CA1260159A - Molecule-based microelectronic devices - Google Patents
Molecule-based microelectronic devicesInfo
- Publication number
- CA1260159A CA1260159A CA000573227A CA573227A CA1260159A CA 1260159 A CA1260159 A CA 1260159A CA 000573227 A CA000573227 A CA 000573227A CA 573227 A CA573227 A CA 573227A CA 1260159 A CA1260159 A CA 1260159A
- Authority
- CA
- Canada
- Prior art keywords
- polymer
- potential
- redox
- polyaniline
- microelectrodes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004377 microelectronic Methods 0.000 title abstract description 15
- 229920000642 polymer Polymers 0.000 claims abstract description 103
- 229920000767 polyaniline Polymers 0.000 claims abstract description 51
- 239000000126 substance Substances 0.000 claims abstract description 20
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- 238000004146 energy storage Methods 0.000 claims abstract description 6
- 239000000758 substrate Substances 0.000 claims description 17
- 230000002829 reductive effect Effects 0.000 claims description 13
- 239000003153 chemical reaction reagent Substances 0.000 claims description 6
- 229920000128 polypyrrole Polymers 0.000 abstract description 46
- 230000008859 change Effects 0.000 abstract description 11
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- 229910052737 gold Inorganic materials 0.000 description 38
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- ROFVEXUMMXZLPA-UHFFFAOYSA-N Bipyridyl Chemical compound N1=CC=CC=C1C1=CC=CC=N1 ROFVEXUMMXZLPA-UHFFFAOYSA-N 0.000 description 2
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- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
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- GCXGHQXLQHQRSG-UHFFFAOYSA-N 3-ethenyl-2-pyridin-2-ylpyridine Chemical class C=CC1=CC=CN=C1C1=CC=CC=N1 GCXGHQXLQHQRSG-UHFFFAOYSA-N 0.000 description 1
- MWVTWFVJZLCBMC-UHFFFAOYSA-P 4-pyridin-1-ium-4-ylpyridin-1-ium Chemical compound C1=[NH+]C=CC(C=2C=C[NH+]=CC=2)=C1 MWVTWFVJZLCBMC-UHFFFAOYSA-P 0.000 description 1
- LZTHTCJQFJBFOJ-UHFFFAOYSA-N C(=C)[Fe](C1C=CC=C1)C1C=CC=C1 Chemical compound C(=C)[Fe](C1C=CC=C1)C1C=CC=C1 LZTHTCJQFJBFOJ-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
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- 108010020056 Hydrogenase Proteins 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910020939 NaC104 Inorganic materials 0.000 description 1
- 229910018963 Pt(O) Inorganic materials 0.000 description 1
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- BBKFSSMUWOMYPI-UHFFFAOYSA-N gold palladium Chemical compound [Pd].[Au] BBKFSSMUWOMYPI-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Thin Film Transistor (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
Several types of new microelectronic devices including diodes, transistors, sensors, surface energy storage elements, and light-emitting devices are disclosed. The properties of these devices can be controlled by molecular-level changes in electroactive polymer components. These polymer components are formed from electrochemically polymerizable material whose physical properties change in response to chemical changes, and can be used to bring about an electrical connection between two or more closely spaced microelectrodes. Examples of such materials include polypyrrole, polyaniline, and polythiophene, which respond to changes in redox potential. Each electrode can be individually addressed and characterized electrochemically by controlling the amount and chemical composition of the functionalizing polymer. Sensitivity of the devices may be increased by decreasing separation between electrodes as well as altering the chemical environment of the electrode-confined polymer. These very small, specific, sensitive devices provide means for interfacing electrical and chemical systems while consuming very little power.
Several types of new microelectronic devices including diodes, transistors, sensors, surface energy storage elements, and light-emitting devices are disclosed. The properties of these devices can be controlled by molecular-level changes in electroactive polymer components. These polymer components are formed from electrochemically polymerizable material whose physical properties change in response to chemical changes, and can be used to bring about an electrical connection between two or more closely spaced microelectrodes. Examples of such materials include polypyrrole, polyaniline, and polythiophene, which respond to changes in redox potential. Each electrode can be individually addressed and characterized electrochemically by controlling the amount and chemical composition of the functionalizing polymer. Sensitivity of the devices may be increased by decreasing separation between electrodes as well as altering the chemical environment of the electrode-confined polymer. These very small, specific, sensitive devices provide means for interfacing electrical and chemical systems while consuming very little power.
Description
`` ~ 59 1 This appllcation is a divislon o~ application serial number 495,996 filed November 22, 1985.
Back~ ~d of the Invent_on Presently available solid state microelectronic devlces consist of mlcrocircuits with discrete circuit elements such as monolithic integrated circuits, transistors, dlodes, resistors, capacitors, transformers, and conductors mounted on an insulating substrate. Thin film hybrid microcircults are formed by vapor depositlon of conductors, such as copper and gold, and resistocs, such as tantalum, nichrome, and tin oxide onto a passive or lnsulating substrate such as silicon dioxide. An exact conductor pattern is obtained by masking or photollthogrpahic etching. The entire circuit is subsequently encased with an epoxy dip to protect against moisture and contamination.
Modern integrated circuit devices, even highly miniaturized very large scale integrated devices (VLSI), are responsive only to electrlcal signals. There is now ; ~ conslderable interest in interfacing microelectronic devices with chemical and biological systems and it is therefore hlghly desireable to provlde a microelectronic device that is responsive to such chemical or biological inputs. Typical applications for these devices include ~ 2 ~ 0~59 1 sensing of changes in pH and molar concentrations of chemical compounds, oxygen, hydrogen, and enzyme substrate concentrations.
Applicant is not aware of any apparatus or system which allows a direct interface between a microelectronic device sensitive to chemical inputs and a microminiature electrical circuit. Devices have been made on a larger scale whicn are sensitive to chemical input.
These devices include such well known apparatus as pH
sensors. Work in this area has recently centered around the use of electroactive polymers, such as polypyrrole or polythiophene. These compounds cnange conductivity in response to changes in redox potential. Recently, a polymeric semiconductor field effect transistor has been dlsclosed in a Japanese patent, 58-114465. As described in this patent, polymers such as trans polyacetylene, cis-polyacetylene, polypyrrole, and polyvinyl phenylene have been used as inexpensive substitutes for single crystal ~ silicon or germanium in making a semiconductor field effect transistor. There is no recognition of the unique properties of these polymers in this patent and, in fact, the polymers are treated as semiconducting material even though the properties of the polymers are distinctly different from that of silicon or germanium. The polymers ~5 are used as substitutes for semiconducting materials - 3 ~ ~260~
l sensitlve to electrical signals for uses such as in memory storage. Disadvantages to the FET as disclosed are that it is unstable and has a short useful life.
It is therefore an object of the present lnvention to provide a process for producing microelectronic devices responsive to chemical input which can be incorporated into microelectronic systems which are responsive to electrical~input.
A further object of the present invention is to provide a process for constructing molecule-based microelectronic devices on silicon substrates which can easily be integrated with solid state silicon devices for signal processing.
Still another object of the invention is to provide small, sensitive, and specific microelectronic devlces with very low power requirements.
A further object of the invention is to provide diodes, transistors, sensors, surface energy storage elements, and light-emittlng microelectrode devices which can be controlled by molecular-level changes in electroactive polymer components.
=~D~D~
The present invention is a process for making microelectronic devices which can be controlled by ` 4 ~ 9 1 molecular-level changes in electroactive polymer components. These devices are fabricated by functionalizing electrodes formed by deposition of metal on silicon dioxide substrates using convention masking and photolithography techniques with polymers whose physical properties change in response to chemical signals. The key features are the small dimension of tne electrodes and the small spacing, in the range of less than five microns, between them.
In one embodiment, an analogue of a solid state transistor, wherein a transistor is defined as a material whose resistance can be adjusted by an electrical signal, is formed from an array of gold microelectrodes derivatized with a redox polymer such as polypyrrole.
~When polypyrrole is oxidized, it conducts an electrical current between the microelectrodes~ As in a solid state transistor, the current between the two outer microelectrodes oE the array can be varied as a function of the potential of the polymer electrically connecting the electrodes in a manner analagous to the "gate" of a transistor. As the potential is altered, the oxidation or reduction of the polypyrrole can be effected. ThiS device amplifies the very small signal needed to turn the polypyrrole from its reduced and insulating state to its oxidized and conducting state. Further variations are - 5 - ~60~9 1 possible using additional polymers with different redox ` potentials.
In a second embodiment, a diode is fabricated on a silicon dioxide-silicon substrate from an array of two or more microelectrodes separated from each other by a distance of 2 microns or less, individually functionalized with a chemically responsive polymer, such as a redox polymer. Examples of redox polymers are polypyrrole, poly-N-methylpyrrole, polythiophene, poly-3-methyl-thiophene, polyvinylferrocene, derivatized styrene and polyaniline~ As many different polymers may be used as there are pairs of microelectrodes. Since the polymers respond at different potentials, each pair of electrodes can be effectively isolated from the other microelectrodes.
In yet another embodiment, a microelectronic-device with transistor or "triode-like" properties is fabricated by deposition of polyaniline onto an array of two or more gold microelectrodes. Polyaniline, a redox ; 20 polymer~ has the unusual property of being insulating at an electrical potential, less than ~0.1 V vs. SCE in aqueous 0.5 M NaHS04, greater than 106 times more conducting at a slightly higher electrical potential, +
0.4 V vs. SCE in 0.5 M NaHS0~, and insulating at a higher electrical potential, +0.7 V vs. SCE in 0.5 M ~a~S04. The .
- 6 - ~ 6~ ~g l exact potential at which the polyaniline is conducting or insulating is determined by the medium, the amount of polyaniline connecting the electrodes, and interactions with other polymers This device is particularly useful S as an electrical switch between a specific range of potentials or as a p~ or other chemical sensor. The device may be further modified for use as an oxygen or hydrogen sensor by connecting the polyaniline to a noble metal electrode such as a platinum electrode or by dispersing particles of noble metals such as palladium into the polyaniline.
Other specific embodiments of the present invention include surface energy storage elements and light-emitting microelectrodes.
Brief Description of the Drawings ~::
Fig. 1 is a cross-sectional view of a surface energy storage device wherein electrical energy is used to charge the device by reducing a polyviologen polymer, (PQ~+/+)n~ and oxidizing a polyvinylferrocene polymer, (FeCp2~/0jn.
Fig. 2 is a cross-sectional view of a molecule-based transito{ consisting o~ three gold microelectrodes, derivatlzed with polypyrrole and immersed in electrolyte, with a schematic showing how the electrica~ potential of .
7_ ~60159 1 the gate i5 set using a potentiostat with a counter electrode and a saturated calomel reference electrode (SCE).
Fig. 3 is a graph showing the output characteristics of the transistor of Fig. 2 as ID, the current between source and drain, as a function of VD, the potential between source and drain, at various fixed gate potentials, VG.
Fig~ 4a is a cross-sectional view of a molecule-based transistor, consisting of two gold electrodes coated with polyvinylferrocene, (FeCp2+/0)n, and polyviologen, (PQ2+/+)nr and functionalized with a quinone-based polymer, (Q/QH2)n, having a pH-dependent redox potential which is more negative or positive than the potential of the viologen polymer, depending on the pH.
Fig. 4b is a schematic of the effect of pH
variation on the polymers in the transistor of Fig. 4a and shows the approximate relationship of the redox potentials.
Fig. 5 ls a cross-sectional view of a molecule-based diode consisting of two gold microelectrodes derivatized with two polymers of different redox potentials.
Fig. 6 is a cross-sectional view oE an array of eight gold microelectrodes derivatized with different amounts of polypyrrole.
l FigO 7 is a graph of cyclic voltammograms at lO0 mV/s for an array like that in Fig. 6 in C~3CN/O.lM [n-Bu4N]C104. The bottom portion of the sketch is the expected result based on the derivatization procedure and electrochemical response.
Fig. 8a is a graph of the potential, V vs. SCE, measure in CH3CN/O.lM Zn-Bu4N~Cl04, of five gold microelectrodes connected with polypyrrole when one is under active potential control at -l.0 V vs. SCE and one is at a positive potential at which the polypyrrole is expected to be conducting~
Fig. 8b is a graph of the potential, V vs. SCE, of five gold microelectrodes connected with polypyrrole where only one electrode is under active potential 15 ~ control.
Fig. 9 is a graph of the current, i, measured be~ween electrodes, versus applied potential, Vappl vs.
SCE, for two adjacent microelectrodes connected with polypyrrole as a function of Vset, where Vset is the fixed potential vs. SCE of one of the two electrodes, and Vappl, where Vappl is the potential of the other electrode.
; Fig. 10 is a graph comparing the diode characteristics for two microelectrodes connected with (a) polypyrrole and ~b) poly-N-methylpyrrole where the fixed ~25 potential, Vset, in ~a) is -l.0 V vs. SCE and in (b) is -0.6 V vs. SCE.
