CA1247574A - Fixture for thermostatically mixing hot and cold water - Google Patents

Fixture for thermostatically mixing hot and cold water

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Publication number
CA1247574A
CA1247574A CA000466290A CA466290A CA1247574A CA 1247574 A CA1247574 A CA 1247574A CA 000466290 A CA000466290 A CA 000466290A CA 466290 A CA466290 A CA 466290A CA 1247574 A CA1247574 A CA 1247574A
Authority
CA
Canada
Prior art keywords
water
hot
cold
valve
control valve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000466290A
Other languages
French (fr)
Inventor
Yoshiaki Kitamura
Hitoshi Nomura
Tsuyoshi Harada
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KITAUMURAGOKIN INDUSTRIES Co Ltd
Original Assignee
KITAUMURAGOKIN INDUSTRIES CO., LTD.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KITAUMURAGOKIN INDUSTRIES CO., LTD. filed Critical KITAUMURAGOKIN INDUSTRIES CO., LTD.
Priority to CA000466290A priority Critical patent/CA1247574A/en
Application granted granted Critical
Publication of CA1247574A publication Critical patent/CA1247574A/en
Expired legal-status Critical Current

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Abstract

ABSTRACT OF THE DISCLOSURE
A fixture for thermostatically mixing hot and cold water from hot- and cold-water pipes, comprising a hot-water sup-ply chamber to which hot water is fed from said hot-water pipe, a cold-water supply chamber to which cold water is fed from said cold-water pipe, a mixed-water chamber communicating with said two chambers and formed coaxially therewith. A valve chest is accommodated in said hot-water supply chamber and said cold-water supply chamber and communicates with these two chambers through a hot-water inlet and a cold-water inlet, respectively. A main valve and a control valve are slidably accommodated in said valve chest. An elongate tubular body is accommodated in said mixed-water chamber and connected with said valve chest, one end of said elongate tubular body which is disposed within said valve chest being formed into a valve seat on which said control valve is adapted to rest. A casing slidably fits in said elongate tubular body and accommodates a temperature sensing element. The control valve has at each of two opposite ends an annular seal, the mean diameter of which is equal to the inside diameter of the valve chest. Space defined between the temperature sensing ele-ment and the casing and through which water flows from the hot and cold water supply chambers to the mixed water chamber is so narrow as to be adapted to allow the temperature sensing element to quickly respond to a change in water temperature.

Description

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FIXTURE FOR THERMOSTATICALLY
MIXING HOT AND COLD WATER

The present invention relates to an improvement in a fixture for mi~ing hot and cold water from hot-and cold-water pipes so as to automatically regulate the temperature of hot water discharged from a faucet.
The Japanese Laid-open Patent Publication 57-127171 discLoses a known fixture of this type in which when a temperature sensinq element senses a difference between the temperature of hot wa~er and that of cold water, a valve is actuated thereby so as to control the temperature 10 of hot water discharged ~rom a ~aucet. Fig. 2 of this publication is included as Figs. 9 and 10 in the accompany-ing drawinqs, in which a valve casing 50 includes a cold-water supply chamber 52, a hot-water supply chamber 51 which is partitioned rom the cold-water supply chamber 15 52 by a partition wall 65~ a mixed-water,chamber 53, and an elongate tubular body 54 which is journalled within the mixed-water chamber 53. The left end of the elongate ~ubular body 54 constitutes a valve seat 56 through which cold water is admitted into the body 54 from the cold-water supply chamber 52. A blank cap 59 is screwed into a tapped hole 58 provided in the ~ side wall of the hot-water supply chamber 51. The inner ;~ ~
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end of the blank cap 59 constitutes a valve seat 57.
A hole 63 provided .in the partition wall 6S serves as a valve guide for a stubby control valve 60 which is interposed between the vaLve seats 56 and 57, A casing 5 61 which accommodates a temperature sens.ing element 64 fits in the elongate tubular body 54. A hole 62 provided off-center in the left end wall of the casing 61 is in alignmen.t with one of a plurality of holes 55 provided in the hub of the control valve 60 so that 10 when the left annular surface of the control valve 60 is detached from the valve seat 57, hot water may be allowed to flow from the hot-water supply chamber 5l into the casiny 61 so as to come in contact with the temperature sensing element 64.
This prior art Ei.xture has a disadvantage that during the passage of hot and cold water therethrough, the control valve 60 is apt to be pushed toward the low-pressure side. This is caused by the fact that there is a difference between the diameter D of the 20 hole 63 and the diameter D1 of the circles formed by both~ends of the control valve 60 on one hand, and by :: : the:fact that the control valve 60 is stubby on the other hand.
; The above-described prior art f1xture has another ~: : :25 disadvantage that the temperature sensing element 64 : ~ ::
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is not sensitive enough and it takes so much time for the control valve to regulate the flow rate that a great loss of water is incurred, Such a low sensitivity is caused by the water current running slowly through an e~cessively large space T left between the internal surface of the casing 61 and the external surface of the temperature sensing element 6~.
The present invention seeks to provide a fixture which eliminates the above-mentioned disadvantages.
In one aspect the invention provides a fixture for thermostatically mixing hot and cold water from hot- and cold-water pipes, comprising a hot-water supply chamber to which hot water is fed from said hot-water pipe, a cold-water supply chamber to which cold water is fed from said cold-water pipe, a mi~ed-water chamber communicatinæ with said two chambers and formed coaxially therewith, a valve chest accommodated in said hot-water supply chamber and said cold-water supply chamber and communicating with these two chambers through a hot-water inlet and a cold-water inlet, respectively, a main valve and a control valve slidably accommodated in said valve chest, an elongate tubular body is accommodated in said mixed-water chamber and connected with said valve chest, one end of said ~ 25 elongate tubular body which is disposed withln said : ~ valve chest being formed into a valve seat on which said co~rol valve is a~apted to rest, and a casing slidably fitti~

