CA1255355A - Hand-assembled self-supporting post-and-bracket shelving system - Google Patents

Hand-assembled self-supporting post-and-bracket shelving system

Info

Publication number
CA1255355A
CA1255355A CA000566293A CA566293A CA1255355A CA 1255355 A CA1255355 A CA 1255355A CA 000566293 A CA000566293 A CA 000566293A CA 566293 A CA566293 A CA 566293A CA 1255355 A CA1255355 A CA 1255355A
Authority
CA
Canada
Prior art keywords
shelving
shelves
brackets
shelf
shelving unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000566293A
Other languages
French (fr)
Inventor
Frederick Brooks
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA000566293A priority Critical patent/CA1255355A/en
Application granted granted Critical
Publication of CA1255355A publication Critical patent/CA1255355A/en
Expired legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B87/00Sectional furniture, i.e. combinations of complete furniture units, e.g. assemblies of furniture units of the same kind such as linkable cabinets, tables, racks or shelf units
    • A47B87/02Sectional furniture, i.e. combinations of complete furniture units, e.g. assemblies of furniture units of the same kind such as linkable cabinets, tables, racks or shelf units stackable ; stackable and linkable
    • A47B87/0207Stackable racks, trays or shelf units
    • A47B87/0223Shelves stackable by means of poles or tubular members as distance-holders therebetween

Abstract

ABSTRACT
This invention provides a self-supporting rigid shelving system that may be easily assembled and disassembled by hand without tools. It is comprised of posts and bracket pieces that are screwed together to grip the corner areas of shelves to be joined into a shelving unit. The invention may be embodied in a variety of sizes and shelf components, permitting the construction of utility or decorative shelving to meet any taste, purpose, or budget, for use in the home, office, workshop, or storage area. The parts of the invention are also suitable for the assembly of other furniture such as coffee and end tables.

Description

3~
SPECIFICATION

FIELD OF THE INVENTION

This invention relates to Eree-standing rigid shelving syst~ms -thak may be assembled without tools. In particular, the invention relates to such systems in which the shelves are supported by brackets into which post pieces are screwed.


BACKGROUND OF THE INVENTION

There is a need for shelving systems that are quickly and easily assembled. One oE the best ways to facilitate the assembly i5 to use pieces that can be assembled without any tools. The advantages o such construction usually also apply to the disassembly oE the shelving, and to the rearrangemen-t of the height and placements of the various shelves within the system.

One oE the difficulties in making a set of shelves without tools is to fit and interlock the pieces -tightly enough that the shelving system is suEficiently rigid to s-tand securely and to support whatever objects are supposed to be placed on the shelves.

Another problem in making such a set of shelves is to do it with a minimal number oE pieces and steps of construction.

3~
DESCRIPTION OF THE PRIOR TECHNOLOGY

The broad concept o inserting a flange or bracket within a post in order -to support the corner of a shel:E is very old.
An example of a device using this concept is shown in U.S.
Patent number 3,981,251. The corner structure is comprised of a few pieces, held in place by a single screw.

A shelving unit that features -the greater or lesser insertion of -tubes within tubes to obtain the appropriate height o-f the shelves on the supporting tubes is disclosed in U.S. Patent number ~,257,333. It appears to be readily assembled, but its rigidity would depend on the extent -to which the tubes and the spacer used were jammed together, making disassembly correspondingly difficult.

The application of a nut, spacer, and bolt to join two separated panels is illus-trated in U.S. Patent number 4,282,977. Vertical panels are there joined, while the double-ended bolt-like extensions are there -the supporting suraces, but the arrangement could be turned sideways ninety degrees to apply the same principle to a shelving system.

Some oE the broad concepts embodied in the above-noted inventions are rela-ted to this inv~ntion, but none of the prior technology reveals -the device and means herein disGlosed .

~5i35ii5i;

SUMMARY AND OBJECTS OF THE :[MVENTION

This invention is comprised of vertical structure pieces -that are screwed into holes in substantially U~shaped brackets that snugly fit over the corner areas of the shelves to be joined into a shelving unit.

The holes can be predrilled and tapped completely through both arms of the brackets, enabling the vertical structure pieces to be screwed in to a depth at ~hich they too abut the shelves to secruely grip and support each corner of each shelf. The topmost shelf of the structure is then held securely in place be screwing a short threaded plug into the topmost bracket.

This invention facilitates the simple and rapid assembly of a free-standing rigi.d shelving systam. No tools are reguired. Disassembly is correspondingly easy.

Construction of the components necessary for the system is simple in that no holes need to be drilled or otherwise formed in the shelvesO

.The invention may be embodied in a variety of shelf components, permitting the construction of utility or decorative shelving to meet any taste, purpose, or budget, for use in the home, office, workshop, or storage area.
The parts of the invention are also suitable for the assembly of other Eurniture such as coffee and end tables.

5~;
GENERAL DESCRIPTION OF THE :[NVENTION

The shelving system of this inv~n-tion is comprised of a number of typical rectangular shelves and a special modular vertical post and bracke~ construction.