.~
_ 9 - ~ Z ~ ~59 1 Fig. 11 is a cross-sectional view of a light-emitting pair of microelectrodes wherein the two gold microelectrodes are connected by a polymer such that application of a voltage, approximately 2.6 V, results in emission of light characteristic of an excited tris, 2,
Back~ ~d of the Invent_on Presently available solid state microelectronic devlces consist of mlcrocircuits with discrete circuit elements such as monolithic integrated circuits, transistors, dlodes, resistors, capacitors, transformers, and conductors mounted on an insulating substrate. Thin film hybrid microcircults are formed by vapor depositlon of conductors, such as copper and gold, and resistocs, such as tantalum, nichrome, and tin oxide onto a passive or lnsulating substrate such as silicon dioxide. An exact conductor pattern is obtained by masking or photollthogrpahic etching. The entire circuit is subsequently encased with an epoxy dip to protect against moisture and contamination.
Modern integrated circuit devices, even highly miniaturized very large scale integrated devices (VLSI), are responsive only to electrlcal signals. There is now ; ~ conslderable interest in interfacing microelectronic devices with chemical and biological systems and it is therefore hlghly desireable to provlde a microelectronic device that is responsive to such chemical or biological inputs. Typical applications for these devices include ~ 2 ~ 0~59 1 sensing of changes in pH and molar concentrations of chemical compounds, oxygen, hydrogen, and enzyme substrate concentrations.
Applicant is not aware of any apparatus or system which allows a direct interface between a microelectronic device sensitive to chemical inputs and a microminiature electrical circuit. Devices have been made on a larger scale whicn are sensitive to chemical input.
These devices include such well known apparatus as pH
sensors. Work in this area has recently centered around the use of electroactive polymers, such as polypyrrole or polythiophene. These compounds cnange conductivity in response to changes in redox potential. Recently, a polymeric semiconductor field effect transistor has been dlsclosed in a Japanese patent, 58-114465. As described in this patent, polymers such as trans polyacetylene, cis-polyacetylene, polypyrrole, and polyvinyl phenylene have been used as inexpensive substitutes for single crystal ~ silicon or germanium in making a semiconductor field effect transistor. There is no recognition of the unique properties of these polymers in this patent and, in fact, the polymers are treated as semiconducting material even though the properties of the polymers are distinctly different from that of silicon or germanium. The polymers ~5 are used as substitutes for semiconducting materials - 3 ~ ~260~
l sensitlve to electrical signals for uses such as in memory storage. Disadvantages to the FET as disclosed are that it is unstable and has a short useful life.
It is therefore an object of the present lnvention to provide a process for producing microelectronic devices responsive to chemical input which can be incorporated into microelectronic systems which are responsive to electrical~input.
A further object of the present invention is to provide a process for constructing molecule-based microelectronic devices on silicon substrates which can easily be integrated with solid state silicon devices for signal processing.
Still another object of the invention is to provide small, sensitive, and specific microelectronic devlces with very low power requirements.
A further object of the invention is to provide diodes, transistors, sensors, surface energy storage elements, and light-emittlng microelectrode devices which can be controlled by molecular-level changes in electroactive polymer components.
=~D~D~
The present invention is a process for making microelectronic devices which can be controlled by ` 4 ~ 9 1 molecular-level changes in electroactive polymer components. These devices are fabricated by functionalizing electrodes formed by deposition of metal on silicon dioxide substrates using convention masking and photolithography techniques with polymers whose physical properties change in response to chemical signals. The key features are the small dimension of tne electrodes and the small spacing, in the range of less than five microns, between them.
In one embodiment, an analogue of a solid state transistor, wherein a transistor is defined as a material whose resistance can be adjusted by an electrical signal, is formed from an array of gold microelectrodes derivatized with a redox polymer such as polypyrrole.
~When polypyrrole is oxidized, it conducts an electrical current between the microelectrodes~ As in a solid state transistor, the current between the two outer microelectrodes oE the array can be varied as a function of the potential of the polymer electrically connecting the electrodes in a manner analagous to the "gate" of a transistor. As the potential is altered, the oxidation or reduction of the polypyrrole can be effected. ThiS device amplifies the very small signal needed to turn the polypyrrole from its reduced and insulating state to its oxidized and conducting state. Further variations are - 5 - ~60~9 1 possible using additional polymers with different redox ` potentials.
In a second embodiment, a diode is fabricated on a silicon dioxide-silicon substrate from an array of two or more microelectrodes separated from each other by a distance of 2 microns or less, individually functionalized with a chemically responsive polymer, such as a redox polymer. Examples of redox polymers are polypyrrole, poly-N-methylpyrrole, polythiophene, poly-3-methyl-thiophene, polyvinylferrocene, derivatized styrene and polyaniline~ As many different polymers may be used as there are pairs of microelectrodes. Since the polymers respond at different potentials, each pair of electrodes can be effectively isolated from the other microelectrodes.
In yet another embodiment, a microelectronic-device with transistor or "triode-like" properties is fabricated by deposition of polyaniline onto an array of two or more gold microelectrodes. Polyaniline, a redox ; 20 polymer~ has the unusual property of being insulating at an electrical potential, less than ~0.1 V vs. SCE in aqueous 0.5 M NaHS04, greater than 106 times more conducting at a slightly higher electrical potential, +
0.4 V vs. SCE in 0.5 M NaHS0~, and insulating at a higher electrical potential, +0.7 V vs. SCE in 0.5 M ~a~S04. The .
- 6 - ~ 6~ ~g l exact potential at which the polyaniline is conducting or insulating is determined by the medium, the amount of polyaniline connecting the electrodes, and interactions with other polymers This device is particularly useful S as an electrical switch between a specific range of potentials or as a p~ or other chemical sensor. The device may be further modified for use as an oxygen or hydrogen sensor by connecting the polyaniline to a noble metal electrode such as a platinum electrode or by dispersing particles of noble metals such as palladium into the polyaniline.
Other specific embodiments of the present invention include surface energy storage elements and light-emitting microelectrodes.
Brief Description of the Drawings ~::
Fig. 1 is a cross-sectional view of a surface energy storage device wherein electrical energy is used to charge the device by reducing a polyviologen polymer, (PQ~+/+)n~ and oxidizing a polyvinylferrocene polymer, (FeCp2~/0jn.
Fig. 2 is a cross-sectional view of a molecule-based transito{ consisting o~ three gold microelectrodes, derivatlzed with polypyrrole and immersed in electrolyte, with a schematic showing how the electrica~ potential of .
7_ ~60159 1 the gate i5 set using a potentiostat with a counter electrode and a saturated calomel reference electrode (SCE).
Fig. 3 is a graph showing the output characteristics of the transistor of Fig. 2 as ID, the current between source and drain, as a function of VD, the potential between source and drain, at various fixed gate potentials, VG.
Fig~ 4a is a cross-sectional view of a molecule-based transistor, consisting of two gold electrodes coated with polyvinylferrocene, (FeCp2+/0)n, and polyviologen, (PQ2+/+)nr and functionalized with a quinone-based polymer, (Q/QH2)n, having a pH-dependent redox potential which is more negative or positive than the potential of the viologen polymer, depending on the pH.
Fig. 4b is a schematic of the effect of pH
variation on the polymers in the transistor of Fig. 4a and shows the approximate relationship of the redox potentials.
Fig. 5 ls a cross-sectional view of a molecule-based diode consisting of two gold microelectrodes derivatized with two polymers of different redox potentials.
Fig. 6 is a cross-sectional view oE an array of eight gold microelectrodes derivatized with different amounts of polypyrrole.
l FigO 7 is a graph of cyclic voltammograms at lO0 mV/s for an array like that in Fig. 6 in C~3CN/O.lM [n-Bu4N]C104. The bottom portion of the sketch is the expected result based on the derivatization procedure and electrochemical response.
Fig. 8a is a graph of the potential, V vs. SCE, measure in CH3CN/O.lM Zn-Bu4N~Cl04, of five gold microelectrodes connected with polypyrrole when one is under active potential control at -l.0 V vs. SCE and one is at a positive potential at which the polypyrrole is expected to be conducting~
Fig. 8b is a graph of the potential, V vs. SCE, of five gold microelectrodes connected with polypyrrole where only one electrode is under active potential 15 ~ control.
Fig. 9 is a graph of the current, i, measured be~ween electrodes, versus applied potential, Vappl vs.
SCE, for two adjacent microelectrodes connected with polypyrrole as a function of Vset, where Vset is the fixed potential vs. SCE of one of the two electrodes, and Vappl, where Vappl is the potential of the other electrode.
; Fig. 10 is a graph comparing the diode characteristics for two microelectrodes connected with (a) polypyrrole and ~b) poly-N-methylpyrrole where the fixed ~25 potential, Vset, in ~a) is -l.0 V vs. SCE and in (b) is -0.6 V vs. SCE.
.~
_ 9 - ~ Z ~ ~59 1 Fig. 11 is a cross-sectional view of a light-emitting pair of microelectrodes wherein the two gold microelectrodes are connected by a polymer such that application of a voltage, approximately 2.6 V, results in emission of light characteristic of an excited tris, 2,
2'-bipyridine ruthenium (II) complex, Ru(bpy)32+.
Fig. 12 (inset) is a cross-sectional view of a device fabricated from two polyaniline-coated gold microelectrodes wherein VD is the potential between one microelectrode "source" and another microelectrode "drain"
at a fixed gate potential, VG, controlled relative to an aqueous sat~rated calomel reference electrode (SCE).
Fig. 12a is a graph of the drain current, ID, in microamps versus the drain voltage, VD, in mV for the device shown in the inset at various values of VG, where the charge passed in setting the gate to a potential where there is conductivity between source and drain can be regarded as an input signal.
Fig. 12b is a graph of ID vs. VG at a fixed V~
of 0.18 V for the device shown in the inset.
Fig. 13 is a graph of a cyclic voltammogram at 100 mV/s for a device such as the one described in Fig. 12 (inset) when VG is +0.3 V vs. SCE and VD is 20 mV. ---- is at 0 hours and .-.. is after 16 hours.
- 1 o ~ 159 l Fig. 13 (lnset) is a graph of ID versus time in hours when VD is at 20 mV, VG is at +0.3 V vs, SCE, and the electrolyte is 0.5 M NaHS04 at pH 1.
Fig 14a is a graph of the ID vs. VG Por a device such as the one shown in Fig. 12 (inset), where VG is varied from -0.2 V vs. SCE to +0.8 V vs SCE.
Fig. 14b is a graph of resistance in ohms versus VG for a device such as the one in Fig. 12 (inset).
Fig. 15 is a graph for a device such as the one shown in Fig. 12 (inset) of ID in microamps versus VD in mV at a VG of -0.2 V vs. SCE, a potential at which polyaniline is reduced and insulating.
Fig. 16 is a graph of ID versus time in seconds at VD of 0.18 V for a device such as the one shown in Fig.
1; 12 (inset) for a VG step of -0.2 to ~0.3 V vs SCE.
Fig. 17 is a cross-sectional view of a polyaniline-connected microelectrode array connected externally to a macroscopic indicator electrode.
; Fig. 18 is a cross-sectional view of a 20; polyaniline-connected microelectrode array consisting of three gold microelectrodes connected to a counter-electrode, reference electrode, and potentiostat.
0~s9 The present invention is a process for producing molecule-based microelectronic devices consisting of two or more microelectrodes separated by a small dimension, which can be contacted individually and independently functionalized using electroactive polymers with specific properties that are responsive to chemical and/or electrical signals. Examples of one group of electroactive polymers are redox polymers which are insulating when reduced and conducting when oxidized.
The microelectrodes are small, typically on the order of 2 to 5 microns wide by 50 to 150 microns long by 0.1 ~o 0.15 microns thick, although even smaller electrodes may be utilized, and made of inert, electrically conductive material such as gold, silver, palladium, gold-platinum, and gold-palladium or other metals that are electrochemically inert. The conductor should be easily deposited and have low electrical resistance, good adhesion to the substrate, stability, and ability to be functionali 2 ed.
These electrodes are positioned on an inert substrate. An example of a preferred substrate would be oxidized silicon wafers made by growing a 4500 Angstroms to 10,000 Angstroms thick SiO~ layer on ~100> Si. Devices made according to the present invention on silicon wafers - 12 - ~ ~6~159 1 may be easily integrated into presently available solid state microelectronic devices, most of which are also produced on silicon wafers.
The small separation between electrodes, typically on the order of 0~1 to 2 microns, combined with the use of electroactive polymers with specific properties, is crucial to the invention. The smallest inter-electrode space technically feasible is preferred.
The small inter-electrode space allows high current densities. As the distance between microelectrodes is increased, output decreases and "noise" increases. The direction of current flow, the ability to respond to a chemical signal such as a change in pH, the rate of response, the degree of response, the storage of energy, and the ability to place other pairs of electrodes in close proximity without interference is due to the choice, ::
deposition, degree of separation and quantity of polymer.
Various groups of polymers known to those ; skilled in the art are suitable for use in the present invention. The requirements for such polymers are that they can be electrochemically deposited on individual electrodes and polymerized and that they can respond to a signal, in a reversible manner, in a way which can be electrochemically detected. Such materials are described 2S by R.W. Murray in Electroanalytical Chemistry, Vol. 13, Edited by A.J. Bard (Marcel Dekker, N.Y., 1984).
