CA1267693A - Portable radio transceiver housing structurally supported by a battery - Google Patents
Portable radio transceiver housing structurally supported by a batteryInfo
- Publication number
- CA1267693A CA1267693A CA000523056A CA523056A CA1267693A CA 1267693 A CA1267693 A CA 1267693A CA 000523056 A CA000523056 A CA 000523056A CA 523056 A CA523056 A CA 523056A CA 1267693 A CA1267693 A CA 1267693A
- Authority
- CA
- Canada
- Prior art keywords
- battery
- shaped panel
- panel
- electronic circuitry
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/284—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with incorporated circuit boards, e.g. printed circuit boards [PCB]
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/0202—Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
- H04M1/026—Details of the structure or mounting of specific components
- H04M1/0262—Details of the structure or mounting of specific components for a battery compartment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/202—Casings or frames around the primary casing of a single cell or a single battery
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04B—TRANSMISSION
- H04B1/00—Details of transmission systems, not covered by a single one of groups H04B3/00 - H04B13/00; Details of transmission systems not characterised by the medium used for transmission
- H04B1/38—Transceivers, i.e. devices in which transmitter and receiver form a structural unit and in which at least one part is used for functions of transmitting and receiving
- H04B1/3827—Portable transceivers
- H04B1/3883—Arrangements for mounting batteries or battery chargers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistors
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits by soldering
- H05K3/341—Surface mounted components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/4038—Through-connections; Vertical interconnect access [VIA] connections
- H05K3/4084—Through-connections; Vertical interconnect access [VIA] connections by deforming at least one of the conductive layers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/0086—Casings, cabinets or drawers for electric apparatus portable, e.g. battery operated apparatus
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0213—Electrical arrangements not otherwise provided for
- H05K1/0215—Grounding of printed circuits by connection to external grounding means
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0213—Electrical arrangements not otherwise provided for
- H05K1/0237—High frequency adaptations
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/14—Structural association of two or more printed circuits
- H05K1/144—Stacked arrangements of planar printed circuit boards
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0302—Properties and characteristics in general
- H05K2201/0305—Solder used for other purposes than connections between PCB or components, e.g. for filling vias or for programmable patterns
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0335—Layered conductors or foils
- H05K2201/0355—Metal foils
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0364—Conductor shape
- H05K2201/0382—Continuously deformed conductors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09009—Substrate related
- H05K2201/09054—Raised area or protrusion of metal substrate
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/095—Conductive through-holes or vias
- H05K2201/09554—Via connected to metal substrate
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10613—Details of electrical connections of non-printed components, e.g. special leads
- H05K2201/10954—Other details of electrical connections
- H05K2201/10969—Metallic case or integral heatsink of component electrically connected to a pad on PCB
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0058—Laminating printed circuit boards onto other substrates, e.g. metallic substrates
- H05K3/0061—Laminating printed circuit boards onto other substrates, e.g. metallic substrates onto a metallic substrate, e.g. a heat sink
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/4038—Through-connections; Vertical interconnect access [VIA] connections
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/44—Manufacturing insulated metal core circuits or other insulated electrically conductive core circuits
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Signal Processing (AREA)
- Manufacturing & Machinery (AREA)
- Computer Networks & Wireless Communication (AREA)
- Transceivers (AREA)
- Casings For Electric Apparatus (AREA)
Abstract
Abstract A unique housing (104 and 600) of a portable radio transceiver (100) is described that takes advantage of the heat sinking, electrical shielding and structural characteristics of a battery. The unique electronic circuitry housing (104 and 600) includes a battery as a structural element thereof. In one illustrated housing (104), a stick battery (210) is attached to the side of a transmitter printed circuit panel (213). A logic printed circuit panel (212) and a receiver printed circuit panel (214) are positioned above and below the transmitter printed circuit panel (213), respectively, and are held together by interlocking side rails (206, 207). In a second illustrated housing (600), a flat battery (602) is attached to the sides of a first U-shaped printed circuit panel (604). A second U-shaped printed circuit panel (606) is positioned between the battery and the first panel (604). Heat dissipated by the electrical components on the second panel (606) is conducted away by the flat battery (602). The electronic circuitry housing of the present invention may be advantageously utilized in a variety of applications where electronic circuitry is operated from a battery.
Description
1~it7693 PORTABLE RADIO TRANSCEIVER HOUSING
STRUCTURA~LY SUPPORTED BY A BATTERY
Background Art The present invention is generally related to radio transceivers and more particularly related to an improved portable radio transceiver housing structurally supported by a battery.
In the prior art, batteries for portable radio transceivers were typically designed to be an appendage to or to be inserted into and removed from a receptacle ` in the portable transceiver housingO For example, the battèry was often an appendage to a side of the portab~e radio transceiver housing (see U.S. design patent no.
D269873). However, none of the prior art portable radio transceivers took advantage of the heat sinking, electrical shielding and structural characteristics of batteries.
Ob~ects and Summary of the Invention '' .
Accordingly, it is an object of the present invention to provide an improved electronic circuitry housing that takes advantage of the heat sinking, electrical shielding and structural characteristics of a battery.
' ~ ~, . _ _ _ . . _ _ . .
STRUCTURA~LY SUPPORTED BY A BATTERY
Background Art The present invention is generally related to radio transceivers and more particularly related to an improved portable radio transceiver housing structurally supported by a battery.
In the prior art, batteries for portable radio transceivers were typically designed to be an appendage to or to be inserted into and removed from a receptacle ` in the portable transceiver housingO For example, the battèry was often an appendage to a side of the portab~e radio transceiver housing (see U.S. design patent no.
D269873). However, none of the prior art portable radio transceivers took advantage of the heat sinking, electrical shielding and structural characteristics of batteries.
Ob~ects and Summary of the Invention '' .
Accordingly, it is an object of the present invention to provide an improved electronic circuitry housing that takes advantage of the heat sinking, electrical shielding and structural characteristics of a battery.
' ~ ~, . _ _ _ . . _ _ . .
- 2 -It is another object of the present invention to provide an improved electronic circuitry housing including a battery that is a structural element thereof.
It is another ob~ect of the present invention to provide an improved, light-weight electronic circuitry housing including a battery that strengthens the housing, shields electrical components therein and sinks heat from electrical components therein.
It is yet another object of the present invention to provide an improved electronic circuitry housing including a battery that is a structural element thereof, whereby the housing is stronger with the battery than without the battery.
Briefly described, the present invention encompasses an improved electronic circuitry housing including a battery that is a structural element thereof. The housing includes a battery having first and second edges and first and second opposing flat, rigid surfaces, a U-shaped panel having first and second side portions and a center portion, and means for attaching the edges of the battery to the side portions of the panel whereby the battery and the panel substantially enclose and support the electronic circuitry, which is disposed on the inner surface of the center portion of the panel.
8rief Description of the Drawings Figure 1 is a perspective view of a portable radio transceiver embodying the present invention.
Figure ~ i8 an exploded perspective view Qf the housing of the portable radio transceiver in Figure l.
i7~9~
Figure 3 is an end view of the portable radio transceiver housing in Figure 2.
