CA1250182A - Self-cleaning reciprocating pump - Google Patents

Self-cleaning reciprocating pump

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Publication number
CA1250182A
CA1250182A CA000469734A CA469734A CA1250182A CA 1250182 A CA1250182 A CA 1250182A CA 000469734 A CA000469734 A CA 000469734A CA 469734 A CA469734 A CA 469734A CA 1250182 A CA1250182 A CA 1250182A
Authority
CA
Canada
Prior art keywords
pressure
pressure chamber
intake
chamber
pump
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000469734A
Other languages
French (fr)
Inventor
Ernst Korthaus
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA000469734A priority Critical patent/CA1250182A/en
Application granted granted Critical
Publication of CA1250182A publication Critical patent/CA1250182A/en
Expired legal-status Critical Current

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Abstract

ABSTRACT
The invention concerns a reciprocating pump for liquid substances, spec-ifically such contaminated by solids. To render such a reciprocating pump self-cleaning, it is suggested to arrange the intake chamber (7), pressure chamber (2), and the pressure chamber (8) side by side in a horizontal or only slightly declining plane, to arrange the check valves (9, 10, 11, 12) side by side in the same horizontal or slightly declin-ing plane, and to have the pressure socket (20) empty on the bottom side of the pressure chamber. In addition, the intake socket (19) empties suitably from below, vertically or at least steeply rising, into the intake chamber. This design ensures that the paths within the pump ex-tend essentially horizontally or only slightly upwardly, so that any solid particles which have proceeded into the pump housing can be car-ried out of the pump again.

Description

~5~

Reciprocating Pump for Fluids ?
Specifically S_ch Contaminated by Solids The invention concerns a reciprocating pump for fluids, specifically such contaminated by solids, comprising a plunger reciproca~ing in a pump cylinder to the interior of which there are connected, through the intermediary of check valves working in opposite directlons, an intake chamber featuring the intake socket of the reciprocating pump and a pressure chamber featuring the pressure socket of the reciprocating pump.

On state of the art reciprocating pumps of ~hat type the pressure cham-ber is normally arranged above the pump cylinder. Specifically the check valves (pressure valves) coordinated with the pressure chamber are ai-ways arranged at the highest point of the interior space~ Besides, the-pressure socket ~n the pressure chamber emptles mostly above the pump cylinder. This was heretofore considered mandatory, since it makes it possible to prevent air bubbles to remain behind in the interior of thé
pump. For the air bubbles stemming from the liquld intake or from direct intake cannot accumulate in the pump housine, but are removed ins~ead through the elevated pressure valves. This is to coun~eract the danger that the reciprocating pump will compress the alr that has been sucked in, and not do any pumplng work.

A drawback of the prior reciprocating pumps of said type is constitutedby the fact that they clog relatively easily through solids carried by the fluid being pumped. This is particularly disadvantageous when conta-minated substances, e.g., waste water at constructlon sites or similar, .

~ 2 ~

are to be pumped. The golid particleg proceed with the Intake flow rela-tlvely easily through the intake valves and remain then in the space between the intake valves and the pressure valves, since they are unable to follow the steeply rising pump flow. This is true especially for sol-id particles having a greater specific gravity than the substance being pumped, for ins~ance rocks, sand or similar. Therefore, separators for rocks or other coarse dirt particles àre usually installed in the intake line of reciprocating pumps of said type. But such rock separators clog easily, for instance through leaves or similar floating in the waste water, and are unable to retain small rocks or solid particles, which as well may clog the pump. In contrast, it would be better to make the re-ciprocating pump self-cleaning, precluding clogging by entrained solid particles.

Therefore, the problem underlying the invention is advancing the recip-rocating pump of the initially named type to the effect that solid par-ticles carried by the substance being pumped~ and which have passed the intake valve, will be safely removed from the pump through the pressure valves, the pressure chamber, and the pressure socket.

