CA1259176A - Insert cartridge and toolholder for automatic insert changer - Google Patents

Insert cartridge and toolholder for automatic insert changer

Info

Publication number
CA1259176A
CA1259176A CA000563585A CA563585A CA1259176A CA 1259176 A CA1259176 A CA 1259176A CA 000563585 A CA000563585 A CA 000563585A CA 563585 A CA563585 A CA 563585A CA 1259176 A CA1259176 A CA 1259176A
Authority
CA
Canada
Prior art keywords
insert
toolholder
cartridge
seat
pocket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000563585A
Other languages
French (fr)
Inventor
Robert A. Erickson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kennametal Inc
Original Assignee
Kennametal Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CA000483383A external-priority patent/CA1242313A/en
Application filed by Kennametal Inc filed Critical Kennametal Inc
Priority to CA000563585A priority Critical patent/CA1259176A/en
Application granted granted Critical
Publication of CA1259176A publication Critical patent/CA1259176A/en
Expired legal-status Critical Current

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  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

TITLE OF THE INVENTION
INSERT CARTRIDGE AND TOOLHOLDER FOR AUTOMATIC
INSERT CHANGER
ABSTRACT OF THE DISCLOSURE
A toolholder and insert cartridge are disclosed in which an insert cartridge holds multiple, similarly-shaped inserts in a face-to-face relation in a storage chamber. The insert cartridge has means thereon for dispensing individual inserts one at a time and can be adapted to be held and mover by robotic arm or a reciprocal moving holder. A toolholder having an insert pocket with a movable insert seat therein is utilized with the insert cartridge. A reciprocably movable draw-bar moves the insert seat in the toolholder pocket back and forth so as to clamp and unclamp a cutting insert.
When it is signaled to change the insert, the drawbar moves the insert seat out of the insert pocket, thereby unclamping the insert. The insert is then removed from the insert seat and the insert storage cartridge is positioned in proper alignment with the toolholder. The cartridge and toolholder are then engaged so that the insert seat engages the dispensing means on the car-tridge unit. The drawbar is then actuated so that the insert seat is moved inwardly into the pocket of the toolholder, thereby taking an insert from the storage chamber of the insert cartridge and clamping it in the insert pocket of the toolholder. The toolholder and the insert cartridge are thereby disengaged and the robotic arm on the insert cartridge may move it back to storage position so that machining may continue.

Description

~5~

BACKGROUNp ~F THE INVENTION

The present invention is concerned with the automatic changing of~cutting inserts on toolholders when they become damaged or worn during a machining cycle.
In the machining of materials utilizing toolholders with replaceable cutting inserts, a great deal of work has been done in trying to make the machining process a very efficient one. One of the inefficiencies of the machining system concerned the changing of the cutting insert when it became dull or worn, and even more importantly, the changing of the cutting insert when it fractured during the machining cycle.
When the insert can no longer be used in the cut, it is necessary to back the toolholder out from the workpiece and either index the cutting insert to another cutting edge or replace it in its ent.irety. This is usually done by the operator coming in and unclamping the insert with regular or special tooling, picking up the hot insert, utilizing gloves or other special equipment, and indexing or replacing the insert without introducing too much contamination, dirt or debris to the insert seat.
The insert can then be clamped by the operator and the toolholder returned to the workpiece for a test cut to determine if the new cutting edge has the same dimensional cutting ability as the previous cutting edge.

~25~

If not, the machine tool must be readjusted so as to make up for any tolerancing differences.
In addition to the insert becoming dull and worn, the more catastrophic situation, and the most inefficient, from the standpoint of machining systems, occurs when the end of the life of the insert happens through breakage while the insert is still involved in the cutting of the workpiece. This situation can lead to severe damage, which may cause the scrapping of the workpiece, in addition to the lost time and other things associated with the changing of the insert.
More recently, studies have indicated that there are systems which may measure when a cutting inse.rt is reaching the end of its useful life. When this occurs, a signal ma~ be generated, indicating that the insert should be ~hanged rather than risk any further machining operations.
It is an obj ect of the present invention to provide an automatic insert changer whenever a signal has been generated indicating that the cutting insert has completed its useful life.
~ is a further ob~ect of the present invention to more efficiently replace the cutting insert than when completed by a machine operator.
It is a further object of the present invention to provide a toolholder and insert cartridge to provide for ~25~L7~

long periods of unattended machining operations.