Figure 4 is a partial cross-sectional view of a printed circuit panel in the portable radio transceivsr housing in Figure 2.
Figure 5 is an exploded perspective view of the end cap of the portable radio transceiver housing in Figure Figure 6 is a cross-sectional view of another portable radio transceiver housing embodying the present invention.
Figure 7 is a partial top view of the portable radio transceiver in Figure 6.
Figure 8 is a perspective view of a surface-mount connector used to interconnect the three printed circuit panels in the portable radio transceiver housing in Figure 2.
Figure 9 is a cross-sectional view of the surface-mount connector in Figure 8 as it may be used to interconnect the three printed circuit panels in the portable radio transceiver housing in Figure 2.
Detailed Descr1~L_on of the Preferred Embodiment In Figure 1, there is illustrated a perspective view of a portable radio transceiver 100 embodying the present invention. Transceiver 100 includes an outer covering ,~ 102 preferably of compliant plastic and an inner shell or housing 104 preferably comprised of sheet metal.
Transceiver 100 also includes keyboard 106, display 108, speaker 110 and microphone port 112 for communicating in a radio system. Transceiver 100 may be advantageously utilized in a variety of radio systems, such as, for ~L2~93 , . ~
example, cellular radiotelephone systems and trunked radio systems.
Referring next to Figure 2, there is illustrated an exploded perspective view of the hous~ng 104 in the portable radio transceiver 100 in Figure 1. A stick battery 210 inserts into housing 104 and is a structural element thereof. The elements of housing 104 may be made of light-weight sheet metal since battery 210 contxibutes significantly to the structural strength of the housing. In the preferred embodiment of the present invention, battery 210 includes three to fi~e individual cells which are stacked together as a stick.
Housing 104 in ~igure 2 includes three printed circuit panels 212, 213 and 214, a stick battery 210, a battery tube 211, side rails 206 and 207 and end caps 202 and 203. In the preferred embodiment lllustrated in Figure 2, panels 212, 213 and 214, side rails 206 and 207 and battery tube 211 are made of sh~et metal, and the exterior portions of end caps 202 and 203 are made of plastic and metal. Panel 212 is the logic printed circuit panel and includes on one side keyboard 106 and display 108, and on the other side electronic circuitry ; on which performs the signalling and control functions of the portable transceiver 100. The electronic circuity on each of the panels 212, 213 and 214 includes surface mountable electrical components 224 soldered to an electrical circuitry layer, which together with a dielectric layer is laminated to panel 212 (shown in more detail in Figure 4).
Panel 213 in Figure 2 i5 the transmitter printed circuit panel and includes male connector 220 which interconnects panels 212, 213 and 21~, and on one side electronic circuitry, which is the radio frequency (RF) ~2~ 93 transmitter of the portable transceiver 100. Male connector 220 extends on both sides of panel 213 for coupling control, RF and audio signals by way of corre~ponding female connectors 222 and 223 between the transmitter circuitry, logic circuitry and receiver circuitry (shown in more detail in Figure~ 8 and 9).
Panel 213 also includes two connecting pins 242 and 243 that couple transmitter and receiver RF signals to serpentine antenna that is located in end cap 203 (shown in more detail in Figure 3). Panel 213 has an I-beam cross-section for imparting strength to housing 104. one side of panel 213 insertR into a channel in battery tube 211 ~or 3tructur~11y aoupling panel 213 to ~attery 210.
In the pre~erred ~mbodlment lllustrated ln Figure 2, battery 210 and tube 211 have canted sides 240 and 241 for resisting torsionally applied forces. These features of battery 210, tube 211 and panel 213 are illustrated in more detail in the cross-sectional view in Figure 3.
Panel 214 in Figure 2 is the receiver printed circuit panel and includes on one side electronic circuitry, which is the RF receiver of the portable transceiver 100. Panel 214 includes flanges 226 and 232 which insert into slots 230 and 236 in end caps 203 and 202, re~pectively, ~or posltioning and retaining panel 214 in housing 104. Similarly, edges 227 and 233 of panel 213 insert into slots 231 and 237 in end cap~ 203 and 202, respectlvely, ~or positioning and retainlng panel 213 in housing 104; and flange 2~8 and another flange (similar to ~lange 228 but not shQwn) inaert into slots 232 and 238 in end caps 203 and 202, respectively, for positioning and retainlng panel 212 in hou~ing 104.
Once panels 212, 213 and 214 in:Figure 2 are positioned in end caps 202 and 203, side rails 206 and 207 may be 12~6~3 slipped onto the edges of panels 212, 213 and 214 for completing assembly o~` housing 104. The elements of housing 104 are essentially held together by interlocking geometry which causes side rails 206 and 207 and panels 212, 213 and 214 to be one struc:ture. ~nd cap 202 includes a battery retaining tab (llOt shown) and metal plate 271 which has slots 236, 237 and 238. Metal plate 271 is connected to end cap 202 by screws (not shown) or adhesive. End cap 203 (shown in more detail in Figure 5) has an outer portion 270 which is connected to inner portion 269 by screws (not shown) or adhesive. Once assembled, housing 104 is slipped into outer covering 102. Thus, transceiver 100 may be quickly and easily assembled without using screws.
!' Referring next to Figure 3, there is illustrated an end view of housing 104 where end cap 203 has been - removed. The center portion 250 of side rail 207 is shaped to capture the flanged side 259 of panel 213. The 20 center portion 251 of side rail 206 is shaped to fit over side 240 of battery tube 211. In other embodiments, center portion 251 of side rail 2Q6 may be shaped to capture canted side 240 of battery tube 211. Battery tube 211 includes side rails 261 shaped to capture the 25 flanged side 258 of panel 213. Side rail 261 is attached by spot welding or other suitable means to canted side 241 of battery tube 211. Contacts 264 on battery 210 feed a DC voltage to the electronic circuitry by way of contacts on end cap 203 which in turn are coupled to leaf 30 contacts (not shown) that connect to corresponding pads on the transmitter circuitry on panel 213 when housing 104 is assembled. Pins 242 and 243 coupled transmitter and receiver signals to an antenna located in end cap 203 (~hown in more detall in ~igure 5). Flanges 226 and 228 12~ 93 insert into slots 230 and 232, respectively, in end cap 203 as explained hereinabove with respect to Figure 2.
The edges 244-247 of side rails 206 and 207 in Flgure 3 include channels which slide into corresponding channels in the edges 252-255 of panels 212 and 214. The center portion 250 of side rail 207 is also shaped to capture the I-beam side 259 of panel 213. According to a : feature of the present invention, the edges 244-247 of side rails 206 and 207 are also shaped to exert a spring force on the edges 252-255 of panels 212 and 214 when housing 104 is assembled. Furthermore, panels 212, 213 and 214 are strengthened by battery 210 since battery 210 is a structural element of housing 104. As a result, panels 212, 213 and 214 may be made out of sheet metal.