As a solution to the problem the invention suggests; basing on a recip-rocating pump of the initially named type, that the intake chamber, pump cylinder, and the pressure chamber be arranged side by side in a hori-zontal or only slightly inclined plane, that the check valves be ar-ranged side by side in the same horizontal or slightly inclined plane, and that the pressure socket empty on the underside of the pressure chamber.

On its way through the intake chamber to the intake valve, from the intake valve to the pump cylinder, from the pump cylinder to the pres-sure valve, and through the pressure chamber to the pressure socket, the pumped substance follows in the lnventional reciprocating pump essen-tially horizontal or slightly rising paths, ensuring that the solld particles will continue to proceed along the bottom of the horizontal pàths in a rolling or sliding fashion. Even if solid particles of espe-cially heavy specific gravity should settle on the bottom of the pumping path, such will not affect the continued pumping ability and self-clean-abllity of the inventional reciprocating pump, since such deposits will constrict the pumping paths and thereby ralse the flow velocity, so that 3 _ ~ % 5 ~ ~ ~ æ

at least the ~olid particle6 proceeding sub~equently Into the pump wlll be entrained along the horizontal pumping pathg, thereby precluding a complete clogging of the pump. In the pump cylinder of the inventional reciprocating pump, air bubble8 can form only above the top edge of the pressure valve. Suitable design measures make it possible to keep the forming air bubble, in contingence on the maximally possible counter-pressure, so small that an interruption of the fluid pumping action through compression and expansion of the air bubble in the pump cylinder will not be possible.

A preferred embodiment of the inventional reciprocating pump provides for a pressure socket which from the underside of the pre6sure chamber to its top extends at an upward slope while featuring in the top side area a vent which empties into the pressure chamber and has a small diameter. With the reciprocating pump design, the vent in the top side of the pressure chamber prevents the accumulation of air in the pressure chamber, which might proceed into it through pressure valve leakage.
Naturally, the pressure socket has a diameter which is smaller, or at least not larger, than that of the intake socket, so as to saeguard despite a rising flow path a reliable removal of solids sucked in and advanced by the pump.

An alternative design provides for a pressure socket which from the underside of the pressure chamber extends downward, horizontally, or slightly upward, and for a pressure chamber featuring at the top an air relief valve. With this reciprocating pump design, the air relief valve ensures the air removal from the pressure chamber. Due to the horizon-tal, declining, or at least slightly rising extension of the pressure socket, solids contained in the substance being pumped are removed better yet.

A favorable advancement of the inventional reciprocating pump provides for the intake socket to empty into the suction chamber from below, vertically or at least steeply rising. This ensures even before the intake chamber the retention of solid particles whose settling velocity, due to a particularly heavy specific gravity, is greater than the flow velocity of the substance being pumped. For solid particles which have negotiated the vertical or steeply rising intake socket it may be pre-sumed that they will subsequen~ly pass the horizontal or slightly risingreciprocating pump paths without any problem.

To avoid that solids floating in the substance being pumped, i.e., leaves, threads, or simllar carried along, will settle in the area of the check valves, the invention provides additionally for a check valve design as diaphragm valve with an uninterrupted circular passage cross section where the diaphragm featureg on the outer circumferen~e a stiff bead bearing on ehe valve geat, where the valve ig in pressure direc~ion ring-shaped, concave and mounted in the center on a fixed stud. Such diaphragm valves have an especially large stroke and, consequently, open up large passage cross sections withou~ requiring for the valve body any stays or support grids which would congtrict the passage cross section.
Owing to the ring-shaped concave design of the diaphragm in pressure direction in conjunction with the stiff bead, the diaphragm valve is suited for relatively high pressures. Mounted centrally on the stud, connecting outside with the stiff bead, and having in pressure direction a ring-shaped concave design, the diaphragm causes the valve to absorb the pressure load according to the diaphragm theory, i.e., through ten-sile stresses and~not through bending stresses. The elastic materials being able to absorb considerably greater tensile than bendlng stre6ses, lt is possible to make the diaphragm relatively thin so that it will easily bend back and open a large opening cross section as the valve opens, while still being able to absorb high liquid pressures in closed position.