BRI EF SUMMARY OF THE I NVENTI ON

According to the present invention, an insert cartridge mechanism has been designed which comprises an insert storage chamber for holding multiple similarly-shaped cutting inserts in a face-to-face and stacked relation. One end of the storage chamber is open on at least one side so that inserts may, one at a time, be slid in or out of the chamber.
On the open end of the storage chamber, there is a longitudinal abutment surface to hold the stacked inserts longitudinally in the storage chamber. On the other end of the storage chamber, from the abutment surface, is a spring arrangement for urging the inserts toward said abutment surface.
Preferably, a central rod extends through the storage chamber and engages central holes in the inserts stored therein. A rod means is connected to the spring means and has longitudinal reciprocal movement with one end of the rod extendin~ to the open end of the storage chamber and engaging the central hole in the endmost insert.
Also, according to the present invention, is a toolholder which comprises a shank with one end having an 7~i insert pocket with at least a bottom wall and a side wall. Located within the insert pocket is a movable seat with a central pin extending upwardly from the insert seat for engagement with a central hole in an insert. A
drawbar extends through the shank of the toolholder and is connected with a means for moving the insert seat forwardly and rearwardly in the insert pocket. When the seat is moved rearwardly in the insert pocket, the pin engaging the center hole of the insert will clamp the insert between the pin and the side wall of the insert pocket.
In addition to clamping the insert against one side wall of said pocket, an additional pivotal clamp has been furnished along another side wall of the pocket, with the clamp having an insert side wall contact portion and an insert top wall contact portion. As the insert is moved into the insert pocket, a side wall of the insert contacts the insert side wall contact portion of the abutment clamp, causing it to pivot downwardly with the insert top wall contact portion firmly pressing down on the insert.
Preferably, the drawbar mechanism comprises a movable rod extending through the shank of the insert, and the rod connects with a rack and pinion arrangement to move the insert seat so that, when the drawbar is pulled or pushed rearwardly on the toolholder, the insert 76i seat is moved forwardly out of the insert pocket. The movable rod means in the shank of the toolholder also, preferably, has means urging it to its forwardmost position within the toolholder.
Also, according to the present invention, is the method of replacing a used or worn cutting insert on the toolholder described above. The method comprises unclamping the used insert on the toolholder by moving the insert seat forwardly in the toolholder pocket and removing the insert from the insert seat. The insert mechanism is then positioned in proper alignment with the insert seat and further engaged with the insert seat so that the upstanding pin on the insert seat mates with the center hole of the insert in the open end of the storage chamber and pushes the central rod rearwardly in the storage chamber.
The method then comprises pushing the drawbar and the toolholder shank inwardly so that the insert seat moves into its clamping position in the toolholder pocket, thereby taking with it the insert formerly located in the endmost position of the storage area of the insert mechanism. The insert mechanism is then moved back to its original position out of the way of the machining efforts.

` :~2~

~RIEF DESCRIPTION OF THE DRAWINGS

The exact nature of the present invention will become more clearly apparent upon reference to the following detailed specification taken in connection with the accompanying drawings in which:
Figure 1 shows a side view of the toolholder according to the present invention.
Figure 2 shows a side view with a partial cut-away of the insert cartridge according to the present invention.
Figure 3 shows a top view with a partial cut-away of the toolholder according to the present invention with the insert in its clamped position.
Figure 4 shows a top view with a partial cut-away of the toolholder according to the present invention with the insert in its unclamped position.
Figure 5 is a front view of the toolholder of the present invention ,with the insert in its clamped position.
Figure 6 is a front view of the toolholder of the present invention with the insert in its unclamped position.
Figure 7 is a toolholder of the present invention with the insert cartridge in proper alignment above the toolholder of the present invention.
Figure 8 is a cut away top view of the toolholder according to the present invention.
Figure 9 is a cut away top view of the toolholder according to the present invention.