The vertical struc~ure pieces are joined to the shelves by means of the brackets. The shelves are held in a vertical arrangement by means of the brackets being joined to the ver-tical structure pieces~ There are two kinds of vertical structure pieces: posts and end plugs.

The top and bottom flange of each bracket has a female threaded hole. Each of the post pieces has a male threaded top and bottom. The post can thus be thread~d into one of the bracket holes. The bracket can be made of plastic, wood, metal, or any other sui-table material. The posts can likewise be made of plastic, wood, metal, or any other suitable material. The other component, a male threaded plug, can be used to finish off the bracket at the top of each of the corners of the top shelf of the assembled structure.

The assembly of the shelves is done as follows:

Step 1. The assembly of a typical shelving unit is begun by sliding a close-fitting bracke-t onto the Eirst (bottom) shelf board at or near eac'n corner of the shelf.

Step 2. The brackets are held firmly in place by screwing a post connector into the top of each bracket and tightening down until the bottom oE the post connector is in firm contact with the shelf board.

Step 3. Four new brackets are -then screwed onto -the top end of -the four upright post connectors, the assembler taking care -that the threaded ends o f the post do not e~tend beyond the inside face of the bracket. The brackets should be twisted to face inward, in an orientation such that they can receive and grip a second shelf. At this time the assembler may choose to insert a foo-t plug in the bottom of each bracket to slightly elevate -the unit, or to adjust the foot plugs to level the unit if it is on an uneven floor surface.

Step 4 a The next level of shelf board is slid into the brackets from the fron-t or end, depending on the location and orientation of the brackets.

Step 5: Continue to repeat steps 2, 3 and 4 until the desired number of shelves or overall unit height is achieved.

Step 6: Insert a short threaded top securing plug into -top of each topmost bracket connector and tighten down firmly onto the top of the shelf board.

No modifications are necessary to the shelf board~ or connectors, and the system may be assembled, revised or disassembled without damage to any components.

Structural strength is maintained by transferring the accumulated multiple shelf loads vertically downward through -the posts which are situated within the outline oE the shelves. There are no cantilevered or angled forces in this post over bracket structure.

Any type of shelf board with a thickness matching the size 535~

of the side bracke-t connec-tor can be used to assemble a Eull shelving system. The total maximum load is limited mainly to the shelE board beam streng-th and the compressive strength of the connector posts.

The shelving unit can be made ~uite low, for use as a table top~ and in fact the unit can be made stable with only one shelf, the supporting posts extending -to the floor.

The post connectors can be made in sets to match the desired heigh-t between any -two shelves in the shelving unit. The sets of posts for each shelE may be mixed in any combination in -the same sys-tem for a variety of heights between shelves.

The post components and the shelves can be oE any size or material within the structural limits of those materials.
The post components can be molded or machined into the correct form for -the system. The brackets can be round or square on their outer surfaces, edges, or corners.

E'or long shelves, addi-tional brackets and posts could be placed in the middle of the shelf for increased support.

A subsidiary option would be to have rubber feet on -the foot plug components -to reduce skidding by the shelving unit on a smooth 100r.

This invention could be sold as a kit, for assembly by the re-tail purchaser. It would also be suitable for sale from mix-and-match bins con-taining a variety oE styles, shapes and sizes of shelves and vertical structure pieces. The 3~

invention provldes an easy rneans of construction of both utility and decorative shelving for a wide variety of purposes.

DESCRIPTION OF THE DRAWINGS

Figure 1 is a cxoss-sectional side view of a corner connection in the sh~lving system.

Figure 2 is a top view of a post connector.

Figure 3 is a cross-sectional side view of a post connector.

Figure 4 is a perspective of the bracket used in the shelving system D

Figure 5 is a cross-sectional side view of a top securing plug or a levelling foot plug.

Figure 6 is a top view of a shelf after assembly into the system.

Figure 7 is a perspective of the shelving system.

DETAILED DESCRIPTION

Referring to Figure 1, the shelf 2 is shown, held in place by the top arm 3 and the bottom arm 4 of the bracXet 5. The top 6 of post 7 is screwed into the bottom arm 4 until the top surface 8 is almost Elush with the bottom 9 of the ;53~
shelE 2, and the shoulder 10 of -the post is almos-t flush with the outer surEace of the bo-t-tom arm 4 of the bracket 5. The top securing plug 11 is screwed into the -top arm 3 until ~he bottom surface 12 of the -top securing plug 11 is tight with the top 13 of the shelf
2, and the shoulder 14 o the top securing plug 11 is clear of the outer surface of the top arm 3 of the bracket 5.

Referring to F'igure 2, the top 21 of the post 7 is shown, with -the inner 22 and outer 23 shoulders of the threadsO
The shoulder 24 between the outer circumference and -the threaded portion of the post will almost abut the outer surface of the bracket arm into which the post is screwed.

Referring to Figure 3, the post 7 is shown, with top 31 and bottom 32 male threaded protusions. As an option, the posts could be made with reversed thread at either end in order to allow posts to be screwed simultaneously into brackets placed on a lower and an upper shelf respectively.

Referring to Figure 4, the bracket 5 has a top ar~ 3 and a bottom arm 4. Holes 41 and 42 respectively are pre-drilled -through each arm and are pre-tapped to receive the threaded portion of the posts.