The electronic circuitry on each of the panels 212, 213 and 214 is also illustrated in greater detail in Figure 3. The logic circuitry on panel 212 includes components 272 which, in the preferred embodiment, a~e soldered to an electrical circuitry layer, which together with a dielectric layer is laminated to panel 212 (shown in more detail in Figure 4). Similarly, the transmitter circuitry on panel 213 includes components 274, and the receiver circuitry on panel 214 includes components 273.
~: 25 The components 272 on panel 212 are electrically shielded from the RF signals on panels 213 and 214 since panels 212, 213 and 214 are preferably made of sheet metal and are coupled to signal ground. Furthermore, large components such as component 273 on panel 214 and : 30 component 274 on panel 213 may be offset relative to one another such that they may have a vertical length slightly less than the vertical distance between panels 212 and 214.
Referring next to Figure 5, there is illustrated an ~2~ 3 exploded perspective view of end cap 203 o~ the portable radio transceiver housing 104 in Figure 2. End cap 203 includes serpentine antenna therein for transmitting and 5 receiving RF signals. End cap includes inner portion 269, outer portion 270 and cover 514. Inner portion 269 includes metal ground plane 502 and circuit board 504.
Circult board 504 includes posts 506 and 507 which are ' coupled by stripline circuitry to receptacles 509 and 50~, respectively. Outer portion 270 of end cap 203 includes a circuit board 518 having a serpentine loading circuit 512. The serpentine loading circuit 512 is formed by a zig-zag stripline. Pins 242 and 243 on panel 213 in Figure 2 insert into receptacles 509 and 508, respectively for connecting the transmitter and receiver circuitry to the antenna formed by posts 506 and 507 and serpentine loading circuitry 512. The foregoing antenna circuitry is described in more detail in U.S. Patent No.
4,571,595, issued February 18, 1986, entitled "Dual Band Transceiver Antenna" and invented by James P. Phillips and ~enry Lo Kazecki.
In Figure 4, there is illustrated a partial cross-sectional view of printed circuit panel 4 02 representative of printed circuit panels 212, 213 and 214 in the portable radio transceiver housing 104 in Figure 2. The representative print~d circuit panel 4 02 in Figure 4 includes an electrical circuitry layer 406 and a dielectric layer 404 which are colaminated to panel 402.
Any suitable adhesive 410 may be utilized to laminate or bond dielectric layer 404 to panel 402 and to bond electrical circuitry layer 406 to dielectric layer 404.
Electrical circuitry layer 406 includes conductive plating 412 on the top and/or bottom surface thereof for providing pads for mounting electrical components 432 and connectors, and providing circuit paths for electrical ~ ~67`t~9~
signal continuity between such electrical components and connectors. Components 432 are preferable surface mount components.
Panel 402 in Figure 4 includes a plurality of mesas 422 which are indentations e~tending up between corresponding holes in the dielecl:ric layer 404 and electrical circuitry layer 406. Mesas 422 protrude through corresponding holes in the dielectric layer 4~4 and at least partially through corresponding holes in electrical circuitry layer 406. Mesas 422 are preferably bonded by solder 408 to plating 412. In the preferred embodiment, mesas 422 have a height of approximately 0.20 inches and a diameter of 0.040 inches; metal panel 402 has a thickness of 0.015 inches; dielectric layer has a thickness of 0.010 inches; and electrical circuitry layer has a thickness of 0.010 inches. Since panel 402 is preferably made of a conductive metal and coupled to signal ground, mesas 422 couple signal ground to plating 412 on the top surface of la~er 406. Furthermore, stripline transmission lines 4~4 may be produced between grounded plating 412 and grounded metallic panel 404.
~tripline transmission lines 414 may be used to provide signal paths in a high frequency circuit, such as those found in RF signal transmitters and receivers. Moreover, in addition to providing signal ground connections, mesas 422 also provide paths for the transfer of dissipated ; heat from an electrical component 432 on layer 406 to ; metal panel 4020 When mesas 422 are used for heat sinking purposes, the electrical component 432 dissipating the heat may be mounted at least partially on one or more mesas 422, and the mesas 422 may be elongated slots or rectangular indentations or may be indentations shaped to conform to a particular component.
Re~exring next to Figure 6, there is illustrated a cross-sectional view of another portable radio transceiver housing 600 embodying the present invention.
5 As shown in Figure 6, the ideal battery encompassing the present invention is a flat battery which also becomes a load-bearing surface of the housing 600. The battery walls are not only enclosures for one or more cells but also a structural element of the housing.
Housing 600 in Figure 6 include~ flat battery 602, a first U~shaped panel 604 and a second U-shaped pan~1 606.
U-shaped panel 604 has first ~nd second side portions 66}
and 662, respectively, and a center portion 663 having inner and outer surfaces. U-shaped panel 606 has first and second side portions 671 and 672, respectively, and a center portion 673 having inner and outer surfaces.
Panels 604 and 606 eaah include electrical components 624 soldered to circuitry layers 611 and 641, which are colaminated with dielectric layers 610 and 640 to inner surfaces of the center portions 663 and 673 o~ panels 604 and 606, respectively by any suitable means.
Colaminating circuitry layers 611 and 641 and dielectric layers 610 and 640 to inner sur~aces of the center portions 663 and 673 oP panels 604 and 606, re~pectively, strengthens panels 604 and 606, thereby enhancing the structural integrity of housing 600. In other embodiments, circuitry layer 611 and dielectric layer 610 may be bonded by adhesives or other suitable means to panels 604 and 606. Connectors 631 and 632 provide for interconnection of electrical signals between panels 604 and 606, respectively. Although housing 600 is shown with two panels 604 and 606, only one panel 606 need be utilized in practising the present invention.
Battery 602 in Figure 6 includes edges having -\
channels 644 which mate with corresponding channels 642 in first and second side portions 661 and 662 of panel 604. Channels 642 and 644 extend the entire length of battery 602 and panel 604, respectively. Housing 600 may be assembled by sliding battery 602 into panel 604.
Assembly is completed by adding end cap 650, such as caps 202 and 203 in Figure 2, which end cap 650 maybe attached to battery 602 and panel 604 by screws, adhesive or other suitable means.
As can be seen form the partial top view of housing 600 in Figure 7, battery 602 is flat and has a length substantially the same as the overall length of housing 600. According to an important feature of the present invention, if battery 602 is at least one-third as long as housing 600, battery 602 will be a structural element of housing 600. In other words, housing 600 is stronger with battery 602 than without it. When battery 602 has a - length that is less than one-fourth that of housing 600, battery 602 becomes a load to housing 600 rather than a structural element. However, in such cases, battery 602 may also be a structural element of housing 600 if - attached to other elements by key ways, screws, brackets, ,~ clamps or other suitable means.
For example, the stick battery 210 in Figure 2 likewise ~unctions as a structural element of the housing since it picks up a significant portion of applied inertial and static loads. By means of the canted sur~aces 240 and 241 of battery 210 in Figure 3, the torsional strength of the stick battery 210 is used to resist rotational torques applied along the length of housing 104 (X-axis). Similarly, a torque about the Y-axis (width) or a load along the Z-axis (height) is resisted by canted surfaces 240 and 241, side rail 261 and battery tube 211 when sufficient deflection of tube 211 occurs for battery 210 to be loaded as a beam. A
load along the Y-axis is resisted by canted sur~aces 240 and 241 and by battery 210 when tube 211 is deflected such that it bears on battery 210.
