and other material for removing objec-tionabla odors and the like.
An object of the present invention i9 to provide a filter for an air circulator such as that discloaed in my patent No. 4,370,155> i~sued January 25, 1983, or any other air circulator utilizing a fan or the l;ke to induce air inflow through a filter and subsequent di~charge of the fil-tered air into a room or the like with the filter includin~ a removable foam-~ype firffc stage filter or prefilter for removing particulate material such as dust, lint, pollen or the like with the Eoam preEilter being remov-able for easy cleaning by holding it under running water, immersing it under water while agitating and then replacing it in the filter. Tn addition, a main filter of carbon material ~uch as acivated charcoal or tile like is pro-; vided inwardly of the prefiIter and in contact therewith with the charcoal filter being in the form of a layer interposed between a generally flat ~cree and a corrugated~screen having alternate cre~ts ~ecured to the flat screen ......... . . . .. .. .. . .

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thereby forming the layer of carbon material into a plurality of identical areas of triangular cross-sectional configuration with each of the areas extending continuously from one side to the other of khe filter.
Another ob~ect of the invention is to provide a filter for air circulators in accordance with the preceding object in which the filter is provided with a peripheral frame having an inwardly extending flange spaced from the corrugated screen with the flange receiving the periphery of the foam prefilter thereunder to retain the foam prefilter removably in the inlet of the filter.
A further object of the invention is to provide a filter for air circulators which can have different configurations to be used with different types of air circulators with the frame and screens ~eing constructed of metal or plastic with plastic material being simply constructed by injection molding techniques with the ~lat screen and corrugated screen being plastic welded or bonded together and to the plastic, frame thereby providing a unitary construction except for the removable foam-type prefilter.
Still another object of the invention is to provide a filter in accordance with the preceding objects which is simple in construction, eas~ to install, easy to maintain by cleaning the prefilter and effective in removing particulate material, odors, other impurities and discharging the cleaned air back into a room or other enclosure.
Specifically~ the invention relates to a filter for use with an air circulator having an airflow passage, the filter comprising a frame of generally T-shaped configuration and including a shank having a transverse flange on one end edge thereof and including a lateral inwardly extendiny rn/~

3L2~7~5~
2 a flange and a lateral outwardly extending flange. ~ pair of screens having peripheral portions are connected ~o the frame at the other end edge of the shank to form an enclosure with the main portions of the screens being spaced apart to form a space, one screen being flat and the other screen being corrugated with alternate crests being disposed upstream and downstream of the airflow. A layer of activated car~on fills the space between the screens with the carbon conforming with the corrugations to increase the surface area exposed to the airflow. The corrugated screen have the downstream crests adjacent the flat screen, and the corrugated screen has V-shaped corrugations to define a plurality of areas filled with filter material of triangular across sectional configuration with the apexes upstream, thereby providing a filter with the thinnest areas of the filter being located adjacent the ~lat screen. The inwardly extending flange on the frame is spaced from the upstream crests of the corrugated screen. ~ prefilter in the form of a panel of flexible, resilient foam plastic material engages the upstream crests of the corrugated screen remote from the flat screen with the periphery of the resilient panel being inserted under the inwardly extending flange on the frame to prefilter air entering the airflow passage prior to it entering the activated carbon with the inwardly extending flange retaining the prefilter panel in place and the flexibility of the foam plastic enabling the prefilter panel to be removed so that particulate material removed from the air by the prefilter panel can be e~5ily washed from the foam material by holding it under runninc3 water or s~ueeziny it while îmmersed in water or other cleaning solution. The triangular areas of activated car~on provide a maximum rn/
B

2b surface scrub area and provide equal static pressure along the inner surface of the prefilter to assure that air will scrub over the entire corrugated surface of the activated carbon with the evenly distributed air passing through the prefilter traveling down the sides of the triangular areas of the activated carbon and scrubbing against such surfaces while maintaining a low static pressure requirement to move air through the activated carbon at the areas in which the corrugated screen crests are disposed adjacent the flat screen.
Figure 1 is a perspective view of an air circulator with the filter of the present invention installed therein.
1 Figure 2 is a vertical sectional view taken substantially upon a plane passing along section line 2--2 of Figure 1 illustrating the structural details of the filter.
Figure 3 is a plan view of the filter from the discharge side thereof.
Figure 4 is a transverse sectional view on an enlarged scale, taken substantially upon a plane passing along section line 4--4 of Figure 3 rn/~
B