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in said elongate tubular body and accommodating a temperature sensing element.
In another aspect the invention provides a fixture for thermostatically mixing hot and cold water from hot and cold~ at~r pipes, comprising a hot-water supply chamber for receiving hot water from the hot-water pipe, a cold-water supply chamber for receivîng cold water from the cold-water pipe, a mixed-water chamber communicable with the hot and cold-water supply chambers, a control valve slidably accommodated in a valve guide and movable in response to a temperature sensing element to control the temperature of water supplied to the mixed-water chamber, the control valve having at each of two opposite ends an annular seal the mean diameter of which is eclual to the inside diameter of the valve guide.
~ hus it is possible to free the control valve from dif`ferential pressure which would cause a movement of`
the control valve toward. the low-pressure side and to adapt the co~trol valve for accurately cutting off the discharge of water and preventing the leakage.
In yet another aspect the invention provides a fixture for thermostatically mixing hot and cold water from hot and cold-water pipes, comprislng a hot-water supply chamber for receiving hot water from the hot-water pipe, a cold-water supply chamber for receiving cold water from the cold-~ater~ plpe, a mixed water :

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chamber communicable with the hot and cold-wa-ter supply chambers, a control valve slidably accommodated in a valve guide and movable in response to a temperature sensing element to control the temperature of water supplied to the mi~{ed-water chamber, the temperature sensing element being mounted in a casing such that there is a space between the temperature sensing element and the casing through which water flows from the hot and cold water supply chambers to the mi~ed-~ater chamber, said space being so narro~ as to be adapted to allow the temperature sensing element to quickl~ respond to a change in water temperature.
~ preferred embodiment of the present invention is hereinafter described with reference to the accompanying drawings, in which:
Fig, 1 is a partially cutawa~ plan view of a fi~ture in accordance with the present invention;
Fig.2 is a vertical sectional front view thereof;
Fig. 3 is a sectional view taken along line III-III
of Fig. 'I;
Fig. 4 is a sectional view taken along line IV-IV
of Fig. 2;
Fig. 5 is a sectional view taken along line V-V of Fig. 2;
~ 25~ Fig 6 is an enlarged sectional view of a control ;; ~ valve in accordance ~,~ th the present invention;

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Fig. 7 is a side view thereof;
Fig. 8 is an enlarged, partiall~ cutawav perspective view of a casing which accommodates a tempera-ture sensing element in accordance with the present invention;
Fig. 9 is a horizontal sectional view of a prior ~ /