DETAI LED DESCRI PTI ON OF THE I N~7ENTI ON

Referring to the drawings somewhat more in detail, what is shown in Figure 1 is a toolholder 10 having a movable insert seat 12 with an insert 14 seated thereon.
The movable insert seat 12 and the insert 14 are located in an insert pocket having a bottom wall 16 and a side wall 18. The insert seat 12 is connected to means 20 and engages pinion 22 so as to be reciprocably movable in a forwardly manner.
A reciprocably movable rod means 24 extends there-through the shank 26 of the toolholder 10 and has a spring means 28 urging the rod means 24 to its forwardmost position in the shank 26 of the toolholder 10 so that the insert` seat 12 is firmly held in its rearward-most position in the insert pocket of the toolholder. The movable rod means 24 may have threaded means 30 on one end so as to be connected to a machine tool.

7~

Also shown in Figure 1 is a shoulder-type screw 5 having a spring means 6 associated therewith that is connected to the bottom portion of the insert seat 12.
Shoulder screw 5 and spring 6 hold the insert seat 12 against the shelf 7 of the toolholder as it slides in and out of the toolholder pocket. The shoulder screw 5 provides a positive stop against abutment 8 when the insert seat is moved to its outermost position.
What is shown in Figure 2 is an insert storage mechanism 32 having an insert storage area 34 for storing multiple, similarly-shaped inserts 36 in a stacked, face-to-face relationship. Inserts 36 are normally polygonally shaped whèn viewed in plan and have a central hole therethrough to aid in clamping the insert against the bottom wall 16 and the side wall 18 of the insert in the pockst of the toolholder 10.
The insert storage area 34 has an open end 38 that has at least one side open so that the inserts 36 may be removed from the insert storage area 34. The open end 38 has an abutment surface 40 that holds the endmost insert 42 frorn any longitudinal movement. Rod means 44 extends throughout the approximate center line of the insert storage area 34, extending through the center holes in the inserts 36 and engaging the central hole of insert 42 so as to prevent any lateral movement of insert 42~
Spring 45 and cap 46 provide a means for urging the ~L2~ 76 g stack of inserts 36 into engagement with the abutment surface 40. Reciprocal movable rod means 44 is also urged toward the abutment end 40, but may be pulled back by handle 46 so that insert 42 may be laterally removed from the insert mechanism through the open end 38.
What is shown in Figure 3 is a plan view of the toolholder 10 having reciprocably movable rod means 24 with engagement means 36 on the end of the rod 24.
Insert seat 12, shown in Figure 1, has a tongue 48 which connects with means 20 so as to engage the pinion 22.
Rod 24 also engages the pinion 22, and it can be seen that the insert 14 is being firmly held against the side wall 18 of the insert pocket. The pivotal clamp means 50 is shown in the clamped position with a top wall insert contact portion 52 pressing downwardly on the top of the insert 14. Spring means 54 urges the pivotal arm 50 to pivot upwardly when the insert 14 is not engaged with the pivotal clamp 50.
What is shown in Figure 4 is that the rod means 24 has been actuated rearwardly with engagement with end 36, thereby rotating the pinion 22 and causing rod 20 to move the tongue 48 and push the insert eat 12 out of the insert poc~et 13. The insert 14 is still seated on the insert seat, and when in this position, may be removed so as to be replaced by another insert 42, shown in Figure
2. The pivotal arm 50 now has the top insert contact ~2~7~