~l2 ~;7~3~;2 illustrating further structural details of the filter including the manner in which the prefilter i9 retained iTl position.
Figure 5 is an enlarged fragmental sectional view of the filter frame and the screens connected therewith.
Referring now specifi~ally to the drawings, the filter oE the present invention is ~enerally designated by the reference numeral 10 and i~ illustrated in combination with an air circulator generally designated by the numeral 12 that is mounted in the corner area 14 of a room or other enclosure with the filter 10 being disposed in either or both the bottom and top of the air cir-culator 12 80 that air entering the air circulator 12 will pass through the f,ilter 10 and be discharged through the side discharge outlets 16 or the like.
This type of air circulator 12 i8 similar to that disclosed in my patent No.
4,370,155, issued January 25, 1983. It is pointed out that the filter 10 may be used with both types of air circulators disclosed in that patent and may also be used with other types of air circulators by altering the plan con-Eiguration, size and shape of the filter to conform with the ai~e and shape of the inlet opening for the air circulator 12.
The filter 10 includes a prefilter or first stage filter generally designated by the numeral 18 which is con~Ttructed of a relatively thin layer of Plexible, resilient foam material such a~T foam plastic, foaTn rubber or the like and a carbon rQain filter or finsl stage filter generally designated by the numeral 20 which iB located inwardly of the prefilter 18 80 that air wlll first pass through tha prefilter 18 and then through the main filter 20 as indicated in Figure 3.
The filter 10 includes a peripheral frame 22 and including a periph-eral frame member 24 which telescopes into and is closely received in an air inlet opening 26 in the housing 28 of the air circulator 12. The ou~er edga of the frame member 24 is provided with e peripheral flange 30 extending }aterally outwardly and adapted to engage the ou~er ~urface of the housing 28 adjacent the opening 26 with .uitable mounting screws or other fastening ...... ..

~2~7~3s;~

means extending through the flange 30 and into the flange which defines the opening 26 to removably secure the filter 10 in place. If the housing and filter frame arc constructed of plastic material, fasteners may be omitted and a friction fit or a snap fit may be provided to removably retain the filter 10 in the inlet opening 26 of the air circulator 12. The frame member 24 also include~ a peripheral inwardly extending flange 32 which overlies, engages and retainH a thin panel of foam material 34 which forms the prefilter 18 with the foam material 34 being flexible, resi1ient and cellular in con-truction and may be in the form of foam rubber, foam plastic or the like 80 that by pulli~g the edges of the panel 34 out from under the flange 32, the prefilter 18 may be easily removed for cleaning by holding it under running water, immersing in water and agitating or the like and the prefilter 18 may then be reassembled with the periphery under the flange 32 in a quick and easy manner.
The main filter 20 includes a flat or planar sc.reen 36 of me~h material having the periphery thereof secured to the inner edge of the frame me~ber 24 as at 38 in Figure 5. Inwardly of the screen 36 is a corrugated screen 40 having V-shaped corrugations therein defining alternate inner cre~t 42 and alternate outer crestA 44 with the inner crests being engaged with and secured to the inner surface of the screen 36 and the outer cre~t~ 44 being engaged with and supporting khe prefilter 18 as illustrated in the Figure 4 thereby defining a plurality of triangular-shaped areas 46 between the corru-gated screen 40 and the prefilter 18 and triangular-shaped areas 48 between the screen 40 and the screen 36. The area~ 48 are filled with porous carbon materials 50 such as activated charcoal with the carbon material being formed into areas with a triangular cross-sectional configurat;on with the apex of such material being located at the crests 44 disposed adjacent and in engage-ment with the prefilter 18 whereas the base of the triangular cros~-sectional area is located at the screen 36. As illustrated in Figure 5, the corrugated 30 screen 40 ha~ the peripheral edge secured to the frame member 24 as at 52 and 7~

the crests 42 are sec~red to the screen 36 along the lines indicated by numeral 54 in Figure 3. ~y constructing the frame 22 and screen members 36 and 40 from plastic material, the screens 36 and 40 may be attached to each other and con-:~ nected to the frame member 24 by a plaYtic welding or bonding technique with these components being easily constructed by using an injection molding tech-nique.
As illustrated, the flange 32 is spaced from the crests 44 of the screen 40 a distance substantially equal to the thickness of the prefilter 18 as illustrated in Figure 4 80 that the crests 44 of the screen 40 will en2age and support the prefilter 18 and prevent it from being drawn in~o the void trianglllar areaa 46. The periphery of the flexible foam panel 34 can be pulled inwardly by following various procedures such as by grasping the center portion of the panel 34 and pulling it outwardly and when reinstall-ing the foam panel 34 the peripheral edges are merely tucked under the flange 32. As indicated, the plan configuration as illustrated in Figure 3 may be altered to any shape conforming to the shape of the inlet opening 26 in the air circulator housing 28. As air enters the filter, the prefilter 18 will remove particulate material such as dust, lint, pollen and the like entrailed in the air. As air enters the main filter 20, it ~ill scrub across the carbon material 50 as it moves in the void area 46 to tlle area where the crests 4 join the screen 36 thereby reducing the static pressure by increasing the surface area through which the alr flows a~ compared to a flat carbon filter panel.