Referring to Figure 5, the cylinder-shaped securing top plug (or levelling foot plug) 11 is shown, with its shoulder 14 and its male threaded end 51.

~S~ii3~

Referring to Figure 6, the shelf 2 is shown, with brackets 5, 61, 62, and 63 on each of its corners respectively. The shelves need not be rec-tangular, of course. They could be octagonal, for example. The brack2ts should be placed near the extremities oE the shel in order to maximi~e stability. The length oE the arms of the brackets should be such as to allow the positions oE the holes to be somewhat away from the edge of the shelE in order to provide a strong area of the shelE upon which the posts can abut and grip the shelf in cooperation with each other.

Referring to Figure 7, the shelves 71 are shown connected by the posts 72 and the brackets 73. A drawing of a man is adjacent to the shelving unit to show a typical scale.
A securing top plug 74 has been screwed into each of the corner brackets on the top shelE, and an identical foot levelling plug 75 has been screwed into the bottom of each corner bracket on the bottom shelf.

The within-described invention may be embodied in other specific forms and with additional options and accessories without departing Erom the spirit or essential characteristics thereoE. The presently disclosed embodiment is thereEore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims ra-ther -than by the foregoing description, and all changes which come within the meaning and range oE equivalency of the claims are therefore intended to be embraced therein.

Claims (6)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A shelving unit comprising:
a) at least one shelf;
b) a number of U-shaped brackets with top, side and bottom portions, adapted to snugly fit over, around and under the respective top, side and bottom surfaces adjacent to each corner of each shelf;
c) the top and side portions thereof each having a threaded bore through the portion adapted to receive a threaded protruding end portion of a post piece;
d) the said post pieces, adapted to be screwed into the said brackets until the said end portion firmly contacts the surface area of a shelf fitted into the brackets and adapted hold the shelf thereby in an elevated position.
2. The shelving unit of Claim 1, in which there are additionally plugs having threaded protruding portions adapted to be screwed into the said threaded bores of the brackets, the plugs adapted for use as securing top plugs for the shelving unit and also equally adapted for use as levelling foot plugs for the shelving unit.
3. The shelving unit of Claim 1 above, in which there is a plurality of shelves and a plurality of sets of post pieces that are screwed into the brackets fitted onto the shelves to join the shelves into a rigid unit of vertically spaced parallel shelves.
4. The shelving unit of Claim 3 above, in which there are sets of post pieces having a variety of heights.
5. The shelving unit of Claim 1, 2, or 3, above, in which the shelving may be assembled and disassembled by hand, without any tools.
6. A shelving kit comprising the elements of Claim 2, 3, or 4 above.
CA000566293A 1988-05-09 1988-05-09 Hand-assembled self-supporting post-and-bracket shelving system Expired CA1255355A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000566293A CA1255355A (en) 1988-05-09 1988-05-09 Hand-assembled self-supporting post-and-bracket shelving system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000566293A CA1255355A (en) 1988-05-09 1988-05-09 Hand-assembled self-supporting post-and-bracket shelving system

Publications (1)

Publication Number Publication Date
CA1255355A true CA1255355A (en) 1989-06-06

Family

ID=4137995

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000566293A Expired CA1255355A (en) 1988-05-09 1988-05-09 Hand-assembled self-supporting post-and-bracket shelving system

Country Status (1)

Country Link
CA (1) CA1255355A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10823214B2 (en) 2016-10-26 2020-11-03 Clark Evan Davis Modular furniture with distributed pressure panel joint
US11083293B2 (en) * 2019-10-17 2021-08-10 Clark Davis Modular stackable shelves
US11085474B2 (en) 2017-09-15 2021-08-10 Clark Davis Furniture with flexible dovetail dowel and slot joint
US11154137B2 (en) 2017-08-30 2021-10-26 Clark Evan Davis Modular furniture with locking tab and slot joint
US11346382B2 (en) 2017-08-30 2022-05-31 Clark Evan Davis Modular furniture with stressed dovetail tab joint
US11578739B2 (en) 2017-10-05 2023-02-14 Clark Davis Furniture with interwoven tab and slot joint
US11767867B2 (en) 2020-11-17 2023-09-26 Clark Davis Pivoting joint for wooden furniture

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10823214B2 (en) 2016-10-26 2020-11-03 Clark Evan Davis Modular furniture with distributed pressure panel joint
US11154137B2 (en) 2017-08-30 2021-10-26 Clark Evan Davis Modular furniture with locking tab and slot joint
US11346382B2 (en) 2017-08-30 2022-05-31 Clark Evan Davis Modular furniture with stressed dovetail tab joint
US11085474B2 (en) 2017-09-15 2021-08-10 Clark Davis Furniture with flexible dovetail dowel and slot joint
US11578739B2 (en) 2017-10-05 2023-02-14 Clark Davis Furniture with interwoven tab and slot joint
US11083293B2 (en) * 2019-10-17 2021-08-10 Clark Davis Modular stackable shelves
US11767867B2 (en) 2020-11-17 2023-09-26 Clark Davis Pivoting joint for wooden furniture

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