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art fixture; an~
Fig. 10 is an enlarged view of a part thereof.
Referring now to Figs. 1 to 5, a fixture in accordance with the present invention includes a valve casing 1 in which a hot-water supply chamber 2, a cold-water supply chamber 3 and a mixed-water chamber 4 are formed coaxially with one another and partitioned from one another by inward flanges 28. Hot water is fed to the hot-water supply chamber 2 through a hot-water passageway 10 8 which communicates with the chamber 2 by a hot-water inlet S. Cold water is fed to the cold-water supply chamber 3 through a cold-water passageway 9 which communi-cates with the chamber 3 by a cold-water inlet 6. The hot- and coLd-water passageways 8 and 9 are partitioned 15 from the chambers 2, 3 and 4 by a part.ition wall lO
in such a manner that the passageways 8 and 9 run parallel with the chambers 2, 3 and 4 in the axial direction of the valve casing l. The downstream portions of the passageways 8 and 9 lie one upon another as shown in 20 Fig. 3.
: A valve chest 24 in which a main valve 17 and a cylindrical control valve 18 are slidably accommodated, :fits in the inward flanges 28. Hot water flows from ~:: t~he hot-water supply chamber 2 into the valve chest 25 24 through a hot-water inlet 5 , while cold water flows :

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from the cold-water supply chamber 3 into the valve chest 24 through a cold-water inlet 6 .
The right-hand end of the valve chest 24 is provided with a screw thread 42, and a cap nut 19 is screwed 5 on the screw thread 42 (Figs. 1 and 2). A valve spindle 23 extends through a hole axially provided in the center of the cap nut 19. One end of the valve spindle 23 is screwed into a tapped hole 43 axially provided in the main valve 17, while the other end of the valve 10 spindle 23 is provided with a knob 38. By turning the knob 38, the main valve 17 can be axially moved so as to be pressed against the control valve 18. Thus the knob 38 can be used for manually interrupting the flow of water.
The left-hand end of the valve chest 24 is connected with the right-hand end of an elon~ate tubular body 11 which extends through the mixed-water chamber 4 (Figs.
l and 2). The end of the tubular body 11 disposed within the valve chest 24 is formed into a valve seat 13 on 20 which ~he control valve 18 is adapted to rest. I'he tubular body 11 has an outward flange 41. A plug 16 is threaded into the left-hand end of the casing 1 so às~to press the outward flange 41 against an annular shoulder formed~by the extreme left inward flange 28 2s~as viéwed in Fig. 1. The tubular body 11 extends further : .. ~ :: : ~ . : ~ : : : :

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leftwardly through the plug 16. The portion of the tubular body 11 projecting from the plug 16 is provided with a screw thread 44, and a cap nut 33 is screwed on the screw thread 44. A spindle 23 extends through 5 a hole axially provided in the center of the cap nut 33. The external end of the spindle 23 is coupled with a knob 38 by means of a spline 35, while its internal end is coupled with a plug 45 by means of a spline 36.
The plug 45 is threaded into the tubular body 11.

An apertured washer 21 is seated in the left-hand end of the control valve 18 in Fig, 2, and a spring 22 engages at opposite ends against the washer 21 and an annular shoulder 21 provided in the main valve 17 so as to bias the control valve I 8 against the valve 15 seat l 3 .
Referrin~ now to E'iys. 2 to 7, the control valve 18 is providecl with an annular seal 15 on the si.de facing the main valve 17 and another annular seal 15 on the side ~acing the valve seat 13. The diameters D of the 20 annular axes of the seals lS and 15 are equal to the external diameter of the control valve 18.
A plurality of holes 14 are provided in the control : vaLve 18 in parallel with the axis thereof so that while the annular seal 15 is apart from the main valve 17, 25 hot water may be allowed tO flow from the hot-water 7~'7~