- 13 ~ S g 1 Suitable electrochemically polymeriazble materials for use in the present invention include redox polymers. Examples of such polymers are polypyrrole, polyaniline, poly-N-methylpyrrcle, polythiophene, poly-3-methylthiophene and polyvinylfereocene (poly vinyl dicyclopentadienyliron). Styrene and vinyl aromatic derivatives such as vinyl pyridine, vinyl,2,2'-bipyridine and metal complexes of these derivatives, are also useful since they can be electrochemically polymerized and may be derivatized with a number of reagents, incIuding biologically active agents such as enzymes and ionophores that complex with ions such as lithium and calcium.
Using two or more electrodes connected with one polymer, a transistor-like device may be fabricated. By choosing two or more polymers with different redox potentials, adjacent electrodes may be electronically isolated or made to function as diodes or surface energy storage units.
For polypyrrole and poly-N-methylpyrrole, the oxidized materials are electronic conductors. The conductivity varies by more than 101 depending on the redox state of the polymers. The consequence of the very large difference in conductivity with redox state is that the potential drop can occur across a very small fraction oE length of the connecting polymer when one - 14 - ~GOlS9 1 microelectrode is held at a potential where the polymer is reduced and insulating and the other is held at a potential where the polymer is oxidized and conducting.
For example, polypyrrole is insulating at approximately -0.4 V vs. SCE potential but becomes conducting at positive potentials up to any positive potential at which the polypyrrole is durable. The actual conductivities of the oxidized polymers, measured in CH3CH/0.1 M ln-Bu4N]C104, of polypyrrole and poly-N-methylpyrrole, respec~ively, are approximately 10 2 ohm 1. cm 1 and 10 4 to 10 5 ohm 1 cm~l.
In contrast to polypyrrole, polyaniline can be made conducting by either a positive or a negative shift of the electrochemical potential, since polyaniline is essentially insulating at sufficiently negative (negative of 0.0 V vs. SCE) or positive (positive of +0.7 V vs. SCE) electrochemical potentials. As a result, a polyaniline-based device responds to a signal in a significantly different way from solid state transistors where the current passing between source and draln, ID, at a given source to draln voltage, VD, does not decrease with increasing gate voltage, VG. The conductivity of polyaniline has been measured to span eight orders of magnitude and is sensitive to pH and other chemical parameters.
- 15 ~ S9 1 The potential at which a polymer exhibits a sharp change in conductivity due to oxidation is the threshold potential, VT. VT can be manipulated by using difEerent monomers or different redox polymers, and by varying the medium to be "seen" by the polymer.
Other polymers which are useful in the present invention include redox polymers known to be electrochromic materials, compounds which change color as a result of electrochemical reactions. Examples of such materials are polyvinylferrocene, polynitrostyrene and viologens. Viologens, described by Wrighton et al. in U.S. Patent Nos. 4,473,695 and 4,439,302, are compounds formed from 4,4'-bipyridinium which may be polymerized and covalently bonded or otherwise confined to the surfaces of ~15 electrodes. Viologens such as dialkyl-4,4'-bipyridinium ~ di-cation and associated anions, dichloride, dibromide, or ; di-iodide, form contrasting colors when oxidized or reduced. Since each monomer unit of viologen has a 2+
charge which is balanced in the presence of two halide 20 ~ counter ions, the counter ions can be replaced with a complex ion such as PtC162- which can then be reduced to yield embedded elemental Pt(O) In highly dispersed form.
An enzyme such as hydrogenase can also be immobilized onto or throughout the redox polymer to equilibrate the redox polymer with the enzyme substrates.
- 1 6 - ~ 0159 l Substituted viologens are useful for photogeneration of hydrogen from aqueous electrolytes, for reduction oE metal-containing marcromolecules, and on p-type silicon photocathodes in electrolytic cells.
The invention is further illustrated by the following non~limiting examples. Devices in these examples were constructed according to the procedure outlined below, with minor variations.
G~
Microelectrode arrays were fabricated in the Massachusetts Institute of Technology Microelectronics Laboratory in the Center for Materials Science and Engineering which includes a class lO0 clean room and is equipped to meet the specialized requirements for the production of solid state microelectronic devices such as "sllicon chips".
two-mask process was designed. The first mask was made for a metal lift-off procedure to Porm m1croe1ectrodes, leads, and contact pads. The second mask was made to pattern a photoresist overlayer leaving a 50 to 140 micron length of he microelectrodes and the contact pads~exposed.
A microelectrode array was designed using the Computer ~ided ~esign Program HPEDIT at a Hewlett Packard - 17 ~ O lS~
1 Model 2648A graphics terminal on a DEC-20. The design file was translated into Caltech Intermediate Form (CIF). This CIF file was translated to Mann compatible code and written on magnetic tape. Masks for photolithography were made from the file on magnetic tape using a Gyrex Model 1005A Pattern Generator. E-K 5" X 5"
X 0.090" Extra Flat high resolution glass emulsion plates were used to make the photolithography masks. The emulsion plates were developed by a dark field process.
p-Si wafers of 100 orientation, two inches in diameter and 0.011 inches thick, obtained from Wacker Corp. were used as substrates upon which to fabricate the microelectrode arrays. The silicon wafers were RCA
cleaned in a laminar air flow hood in the class 100 clean room. The wafers were immersed in hot aqueous 6% by volume H2O2/14% by volume aqueous NH3, briefly etched in hydrofluoric acid diluted 10:1 with deionized water, immersed in hot aqueous 6% by volume H2O2/14% by volume HCl, rinsed in deionized water ~resistance greater than 14 Mohm cm), and spun dry. The cleaned wafers were loaded immedlately into an oxidation tube furnace at 1100C under N2. For examples 1 to 5, a dry/wet~dry/anneal oxidation cycle was used to grow a thermal oxide layer 4500 Angstroms thick. For example 6, a dry oxidation cycle was used to grow a thermal oxide 11850 Angstroms thick. Oxide - 18 - ~6~
1 thicknesses were measured using a Gaer~ner Model L117 ellipsometer. The oxidized wafers were taken immediately to the photolithography stage.
Each oxidized wafer was flood-coated with hexamethyl-disilazane and spun at 6000 rpm for 20 sec.
For examples 1 to 5, one ml of MacDermid Ultramac PR-914 positive photoresist was syringed onto each wafer. The wafer coated with resist was spun for 30 sec at 4000 rpm and then prebaked 35 min at 90C. For example 6, one ml of Shipley 1470 positive photoresist was syringed onto each wafer and the wafer spun for 30 seconds at 6000 rpm. The coated wafer was then prebaked 25 minutes at 90C.
A GCA Mann 4800 DSW Wafer Stepper was used to expose the photoresist The Mann uses the 405 nm line of a 350 W Hg arc lamp as a light source. The mask image is reduced 5:1 in the projection printing. For examples 1 to 5, an exposure time of 0.850 sec was used and the photoresis~ developed 60 sec in MacDermid Ultramac MF-62 diluted 1:1 with deionized water. For example 6, the wafer was exposed for 1.2 seconds and developed 60 seconds in Shipley 312 developer diluted 1:1 with dionized water.
The developed wafers were then cleaned in a planar oxygen etching chamber at 75-100 W forward power in 20 ~torr of oxygen for 15 seconds.
- 19 ~ 59 1 A bilayer metallization was performed. A MRC
8620 Sputtering System was used in preparing thc microelectrode arrays of examples 1 to 5. The bilayer metallization of the wafers used in example 6 was performed in a NRC 3117 electron beam evaporation system. Wafers were placed on a quartz plate that was freshly coated with chromium. The wafers were backsputtered 2 min at 50 W forward power in an argon plasma at S mtorr. Chromium was sputtered at 50 W forward IO power to produce a layer of chromium. The layer on the wafers in examples 1 to 5 was 200 Angstroms thick. The layer in example 6 was 50 Angstroms thick. Gold was then sputtered at 50 ~ forward power to produce a layer 1000 ~ngstroms thick. Chromium serves as an adhesion layer for the gold. The combined chromium/gold thickness of the wa~ers used in example 6 was measured to be 1052 Angstroms on a Dektak II surface profile measuring device.
At this point, the chromium/gold was in direct contact with the SiO2 substrate only in the areas that were to form the microelectrodes, leads, and contact pads and on photoresist in all other areas. The chromium/gold on photoresist was removed by a lift-off procedure: the metallized wafers were immersed in warm acetone, in which soft-baked positive photoresist is soluble, for 75 minutes for the wafers used in examples 1 to 5 and 5 minutes for 601~9 1 the wafers used in example 6. Tne wafers used in examples 1 to 5 were briefly sonicated in acetone to remove the metal between microelectrodes, dried, and then cleaned of residual photoresist in a planar oxygen plasma etching chamber at 200 W forward power in 50 mtorr oxygen for 60 sec.
The wafers used in example 6 was blasted with acetone from a Paasche air brush with N2 at 70 pSi9 sonicated for 30 minutes in acetone, then rinsed with acetone and methanol before drying. The wafers were then cleaned in a mixture of hot aqueous 6% by volume H2O2/14 by volume aqueous NH3, rinsed in deionized water (greater than 14 megaohm-cm), and spun dry. The wafers were then baked at 180C for 40 minutes before repeating the photoresist spin coating process. The wafers were again prebaked at 90C for 25 minutes and then exposed in a Karl Suss Amercia Inc. Model 505 aligner for 11 seconds, using a dark field mask. The photoresist was developed in Shipley 312 developer dlluted 1:1 with deionized water to expose the bond pads and ~he array of microelectrode wires. The exposed areas were cleaned of residual photoresist in the oxygen plasma etching chamber at 75-100 ~W for 1 minute. The remaining photoresist ~as hardbaked at 180C for 15 hours.
::
- 21 ~ 5 ~
1 Wa~ers were then baked at 180C for 40 minutes before repeating the photoresist spin coating process.
The wafers were again prebaked at 90C for 25 minutes and then exposed in a Karl Suss American Inc. Model 505 aligner for 11 seconds, using a dark field mask. The photoresist was developed to Shipley 312 developer diluted 1:1 with deionized water to expose the bond pads and the array of microelectrode wires. The exposed areas were cleaned of residual photoresist in the oxygen plasma etching chamber at 75-100 W for 1 minute. The remaining photoresist was hard baked at 180C for 15 hours.
Individual die (chips) were scribed and separated. The chips were mounted on T0-5 headers from Texas Instruments with Epoxi-Patch 0151 Clear from Hysol Corp. A Mech-El Ind. Model NU-827 Au ball ultransonic wire bonder was used to make wire bonds from the chip to the T0-5 header. The leads, bonding pads, wire bonds, and header were encapsulated with Epoxi-Patch*0151. The header was connected through a T0-5 socket to external wires. The external wires were encased in a glass tube.
The header was sealed at the dis~al end of the glass tube with heat shrink tubing and Epoxi-Patch lC white epoxy from Hysol Corp.
Prior to use as a microelectrode array, the .
array was tested to establish the leakage current between * Trade mark 1~0~9 1 the various electrodes of the array. Arrays characterized as usable have a measured resistance between any two electrodes of greater than 109 ohms in non-aqueous electrolyte solution containing no added electroactive species. Ln many cases only a fraction of the electrodes of an array were usable. Prior to use in experimentation the microelectrode arrays were tested further in aqueous electrolyte solution containing O.OlM K3[Fe(C~)6] and 0.01 M R4~Fe(CN)6] or with [Ru(NH3)6]C13 to establish that the microelectrodes give the expected response. Typically, a negative potential excursion to evolve H2 cleaned the gold surface sufficiently to give good electrochemical response to the Fe(CN)63 /4 or Ru(NH3)6 3~/2+ redox couples. The electrolyte used for electrical measurement was 0.1 M
NaC104 in H20 solvent, 0.5 M NaHS0~, or 0.1 M [n-Bu4N]C10 in CH3CN solvent.
Electrochemical Equipment Most of the electrochemical experimentation in éxamples 1 to 5 was carries out using a Pine Model RDE 3 bipotentiostat and potential programmer. In cases where two microelectrodes were under active potential control and a third was to be probed, a PAR Model 363 potentiostat/galvanostat was used in conjunction with the Pine Model RDE 3. All potentials were controlled relative 0~59 1 to an aqueous saturated calomel reference electrode (SCE). Typically, electrochemical measurements were carried out under N2 or Ar at 25C.
For example 6, most of the electrochemical experimentation was carried out using a Pine Model RDE 4 bipotentiostat and potential programmer. In some cases where only a single poten~iostate was needed a PAR Model 173 potentiostat/galvanostat and a PAR Model 175 universal programmer was used. Potential step experiments were carried out using the RDE 4 with a Tektronix type 564B
storage oscilloscope as ~he recorder.
Deriva~ization of Microelectrodes In examples 1 to 5, the gold microelectrodes were functionalized by oxidation oE 25-50 mM pyrrole or N-methylpyrrole in CH3CN/0.1 M ~n-Bu4N]C104. The polypyrrole was deposited at ~0.8 V vs. SCE, and the poly-N-methylpyrrole was deposited at ~1.2 vs. SCE. The deposition of the polymer can be effected in a controlled manner by removing the array from the derivatization solution after passing a certain amount of chaege.