The diaphragm and the bead of the check valves consist suitably of rubber-elastic material, with a steel ring embedded in the bead for higher liquid pressures. This makes it possible to give the bead a rela-tively small cross section and great stiffness, so that only small for-ces of gravity occur as the valve is operated. The embedded steel ring prevents the bead from buckling at 8 point along its circumference, under the effect of the tensile load attacking the diaphragm, and from thereby causing a leakage of the valve.

In order for the pump housing and the check valves to permit easy clean-ing, if required, the check valves are mounted on pump housing covers which can be detached from the pump housing. The detachable connectlon of the housing covers may be effected, as the case may be, through suit-- s -able fast-ac~ion closures mak~ng ~he valves and the interlor of the pump quickly accesslble, To avoid dead spaces in the pumping path to the pressure space, the housing covers coordinated with the pressure chamber are suitably pro-vided with filler pieces which, before the check valves, fill out the dead corners in the feed channels of the pressure chamber and form slide-on ramps which extend up to the bottom edge of the valve passage-~ay. These filler pieces occupy the dead spaces where solid particles could accumulate and additionally route the solid particles rolling or sliding along the bottom toward the pressure valve, so that these can pass through the pressure valve without hindrance~

An embodiment of the invention will be more fully explained hereafter with the aid of the drawing, showing in Fig. 1, a vertical sec~ion through an inventional reciprocating pump along line A-B in Fig. 2;
Fig. 2, a horiæontal section through the reciprocating pump presented in Fig. 1, a~ong line C-D in Fig. l;
FIG. 3, a horizontal section ~hrough a check ~alve coordinated with the intake chamber, Fig. 4, a vertical section through an inventional reciprocating pump in a second desIgn along line E-F in Fig. 5;
Fig. 5, a horizontal section through the reciprocating pump illustrated in Fig. 4, along line G-H in Fig. 4.

In the drawing, 1 marks the pump housing in its entirety. Arranged in-side the pump housing 1 is a pump cylinder 2 which accommodates in its interior a double-acting, reciprocating plunger 3. The plunger 3 is con-nected with a piston rod 4 which, in turn, connect~ with a not illus-trated drive, for lnstance a hydraulic drive cyl~nder or a crank gear.
Connecting with the interior of the pump cylinder 2, through narrow channels 5 and 6, are an intake chamber 7 and a pressure chamber 8 which, the same as the pump cylinder 2, are iocated side by side in a horizontal plane in the pump housing 1. The channel 5 connects with the interior space of the pump cylinder 2 on the near side of the full face of the plunger 3, while the channel 6 connects with the interior space of the pump cylinder 2 on the near side of the annular face of the plunger 3. Incorporated in the channels 5 and 6 are check valves 9 and 10 which are coordinated with the intake chamber 7, permi~ the passage of the pumped substance from the intake chamber 7 to the channels 5 and 6, and prevent a return of the pumped substance from the channels 5 and 6 to the intake chamber 7. Similarly, check valves 11 and 12 are coordi-nated with the pressure chamber 8 which permit the passage of the pumped substance from the channels 5 and 6 to the presgure chamber 89 but pre-vent a return of the pumped substance from the pregsure chamber 8 to the channels 5 and 6.

The check valves ~, 10, 11, and 12 are mounted each on housing covers 13, 14, 15, and 16 which are detachably connected with the pump housing 1. The connection between the housing cove~s 13, 14, 15, and 16 is established through screws or suitable fast-action closures. The housing covers 15 and 16 coordinated with the pressure chamber 8 are provided each with filler pieces 17 and 18 which fill out the dead corners in the channels 5 and 6 to the pressure chamber 8 and form sllde-on ramps which extend up to the level of the underside of the passageways of the check valves 12 and/or 13.