Components 624 in Figure 6 dissipate varying amounts oP heat during operation. Often only one or a few o~ the components 624 will dissipate a large ~raction of the total power dissipated by the eleatronic apparatus in housing 600 producing a hot spot. Conventional methods minimize the effect of such hot spots by heat sinking such components to a heat spreader and adding to the housing thermal insulation, thereby ~orcing the internal volume o~ the housing to rise in temperature ancl hence equalize the outside surface tamperature thereof.
;~ However, such conventional methods are undesirable sinceadditional weight and volume is required and higher temperatures are produced which reduce the reliability of ~- the electronic circuitry.
According to the present invention, the thermal mass and heat conduction properties of battery 602 may be utilized to equalize temperatures due to power dissipation within the housing 600 without adding additional mass. Since the lower surface of battery 602 is adjacent to and in contact with panel 606, heat is conducted away from panel 606 by battery 602. Heat ~ transfer can be enhanced by coating the adjoining ! 30 surfaces of battery 602 and panel 606 with a suitable thermally conductive compound 683. ~hus, in housing 600, components 624 dis~ipating large amount~ o~ heat ara pre~erably mounted on panel 606 such that battery 602 absorbs, spreads and conducts away heat dissipated by such components 624.
A multi-cell battery, such as battery 602 in Figure 6 or battery 210 in Figure 2, may be implemented by two methods. In both methods, some form of liquid or gas tight cell enclosure is required to electro-chemically separate each cell from the other. First, a very weak or thin outer enclosure only sufficient to maintain the moisture of each cell could be provided around each electrode set thereof. Such cells would be installed ; 10 into a battery tube or housing which provides the strength needed to contain the contents of the cells and alsQ acts as a structural element of housing 600.
Secondly, individual cells may be provided with individually strong enclosures which when coupled together act as a structural element of housing 600.
Turning to Figure 8, there is illustrated a perspective view of a surface-mount connector ~00 used to interconnect two or more printed circuit panels, such as, for example, panels 212, 213 and 214 in the portable radio transceiver housing 104 in Figure 2. Connector 800 inaludes a plurality of pins 802 each coupled to a spring contact 804 and extending through plastic header 806.
Plastic header 806 includes portions 810 that insulate corresponding pins 802 from metal panel 21~ ~shown in more detail in Figure 9) Two different methods may be used to manufacture connector 800 in Figure 8. According to the first method, the contacts 804 are insert molded into the plastic header 806 and pins 802 are press fit in place after molding is completed. The contacts 804 are produced on a "comb" with a slightly extruded hole into which the pins 802 with a cold-formed, bulged centar section can be pressed. This method relatively inexpensively provides a generic molded connector 800 , .
-` 12~
~ 14 ~
that gets its identity after the unique pin 802 is pressed in place. A high temperature plastic is used for header 806, and pins 802 can be produced by a low cost cold heading process. According to a relatively more expensive second method, the pins 802 and contacts 804 are welded or high temperature soldered together and then insert molded into the plastic headler 806 using a high temperature solder.
Referring to Figure 9, there is illustrated a cross-sectional view of the surface-mount connector in Figure 8 as it may be used to interconnect the three printed circuit panels in the portable radio transceiver housing ; in Figure 2. Three male connectors 912, 913 and 914 and three female connectors 902, 903 and 904 are shown.
Connectors 902, 903 and 904 are conventional surface-mount ~emale connectors each including a pair of contacts 920 and 921 for each pair of pins in connector 912.
Connector 912 is surface mounted to panel 213 and connected to panel 212 by way of surface-mounted connector 902 and to panel 214 by way of surface-mounted connector 903. Connector 914 is surface mounted to topside (keyboard, display and speaker side) of panel 212 and connected to the bottom side of panel 212 by way of surface-mounted connector 904. As a result, the circuitry and dielectric layers on the top side of panel 212 may be removed for replacing the keyboard, display and speaker assembly. Connector 913 is surface mounted to panel 214 for providing external contacts 925, which may be u~ed to coupla tran~cQlver 100 to an external speakerphone, power amplifier or other peripheral devices.
In summary, a unique portable radio transceiver housing has been described that includes a battery which ~2ti~l6~33 is a structural element thereo~. The battery not only strengthens the housing, but also provides shielding against electromagnetic radiation and sinking of heat dissipated by electrical components Since the battery is a structural element of the housing, the housing elements can be implemented with sheet metal to produce both a light-weight and structurally strong housing. The portable radio transcaivex houslng oP the present invention may be advantageously utilized in a variety of radio systems including battery-operated radio transceivers, such as, for example, cellular radiotelephone systems and trunk~d radio systems.
It is another ob~ect of the present invention to provide an improved, light-weight electronic circuitry housing including a battery that strengthens the housing, shields electrical components therein and sinks heat from electrical components therein.
It is yet another object of the present invention to provide an improved electronic circuitry housing including a battery that is a structural element thereof, whereby the housing is stronger with the battery than without the battery.
Briefly described, the present invention encompasses an improved electronic circuitry housing including a battery that is a structural element thereof. The housing includes a battery having first and second edges and first and second opposing flat, rigid surfaces, a U-shaped panel having first and second side portions and a center portion, and means for attaching the edges of the battery to the side portions of the panel whereby the battery and the panel substantially enclose and support the electronic circuitry, which is disposed on the inner surface of the center portion of the panel.
8rief Description of the Drawings Figure 1 is a perspective view of a portable radio transceiver embodying the present invention.
Figure ~ i8 an exploded perspective view Qf the housing of the portable radio transceiver in Figure l.
i7~9~
Figure 3 is an end view of the portable radio transceiver housing in Figure 2.
Figure 4 is a partial cross-sectional view of a printed circuit panel in the portable radio transceivsr housing in Figure 2.
Figure 5 is an exploded perspective view of the end cap of the portable radio transceiver housing in Figure Figure 6 is a cross-sectional view of another portable radio transceiver housing embodying the present invention.
Figure 7 is a partial top view of the portable radio transceiver in Figure 6.
Figure 8 is a perspective view of a surface-mount connector used to interconnect the three printed circuit panels in the portable radio transceiver housing in Figure 2.
Figure 9 is a cross-sectional view of the surface-mount connector in Figure 8 as it may be used to interconnect the three printed circuit panels in the portable radio transceiver housing in Figure 2.
Detailed Descr1~L_on of the Preferred Embodiment In Figure 1, there is illustrated a perspective view of a portable radio transceiver 100 embodying the present invention. Transceiver 100 includes an outer covering ,~ 102 preferably of compliant plastic and an inner shell or housing 104 preferably comprised of sheet metal.