Electrodes were then examined by cyclic voltammetry in CH3CN/0.1 M [n-Bu4N]C104 to assess the coverage oE polymer and to determine whether the polymer coated two or more electrodes resulting in a "connection" between them.
- 24 ~ 1~0~59 1 Prior to use as a microlectrode array, each microelectrode wire in the devices used in example 6 was tested with an ohmmeter to make sure it was not shorted to any other wire on the device. Then each microelectrode was tested by running a cyclic voltammogram in 0.01 M
Ru(NH3)63+/O.lM NaN03/H20. The microelectrodes were derivatized by oxidation of a stirred 0.44 M aniline solution in 0.5 M NaHS04/H20 at pH 1. The polyaniline was deposited at +0.9 V vs. SCE. Electrodes were then examined by cyclic voltammetry in 0.5 M NaHS04 at pH 1 to assess the coverage of polymer and to determine whether the polymer coated two or more electrodes resulting n a connection between them. Macroscopic gold electrodes were derivatized with polyaniline by the same procedure to accurately relate the thickness of polyaniline to cyclic voltammetry response and the charge passed in the anodic deposition. Typically, a portion of the gold flag was covered with grease prior to depositing the polyaniline over the exposed gold surface. The grease was ~hen removed with CH2C12 to give a well defined step from gold to polyanillne.
Example 1 In one embodiment of the present invention, depicted in Fig. 1, a surface`energy storage device 10 is - 25 ~ lS9 1 constructed from two gold microelectrodes 12, 3 microns wide by 140 microns long by 0.12 microns thick, deposited on a 1 micron thick SiO2 insulator 14 grown on a 100 Si substrate 16 and separated by a distance of 1.4 microns~
Each microelectrode is individually coated with electrochemically deposited and polymerized polymers, polyviologen 18 and polyvinylferrocene 20. Electrical energy can be used to charge the device by reducing the polyviologen, the (PQ2~)n polymer, and oxidizing the - 10 polyvinylferrocene, the (FeCp20)n polymer, according to the following reaction:
discharge (PQ~)n + (FeCp2+)n ' ~ (PQ2+)n + (FeCpO)n + electricity charge Example 2 In another embodiment of the present invention, shown in Fig. 2, a molecule based transistor 22 is fabricated from three gold microelectrodes separated by 1.4 microns, derivatized with polypyrrole 24. Typical coverage of the polypyrrole is 10 7 mol/cm2 of exposed gold, and the individual microelectrodes are electrically connected. The microelectrodes are wired so as to correspond to the drain 26, gate 28, and source 30 as in a conventional solid state transistor.
- 26- ~IL.2~0~59 1 The properties of the device are characterized by immersing the device in an electrolyte, CH3CN/O.lM [n-Bu4N]C104, and measuring the cuerent 32 ~etween source 30 and drain 26, ID, as a function of the potential 34 between source and drain~ VD~ at various fixed gate poten~ial 36, VG. The results are shown in Fig. 3.
At values for VD of less than 0.5 V, the device is "off" when VG is held at a negative potential where the polypyrrole is expected to be insulating and ID is small. When VG is moved to potentials more positive than the oxidation potential of polypyrrole, approximately -0.2 V vs. SCE, the device "turns on" and a significant steady-s~ate value for ID can be observed for modest values of VD. The close spacing of the microelectrodes allows an ~ r easily measurable current to pass between the source 30 and the drain 26 when VD is significant and VG is above the threshold, VT. VT~ the gate potential at which the device starts to turn on, is approximately equal to the redox potential of polypyrrole. For VG more positive than VT, the value of ID increases at a given value of VD, in a manner consistent with the increasing conductivity due to an increasing degree of oxidation. At sufficiently positive values of VG, greater than or equal to ~0.5 V vs.
SCE, ID becomes insensitive to further positive movement oE VG at a given value of VD, a result consistent with . .. . - - .. . . .. ..
: .
- 27 - ~6~1S9 1 measurements of the resistance of the oxidized polypyrrole coated on a microelectrode array. ~ small range of VD
values (0 to 0.2 V) is used to minimize electrochemical reactions at the source 30/polymer 24 and drain 26/polymer 24 interfaces.
A fraction of 10 8C of charge is required to obtain the maximum steady-state value of ID when VD is equal to 0.2 V with this device. The value of ID
achievable with the device is 4 X 10 5C/s. It is apparent from these results that a small signal to the gate microelectrode can be amplified in much the same way that a small electrical signal can be amplified with a solid state transistor. The major diference is that the turn on/turn off time in the molecule-based system is dependent on the rate of a chemical reaction rather than on electron transist times across the souce to drain distance. For the molecule-based system, the properties such as VT and minimum turn on signal can be adjusted with rational variation in the monomer used to prepare the polymer. Use of smaller dimensions and materials other than polypyrrole can also lead to faster switching times.
Example 3 As shown in Fig. 4a, a molecule-based pH sensor 40 can theoretically be fabricated using a two microlectrode array on a SiO2-Si substrate 420 ., ~ - 28 ~ 59 1 The two gold microelectrodes 44, 45 are coated with polyviologen 46, (PQ2+/+)n~ and polyvinylferrocene 48, (FeCp2+/0)n, respectively, and then overlaid with another polymer 50 with a different pH dependent redox potential, such as a polyquinone, (Q/QH2)n, whose redox potential is above the redox potential of the polyviologen at high pH and between that of the polyviologen and polyvinylferrocene at low pH.
The pH variation serves as the signal to be ampllfied. Varying the pH results in a variation in current passing between the two gold electrodes at a fixed potential difference With the negative lead to the viologen coated electrode. As shown by Fig. 4b, alteration of the pH changes the redox potential of polymer 50. Low pH acts to make it easier to reduce polymer 50. Current can flow between source 44 and drain 45 when the negative lead is attached to the polyviologen-coated gold microelectrode 44 and the positive lead is connected to the polyvinylferrocene-coated gold microelectrode 45 and the redox potential of the polyquinone is between the redox potentials of the two : polymers 46 and 50 coating source 44 and drain 45. At a fixed potential difference, the current passing between the two microlectrodes 44 and 45 should depend on the pH
of the solution contacting the polymer 50.
~;~6~ 1L5~3 1 A pH sensor may also be fabricated by coating a microelectrode array with a polymer such as polyaniline.
For a device consisting of two gold microelec~rodes, 0.1 micron thick, 4.4 microns wide, and 50 microns long, separated by a distance of 1.7 microns, coated with a layer of polyaniline approximately 5 microns thick, changes ln the pH of the surrounding medium markedly alter the conductivity. For example, the value of ID at VD
equal to 20 mV and VG of 0.2 V vs. SCE is reduced upon raising the pH of the solution, where ID is the current between one electrode and the next, VD is the potential between the first and second electrode, and VG is the potential between the two electrodes and a saturated calomel reference electrode. ID at pH 1 is approximately 102 times greater than at pH 6.
Polyaniline is limited to use with solutions of pH less than 6 to preclude irreversible chemical changes that occur at ~he higher pH values. However, other pH-sensitive redox polymers may be used to fabricate microelectrode pH-sensors for other pH ranges.
Numerous uses in chemical systems are possible for such sensing devices. For example, such a device may be used to detect subtle changes in pH of aqueous solutions. Electrical signals generated by the device could be direc~ly amplified and processed further.
` ~ 30 ~ 5~
1 Example 4 A molecule-based diode 50, produced according to the present invention, is shown in Fig. 5.
Microelectrodes 52 and 54 are each individually covered with polymers 56 and 58 having very different redox potentials. The current passes between the two heavily coated, connected microelectrodes 52 and 54 as a function of the threshold potential of the diode, which is dependent on the redox potentials of the polymers.
Electrons only flow from microelectrode 52 to microelectrode 54 due to the large difference in the redox potentials of the two polymers 56 and 58. For example, for a polyviologen/-polyvinylferrocene diode, charge will pass only when the negative lead of the applied potential is connected to the gold electrode 52 coated with polyviol~ogen 56 and the positive lead is attached to the gold electrode 54 coated with polyvinylferrocene 58. This reaction is shown as:
:: :
~PQ )n ~ (FeCP2 )n ~ (PQ2~)n + (FeCp20)n ~X--; As shown in Fig. 6, it is possible to electro-- chemically deposit electroactive polymers 60 on individual :: electrodes 62a-h in variable amounts. ~he electrodes 62e-~25 - 31 ~ 1~6~59 1 h which are bridged by the polymer 60 are electrically connected: charge can pass from one microelecteode 62e to another microelectrode 62f-h via conduction mechanisms of the polymer 60. Connected electrodes are typically associated with coverages of approximately 10 7 mol polymer/cm2 electrode. Addressing one electrode oxidizes and reduces the polymer 60 over all of the electrodes 62e-h.
Fig. 7 shows the cyclic voltammetry of the polypyrrole modified array of Fig. 6 in CH3CN/O.lM [n-Bu4]C104 containing no added redox active species. The unfunctionalized electrodes 62a, 62b, and the electrode 62c, with a negligible amount of polypyrrole, lack the cyclic voltammetry signal characteristic of an electrode-~15 confined polymer. Immediately adjacent to the non-derivatized electrodes 62a-c are electrodes 62d-h that show cyclic voltammograms characteristic of elecgtrode-confined polypyrrole. The shape of the voltammogram is nearly the same as for a macroscopic gold electrode derivatized in ~he ~ame manner. In addition, the potential of the oxidation and reduction peaks are as expected for the oxidation and reduction of polypyrrole.
Based on the integration of the charge passed upon cycling the derivatized microelectrodes 62 individually between the negative and positive limits, it - 32 - 1~ 6~
l can be seen that controlled amounts of polypyrrole 60 can be deposited on the electrodes 62. The same results, with the expected differences in the oxidation and reduction potentials, were shown using poly-N-methylpyrrole instead of polypyrrole.
Figs. 8a and 8b show the spatial potential distributions across a polypyrrole array 70 where one (Fig. 8b) or two (Fig. 8a) of the electrodes is under active potential control. The entire array 70 was immersed in CH3CN/O.lM [n-Bu4]C104 and a biopotentiostat used to actively control the potential of one (Fig. 8b) or two (Fig. 8a) microelectrodes against a common reference and counter electrode in the electrolyte solution.
The potential of one microelectrode 72 in the five electrode array 70 was set at a negative potential of -1.0 V vs. SCE and the potential of another microelectrode 74 varied between 0.0 and l.0 V vs. SCE.
As shown in Fig. 8a, the potentials of ; electrodes 76, 78, and 80 not under active potential control are nearly equal to the positive potential applied to electrode 74. Although a small potential drop of approximately 50 mV occurs over the 9 micron distance separating electrodes 74 and 80, the essential finding is that nearly all, up ~o 1.8 V, of the potential drop occurs across a narrow region immediately adjacent to electrode - 33 ~ 9 l 72 under active potential control at -l.0 V vs. SC~. The result is consistent with the difference in conductivity between the reduced and oxidized state of the polypyrrole, of which the consequence is that the potential drop occurs across a very small fraction of length of the connecting polymer when one micrlelectrode is held at a potential where the polymer is reduced and insulating and another is held at a potential where the polymer is oxidized and conducting. This would not be an expected result for a polymer with only a moderate conductivity, such as those that exhibit redox conductivit where a linear change in concentration of redox centers across the thickness spanned by two electrodes at differing potentials would give a potential proEile predicted by the Nernst equation.
Fig. 8b shows that when only one 82 of the microelectrodes is under active potential control in the positive region, all of the electrodes are at the same potential as would be expected when there is an electrical connection betwen them. When one of the microelectrodes is driven to a negaive potential, it would be expected that all would untimately follow. Upon reduction, however, the polymer becomes insulating and the rate of potential folowong can be expected to be slowerO
As shown by the current vs. potential data in Fig. 9, polypyrrole connected-microelectrodes 90 behave in _ 34 ~ 5g 1 a diode-like fashion. Current vs. Vapp1ied curves are shown as a function of the potential, Vset, at which one 92 of the electrodes is fixed relative to the SCE. The current measureed is that passing between the two microelecteodes. The magnitude of the current passing through the other microelectrode is identical to that passing through the other microelectrode but opposite in sign.
When Vset is sufficiently positive, the current vs. Vapplied curve is linear over a wide range of Vapplied. The resistance of polypyrrole from the slope of such plots is about 1030hms. Current densities exceeding 1 KA/cm2 were observed. When Vset is sufficiently negative, there is a broad range of the current vs.
Vapplied curve where ther is insignificant current.
Therefore, as shown in Fig. lOa, a good diode characteristic can be obtained using polypyrrole coated, closely spaced microelectrodes. The onset of current closely corresponds to the situatlon where the Vappl results in the conversion of the polypyrrole from its reduced and insulating state to its oxidized and strongly conducting state.
As shown in Fig. lOb, results using poly-N-methylpyrrole in place of of polypyrrole in ~he array shown in Fig. 9 were similar except that the value of Vset ..