An intake socket 19 emptying vertically from below is connected with the underside of the intake chamber 7. With the embodiment according to Fig 1 and 2, a horizontally emptying pressure socket 20 is located sideways and toward the bottom on the pressure chamber ~. In additionl the pres-sure chamber 8 features in this embodiment an air relief valve 21, on its top side, As follows from the drawing, the pump cylinder 2, intake chamber 7, pressure chamber 8, channels 5 and 6, and all check valves 9, 10, 11, 12 are arranged in the same horizontal plane, as a result of which, inside the pump housing and behind the vertical intake socket 19, essentlally horizontal pumping paths are created which in the explained manner enable a self-cleaning of the pump.

Shown in Fig. 3, enlarged, is a check valve 9 detail. The same as the other check valves 10, 11, and 12, this check valve 9 features a con-cave diaphragm 30 from rubber-elastic material, which is mounted on a center stud 31. On its periphery, the diaphragm 30 ls provided with a stiff bead 32 from rubber-elastic material in which a stiffening steel ~ 7 ~

ring 33 is embedded. In the closed positlon of the valve, the bead 32 bears on a ring-shaped valve seat 34 of ~he pump houslng 1 and, in open-ing position, lifts off the valve seat 34 with Its entire clrcumference.

In pressure direction, the diaphragm 30 hag a ring-shaped concave design such that it~ bearing with the bead 32 and on the stud 31, can absorb the pressure load exclusively through tensile stresses, in accordance wlth the diaphragm theory. ~hen pressure is admitted in opposite dlrec-tion, the diaphra~m 30 will bend and the bead 32 can slightly lift off the valve seat 34, opening a large passage cross section which is not restricted by any stays or similar.

The stud 31 is mounted on the housing cover 13 which, in turn, is con-nected with the pump housing 1. As is evident, the entIre check valve 9 can be removed in a simple manner, simply by removal of the housing cover 13.

The check valve 10 is designed the same way as the check valve 9. The check valves 11 and 12 have basically the same design as the check valve 9 detailed in Fig. 3 but, being coordinated with the pressure space 8, they have an opposite working direction. To ensure an easy disassembly of these check valves 11 and 12 as well, the valve seats 34 are con-nected there with the housing covers 15 and 16 and removed along with these, so that the bead located in the pressure chamber 8 will not hinder the disassembly of the check valve.

Fig. 1 indicates additionally that the air bubble which forms in the pump housing 1 can reach only up to the top edge of the valve passageway of the check val~es 11 and 12 coordinated with the pressure chamber. The air-filled space forming in the channels 5 and 6 and in the pump cylin-der 2 is obviously so small that it cannot interfere with the proper operation of the pump~

To avoid larger air accumulations in the pressure chamber which throughleakage of the check valves 11 and 12 might proceed through the channels S and 6 into the pump cylinder 2, the embodiment relative to Fig. 1 through 3 features on the top side of the pressure chamber 8 the above-mentioned air relief valve 21 through which excess air can continually escape.

- 8 - ~ ~5~

With the embodiment relative to Fig. 4 and 5, the pressure socket marked 21 extends from the underside of the pressure chamber 8 upwardly to its top side and is provided, in the area of the top side, wlth a vent 23 emptying lnto the pressure chamber 8. This vent ensures as ~ell that any air which has proceeded into the pressure chamber wlll be continually removed. In cross section, the pressure socket 23 is smaller than the intake socket 19, or at the most equally large, so that ~olid particles sucked in and moved on by the pump wlll be discharged agaln through the pressure socket, due to the flow velocity created in the pressure socket.