Transceiver 100 also includes keyboard 106, display 108, speaker 110 and microphone port 112 for communicating in a radio system. Transceiver 100 may be advantageously utilized in a variety of radio systems, such as, for ~L2~93 , . ~
example, cellular radiotelephone systems and trunked radio systems.
Referring next to Figure 2, there is illustrated an exploded perspective view of the hous~ng 104 in the portable radio transceiver 100 in Figure 1. A stick battery 210 inserts into housing 104 and is a structural element thereof. The elements of housing 104 may be made of light-weight sheet metal since battery 210 contxibutes significantly to the structural strength of the housing. In the preferred embodiment of the present invention, battery 210 includes three to fi~e individual cells which are stacked together as a stick.
Housing 104 in ~igure 2 includes three printed circuit panels 212, 213 and 214, a stick battery 210, a battery tube 211, side rails 206 and 207 and end caps 202 and 203. In the preferred embodiment lllustrated in Figure 2, panels 212, 213 and 214, side rails 206 and 207 and battery tube 211 are made of sh~et metal, and the exterior portions of end caps 202 and 203 are made of plastic and metal. Panel 212 is the logic printed circuit panel and includes on one side keyboard 106 and display 108, and on the other side electronic circuitry ; on which performs the signalling and control functions of the portable transceiver 100. The electronic circuity on each of the panels 212, 213 and 214 includes surface mountable electrical components 224 soldered to an electrical circuitry layer, which together with a dielectric layer is laminated to panel 212 (shown in more detail in Figure 4).
Panel 213 in Figure 2 i5 the transmitter printed circuit panel and includes male connector 220 which interconnects panels 212, 213 and 21~, and on one side electronic circuitry, which is the radio frequency (RF) ~2~ 93 transmitter of the portable transceiver 100. Male connector 220 extends on both sides of panel 213 for coupling control, RF and audio signals by way of corre~ponding female connectors 222 and 223 between the transmitter circuitry, logic circuitry and receiver circuitry (shown in more detail in Figure~ 8 and 9).
Panel 213 also includes two connecting pins 242 and 243 that couple transmitter and receiver RF signals to serpentine antenna that is located in end cap 203 (shown in more detail in Figure 3). Panel 213 has an I-beam cross-section for imparting strength to housing 104. one side of panel 213 insertR into a channel in battery tube 211 ~or 3tructur~11y aoupling panel 213 to ~attery 210.
In the pre~erred ~mbodlment lllustrated ln Figure 2, battery 210 and tube 211 have canted sides 240 and 241 for resisting torsionally applied forces. These features of battery 210, tube 211 and panel 213 are illustrated in more detail in the cross-sectional view in Figure 3.
Panel 214 in Figure 2 is the receiver printed circuit panel and includes on one side electronic circuitry, which is the RF receiver of the portable transceiver 100. Panel 214 includes flanges 226 and 232 which insert into slots 230 and 236 in end caps 203 and 202, re~pectively, ~or posltioning and retaining panel 214 in housing 104. Similarly, edges 227 and 233 of panel 213 insert into slots 231 and 237 in end cap~ 203 and 202, respectlvely, ~or positioning and retainlng panel 213 in housing 104; and flange 2~8 and another flange (similar to ~lange 228 but not shQwn) inaert into slots 232 and 238 in end caps 203 and 202, respectively, for positioning and retainlng panel 212 in hou~ing 104.
Once panels 212, 213 and 214 in:Figure 2 are positioned in end caps 202 and 203, side rails 206 and 207 may be 12~6~3 slipped onto the edges of panels 212, 213 and 214 for completing assembly o~` housing 104. The elements of housing 104 are essentially held together by interlocking geometry which causes side rails 206 and 207 and panels 212, 213 and 214 to be one struc:ture. ~nd cap 202 includes a battery retaining tab (llOt shown) and metal plate 271 which has slots 236, 237 and 238. Metal plate 271 is connected to end cap 202 by screws (not shown) or adhesive. End cap 203 (shown in more detail in Figure 5) has an outer portion 270 which is connected to inner portion 269 by screws (not shown) or adhesive. Once assembled, housing 104 is slipped into outer covering 102. Thus, transceiver 100 may be quickly and easily assembled without using screws.
!' Referring next to Figure 3, there is illustrated an end view of housing 104 where end cap 203 has been - removed. The center portion 250 of side rail 207 is shaped to capture the flanged side 259 of panel 213. The 20 center portion 251 of side rail 206 is shaped to fit over side 240 of battery tube 211. In other embodiments, center portion 251 of side rail 2Q6 may be shaped to capture canted side 240 of battery tube 211. Battery tube 211 includes side rails 261 shaped to capture the 25 flanged side 258 of panel 213. Side rail 261 is attached by spot welding or other suitable means to canted side 241 of battery tube 211. Contacts 264 on battery 210 feed a DC voltage to the electronic circuitry by way of contacts on end cap 203 which in turn are coupled to leaf 30 contacts (not shown) that connect to corresponding pads on the transmitter circuitry on panel 213 when housing 104 is assembled. Pins 242 and 243 coupled transmitter and receiver signals to an antenna located in end cap 203 (~hown in more detall in ~igure 5). Flanges 226 and 228 12~ 93 insert into slots 230 and 232, respectively, in end cap 203 as explained hereinabove with respect to Figure 2.
The edges 244-247 of side rails 206 and 207 in Flgure 3 include channels which slide into corresponding channels in the edges 252-255 of panels 212 and 214. The center portion 250 of side rail 207 is also shaped to capture the I-beam side 259 of panel 213. According to a : feature of the present invention, the edges 244-247 of side rails 206 and 207 are also shaped to exert a spring force on the edges 252-255 of panels 212 and 214 when housing 104 is assembled. Furthermore, panels 212, 213 and 214 are strengthened by battery 210 since battery 210 is a structural element of housing 104. As a result, panels 212, 213 and 214 may be made out of sheet metal.
The electronic circuitry on each of the panels 212, 213 and 214 is also illustrated in greater detail in Figure 3. The logic circuitry on panel 212 includes components 272 which, in the preferred embodiment, a~e soldered to an electrical circuitry layer, which together with a dielectric layer is laminated to panel 212 (shown in more detail in Figure 4). Similarly, the transmitter circuitry on panel 213 includes components 274, and the receiver circuitry on panel 214 includes components 273.
~: 25 The components 272 on panel 212 are electrically shielded from the RF signals on panels 213 and 214 since panels 212, 213 and 214 are preferably made of sheet metal and are coupled to signal ground. Furthermore, large components such as component 273 on panel 214 and : 30 component 274 on panel 213 may be offset relative to one another such that they may have a vertical length slightly less than the vertical distance between panels 212 and 214.
Referring next to Figure 5, there is illustrated an ~2~ 3 exploded perspective view of end cap 203 o~ the portable radio transceiver housing 104 in Figure 2. End cap 203 includes serpentine antenna therein for transmitting and 5 receiving RF signals. End cap includes inner portion 269, outer portion 270 and cover 514. Inner portion 269 includes metal ground plane 502 and circuit board 504.