~ 35 ~ 1 ~ 60 ~S9 l necessary to obtain a current that is linear as Vapplied is varied is more positive than with polypyrrole. The resistance of the poly-N-methylpyrrole is 105 to 106 ohms. Both the higher resistance and the more positive potential necessary to obtain the conducting regime are consistent with the known differences between polypyrrole and poly-N-methylpyrrole~
Æxamele 5 ~ light emitting device 98 may also be made according to the process of the present invention. As shown in Fig. 11, light is emitted from a polymer 100 overlaying two gold microelectrodes 102 on a silicon dioxide-silicon substrate 104 when an electrical current is applied. In the depicted device, light characteristic oE an excited Ru(bpy)32+ species is emitted when a voltage of approximately 2.6 V is applied.
Polymers useful in a light emitting device according to the present invention can be polymerized from any monomers which are electrochemiluminescent, such as vinyl derivatives of rubrene or diphenyl anthraceneO
:: ~
A triode-like device was also constructed by ~5 electrochemical deposition and oxidation of a polyaniline , ~ :
- 36 ~ 1~60~S9 1 film onto a microelectrode array consisting of eight gold electrodes, 0.1 micron thick, 4.4 microns wide, and 50 microns long, each individually addressable and separated from each other by 1.7 microns.
The magnitude of the current passing between electrically connected microelectrodes at a given applied potential depends on the electrochemical potential of the polyaniline. In an electrolyte of aqueous 0.5 M NaHS04, the current at a fixed applied potential is maximum at an electrochemical potential of +0.4 V vs. SCE and declines by a factor of greater than 10~ upon reduction to a potential of + 0.1 V vs. SCE or oxidation to + 0.7 V vs.
SCE.
The polyaniline-functionalized microelectrodes were examined by cyclic voltammetry in 0.5 M NaHS04 at pH
1 to assess coverage of the polymer and to determine whether the polymer coating two or more electrodes results in an electrical connection between them. Derivatization oP the electrode can be controlled by adjusting the amount of polyaniniline by varying the amount of charge passed in the electrochemical polymerization. At one extreme, the amoun~ of polyaniline can be small enough to derivaize the indivudal microelectrodes but not to electrically connect them. At the other extreme, polyaniline can be deposited in amounts suf~icient to electrically connect all of the microelectrodes.
_ 37 ~ 5g 1 Both a separate, unconnected microelectrode and multiple, connected electrodes show the same cyclic voltammogram at 50 mV/s in 0.5 M NaHS04 as does a single unconnected reference microelectrode at 50 mV/s in 0.5 M
NaHS04. This is consistent with one electrode being capable of oxidizing all of the polyaniline present on a single microelectrode or on multiple connected micro-electrodes. When adjacent derivatized microelectrodes are not connected, the sum of the areas under the cyclic voltammograms for the individual electrodes is the area found when the microelectrodes are externally connected together and driven as a single electrode. The thickness of polyaniline is not measured to be directly proportional to the integrated cyclic voltammetry wave as it is for surface-confined, viologen derived polymers. This lack of direct proportionality may be attributable to morphological changes in the polymer with increasing thickness.
As shown in Fig. 12 (inset), a triode-like device 110 was constructed by coating two adjacent gold microelectrodes 112, 114 with a five to 10 micron thick electrochemically deposited and polymerized film of polyaniline 116. Measurements were made by immersing the device 110 in aqueous 0.5 M NaHS04 at 25C under an inert a~mosphere of N2 or Ar. Devices constructed in this manner exhibit fairly long term stability.
~ 38 -~2~;0~;9 1 As shown by the cyclic voltammogram in Fig. 13 for the device liO, the connected pair of electrodes exhibits a nearly constant steady state current between the two microelectrodes for at least 16 hours when VD is 20 mV and VG is 0.3 V vs. SCE. In general, devices can be used for characterization for several days without significant deterioration.
The cond~ctivity of polyaniline which is immersed in an electrolyte such as aqueous 0.5 M NaHS04 depends on the electrochemical potential, which can be varied by varying VG. As shown in Figs. 14a and 14b, the resistance of polyaniline depends on its electrochemical potential. The minimum resistance is at an electro-chemical potential in the vicinity of +0.4 V vs. SCE.
Changes in resistance in excess of 106 are routinely measured.
The minimum resistance for polyaniline is similar to that ~or polypyrrole connecting two microelectrodes spaced 1.4 microns apart, as shown in example 3. It is significantly different from polypyrrole, however, in that polyaniline is less conducting at potentials less than or greater than +0.4 V
vs. SCE. The change in resistance of polyaniline is essentially reversible for potentials less than ~0.6 V vs.
SCE. Potentials signficantly more positive than ~0.6 V
~ ~ 39 ~ ~60~5~
1 vs. SCE yield an increase in the resistance of the polyaniline when the potential is again decreased to +0.4 V vs. SCE~ The limit of positive applied potential is determined by 2 evolution and limited durability of the polyaniline. The limit of negative applied potential is determined by the onset of H2 evolution.
As shown in Figs. 12a and 12b, the triode-like device 110 shows an increase and then a decrease in ID as VG is varied from negative to positive potentials, unlike conventional solid state devices which show an increase in ID as V~ is varied until the ID ultimately levels off at a constant, VG-independent value. The charge passed in setting the gate to a po~ential where there is conducitivity between the source 114 and drain 112 can be regarded as an input signal. For the device 110, the charge necessary to completely turn on the device is approximately 10-6C.
Transconductance, gm, is determined by the equation:
a I = gm '3 VG l VD
Using the data in Figs. 12a and 12b, the maximum value of gm for device 110 is approximately 20 millisiemens per millimeter of gate width, as determined from the rising part of the ID ~ VG curve as VG is moved to a potential more positive than approximately 0.1 m /V.
40- ~.2~ 59 1 By convention, gate length in Si/SiO2/metal field effect transistors (MOSFET) is the separation of source and drain. "Width" therefore corresponds to the long dimension of the device 110. Since the gm of device 110 is only about one-order of magnitude less than that for good MOSFET devices, the signal from the polyaniline-based device can be fed to conventional MOSFE~ in the form of voltage across a load resistance for further amplification.
Diode-like behaviour can be obtained using device 110, as shown in Fig. 15, at VG values where the polyaniline is reduced and insulating. Current passes between the microelectrodes 112 and 114 when the ~source"
microelectrode 114 is oxidized. If the "drain" micro-electrode 112 is moved to the negative of the source 114, current does not flow because the polyaniline remains insulating. Device 110 is not an exact analogue of a solid state diode because it is not a two-terminal device as is a p-n junction or a metal/semiconductor Schottky barrier. The diode-like behavior of device 110 results from a chemical reaction of the polymer 116 at a particular potential that causes a change in conductivity of the polymer 116.
Persistent diode-like behavior is obtained by maintaining one microelectrode, the drain 112, at a - 41 - ~ 5~
1 negative potential at which it is insulating.
Difficulties are encountered with degradation of the polyaniline when the potential of the microelectrode is held at a potential positive enough for the polyaniline to be insulating, +0.7 V vs. SCE, with the other microelectrode at a more negative potential.
Chemical-based devices depend on chemical reactions such as redox reactions which occur relatively slowly compared to the turn on/turn off speeds for solid state diodes and transistors. As shown in Fig. 16, device 110 can be turned on and off in less than one second. In Fig. 16, the value of ID is shown for a potential step of V6 from -0.2 to +0.3 V vs. SCE then back to -0.2 V vs. SCE
at VD of 0.18 V. By monitoring the rise and fall of ID f the potential steps, on to off times of less than 50 ms and slightly longer off to on times were shown.
The polyaniline-coated device 110 exemplifies the type of molecule-based devices that could be used as chemical sensor where the input signal to the device is a redox agent that can equlibrate with the polyaniline 116 to change the value of ID at a given value of VD. The specificity of the device stems from the fact that only those redox reagents that will bring the electrochemical potential of the polyaniline to a value that will allow current to pass will be detected. Further specificity 42 ~ ~ ~6~9 1 arises from the failure of the polyaniline to react with a particular given redox reagent. For example, polyaniline does not equilibrate with t~e ~/H2 redox couple. There is, however, rapid equilibration o~ plyaniline with one-electron outer-sphere redox reagents such as Ru(NH3)63+/~+, E0 approximately equal to -0.18 V vs. SCE
which is close to the E0 of H+/H2 at pH=l of approximately -0.3 V vs. SCE.
Polyaniline also equilibrates with Fe(CN)63 /4 . For example, lmmersion of the polyaniline-based device 110 into a solution of aqueous 0.5 M NaHS04 containing ~he oxidant K3[Fe(CN)6], E0 of [Fe(CN)6]3 /4 approximately equal to +0.2 V vs. SCE, turns the device "on". Immersion of the device into a solution of 0.5 M
NaHS04 containing Ru(NH3)62+ turns the device "off".
: As depicted in Fig. 17, the change in resistance of the polyaniline with a change in electrochemical potential can be brought about by exteranlly connecting : the polyaniline-connected microelectrode array 120 to a ~20 macroscopic indicator electrode 122 that will respond to reagen~s 124 other than outer-sphere reagents. When the indicator electrode 122 is platinum, the microelectrode array 120 can be equilibrated with H+/H2 since platinum equilibrates with H+/H2.
~ ~ 43 ~ ~ S9 1 The device 130 in Fig. 18 i5 useful in characterizing the device of Fig. 17 since the potentiostat 132 and counter-electrode 134 can be used to quantitatively establish the amount of charge that is necessary to turn on the device 130. This device differs from the device 110 shown in Fig. 12a by the presence of an additional polymer-coated microelectrode and because the source and drain float.
It is also possible to chemically functionalize the polymet directly, as by the deposition of a metal such as palladium or a metal oxide onto the polyaniline connecting the microelectrodes. Palladium provides a mechanism for equilibrating the polymer with H20/~2 and 2/H2 .
Tne present invention may be embodied in other specific forms without departing from the spirit and scope thereoE. These and other modifications of the invention will occur to those skilled in the art. Such other embodiments and modifications are intended to fall within the scope of the appended claims.
Fig. 12 (inset) is a cross-sectional view of a device fabricated from two polyaniline-coated gold microelectrodes wherein VD is the potential between one microelectrode "source" and another microelectrode "drain"
at a fixed gate potential, VG, controlled relative to an aqueous sat~rated calomel reference electrode (SCE).
Fig. 12a is a graph of the drain current, ID, in microamps versus the drain voltage, VD, in mV for the device shown in the inset at various values of VG, where the charge passed in setting the gate to a potential where there is conductivity between source and drain can be regarded as an input signal.
Fig. 12b is a graph of ID vs. VG at a fixed V~
of 0.18 V for the device shown in the inset.
Fig. 13 is a graph of a cyclic voltammogram at 100 mV/s for a device such as the one described in Fig. 12 (inset) when VG is +0.3 V vs. SCE and VD is 20 mV. ---- is at 0 hours and .-.. is after 16 hours.
- 1 o ~ 159 l Fig. 13 (lnset) is a graph of ID versus time in hours when VD is at 20 mV, VG is at +0.3 V vs, SCE, and the electrolyte is 0.5 M NaHS04 at pH 1.
Fig 14a is a graph of the ID vs. VG Por a device such as the one shown in Fig. 12 (inset), where VG is varied from -0.2 V vs. SCE to +0.8 V vs SCE.
Fig. 14b is a graph of resistance in ohms versus VG for a device such as the one in Fig. 12 (inset).
Fig. 15 is a graph for a device such as the one shown in Fig. 12 (inset) of ID in microamps versus VD in mV at a VG of -0.2 V vs. SCE, a potential at which polyaniline is reduced and insulating.
Fig. 16 is a graph of ID versus time in seconds at VD of 0.18 V for a device such as the one shown in Fig.
1; 12 (inset) for a VG step of -0.2 to ~0.3 V vs SCE.
Fig. 17 is a cross-sectional view of a polyaniline-connected microelectrode array connected externally to a macroscopic indicator electrode.
; Fig. 18 is a cross-sectional view of a 20; polyaniline-connected microelectrode array consisting of three gold microelectrodes connected to a counter-electrode, reference electrode, and potentiostat.
0~s9 The present invention is a process for producing molecule-based microelectronic devices consisting of two or more microelectrodes separated by a small dimension, which can be contacted individually and independently functionalized using electroactive polymers with specific properties that are responsive to chemical and/or electrical signals. Examples of one group of electroactive polymers are redox polymers which are insulating when reduced and conducting when oxidized.
The microelectrodes are small, typically on the order of 2 to 5 microns wide by 50 to 150 microns long by 0.1 ~o 0.15 microns thick, although even smaller electrodes may be utilized, and made of inert, electrically conductive material such as gold, silver, palladium, gold-platinum, and gold-palladium or other metals that are electrochemically inert. The conductor should be easily deposited and have low electrical resistance, good adhesion to the substrate, stability, and ability to be functionali 2 ed.