Claims (6)

The embodiments of the invention in which an exclusive property of privilege is claimed are defined as follows:
1. A reciprocating pump for fluid substances, specifically such contaminated by solids, comprising: a housing, a plunger reciprocating in a pump cylinder within said housing; an intake chamber; an intake socket connected to said intake chamber;
a pressure chamber; a pressure socket connected to said pressure chamber; fluid passage means for providing fluid communication between said pump cylinder, said intake chamber, and said pressure chamber; first check valve means which provide fluid communication between said intake chamber and said fluid passage means;
second check valve means which provide fluid communication between said pressure chamber and said fluid passage means;
the intake chamber, the pump cylinder, and the pressure chamber being aligned side by side in a generally horizontal or only slightly declining plane, said first and said second check valve means being aligned side by side in the same horizontal or slightly declining plane, a plurality of detachable covering being detachably connected to said housing, the pressure socket connecting to the bottom side of the pressure chamber, and said first and said second check valve means further being designed as diaphragm valaves with an uninterrupted ring-shaped passage cross section, the diaphragms featuring on the outer circumference a stiff bead bearing on the valve seat, having in pressure direction a ring-shaped concave design, and being center-mounted in a fixed stud which is connected to one of said covers.
2. A reciprocating pump for liquid substances, specifically such contaminated by solids, comprising a plunger reciprocating in a pump cylinder, to the interior of which cylinder there are connected, through the intermediary of oppositely working check valves, an intake chamber featuring the intake pressure socket of the reciprocating pump, the intake chamber, the pump cylinder, and the pressure chamber being arranged side by side in a horizontal or only slightly declining plane, the check valves being arranged side by side in the same horizontal or slightly declining plane, the pressure socket emptying on the bottom side of the pressure chamber, and the pressure socket extending rising from the underside of the pressure chamber up to its top side and being provided, in the top side area, with a vent which has a small cross section and empties in the pressure chamber.
3. A reciprocating pump according to claim 1 wherein the pressure socket extends in a generally horizontal direction from the underside of the pressure chamber, and the pressure chamber is provided on its top side with an air relief valve.
4. A reciprocating pump according to claim 1 wherein the intake socket extends vertically and is connected to the bottom of said intake chamber.
5. A reciprocating pump for liquid substances, specifically such contaminated by solids, comprising a plunger reciprocating in a pump cylinder, to the interior of which cylinder there are connected, through the intermediary of oppositely working check valves, an intake chamber featuring the intake socket of the reciprocating pump and a pressure chamber featuring the pressure socket of the reciprocating pump, the intake chamber, the pump cylinder, and the pressure chamber being arranged side by side in a horizontal or only slightly declining plane, the check valves being arranged side by side in the same horizontal or slightly declining plane, the pressure socket emptying on the bottom side of the pressure chamber and the check valves being designed as diaphragm valves with an uninterrupted ring-shaped passage cross section, the diaphragms featuring on the outer circumference a stiff bead bearing on valve seat, having in pressure direction a ring-shaped concave design, and being center-mounted on a fixed stud, and the diaphragm and the bead of each check valve consisting of rubber-elastic material, with a steel ring incorporated in the bead.
6. A reciprocating pump according to claim 1 wherein the housing covers which mount the check valve means of the pressure chamber are provided with filler pieces between said second check valve means and said fluid passage means which form slide-on ramps which extend up to the level of the bottom edge of said second check valve means.
CA000469734A 1984-12-10 1984-12-10 Self-cleaning reciprocating pump Expired CA1250182A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000469734A CA1250182A (en) 1984-12-10 1984-12-10 Self-cleaning reciprocating pump

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000469734A CA1250182A (en) 1984-12-10 1984-12-10 Self-cleaning reciprocating pump

Publications (1)

Publication Number Publication Date
CA1250182A true CA1250182A (en) 1989-02-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA000469734A Expired CA1250182A (en) 1984-12-10 1984-12-10 Self-cleaning reciprocating pump

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CA (1) CA1250182A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9670921B2 (en) 2015-09-17 2017-06-06 Monkey Pumps, LLC Reciprocating drive mechanism with a spool vent
US10161396B2 (en) 2015-09-17 2018-12-25 Monkey Pumps, LLC Zero emission reciprocating drive pump

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9670921B2 (en) 2015-09-17 2017-06-06 Monkey Pumps, LLC Reciprocating drive mechanism with a spool vent
US10161396B2 (en) 2015-09-17 2018-12-25 Monkey Pumps, LLC Zero emission reciprocating drive pump

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