Circult board 504 includes posts 506 and 507 which are ' coupled by stripline circuitry to receptacles 509 and 50~, respectively. Outer portion 270 of end cap 203 includes a circuit board 518 having a serpentine loading circuit 512. The serpentine loading circuit 512 is formed by a zig-zag stripline. Pins 242 and 243 on panel 213 in Figure 2 insert into receptacles 509 and 508, respectively for connecting the transmitter and receiver circuitry to the antenna formed by posts 506 and 507 and serpentine loading circuitry 512. The foregoing antenna circuitry is described in more detail in U.S. Patent No.
4,571,595, issued February 18, 1986, entitled "Dual Band Transceiver Antenna" and invented by James P. Phillips and ~enry Lo Kazecki.
In Figure 4, there is illustrated a partial cross-sectional view of printed circuit panel 4 02 representative of printed circuit panels 212, 213 and 214 in the portable radio transceiver housing 104 in Figure 2. The representative print~d circuit panel 4 02 in Figure 4 includes an electrical circuitry layer 406 and a dielectric layer 404 which are colaminated to panel 402.
Any suitable adhesive 410 may be utilized to laminate or bond dielectric layer 404 to panel 402 and to bond electrical circuitry layer 406 to dielectric layer 404.
Electrical circuitry layer 406 includes conductive plating 412 on the top and/or bottom surface thereof for providing pads for mounting electrical components 432 and connectors, and providing circuit paths for electrical ~ ~67`t~9~
signal continuity between such electrical components and connectors. Components 432 are preferable surface mount components.
Panel 402 in Figure 4 includes a plurality of mesas 422 which are indentations e~tending up between corresponding holes in the dielecl:ric layer 404 and electrical circuitry layer 406. Mesas 422 protrude through corresponding holes in the dielectric layer 4~4 and at least partially through corresponding holes in electrical circuitry layer 406. Mesas 422 are preferably bonded by solder 408 to plating 412. In the preferred embodiment, mesas 422 have a height of approximately 0.20 inches and a diameter of 0.040 inches; metal panel 402 has a thickness of 0.015 inches; dielectric layer has a thickness of 0.010 inches; and electrical circuitry layer has a thickness of 0.010 inches. Since panel 402 is preferably made of a conductive metal and coupled to signal ground, mesas 422 couple signal ground to plating 412 on the top surface of la~er 406. Furthermore, stripline transmission lines 4~4 may be produced between grounded plating 412 and grounded metallic panel 404.
~tripline transmission lines 414 may be used to provide signal paths in a high frequency circuit, such as those found in RF signal transmitters and receivers. Moreover, in addition to providing signal ground connections, mesas 422 also provide paths for the transfer of dissipated ; heat from an electrical component 432 on layer 406 to ; metal panel 4020 When mesas 422 are used for heat sinking purposes, the electrical component 432 dissipating the heat may be mounted at least partially on one or more mesas 422, and the mesas 422 may be elongated slots or rectangular indentations or may be indentations shaped to conform to a particular component.
Re~exring next to Figure 6, there is illustrated a cross-sectional view of another portable radio transceiver housing 600 embodying the present invention.
5 As shown in Figure 6, the ideal battery encompassing the present invention is a flat battery which also becomes a load-bearing surface of the housing 600. The battery walls are not only enclosures for one or more cells but also a structural element of the housing.
Housing 600 in Figure 6 include~ flat battery 602, a first U~shaped panel 604 and a second U-shaped pan~1 606.
U-shaped panel 604 has first ~nd second side portions 66}
and 662, respectively, and a center portion 663 having inner and outer surfaces. U-shaped panel 606 has first and second side portions 671 and 672, respectively, and a center portion 673 having inner and outer surfaces.
Panels 604 and 606 eaah include electrical components 624 soldered to circuitry layers 611 and 641, which are colaminated with dielectric layers 610 and 640 to inner surfaces of the center portions 663 and 673 o~ panels 604 and 606, respectively by any suitable means.
Colaminating circuitry layers 611 and 641 and dielectric layers 610 and 640 to inner sur~aces of the center portions 663 and 673 oP panels 604 and 606, re~pectively, strengthens panels 604 and 606, thereby enhancing the structural integrity of housing 600. In other embodiments, circuitry layer 611 and dielectric layer 610 may be bonded by adhesives or other suitable means to panels 604 and 606. Connectors 631 and 632 provide for interconnection of electrical signals between panels 604 and 606, respectively. Although housing 600 is shown with two panels 604 and 606, only one panel 606 need be utilized in practising the present invention.
Battery 602 in Figure 6 includes edges having -\
channels 644 which mate with corresponding channels 642 in first and second side portions 661 and 662 of panel 604. Channels 642 and 644 extend the entire length of battery 602 and panel 604, respectively. Housing 600 may be assembled by sliding battery 602 into panel 604.
Assembly is completed by adding end cap 650, such as caps 202 and 203 in Figure 2, which end cap 650 maybe attached to battery 602 and panel 604 by screws, adhesive or other suitable means.
As can be seen form the partial top view of housing 600 in Figure 7, battery 602 is flat and has a length substantially the same as the overall length of housing 600. According to an important feature of the present invention, if battery 602 is at least one-third as long as housing 600, battery 602 will be a structural element of housing 600. In other words, housing 600 is stronger with battery 602 than without it. When battery 602 has a - length that is less than one-fourth that of housing 600, battery 602 becomes a load to housing 600 rather than a structural element. However, in such cases, battery 602 may also be a structural element of housing 600 if - attached to other elements by key ways, screws, brackets, ,~ clamps or other suitable means.
For example, the stick battery 210 in Figure 2 likewise ~unctions as a structural element of the housing since it picks up a significant portion of applied inertial and static loads. By means of the canted sur~aces 240 and 241 of battery 210 in Figure 3, the torsional strength of the stick battery 210 is used to resist rotational torques applied along the length of housing 104 (X-axis). Similarly, a torque about the Y-axis (width) or a load along the Z-axis (height) is resisted by canted surfaces 240 and 241, side rail 261 and battery tube 211 when sufficient deflection of tube 211 occurs for battery 210 to be loaded as a beam. A
load along the Y-axis is resisted by canted sur~aces 240 and 241 and by battery 210 when tube 211 is deflected such that it bears on battery 210.
Components 624 in Figure 6 dissipate varying amounts oP heat during operation. Often only one or a few o~ the components 624 will dissipate a large ~raction of the total power dissipated by the eleatronic apparatus in housing 600 producing a hot spot. Conventional methods minimize the effect of such hot spots by heat sinking such components to a heat spreader and adding to the housing thermal insulation, thereby ~orcing the internal volume o~ the housing to rise in temperature ancl hence equalize the outside surface tamperature thereof.
;~ However, such conventional methods are undesirable sinceadditional weight and volume is required and higher temperatures are produced which reduce the reliability of ~- the electronic circuitry.