These electrodes are positioned on an inert substrate. An example of a preferred substrate would be oxidized silicon wafers made by growing a 4500 Angstroms to 10,000 Angstroms thick SiO~ layer on ~100> Si. Devices made according to the present invention on silicon wafers - 12 - ~ ~6~159 1 may be easily integrated into presently available solid state microelectronic devices, most of which are also produced on silicon wafers.
The small separation between electrodes, typically on the order of 0~1 to 2 microns, combined with the use of electroactive polymers with specific properties, is crucial to the invention. The smallest inter-electrode space technically feasible is preferred.
The small inter-electrode space allows high current densities. As the distance between microelectrodes is increased, output decreases and "noise" increases. The direction of current flow, the ability to respond to a chemical signal such as a change in pH, the rate of response, the degree of response, the storage of energy, and the ability to place other pairs of electrodes in close proximity without interference is due to the choice, ::
deposition, degree of separation and quantity of polymer.
Various groups of polymers known to those ; skilled in the art are suitable for use in the present invention. The requirements for such polymers are that they can be electrochemically deposited on individual electrodes and polymerized and that they can respond to a signal, in a reversible manner, in a way which can be electrochemically detected. Such materials are described 2S by R.W. Murray in Electroanalytical Chemistry, Vol. 13, Edited by A.J. Bard (Marcel Dekker, N.Y., 1984).
- 13 ~ S g 1 Suitable electrochemically polymeriazble materials for use in the present invention include redox polymers. Examples of such polymers are polypyrrole, polyaniline, poly-N-methylpyrrcle, polythiophene, poly-3-methylthiophene and polyvinylfereocene (poly vinyl dicyclopentadienyliron). Styrene and vinyl aromatic derivatives such as vinyl pyridine, vinyl,2,2'-bipyridine and metal complexes of these derivatives, are also useful since they can be electrochemically polymerized and may be derivatized with a number of reagents, incIuding biologically active agents such as enzymes and ionophores that complex with ions such as lithium and calcium.
Using two or more electrodes connected with one polymer, a transistor-like device may be fabricated. By choosing two or more polymers with different redox potentials, adjacent electrodes may be electronically isolated or made to function as diodes or surface energy storage units.
For polypyrrole and poly-N-methylpyrrole, the oxidized materials are electronic conductors. The conductivity varies by more than 101 depending on the redox state of the polymers. The consequence of the very large difference in conductivity with redox state is that the potential drop can occur across a very small fraction oE length of the connecting polymer when one - 14 - ~GOlS9 1 microelectrode is held at a potential where the polymer is reduced and insulating and the other is held at a potential where the polymer is oxidized and conducting.
For example, polypyrrole is insulating at approximately -0.4 V vs. SCE potential but becomes conducting at positive potentials up to any positive potential at which the polypyrrole is durable. The actual conductivities of the oxidized polymers, measured in CH3CH/0.1 M ln-Bu4N]C104, of polypyrrole and poly-N-methylpyrrole, respec~ively, are approximately 10 2 ohm 1. cm 1 and 10 4 to 10 5 ohm 1 cm~l.
In contrast to polypyrrole, polyaniline can be made conducting by either a positive or a negative shift of the electrochemical potential, since polyaniline is essentially insulating at sufficiently negative (negative of 0.0 V vs. SCE) or positive (positive of +0.7 V vs. SCE) electrochemical potentials. As a result, a polyaniline-based device responds to a signal in a significantly different way from solid state transistors where the current passing between source and draln, ID, at a given source to draln voltage, VD, does not decrease with increasing gate voltage, VG. The conductivity of polyaniline has been measured to span eight orders of magnitude and is sensitive to pH and other chemical parameters.
- 15 ~ S9 1 The potential at which a polymer exhibits a sharp change in conductivity due to oxidation is the threshold potential, VT. VT can be manipulated by using difEerent monomers or different redox polymers, and by varying the medium to be "seen" by the polymer.
Other polymers which are useful in the present invention include redox polymers known to be electrochromic materials, compounds which change color as a result of electrochemical reactions. Examples of such materials are polyvinylferrocene, polynitrostyrene and viologens. Viologens, described by Wrighton et al. in U.S. Patent Nos. 4,473,695 and 4,439,302, are compounds formed from 4,4'-bipyridinium which may be polymerized and covalently bonded or otherwise confined to the surfaces of ~15 electrodes. Viologens such as dialkyl-4,4'-bipyridinium ~ di-cation and associated anions, dichloride, dibromide, or ; di-iodide, form contrasting colors when oxidized or reduced. Since each monomer unit of viologen has a 2+
charge which is balanced in the presence of two halide 20 ~ counter ions, the counter ions can be replaced with a complex ion such as PtC162- which can then be reduced to yield embedded elemental Pt(O) In highly dispersed form.
An enzyme such as hydrogenase can also be immobilized onto or throughout the redox polymer to equilibrate the redox polymer with the enzyme substrates.
- 1 6 - ~ 0159 l Substituted viologens are useful for photogeneration of hydrogen from aqueous electrolytes, for reduction oE metal-containing marcromolecules, and on p-type silicon photocathodes in electrolytic cells.
The invention is further illustrated by the following non~limiting examples. Devices in these examples were constructed according to the procedure outlined below, with minor variations.
G~
Microelectrode arrays were fabricated in the Massachusetts Institute of Technology Microelectronics Laboratory in the Center for Materials Science and Engineering which includes a class lO0 clean room and is equipped to meet the specialized requirements for the production of solid state microelectronic devices such as "sllicon chips".
two-mask process was designed. The first mask was made for a metal lift-off procedure to Porm m1croe1ectrodes, leads, and contact pads. The second mask was made to pattern a photoresist overlayer leaving a 50 to 140 micron length of he microelectrodes and the contact pads~exposed.
A microelectrode array was designed using the Computer ~ided ~esign Program HPEDIT at a Hewlett Packard - 17 ~ O lS~
1 Model 2648A graphics terminal on a DEC-20. The design file was translated into Caltech Intermediate Form (CIF). This CIF file was translated to Mann compatible code and written on magnetic tape. Masks for photolithography were made from the file on magnetic tape using a Gyrex Model 1005A Pattern Generator. E-K 5" X 5"
X 0.090" Extra Flat high resolution glass emulsion plates were used to make the photolithography masks. The emulsion plates were developed by a dark field process.
p-Si wafers of 100 orientation, two inches in diameter and 0.011 inches thick, obtained from Wacker Corp. were used as substrates upon which to fabricate the microelectrode arrays. The silicon wafers were RCA
cleaned in a laminar air flow hood in the class 100 clean room. The wafers were immersed in hot aqueous 6% by volume H2O2/14% by volume aqueous NH3, briefly etched in hydrofluoric acid diluted 10:1 with deionized water, immersed in hot aqueous 6% by volume H2O2/14% by volume HCl, rinsed in deionized water ~resistance greater than 14 Mohm cm), and spun dry. The cleaned wafers were loaded immedlately into an oxidation tube furnace at 1100C under N2. For examples 1 to 5, a dry/wet~dry/anneal oxidation cycle was used to grow a thermal oxide layer 4500 Angstroms thick. For example 6, a dry oxidation cycle was used to grow a thermal oxide 11850 Angstroms thick. Oxide - 18 - ~6~
1 thicknesses were measured using a Gaer~ner Model L117 ellipsometer. The oxidized wafers were taken immediately to the photolithography stage.
Each oxidized wafer was flood-coated with hexamethyl-disilazane and spun at 6000 rpm for 20 sec.
For examples 1 to 5, one ml of MacDermid Ultramac PR-914 positive photoresist was syringed onto each wafer. The wafer coated with resist was spun for 30 sec at 4000 rpm and then prebaked 35 min at 90C. For example 6, one ml of Shipley 1470 positive photoresist was syringed onto each wafer and the wafer spun for 30 seconds at 6000 rpm. The coated wafer was then prebaked 25 minutes at 90C.
A GCA Mann 4800 DSW Wafer Stepper was used to expose the photoresist The Mann uses the 405 nm line of a 350 W Hg arc lamp as a light source. The mask image is reduced 5:1 in the projection printing. For examples 1 to 5, an exposure time of 0.850 sec was used and the photoresis~ developed 60 sec in MacDermid Ultramac MF-62 diluted 1:1 with deionized water. For example 6, the wafer was exposed for 1.2 seconds and developed 60 seconds in Shipley 312 developer diluted 1:1 with dionized water.
The developed wafers were then cleaned in a planar oxygen etching chamber at 75-100 W forward power in 20 ~torr of oxygen for 15 seconds.
- 19 ~ 59 1 A bilayer metallization was performed. A MRC
8620 Sputtering System was used in preparing thc microelectrode arrays of examples 1 to 5. The bilayer metallization of the wafers used in example 6 was performed in a NRC 3117 electron beam evaporation system. Wafers were placed on a quartz plate that was freshly coated with chromium. The wafers were backsputtered 2 min at 50 W forward power in an argon plasma at S mtorr. Chromium was sputtered at 50 W forward IO power to produce a layer of chromium. The layer on the wafers in examples 1 to 5 was 200 Angstroms thick. The layer in example 6 was 50 Angstroms thick. Gold was then sputtered at 50 ~ forward power to produce a layer 1000 ~ngstroms thick. Chromium serves as an adhesion layer for the gold. The combined chromium/gold thickness of the wa~ers used in example 6 was measured to be 1052 Angstroms on a Dektak II surface profile measuring device.
At this point, the chromium/gold was in direct contact with the SiO2 substrate only in the areas that were to form the microelectrodes, leads, and contact pads and on photoresist in all other areas. The chromium/gold on photoresist was removed by a lift-off procedure: the metallized wafers were immersed in warm acetone, in which soft-baked positive photoresist is soluble, for 75 minutes for the wafers used in examples 1 to 5 and 5 minutes for 601~9 1 the wafers used in example 6. Tne wafers used in examples 1 to 5 were briefly sonicated in acetone to remove the metal between microelectrodes, dried, and then cleaned of residual photoresist in a planar oxygen plasma etching chamber at 200 W forward power in 50 mtorr oxygen for 60 sec.
The wafers used in example 6 was blasted with acetone from a Paasche air brush with N2 at 70 pSi9 sonicated for 30 minutes in acetone, then rinsed with acetone and methanol before drying. The wafers were then cleaned in a mixture of hot aqueous 6% by volume H2O2/14 by volume aqueous NH3, rinsed in deionized water (greater than 14 megaohm-cm), and spun dry. The wafers were then baked at 180C for 40 minutes before repeating the photoresist spin coating process. The wafers were again prebaked at 90C for 25 minutes and then exposed in a Karl Suss Amercia Inc. Model 505 aligner for 11 seconds, using a dark field mask. The photoresist was developed in Shipley 312 developer dlluted 1:1 with deionized water to expose the bond pads and ~he array of microelectrode wires. The exposed areas were cleaned of residual photoresist in the oxygen plasma etching chamber at 75-100 ~W for 1 minute. The remaining photoresist ~as hardbaked at 180C for 15 hours.
::
- 21 ~ 5 ~
1 Wa~ers were then baked at 180C for 40 minutes before repeating the photoresist spin coating process.
The wafers were again prebaked at 90C for 25 minutes and then exposed in a Karl Suss American Inc. Model 505 aligner for 11 seconds, using a dark field mask. The photoresist was developed to Shipley 312 developer diluted 1:1 with deionized water to expose the bond pads and the array of microelectrode wires. The exposed areas were cleaned of residual photoresist in the oxygen plasma etching chamber at 75-100 W for 1 minute. The remaining photoresist was hard baked at 180C for 15 hours.
Individual die (chips) were scribed and separated. The chips were mounted on T0-5 headers from Texas Instruments with Epoxi-Patch 0151 Clear from Hysol Corp. A Mech-El Ind. Model NU-827 Au ball ultransonic wire bonder was used to make wire bonds from the chip to the T0-5 header. The leads, bonding pads, wire bonds, and header were encapsulated with Epoxi-Patch*0151. The header was connected through a T0-5 socket to external wires. The external wires were encased in a glass tube.
The header was sealed at the dis~al end of the glass tube with heat shrink tubing and Epoxi-Patch lC white epoxy from Hysol Corp.
Prior to use as a microelectrode array, the .
array was tested to establish the leakage current between * Trade mark 1~0~9 1 the various electrodes of the array. Arrays characterized as usable have a measured resistance between any two electrodes of greater than 109 ohms in non-aqueous electrolyte solution containing no added electroactive species. Ln many cases only a fraction of the electrodes of an array were usable. Prior to use in experimentation the microelectrode arrays were tested further in aqueous electrolyte solution containing O.OlM K3[Fe(C~)6] and 0.01 M R4~Fe(CN)6] or with [Ru(NH3)6]C13 to establish that the microelectrodes give the expected response. Typically, a negative potential excursion to evolve H2 cleaned the gold surface sufficiently to give good electrochemical response to the Fe(CN)63 /4 or Ru(NH3)6 3~/2+ redox couples. The electrolyte used for electrical measurement was 0.1 M
NaC104 in H20 solvent, 0.5 M NaHS0~, or 0.1 M [n-Bu4N]C10 in CH3CN solvent.