Claims (2)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A filter for use with an air circulator having an airflow passage, said filter comprising a frame of generally T-shaped configuration and including a shank having a transverse flange on one end edge thereof and including a lateral inwardly extending flange and a lateral outwardly extending flange, a pair of screens having peripheral portions connected to the frame at the other end edge of the shank to form an enclosure with the main portions of the screens being spaced apart to form a space, one screen being flat and the other screen being corrugated with alternate crests being disposed upstream and downstream of the airflow, and a layer of activated carbon filling the space between the screens with the carbon conforming with the corrugations to increase the surface area exposed to the airflow, said corrugated screen having the downstream crests adjacent the flat screen, said corrugated screen having V-shaped corrugations to define a plurality of areas filled with filter material of triangular across sectional configuration with the apexes upstream, thereby providing a filter with the thinnest areas of the filter being located adjacent the flat screen, said inwardly extending flange on the frame being spaced from the upstream crests of the corrugated screen, and a prefilter in the form of a panel of flexible, resilient foam plastic material engaging the Upstream crests of the corrugated screen remote from the flat screen with the periphery of the resilient panel being inserted under the inwardly extending flange on the frame to prefilter air entering the airflow passage prior to it entering the activated carbon with the inwardly extending flange retaining the prefilter panel in place and the flexibility of the foam plastic enabling the prefilter panel to be removed so that particulate material removed from the air by the prefilter panel can be easily washed from the foam material by holding it under running water or squeezing it while immersed in water or other cleaning solution, said triangular areas of activated carbon providing a maximum surface scrub area and providing equal static pressure along the inner surface of the prefilter to assure that air will scrub over the entire corrugated surface of the activated carbon with the evenly distributed air passing through the prefilter traveling down the sides of the triangular areas of the activated carbon and scrubbing against such surfaces while maintaining a low static pressure requirement to move air through the activated carbon at the areas in which the corrugated screen crests are disposed adjacent the flat screen.
2. In combination with an air circulator having a housing with an air inlet opening defined by an inwardly extending peripheral flange, a filter mounted in said air inlet opening, said filter comprising a peripheral frame including a frame member of generally T-shaped configuration with the shank of the T-shaped frame member being telescoped into the inlet opening and the transverse portion of the T-shaped frame member defining an outwardly extending flange and an inwardly extending flange with the outwardly extending flange limiting the insertion of the frame member into the inlet opening by engaging the outer surface of the inwardly extending flange on the housing defining the inlet opening with the peripheral frame member being removably retained in the inlet opening, said filter including a flat screen extending transversely of the frame member and being secured thereto at the inner end of the frame member, a corrugated screen member having alternate crests disposed adjacent the flat screen and the periphery of the corrugated screen being secured to the frame member adjacent the flat screen, the area between the corrugated screen and flat screen being filled with activated carbon to form a plurality of triangular areas having their apexes remote from the flat screen, and a prefilter in the form of a panel of flexible, resilient foam plastic material engaging the apexes of the corrugated screen remote from the flat screen with the periphery of the resilient panel being inserted under the inwardly extending flange on the peripheral frame member to prefilter air entering the air inlet opening prior to it engaging the activated carbon with the inwardly extending flange retaining the prefilter panel in place and the flexibility of the foam plastic enabling the prefilter panel to be removed so that particulate material removed from the air by the prefilter panel can be easily washed from the foam material by holding it under running water or squeezing it while immersed in water or other cleaning solution, said triangular areas of activated carbon providing a maximum surface scrub area and providing equal static pressure along the inner surface of the prefilter to assure that air will scrub over the entire corrugated surface of the activated carbon with the evenly distributed air passing through the prefilter traveling down the sides of the triangular areas of the activated carbon and scrubbing against such surfaces while maintaining a low static pressure requirement to move air through the carbon at the areas in which the corrugated screen crests are disposed adjacent the flat screen.
CA000478995A 1985-04-12 1985-04-12 Filter for air circulator Expired CA1267852A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000478995A CA1267852A (en) 1985-04-12 1985-04-12 Filter for air circulator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000478995A CA1267852A (en) 1985-04-12 1985-04-12 Filter for air circulator

Publications (1)

Publication Number Publication Date
CA1267852A true CA1267852A (en) 1990-04-17

Family

ID=4130252

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000478995A Expired CA1267852A (en) 1985-04-12 1985-04-12 Filter for air circulator

Country Status (1)

Country Link
CA (1) CA1267852A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112169495A (en) * 2020-10-13 2021-01-05 胡昆江 Park flower bed plant pollen processing apparatus that flies apart

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112169495A (en) * 2020-10-13 2021-01-05 胡昆江 Park flower bed plant pollen processing apparatus that flies apart

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