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supply chamber 2 into the casing 26 through the hot-water inlet 5 and the holes 14. Likewise, while the annular~
seal 15 is apart from the valve seat 13, cold watex is allowed to flow from the cold-water supply chamber 3 into the casing 26 through the cold-water inlet 6 .
Referring now to Figs. 2 and 8, a casing 26 slidably fits in the elongate tubular body 11 and accommodates a temperature sensing element 30 which is filled with a liquefied or gaseous temperature sensing medium.
The casing 26 is provided with a plurality of projections 27 on the side facing the control valve 18 so as to allow a plurality of recesses 2/ to alternate with the projections 27. The recesses 27 serve to allow the temperature sensing element 30 to be highly sensitive ~5 in the early stage o~ a change in the water temperature.
One end of the temperature sensing element 30 projects from the casing 26 so that when the annular seal 15 abuts the valve seat 13, the end of the temperature sensing element 30 may sl.ightly come into the control valve 18. ~he ~ater current runs through a narrow space 29 left between the internal surface of the casing 26 and the external surface of the temperature sensing element 30 and flows out~of ~he casing 26 through outlets 40, such water current being indicated by the arrow 25 ;P3 ln Flg. 8. The throttling ef~fect of the casing 26 ~ serves to allow the temperaJure sensing element 30 to be : :: : :
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highly sensitive. ~or example, the internal diameter o~' the casing 26 ma~J be 13mm and the e~ternal diameter o~
the temperature sensing element 30 may be 9mm, leaving therebetween an ~ular gap having a width of 2mm.
A push rod 31 is adapted to operate the casing 26. The plug 45 is provided with a bore in which a disc 32 with a cupped surface for holding against the left-hand end of the push rod 31 is axially slidable.
The disc 32 is biased to the right by a spring 22 .
10 This spring operates in opposition to the spring 22, and the two springs normally hold the control valve 18 in balance.~ This balance is adapted to be upset when the temperature sensing element 30 works in response to a~change in the temperature of water passing through 15 the space 29. The control valve 18 is actuated thereby to reyulate the flow rates of hot and cold water. The numeral 34 designates a push button ~or a safety dev~ce (not shown).
The parts normally occup~ the positions shown in 20 Fig. 2. Hot water is fed to the hot-water supply chamber
2 through the hot-water passageway 8 and hot-water inlet S, flows from the chamber 2 into the valve chest 24 through the hot-water inlet 5 and then into the casing : 26 through the holes 14, keeps in contact with the surface :~ 25 of the temperature sensing element 30 while running through the narrow space 29, flows from the casing 26 into the mixed-water chamber 4 through the outLets 40 .

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provided in the casing 26 and through outlets ~o providedin the elongate tubular body 11 ! and is discharged from a faucet 39 The temperature sensing element 30 quickly works 5 when it senses a change in the temperature of hot water which is being supplied to the mixed-water chamber a through the space 29. Then the temperature sensing element 30 expands toward, and gives a push to, the control valve 18. Then the space between the control 10 valve 18 and the main valve 17 is narrowed, while the annular seal lS of the control valve 18 is detached from the valve seat 13. Conse~uently, cold water which has flowed from the cold-water supply chamber 3 into the valve chest 24 through the cold-water inlet 6 , 15 is allowed to low into the casirlg 26 and mixed with the hot water during passage through the space 29.
Then the mixed water flows from the casing 26 into the mixed-water chamber 4 through the outlets 40 and 40 , and is discharged from the aucet 39.
: 20 ; ~ During the time when the annular seal 15 of the control valve 18 is only slightly apart from the valve seat 13, cold water flows into the:casing 26 through `
the recesses 27 so that a drop in the water temperature caused by the inflow of the cold water may be sensed 5;~by~;the temperature sensing element 30 at an early stage ~, :~

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of the temperature drop. Then the temperature sensing element 30 contracts and thereby regulates the space between the control valve 18 and the main valve 17 so that hot water with a moderate temperature will be 5 discharged from the faucet 39.
The above-described temperature control is facilitated by the facts that the casing 26 and the temperature sensing element 30 are resiliently biased to the right by the spring 22 and that the spring 22 operates in 10 opposition to the spring 22 so as to resiliently hold the control valve 18 in balance.
If fine control is desired, the knob 38 is manipulated so as to scre~ the plug 45 inwardly. Then the spring 22 is compressed and comes to apply pressure to the 15 casiny 26 and the temperature sensing element 30 through the disc 32 and the push rod 31 so as to reduce the range within which the control valve 18 can move.
Iri order to decrease the flow rate of hot water discharged from the faucet 39, the knob 38 is manually 20 operated so as to narrow the space between the controL
valve 18 and the main valve 17.
In order to interrupt the flow of water, the knob 38 is manipulated so as to move the main valve 17 leftwardly as viewed in Fig. 2. Then the main valve 17 is pressed ~ ~ 25 against the control valve 18 so that hot and cold water ;: :
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will be intercepted on the outsides of the annular seals 15 and 15 , respectivelyO
The present invention has the following advantages:
(1) The place where the hot water is intercepted is kept separate from the place where the cold water is intercepted~ This construction precludes the possibility that the cold water, which has a higher inlet pressure than the hot water, flows backward into the water heater and thereby incurs a heat loss and/or puts out the pilot 10 burner.
(2) Both s~ides of the control valve 18 are under an equal water pressure, because the diameters D of the annular axes oE the seals 15 and 15 are equal to the e~ternal diameter of the control valve 18. Thus 15 the control valve 18 is free from differenti.al pressure which would cause a movement of the control valve 18 toward the low-pressure side and make it difficult for the fixture to maintain a preset temperature.
(3) If a deposit is formed on, or a foreign substance sticks to, the surfaces of the main valve 17, control vaLve 18 and/or valve seat 13 so much as to hinder the flne control of hot water temperature, such a deposit or foreign substance can be washed off by manipulating the knob 38 so as to reciprocate the main valve 17 several tlmes during the discharge of hot water from the faucet .