Electrochemical Equipment Most of the electrochemical experimentation in éxamples 1 to 5 was carries out using a Pine Model RDE 3 bipotentiostat and potential programmer. In cases where two microelectrodes were under active potential control and a third was to be probed, a PAR Model 363 potentiostat/galvanostat was used in conjunction with the Pine Model RDE 3. All potentials were controlled relative 0~59 1 to an aqueous saturated calomel reference electrode (SCE). Typically, electrochemical measurements were carried out under N2 or Ar at 25C.
For example 6, most of the electrochemical experimentation was carried out using a Pine Model RDE 4 bipotentiostat and potential programmer. In some cases where only a single poten~iostate was needed a PAR Model 173 potentiostat/galvanostat and a PAR Model 175 universal programmer was used. Potential step experiments were carried out using the RDE 4 with a Tektronix type 564B
storage oscilloscope as ~he recorder.
Deriva~ization of Microelectrodes In examples 1 to 5, the gold microelectrodes were functionalized by oxidation oE 25-50 mM pyrrole or N-methylpyrrole in CH3CN/0.1 M ~n-Bu4N]C104. The polypyrrole was deposited at ~0.8 V vs. SCE, and the poly-N-methylpyrrole was deposited at ~1.2 vs. SCE. The deposition of the polymer can be effected in a controlled manner by removing the array from the derivatization solution after passing a certain amount of chaege.
Electrodes were then examined by cyclic voltammetry in CH3CN/0.1 M [n-Bu4N]C104 to assess the coverage oE polymer and to determine whether the polymer coated two or more electrodes resulting in a "connection" between them.
- 24 ~ 1~0~59 1 Prior to use as a microlectrode array, each microelectrode wire in the devices used in example 6 was tested with an ohmmeter to make sure it was not shorted to any other wire on the device. Then each microelectrode was tested by running a cyclic voltammogram in 0.01 M
Ru(NH3)63+/O.lM NaN03/H20. The microelectrodes were derivatized by oxidation of a stirred 0.44 M aniline solution in 0.5 M NaHS04/H20 at pH 1. The polyaniline was deposited at +0.9 V vs. SCE. Electrodes were then examined by cyclic voltammetry in 0.5 M NaHS04 at pH 1 to assess the coverage of polymer and to determine whether the polymer coated two or more electrodes resulting n a connection between them. Macroscopic gold electrodes were derivatized with polyaniline by the same procedure to accurately relate the thickness of polyaniline to cyclic voltammetry response and the charge passed in the anodic deposition. Typically, a portion of the gold flag was covered with grease prior to depositing the polyaniline over the exposed gold surface. The grease was ~hen removed with CH2C12 to give a well defined step from gold to polyanillne.
Example 1 In one embodiment of the present invention, depicted in Fig. 1, a surface`energy storage device 10 is - 25 ~ lS9 1 constructed from two gold microelectrodes 12, 3 microns wide by 140 microns long by 0.12 microns thick, deposited on a 1 micron thick SiO2 insulator 14 grown on a 100 Si substrate 16 and separated by a distance of 1.4 microns~
Each microelectrode is individually coated with electrochemically deposited and polymerized polymers, polyviologen 18 and polyvinylferrocene 20. Electrical energy can be used to charge the device by reducing the polyviologen, the (PQ2~)n polymer, and oxidizing the - 10 polyvinylferrocene, the (FeCp20)n polymer, according to the following reaction:
discharge (PQ~)n + (FeCp2+)n ' ~ (PQ2+)n + (FeCpO)n + electricity charge Example 2 In another embodiment of the present invention, shown in Fig. 2, a molecule based transistor 22 is fabricated from three gold microelectrodes separated by 1.4 microns, derivatized with polypyrrole 24. Typical coverage of the polypyrrole is 10 7 mol/cm2 of exposed gold, and the individual microelectrodes are electrically connected. The microelectrodes are wired so as to correspond to the drain 26, gate 28, and source 30 as in a conventional solid state transistor.
- 26- ~IL.2~0~59 1 The properties of the device are characterized by immersing the device in an electrolyte, CH3CN/O.lM [n-Bu4N]C104, and measuring the cuerent 32 ~etween source 30 and drain 26, ID, as a function of the potential 34 between source and drain~ VD~ at various fixed gate poten~ial 36, VG. The results are shown in Fig. 3.
At values for VD of less than 0.5 V, the device is "off" when VG is held at a negative potential where the polypyrrole is expected to be insulating and ID is small. When VG is moved to potentials more positive than the oxidation potential of polypyrrole, approximately -0.2 V vs. SCE, the device "turns on" and a significant steady-s~ate value for ID can be observed for modest values of VD. The close spacing of the microelectrodes allows an ~ r easily measurable current to pass between the source 30 and the drain 26 when VD is significant and VG is above the threshold, VT. VT~ the gate potential at which the device starts to turn on, is approximately equal to the redox potential of polypyrrole. For VG more positive than VT, the value of ID increases at a given value of VD, in a manner consistent with the increasing conductivity due to an increasing degree of oxidation. At sufficiently positive values of VG, greater than or equal to ~0.5 V vs.
SCE, ID becomes insensitive to further positive movement oE VG at a given value of VD, a result consistent with . .. . - - .. . . .. ..
: .
- 27 - ~6~1S9 1 measurements of the resistance of the oxidized polypyrrole coated on a microelectrode array. ~ small range of VD
values (0 to 0.2 V) is used to minimize electrochemical reactions at the source 30/polymer 24 and drain 26/polymer 24 interfaces.
A fraction of 10 8C of charge is required to obtain the maximum steady-state value of ID when VD is equal to 0.2 V with this device. The value of ID
achievable with the device is 4 X 10 5C/s. It is apparent from these results that a small signal to the gate microelectrode can be amplified in much the same way that a small electrical signal can be amplified with a solid state transistor. The major diference is that the turn on/turn off time in the molecule-based system is dependent on the rate of a chemical reaction rather than on electron transist times across the souce to drain distance. For the molecule-based system, the properties such as VT and minimum turn on signal can be adjusted with rational variation in the monomer used to prepare the polymer. Use of smaller dimensions and materials other than polypyrrole can also lead to faster switching times.
Example 3 As shown in Fig. 4a, a molecule-based pH sensor 40 can theoretically be fabricated using a two microlectrode array on a SiO2-Si substrate 420 ., ~ - 28 ~ 59 1 The two gold microelectrodes 44, 45 are coated with polyviologen 46, (PQ2+/+)n~ and polyvinylferrocene 48, (FeCp2+/0)n, respectively, and then overlaid with another polymer 50 with a different pH dependent redox potential, such as a polyquinone, (Q/QH2)n, whose redox potential is above the redox potential of the polyviologen at high pH and between that of the polyviologen and polyvinylferrocene at low pH.
The pH variation serves as the signal to be ampllfied. Varying the pH results in a variation in current passing between the two gold electrodes at a fixed potential difference With the negative lead to the viologen coated electrode. As shown by Fig. 4b, alteration of the pH changes the redox potential of polymer 50. Low pH acts to make it easier to reduce polymer 50. Current can flow between source 44 and drain 45 when the negative lead is attached to the polyviologen-coated gold microelectrode 44 and the positive lead is connected to the polyvinylferrocene-coated gold microelectrode 45 and the redox potential of the polyquinone is between the redox potentials of the two : polymers 46 and 50 coating source 44 and drain 45. At a fixed potential difference, the current passing between the two microlectrodes 44 and 45 should depend on the pH
of the solution contacting the polymer 50.
~;~6~ 1L5~3 1 A pH sensor may also be fabricated by coating a microelectrode array with a polymer such as polyaniline.
For a device consisting of two gold microelec~rodes, 0.1 micron thick, 4.4 microns wide, and 50 microns long, separated by a distance of 1.7 microns, coated with a layer of polyaniline approximately 5 microns thick, changes ln the pH of the surrounding medium markedly alter the conductivity. For example, the value of ID at VD
equal to 20 mV and VG of 0.2 V vs. SCE is reduced upon raising the pH of the solution, where ID is the current between one electrode and the next, VD is the potential between the first and second electrode, and VG is the potential between the two electrodes and a saturated calomel reference electrode. ID at pH 1 is approximately 102 times greater than at pH 6.
Polyaniline is limited to use with solutions of pH less than 6 to preclude irreversible chemical changes that occur at ~he higher pH values. However, other pH-sensitive redox polymers may be used to fabricate microelectrode pH-sensors for other pH ranges.
Numerous uses in chemical systems are possible for such sensing devices. For example, such a device may be used to detect subtle changes in pH of aqueous solutions. Electrical signals generated by the device could be direc~ly amplified and processed further.
` ~ 30 ~ 5~
1 Example 4 A molecule-based diode 50, produced according to the present invention, is shown in Fig. 5.
Microelectrodes 52 and 54 are each individually covered with polymers 56 and 58 having very different redox potentials. The current passes between the two heavily coated, connected microelectrodes 52 and 54 as a function of the threshold potential of the diode, which is dependent on the redox potentials of the polymers.
Electrons only flow from microelectrode 52 to microelectrode 54 due to the large difference in the redox potentials of the two polymers 56 and 58. For example, for a polyviologen/-polyvinylferrocene diode, charge will pass only when the negative lead of the applied potential is connected to the gold electrode 52 coated with polyviol~ogen 56 and the positive lead is attached to the gold electrode 54 coated with polyvinylferrocene 58. This reaction is shown as:
:: :
~PQ )n ~ (FeCP2 )n ~ (PQ2~)n + (FeCp20)n ~X--; As shown in Fig. 6, it is possible to electro-- chemically deposit electroactive polymers 60 on individual :: electrodes 62a-h in variable amounts. ~he electrodes 62e-~25 - 31 ~ 1~6~59 1 h which are bridged by the polymer 60 are electrically connected: charge can pass from one microelecteode 62e to another microelectrode 62f-h via conduction mechanisms of the polymer 60. Connected electrodes are typically associated with coverages of approximately 10 7 mol polymer/cm2 electrode. Addressing one electrode oxidizes and reduces the polymer 60 over all of the electrodes 62e-h.
Fig. 7 shows the cyclic voltammetry of the polypyrrole modified array of Fig. 6 in CH3CN/O.lM [n-Bu4]C104 containing no added redox active species. The unfunctionalized electrodes 62a, 62b, and the electrode 62c, with a negligible amount of polypyrrole, lack the cyclic voltammetry signal characteristic of an electrode-~15 confined polymer. Immediately adjacent to the non-derivatized electrodes 62a-c are electrodes 62d-h that show cyclic voltammograms characteristic of elecgtrode-confined polypyrrole. The shape of the voltammogram is nearly the same as for a macroscopic gold electrode derivatized in ~he ~ame manner. In addition, the potential of the oxidation and reduction peaks are as expected for the oxidation and reduction of polypyrrole.
Based on the integration of the charge passed upon cycling the derivatized microelectrodes 62 individually between the negative and positive limits, it - 32 - 1~ 6~
l can be seen that controlled amounts of polypyrrole 60 can be deposited on the electrodes 62. The same results, with the expected differences in the oxidation and reduction potentials, were shown using poly-N-methylpyrrole instead of polypyrrole.
Figs. 8a and 8b show the spatial potential distributions across a polypyrrole array 70 where one (Fig. 8b) or two (Fig. 8a) of the electrodes is under active potential control. The entire array 70 was immersed in CH3CN/O.lM [n-Bu4]C104 and a biopotentiostat used to actively control the potential of one (Fig. 8b) or two (Fig. 8a) microelectrodes against a common reference and counter electrode in the electrolyte solution.
The potential of one microelectrode 72 in the five electrode array 70 was set at a negative potential of -1.0 V vs. SCE and the potential of another microelectrode 74 varied between 0.0 and l.0 V vs. SCE.
As shown in Fig. 8a, the potentials of ; electrodes 76, 78, and 80 not under active potential control are nearly equal to the positive potential applied to electrode 74. Although a small potential drop of approximately 50 mV occurs over the 9 micron distance separating electrodes 74 and 80, the essential finding is that nearly all, up ~o 1.8 V, of the potential drop occurs across a narrow region immediately adjacent to electrode - 33 ~ 9 l 72 under active potential control at -l.0 V vs. SC~. The result is consistent with the difference in conductivity between the reduced and oxidized state of the polypyrrole, of which the consequence is that the potential drop occurs across a very small fraction of length of the connecting polymer when one micrlelectrode is held at a potential where the polymer is reduced and insulating and another is held at a potential where the polymer is oxidized and conducting. This would not be an expected result for a polymer with only a moderate conductivity, such as those that exhibit redox conductivit where a linear change in concentration of redox centers across the thickness spanned by two electrodes at differing potentials would give a potential proEile predicted by the Nernst equation.
Fig. 8b shows that when only one 82 of the microelectrodes is under active potential control in the positive region, all of the electrodes are at the same potential as would be expected when there is an electrical connection betwen them. When one of the microelectrodes is driven to a negaive potential, it would be expected that all would untimately follow. Upon reduction, however, the polymer becomes insulating and the rate of potential folowong can be expected to be slowerO
As shown by the current vs. potential data in Fig. 9, polypyrrole connected-microelectrodes 90 behave in _ 34 ~ 5g 1 a diode-like fashion. Current vs. Vapp1ied curves are shown as a function of the potential, Vset, at which one 92 of the electrodes is fixed relative to the SCE. The current measureed is that passing between the two microelecteodes. The magnitude of the current passing through the other microelectrode is identical to that passing through the other microelectrode but opposite in sign.