According to the present invention, the thermal mass and heat conduction properties of battery 602 may be utilized to equalize temperatures due to power dissipation within the housing 600 without adding additional mass. Since the lower surface of battery 602 is adjacent to and in contact with panel 606, heat is conducted away from panel 606 by battery 602. Heat ~ transfer can be enhanced by coating the adjoining ! 30 surfaces of battery 602 and panel 606 with a suitable thermally conductive compound 683. ~hus, in housing 600, components 624 dis~ipating large amount~ o~ heat ara pre~erably mounted on panel 606 such that battery 602 absorbs, spreads and conducts away heat dissipated by such components 624.
A multi-cell battery, such as battery 602 in Figure 6 or battery 210 in Figure 2, may be implemented by two methods. In both methods, some form of liquid or gas tight cell enclosure is required to electro-chemically separate each cell from the other. First, a very weak or thin outer enclosure only sufficient to maintain the moisture of each cell could be provided around each electrode set thereof. Such cells would be installed ; 10 into a battery tube or housing which provides the strength needed to contain the contents of the cells and alsQ acts as a structural element of housing 600.
Secondly, individual cells may be provided with individually strong enclosures which when coupled together act as a structural element of housing 600.
Turning to Figure 8, there is illustrated a perspective view of a surface-mount connector ~00 used to interconnect two or more printed circuit panels, such as, for example, panels 212, 213 and 214 in the portable radio transceiver housing 104 in Figure 2. Connector 800 inaludes a plurality of pins 802 each coupled to a spring contact 804 and extending through plastic header 806.
Plastic header 806 includes portions 810 that insulate corresponding pins 802 from metal panel 21~ ~shown in more detail in Figure 9) Two different methods may be used to manufacture connector 800 in Figure 8. According to the first method, the contacts 804 are insert molded into the plastic header 806 and pins 802 are press fit in place after molding is completed. The contacts 804 are produced on a "comb" with a slightly extruded hole into which the pins 802 with a cold-formed, bulged centar section can be pressed. This method relatively inexpensively provides a generic molded connector 800 , .
-` 12~
~ 14 ~
that gets its identity after the unique pin 802 is pressed in place. A high temperature plastic is used for header 806, and pins 802 can be produced by a low cost cold heading process. According to a relatively more expensive second method, the pins 802 and contacts 804 are welded or high temperature soldered together and then insert molded into the plastic headler 806 using a high temperature solder.
Referring to Figure 9, there is illustrated a cross-sectional view of the surface-mount connector in Figure 8 as it may be used to interconnect the three printed circuit panels in the portable radio transceiver housing ; in Figure 2. Three male connectors 912, 913 and 914 and three female connectors 902, 903 and 904 are shown.
Connectors 902, 903 and 904 are conventional surface-mount ~emale connectors each including a pair of contacts 920 and 921 for each pair of pins in connector 912.
Connector 912 is surface mounted to panel 213 and connected to panel 212 by way of surface-mounted connector 902 and to panel 214 by way of surface-mounted connector 903. Connector 914 is surface mounted to topside (keyboard, display and speaker side) of panel 212 and connected to the bottom side of panel 212 by way of surface-mounted connector 904. As a result, the circuitry and dielectric layers on the top side of panel 212 may be removed for replacing the keyboard, display and speaker assembly. Connector 913 is surface mounted to panel 214 for providing external contacts 925, which may be u~ed to coupla tran~cQlver 100 to an external speakerphone, power amplifier or other peripheral devices.
In summary, a unique portable radio transceiver housing has been described that includes a battery which ~2ti~l6~33 is a structural element thereo~. The battery not only strengthens the housing, but also provides shielding against electromagnetic radiation and sinking of heat dissipated by electrical components Since the battery is a structural element of the housing, the housing elements can be implemented with sheet metal to produce both a light-weight and structurally strong housing. The portable radio transcaivex houslng oP the present invention may be advantageously utilized in a variety of radio systems including battery-operated radio transceivers, such as, for example, cellular radiotelephone systems and trunk~d radio systems.
Claims (17)
AN EXCLUSIVE PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED
AS FOLLOWS:
1. A housing for electronic circuitry, comprising:
a battery having first and second edges and first and second opposing flat rigid surfaces;
a U-shaped panel having first and second side portions and a center portion, the first and second side portions of said U-shaped panel attaching to the first and second edges of said battery,respectively, said center portion having inner and outer opposing surfaces, said U-shaped panel further including a dielectric and circuitry layer bonded to the inner surface of the center portion of said U-shaped panel;
electronic circuitry bonded to the circuitry layer on the inner surface of said U-shaped panel; and end cap means coupled to said battery and said U-shaped panel, whereby said end cap means, said battery and said U-shaped panel substantially enclose the electronic circuitry.
a battery having first and second edges and first and second opposing flat rigid surfaces;
a U-shaped panel having first and second side portions and a center portion, the first and second side portions of said U-shaped panel attaching to the first and second edges of said battery,respectively, said center portion having inner and outer opposing surfaces, said U-shaped panel further including a dielectric and circuitry layer bonded to the inner surface of the center portion of said U-shaped panel;
electronic circuitry bonded to the circuitry layer on the inner surface of said U-shaped panel; and end cap means coupled to said battery and said U-shaped panel, whereby said end cap means, said battery and said U-shaped panel substantially enclose the electronic circuitry.
2. The housing according to claim 1, wherein said U-shaped panel includes substrate and circuitry layers bonded to the inner surface of the center portion of said panel.
3. The housing according to claim 1, wherein said electronic circuitry includes a plurality of surface-mount devices bonded to the circuitry layer.
4. The housing according to claim 1, wherein said U-shaped panel is comprised of metal and the surfaces of said battery are metallized, whereby said panel and said battery electrically shield the electronic circuitry.
5. A housing for electronic circuitry, comprising:
a battery having first and second edges and first and second opposing flat rigid metallized surfaces;
a U-shaped panel comprised of metal and having first and second side portions and a center portion, the first and second side portions of said U-shaped panel attaching to the first and second edges of said battery, respectively, said center portion having inner and outer opposing surfaces;
electronic circuitry disposed on the inner surface of said U-shaped panel; and end cap means coupled to said battery and said U-shaped panel, whereby said end cap means, said battery and said U-shaped panel substantially enclose the electronic circuitry.
a battery having first and second edges and first and second opposing flat rigid metallized surfaces;
a U-shaped panel comprised of metal and having first and second side portions and a center portion, the first and second side portions of said U-shaped panel attaching to the first and second edges of said battery, respectively, said center portion having inner and outer opposing surfaces;
electronic circuitry disposed on the inner surface of said U-shaped panel; and end cap means coupled to said battery and said U-shaped panel, whereby said end cap means, said battery and said U-shaped panel substantially enclose the electronic circuitry.