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(4) Because of the provision of recesses 27 and narrow space 29, the temperature sensing element 30 is adapted to quickly respond even to an abrupt manipulation
5 of the knob 38 so as to assure smoothness in effecting the temperature control.
(s) As compared with the conventional fixtures, there is no possibility that the knobs 38 and 38 are operated in a wrong manner. Simple construction of 10 the fixture in accordance with the present invention increases the productivity and drastically decreases distribution costs such as transportation and packaging costs.
While a preferred embodiment of the present invention ~l5 has been disclosed, it is to be understood that it is described by way o~ example only and not in a limiting ~sense and the scope of the present invention is determined by the foLlowing clai.ms.

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Claims (7)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A fixture for thermostatically mixing hot and cold water from hot- and cold-water pipes, comprising a hot-water supply chamber to which hot water is fed from said hot-water pipe, a cold-water supply chamber to which cold water is fed from said cold-water pipe, a mixed-water chamber communicating with said two chambers and formed coaxially therewith, a valve chest accommodated in said hot-water supply chamber and said cold-water supply chamber and communicating with these two chambers through a hot-water inlet and a cold-water inlet, respec-tively, a main valve and a control valve slidably accommo-dated in said valve chest, an elongate tubular body accommodated in said mixed-water chamber and connected with said valve chest, one end of said elongate tubular body which is disposed within said valve chest being formed into a valve seat on which said control valve is adapted to rest, and a casing slidably fitting in said elongate tubular body and accommodating a temperature sensing element.
2. The fixture as set forth in claim 1, wherein a spring engages at opposite ends thereof against said main valve and said control valve so as to bias said control valve against said valve seat.
3. The fixture as set forth in claim 2, wherein said control valve is provided with an annular seal on the side facing said main valve and another annular seal on the side facing said valve seat, the diameters of the annular axes of said seals being equal to the external diameter of said control valve.
4. The fixture as set forth in claim 2, wherein said casing is provided with a plurality of projections on the side facing said control valve so as to allow a plurality of recesses to alternate with these projections.
5. The fixture as set forth in claim 2, wherein the space left between the internal surface of said casing and the external surface of said temperature sensing element is narrow.
6. The fixture as set forth in claim 3, wherein one end of said temperature sensing element projects from said casing so that when said another annular seal abuts on said valve seat, said one end of said temperature sensing element will slightly come into said control valve.
7. The fixture as set forth in claim 2, further com-prising a push rod, one end of said push rod being connected with said casing on the side reverse to the side facing said control valve, a plug threaded into said elongate tubular body and pro-vided with a bore in which a means for holding the other end of said push rod is axially slidable, a spindle coupled with said plug at one end and projecting externally at the other end, and a knob provided on the external end of said spindle.
CA000466290A 1984-10-25 1984-10-25 Fixture for thermostatically mixing hot and cold water Expired CA1247574A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000466290A CA1247574A (en) 1984-10-25 1984-10-25 Fixture for thermostatically mixing hot and cold water

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000466290A CA1247574A (en) 1984-10-25 1984-10-25 Fixture for thermostatically mixing hot and cold water

Publications (1)

Publication Number Publication Date
CA1247574A true CA1247574A (en) 1988-12-28

Family

ID=4128998

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000466290A Expired CA1247574A (en) 1984-10-25 1984-10-25 Fixture for thermostatically mixing hot and cold water

Country Status (1)

Country Link
CA (1) CA1247574A (en)

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