When Vset is sufficiently positive, the current vs. Vapplied curve is linear over a wide range of Vapplied. The resistance of polypyrrole from the slope of such plots is about 1030hms. Current densities exceeding 1 KA/cm2 were observed. When Vset is sufficiently negative, there is a broad range of the current vs.
Vapplied curve where ther is insignificant current.
Therefore, as shown in Fig. lOa, a good diode characteristic can be obtained using polypyrrole coated, closely spaced microelectrodes. The onset of current closely corresponds to the situatlon where the Vappl results in the conversion of the polypyrrole from its reduced and insulating state to its oxidized and strongly conducting state.
As shown in Fig. lOb, results using poly-N-methylpyrrole in place of of polypyrrole in ~he array shown in Fig. 9 were similar except that the value of Vset ..
~ 35 ~ 1 ~ 60 ~S9 l necessary to obtain a current that is linear as Vapplied is varied is more positive than with polypyrrole. The resistance of the poly-N-methylpyrrole is 105 to 106 ohms. Both the higher resistance and the more positive potential necessary to obtain the conducting regime are consistent with the known differences between polypyrrole and poly-N-methylpyrrole~
Æxamele 5 ~ light emitting device 98 may also be made according to the process of the present invention. As shown in Fig. 11, light is emitted from a polymer 100 overlaying two gold microelectrodes 102 on a silicon dioxide-silicon substrate 104 when an electrical current is applied. In the depicted device, light characteristic oE an excited Ru(bpy)32+ species is emitted when a voltage of approximately 2.6 V is applied.
Polymers useful in a light emitting device according to the present invention can be polymerized from any monomers which are electrochemiluminescent, such as vinyl derivatives of rubrene or diphenyl anthraceneO
:: ~
A triode-like device was also constructed by ~5 electrochemical deposition and oxidation of a polyaniline , ~ :
- 36 ~ 1~60~S9 1 film onto a microelectrode array consisting of eight gold electrodes, 0.1 micron thick, 4.4 microns wide, and 50 microns long, each individually addressable and separated from each other by 1.7 microns.
The magnitude of the current passing between electrically connected microelectrodes at a given applied potential depends on the electrochemical potential of the polyaniline. In an electrolyte of aqueous 0.5 M NaHS04, the current at a fixed applied potential is maximum at an electrochemical potential of +0.4 V vs. SCE and declines by a factor of greater than 10~ upon reduction to a potential of + 0.1 V vs. SCE or oxidation to + 0.7 V vs.
SCE.
The polyaniline-functionalized microelectrodes were examined by cyclic voltammetry in 0.5 M NaHS04 at pH
1 to assess coverage of the polymer and to determine whether the polymer coating two or more electrodes results in an electrical connection between them. Derivatization oP the electrode can be controlled by adjusting the amount of polyaniniline by varying the amount of charge passed in the electrochemical polymerization. At one extreme, the amoun~ of polyaniline can be small enough to derivaize the indivudal microelectrodes but not to electrically connect them. At the other extreme, polyaniline can be deposited in amounts suf~icient to electrically connect all of the microelectrodes.
_ 37 ~ 5g 1 Both a separate, unconnected microelectrode and multiple, connected electrodes show the same cyclic voltammogram at 50 mV/s in 0.5 M NaHS04 as does a single unconnected reference microelectrode at 50 mV/s in 0.5 M
NaHS04. This is consistent with one electrode being capable of oxidizing all of the polyaniline present on a single microelectrode or on multiple connected micro-electrodes. When adjacent derivatized microelectrodes are not connected, the sum of the areas under the cyclic voltammograms for the individual electrodes is the area found when the microelectrodes are externally connected together and driven as a single electrode. The thickness of polyaniline is not measured to be directly proportional to the integrated cyclic voltammetry wave as it is for surface-confined, viologen derived polymers. This lack of direct proportionality may be attributable to morphological changes in the polymer with increasing thickness.
As shown in Fig. 12 (inset), a triode-like device 110 was constructed by coating two adjacent gold microelectrodes 112, 114 with a five to 10 micron thick electrochemically deposited and polymerized film of polyaniline 116. Measurements were made by immersing the device 110 in aqueous 0.5 M NaHS04 at 25C under an inert a~mosphere of N2 or Ar. Devices constructed in this manner exhibit fairly long term stability.
~ 38 -~2~;0~;9 1 As shown by the cyclic voltammogram in Fig. 13 for the device liO, the connected pair of electrodes exhibits a nearly constant steady state current between the two microelectrodes for at least 16 hours when VD is 20 mV and VG is 0.3 V vs. SCE. In general, devices can be used for characterization for several days without significant deterioration.
The cond~ctivity of polyaniline which is immersed in an electrolyte such as aqueous 0.5 M NaHS04 depends on the electrochemical potential, which can be varied by varying VG. As shown in Figs. 14a and 14b, the resistance of polyaniline depends on its electrochemical potential. The minimum resistance is at an electro-chemical potential in the vicinity of +0.4 V vs. SCE.
Changes in resistance in excess of 106 are routinely measured.
The minimum resistance for polyaniline is similar to that ~or polypyrrole connecting two microelectrodes spaced 1.4 microns apart, as shown in example 3. It is significantly different from polypyrrole, however, in that polyaniline is less conducting at potentials less than or greater than +0.4 V
vs. SCE. The change in resistance of polyaniline is essentially reversible for potentials less than ~0.6 V vs.
SCE. Potentials signficantly more positive than ~0.6 V
~ ~ 39 ~ ~60~5~
1 vs. SCE yield an increase in the resistance of the polyaniline when the potential is again decreased to +0.4 V vs. SCE~ The limit of positive applied potential is determined by 2 evolution and limited durability of the polyaniline. The limit of negative applied potential is determined by the onset of H2 evolution.
As shown in Figs. 12a and 12b, the triode-like device 110 shows an increase and then a decrease in ID as VG is varied from negative to positive potentials, unlike conventional solid state devices which show an increase in ID as V~ is varied until the ID ultimately levels off at a constant, VG-independent value. The charge passed in setting the gate to a po~ential where there is conducitivity between the source 114 and drain 112 can be regarded as an input signal. For the device 110, the charge necessary to completely turn on the device is approximately 10-6C.
Transconductance, gm, is determined by the equation:
a I = gm '3 VG l VD
Using the data in Figs. 12a and 12b, the maximum value of gm for device 110 is approximately 20 millisiemens per millimeter of gate width, as determined from the rising part of the ID ~ VG curve as VG is moved to a potential more positive than approximately 0.1 m /V.
40- ~.2~ 59 1 By convention, gate length in Si/SiO2/metal field effect transistors (MOSFET) is the separation of source and drain. "Width" therefore corresponds to the long dimension of the device 110. Since the gm of device 110 is only about one-order of magnitude less than that for good MOSFET devices, the signal from the polyaniline-based device can be fed to conventional MOSFE~ in the form of voltage across a load resistance for further amplification.
Diode-like behaviour can be obtained using device 110, as shown in Fig. 15, at VG values where the polyaniline is reduced and insulating. Current passes between the microelectrodes 112 and 114 when the ~source"
microelectrode 114 is oxidized. If the "drain" micro-electrode 112 is moved to the negative of the source 114, current does not flow because the polyaniline remains insulating. Device 110 is not an exact analogue of a solid state diode because it is not a two-terminal device as is a p-n junction or a metal/semiconductor Schottky barrier. The diode-like behavior of device 110 results from a chemical reaction of the polymer 116 at a particular potential that causes a change in conductivity of the polymer 116.
Persistent diode-like behavior is obtained by maintaining one microelectrode, the drain 112, at a - 41 - ~ 5~
1 negative potential at which it is insulating.
Difficulties are encountered with degradation of the polyaniline when the potential of the microelectrode is held at a potential positive enough for the polyaniline to be insulating, +0.7 V vs. SCE, with the other microelectrode at a more negative potential.
Chemical-based devices depend on chemical reactions such as redox reactions which occur relatively slowly compared to the turn on/turn off speeds for solid state diodes and transistors. As shown in Fig. 16, device 110 can be turned on and off in less than one second. In Fig. 16, the value of ID is shown for a potential step of V6 from -0.2 to +0.3 V vs. SCE then back to -0.2 V vs. SCE
at VD of 0.18 V. By monitoring the rise and fall of ID f the potential steps, on to off times of less than 50 ms and slightly longer off to on times were shown.
The polyaniline-coated device 110 exemplifies the type of molecule-based devices that could be used as chemical sensor where the input signal to the device is a redox agent that can equlibrate with the polyaniline 116 to change the value of ID at a given value of VD. The specificity of the device stems from the fact that only those redox reagents that will bring the electrochemical potential of the polyaniline to a value that will allow current to pass will be detected. Further specificity 42 ~ ~ ~6~9 1 arises from the failure of the polyaniline to react with a particular given redox reagent. For example, polyaniline does not equilibrate with t~e ~/H2 redox couple. There is, however, rapid equilibration o~ plyaniline with one-electron outer-sphere redox reagents such as Ru(NH3)63+/~+, E0 approximately equal to -0.18 V vs. SCE
which is close to the E0 of H+/H2 at pH=l of approximately -0.3 V vs. SCE.
Polyaniline also equilibrates with Fe(CN)63 /4 . For example, lmmersion of the polyaniline-based device 110 into a solution of aqueous 0.5 M NaHS04 containing ~he oxidant K3[Fe(CN)6], E0 of [Fe(CN)6]3 /4 approximately equal to +0.2 V vs. SCE, turns the device "on". Immersion of the device into a solution of 0.5 M
NaHS04 containing Ru(NH3)62+ turns the device "off".
: As depicted in Fig. 17, the change in resistance of the polyaniline with a change in electrochemical potential can be brought about by exteranlly connecting : the polyaniline-connected microelectrode array 120 to a ~20 macroscopic indicator electrode 122 that will respond to reagen~s 124 other than outer-sphere reagents. When the indicator electrode 122 is platinum, the microelectrode array 120 can be equilibrated with H+/H2 since platinum equilibrates with H+/H2.
~ ~ 43 ~ ~ S9 1 The device 130 in Fig. 18 i5 useful in characterizing the device of Fig. 17 since the potentiostat 132 and counter-electrode 134 can be used to quantitatively establish the amount of charge that is necessary to turn on the device 130. This device differs from the device 110 shown in Fig. 12a by the presence of an additional polymer-coated microelectrode and because the source and drain float.
It is also possible to chemically functionalize the polymet directly, as by the deposition of a metal such as palladium or a metal oxide onto the polyaniline connecting the microelectrodes. Palladium provides a mechanism for equilibrating the polymer with H20/~2 and 2/H2 .
Tne present invention may be embodied in other specific forms without departing from the spirit and scope thereoE. These and other modifications of the invention will occur to those skilled in the art. Such other embodiments and modifications are intended to fall within the scope of the appended claims.
Claims (8)
1. A device comprising two closely spaced electrically conductive electrodes on an insulating substrate wherein the first electrode is overlaid with a first redox polymer and the second electrode is overlaid with a second redox polymer, wherein the redox potential of said second polymer is different from the redox potential of said first redox polymer.
2. The device of claim 1 wherein said first polymer and said second polymer are not electrically connected.
3. The device of claim 2 wherein said first polymer is reduced and said second poolymer is oxidized.
4. The device of claim 3 wherein said device is electrically charged to reduce the first polymer and oxidize the second polymer and wherein said device is useful as an energy storage device.
5. The device of claim 1 wherein said first redox polymer and said second redox polymer are electrically connected by a third polymer, said third polymer reversibly responding to a chemical signal.
6. A triode-like device comprising at least two closely spaced electrodes on an insulating substrate overlaid with an electroactive polymer, wherein said polymer is insulating at a first redox potential, conducting at a second more positive redox potential, and insulating at a third, more positive redox potential.
7. The device of claim 6 wherein said polymer is polyaniline.
8. The device of claim 6 wherein said polymer is responsive to the electron outer-sphere redox reagents.
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CA000573227A CA1260159A (en) | 1984-11-23 | 1988-07-27 | Molecule-based microelectronic devices |
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US06/674,410 US4721601A (en) | 1984-11-23 | 1984-11-23 | Molecule-based microelectronic devices |
US674,410 | 1984-11-23 | ||
CA000495996A CA1243419A (en) | 1984-11-23 | 1985-11-22 | Molecule-based microelectronic devices |
CA000573227A CA1260159A (en) | 1984-11-23 | 1988-07-27 | Molecule-based microelectronic devices |
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CA000495996A Division CA1243419A (en) | 1984-11-23 | 1985-11-22 | Molecule-based microelectronic devices |
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CA1260159A true CA1260159A (en) | 1989-09-26 |
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CA000573227A Expired CA1260159A (en) | 1984-11-23 | 1988-07-27 | Molecule-based microelectronic devices |
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