6. A housing for electronic circuitry, comprising:
a battery having first and second edges and first and second opposing flat rigid surfaces;
a first U-shaped panel having first and second side portions and a center portion, the first and second side portions of said first U-shaped panel attaching to the first and second edges of said battery, respectively;
a second U-shaped panel disposed between the sides of said first U-shaped panel and having first and second side portions and a center portion, said center portions of said second U-shaped panel having inner and outer opposing surfaces;
means for thermally coupling the outer surface of said second U-shaped panel to one of the first and second surfaces of said battery;
electronic circuitry disposed on the inner surface of said second U-shaped panel; and end cap means coupled to said battery and said first U-shaped panel, whereby said end cap means, said battery and said first U-shaped panel substantially enclose the electronic circuitry and said battery conducts away at least a portion of the heat dissipated by the electronic circuitry on said second U-shaped panel.
a battery having first and second edges and first and second opposing flat rigid surfaces;
a first U-shaped panel having first and second side portions and a center portion, the first and second side portions of said first U-shaped panel attaching to the first and second edges of said battery, respectively;
a second U-shaped panel disposed between the sides of said first U-shaped panel and having first and second side portions and a center portion, said center portions of said second U-shaped panel having inner and outer opposing surfaces;
means for thermally coupling the outer surface of said second U-shaped panel to one of the first and second surfaces of said battery;
electronic circuitry disposed on the inner surface of said second U-shaped panel; and end cap means coupled to said battery and said first U-shaped panel, whereby said end cap means, said battery and said first U-shaped panel substantially enclose the electronic circuitry and said battery conducts away at least a portion of the heat dissipated by the electronic circuitry on said second U-shaped panel.
7. The housing according to claim 5, wherein said U-shaped panel includes a dielectric and circuitry layer bonded to the inner surface of the center portion of said U-shaped panel, said electronic circuitry being bonded to the circuitry layer.
8. The housing according to claim 7, wherein said electronic circuitry includes a plurality of surface-mount devices bonded to the circuitry layer.
9. The housing according to claim 1, wherein said housing means further includes a second U-shaped panel disposed between the sides of said first U-shaped panel and including electronic circuitry on the inner surface of the center portion of said second U-shaped panel, the outer surface of said second U-shaped panel being thermally coupled to one of the surfaces of said battery, whereby said battery conducts away heat dissipated by the electronic circuitry on said second U-shaped panel.
10. The housing according to claim 9, wherein said first and second U-shaped panels are comprised of metal, whereby said panels electrically shield the electronic circuitry.
11. The housing according to claim 6, wherein said second U-shaped panel includes a dielectric and circuitry layer bonded to the inner surface of the center portion thereof, said electronic circuitry being bonded to the circuitry layer.
12. The housing according to claim 11, wherein said electronic circuitry includes a plurality of surface-mount devices each bonded to the circuitry layer.
13. The radio transceiver according to claim 6, further including a plurality of surface-mount devices each bonded to one of the circuitry layers.
14. The radio transceiver according to claim 5, further including a battery, one of the flanged edges of said third panel being coupled to one of the surfaces of said battery, whereby said battery supports said first, second and third panels.
15. The radio transceiver according to claim 5, further including first and second end caps, first and second ends of said first, second and third panels being coupled to the first and second end caps, respectively.
16. The radio transceiver according to claim 5, further including a battery, one of the flanged edges of said third panel being thermally coupled to one of the surfaces of said battery, whereby said battery conducts away heat dissipated by the transmitter means on said third panel.
17. The radio transceiver according to claim 5, further including an outer covering for substantially enclosing said first, second and third panels and said first and second side rails.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000605916A CA1277713C (en) | 1986-01-03 | 1989-07-17 | Portable radio transceiver housing structurally supported by a battery |
| CA000605917A CA1282835C (en) | 1986-01-03 | 1989-07-17 | Metal printed circuit panels including mesas for coupling circuitry thereon to signal ground |
| CA000605918A CA1282870C (en) | 1986-01-03 | 1989-07-17 | Method of making metal printed circuit panels wherein circuitry thereon is connected to signal ground by means of mesas |
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US81602486A | 1986-01-03 | 1986-01-03 | |
| US81602286A | 1986-01-03 | 1986-01-03 | |
| US816,022 | 1986-01-03 | ||
| US816,024 | 1986-01-03 | ||
| US819,957 | 1986-01-12 | ||
| US06/819,957 US4648125A (en) | 1986-01-03 | 1986-01-21 | Portable radio transceiver |
Related Child Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000605918A Division CA1282870C (en) | 1986-01-03 | 1989-07-17 | Method of making metal printed circuit panels wherein circuitry thereon is connected to signal ground by means of mesas |
| CA000605917A Division CA1282835C (en) | 1986-01-03 | 1989-07-17 | Metal printed circuit panels including mesas for coupling circuitry thereon to signal ground |
| CA000605916A Division CA1277713C (en) | 1986-01-03 | 1989-07-17 | Portable radio transceiver housing structurally supported by a battery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1267693A true CA1267693A (en) | 1990-04-10 |
Family
ID=27420108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000523056A Expired - Lifetime CA1267693A (en) | 1986-01-03 | 1986-11-14 | Portable radio transceiver housing structurally supported by a battery |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0258274A1 (en) |
| CA (1) | CA1267693A (en) |
| IL (1) | IL80613A0 (en) |
| WO (1) | WO1987004317A1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI83280C (en) * | 1988-11-30 | 1991-06-10 | Nokia Mobira Oy | Spacer frame for an operating device in a travel telephone |
| US7787618B2 (en) * | 2006-03-29 | 2010-08-31 | Nokia Corporation | Portable electronic device |
| US8477499B2 (en) | 2009-06-05 | 2013-07-02 | Laird Technologies, Inc. | Assemblies and methods for dissipating heat from handheld electronic devices |
| US7965514B2 (en) * | 2009-06-05 | 2011-06-21 | Laird Technologies, Inc. | Assemblies and methods for dissipating heat from handheld electronic devices |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US391762A (en) * | 1888-10-23 | Telephone-exchange system | ||
| US1641395A (en) * | 1924-09-15 | 1927-09-06 | Moore Tom | Rectifying radio shield |
| US2619589A (en) * | 1950-07-29 | 1952-11-25 | Aircall Inc | Radio receiver |
| US2692944A (en) * | 1951-02-09 | 1954-10-26 | Rca Corp | Battery mounting means |
| US3345568A (en) * | 1964-01-13 | 1967-10-03 | Motorola Inc | Transistorized portable radio transmitter-receiver structure |
| US4083011A (en) * | 1976-07-26 | 1978-04-04 | General Electric Company | Battery holder and connector for a radio receiver or the like |
| US4191917A (en) * | 1977-08-25 | 1980-03-04 | Disston, Inc. | Battery pack rechargeable in recessed or flush-type receptacles |
-
1986
- 1986-11-12 IL IL80613A patent/IL80613A0/en not_active IP Right Cessation
- 1986-11-14 CA CA000523056A patent/CA1267693A/en not_active Expired - Lifetime
- 1986-12-09 WO PCT/US1986/002758 patent/WO1987004317A1/en not_active Ceased
- 1986-12-09 EP EP87900574A patent/EP0258274A1/en not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| EP0258274A1 (en) | 1988-03-09 |
| IL80613A0 (en) | 1987-02-27 |
| WO1987004317A1 (en) | 1987-07-16 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MKLA | Lapsed |