portion 52 rotated to its uppermost position by spring What is shown in Figure 5 is a front view of the toolholder 10, showing the insert seat 12 having a lowermost portion 15 and an uppermost portion 17. The insert 14 is seated on the uppermost portion 17 while portion 15 sits on the bottom wall 16 of the insert pocket. The toolholder is now in its clamped position, showing the pivotal arm 50 having contact portion 52 engaging the top of the insert 14 and pressing downwardly and also having a side finger 53 engaging the side wall portion of insert 14.
When in the clamped position, the insert 14 will be clamped and located between the bottom and side walls of the insert pocket and, also, will abut the side wall contact portion 53 of pivotal arm 50 while being pressed down by the top wall contact portion 52 of pivotal arm 50.
What is shown in Figure 6 is, again, an end view of the toolholder 10 showing the insert 14 in an unclamped position having the insert seat 12 moved out of the insert pocket and showing the pivotal arm 50 rotated to its uppermost position such that the top wall contact portion 52 does not engage insert 14. Further, the side wall contact portion~53 is also not engaging insert 14 and insert 14 may be removed from the toolholder.

What is shown in Figure 7 is the insert cartridge 32 and the toolholder 10 being held by appropriate means so that the automatic changing of the insert 14 may be accomplished. With the insert cartridge 32 properly positioned above the toolholder 10, the insert 14 may be automatically changed. Proper positioning means that the movable rod 44 is positioned so that when it is lowered it will engage the central pin 31 on insert seat 12.
The central pin 31 on insert seat 12 serves to clamp the insert 14 against the side wall 18 in the insert pocket of toolholder 10. When the insert cartridge 32 is lowered into engagement with the insert seat, pin 31 will push movable rod means 44 upward in the insert storage chamber 24 so that it no longer engages the innermost central hole of the ihsert 42.
Shown in Figure 8 is toolholder 10, showing the drawbar 24 with the insert 14 in the clamped position.
The drawbar 24 has a front end portion 101 that sits in a through hole that extends to the front part of the toolholder 10.
Through the through hole 103, the drawbar 24 may be actuated as is shown in Figure 9, such that the insert 14 is moved to the unclamped position. In this manner it may not be necessary for the toolholder to be actuated from the rear. Rather, the insert may be clamped and unclamped from the front of the toolholder 10.

7~

Modifications may be n~ade within the scope of the appended cl aims .

Claims

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. An insert storage magazine for delivering a cutting insert to an insert seat with a central pin comprising:
(a) an insert storage chamber for holding multiple, similarly-shaped cutting inserts having a central hole therethrough in a face-to-face stacked relationship;
(b) an end to said storage chamber open on at least one side and an abutment surface on said end for said inserts;
(c) means for urging said stacked inserts into an abutting relationship with s id abutment surface; and (d) a central rod extending in said storage chamber for engagement with the central holes of said inserts and aligning said inserts with the pin of the insert seat;
(e) said rod capable of longitudinal reciprocal movement with means urging said rod toward said open end of the storage chamber so as to engage the endmost insert for preventing lateral movement of said endmost insert.
CA000563585A 1984-12-07 1988-04-08 Insert cartridge and toolholder for automatic insert changer Expired CA1259176A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000563585A CA1259176A (en) 1984-12-07 1988-04-08 Insert cartridge and toolholder for automatic insert changer

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US67948184A 1984-12-07 1984-12-07
US679,481 1984-12-07
CA000483383A CA1242313A (en) 1984-12-07 1985-06-07 Insert cartridge and toolholder for automatic insert changer
CA000563585A CA1259176A (en) 1984-12-07 1988-04-08 Insert cartridge and toolholder for automatic insert changer

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CA000483383A Division CA1242313A (en) 1984-12-07 1985-06-07 Insert cartridge and toolholder for automatic insert changer

Publications (1)

Publication Number Publication Date
CA1259176A true CA1259176A (en) 1989-09-12

Family

ID=25670703

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000563585A Expired CA1259176A (en) 1984-12-07 1988-04-08 Insert cartridge and toolholder for automatic insert changer

Country Status (1)

Country Link
CA (1) CA1259176A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110405574A (en) * 2019-07-23 2019-11-05 昆山市恒达精密机械工业有限公司 A kind of automatic grinding production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110405574A (en) * 2019-07-23 2019-11-05 昆山市恒达精密机械工业有限公司 A kind of automatic grinding production line
CN110405574B (en) * 2019-07-23 2024-05-10 昆山市恒达精密机械工业有限公司 Automatic grinding production line

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