CA1241928A - Silage-tunneling apparatus - Google Patents

Silage-tunneling apparatus

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Publication number
CA1241928A
CA1241928A CA000437235A CA437235A CA1241928A CA 1241928 A CA1241928 A CA 1241928A CA 000437235 A CA000437235 A CA 000437235A CA 437235 A CA437235 A CA 437235A CA 1241928 A CA1241928 A CA 1241928A
Authority
CA
Canada
Prior art keywords
silage
drive shaft
silo
skid
cutter arms
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000437235A
Other languages
French (fr)
Inventor
Ronald L. Zyduck
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Acorn Equipment Corp
Original Assignee
Acorn Equipment Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Acorn Equipment Corp filed Critical Acorn Equipment Corp
Application granted granted Critical
Publication of CA1241928A publication Critical patent/CA1241928A/en
Expired legal-status Critical Current

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Abstract

Abstract of the Disclosure A silage-tunneling apparatus including a skid on which is mounted an electric motor arranged to drive a drive shaft that has its axis arranged horizontally.
Inner and outer hinged rigid cutter arms are attached to the drive shaft and flexible chain cutter arms are attached to the drive shaft between the hinged rigid cutter arms.
Silage cutting means are attached to the outer ends of the cutter arms. The apparatus forms a vertical tunnel in silage stored in a silo upon being moved upwardly along the inside surface of the wall of the silo, the tunnel providing an opening for the discharge of silage through the bottom of the silo.

Description

~L241928 SILAGE-TUNNELING APPARATUS

This invention relates generally to agricultural eguipment, more particularly apparatus designed to form a vertical tunnel through silage stored in a silo.
Various grain crops, for example corn, are stored in a silo until needed for feeding livestock. The usual method for removing a portion of the silage from a silo is to employ a silo unloading apparatus which operates to dislodge the upper layer of silage and move it to the outer wall of the silo where it is discharged through an open door in the side of the silo and then transferred to a conveyor or other means for supplying the animals to be fed.
Some silo unloaders include means for forming a cylindrical channel along the center of the mass of silage as the silo is being filled. See for example U.S.
patents 3,794,190, 3,075,657, 3,908,840 and 3,368,703.
The central channel was intended to provide a discharge channel for removal of silage through the bottom of the solo. However, this system has not proved to be effec-tive and finds little use today.
Other proposals include various means for forming a vertical channel within the silage extending along the inside surface of the wall of the silo. One of these devices is a cylindrical torpedo that is winched up along the wall while the silo is being filled. Torpedoes are used only slightly because it is difficult to accurately lZ41928 determine the position of a torpedo relative to silage being loaded into a silo and it tends to move sideways as it is winched upwards. Another proposal, see U. S.
patent 3,063,585, involves using an electric drill having radial blades mounted for rotation about a vertical shaft through silage upward along a track secured to the inside of the wall of a silo after it had been filled. This device, however, does not present a useful solution because of the difficulty of tunneling through silage that has become firmly packed into a relatively hardened mass of material.
The present invention comprises silage-tunneling apparatus including a skid which forms a base for the appartus, an electric motor mounted on the skid, a drive shaft driven by the motor and having its axis positioned horizontally, inner and outer hinged rigid cutter arms secured to the drive shaft on each side of the skid, at least one flexible cutter arm secured to the drive shaft between the inner and outer cutter arms, and silage cutting means attached to the outer ends of each of the cutter arms. The apparatus is winched upwardly along the inside surface of the wall of a silo to form a vertical tunnel through the silage that acts as a discharge chute for conveying silage dislodged by a silo unloader downwardly and out through the bottom of the silo.
Fig. 1 is a side view of a silage-tunneling apparatus according to the present invention;

~Z419Z8 Fig. 2 is a plan view of the apparatus of Fig. l;
and Fig. 3 is a sectional view, with portions broken away, illustrating the silage-tunneling apparatus of Figs 1 and 2 installed in a silo.

(a) Structural Description Figs. 1-3 illustrate a silage-tunneling apparatus 1 constructed according to the present invention.
The silage-tunneling apparatus 1 includes a skid 2 that is constructed of a pair of spaced side members 3 and 4 each consisting of a front panel 5, angled panel 6 and rear panel 7. An upstanding support element 8 is welded to the inner face of front panel 5 of the side member 3, and a similar support element 9 is welded to the inner face of the front panel 5 of the side member 4.
The side members 3 and 4 are arranged with their front panels 5 slightly spaced from one another and angled panels 6 diverging rom one another as shown in the drawings. A main base plate 10 is welded to the top edges of the angled panels 6 and rear panels 7 of the side members, an intermediate base plate 11 is welded to the top edges of the spaced front panels 5 of each side member, plate 12 is welded to spaced side edges of the support elements 8 and 9, and a mounting plate 13 is welded to the spaced top edges of the support elements 8 and 9. This construction provides a rigid skid assembly :~241928 on which the various operating elements of the silage-tunneling apparatus 1 are mounted.
The support elements 8 and 9 are spaced from one another when the skid is assembled as described above, and a towing link 15 is welded in place between the two support elements. The mounting plate 13 extends beyond the sides of the spaced support elements 8 and 9; a gusset plate 16 may be welded to each support element and to the underside of the portion of the mounting plate that extends beyond the support elements so as to provide additional support for the mounting plate.
Referring now to Fig. 1, a front slide 20 having an upturned leading edge is welded to a plate 21 that is bolted to support element 8, the plate 21 preferably including a slot 22 through which the attachment bolt passes so as to permit limited perpendicular movement of the slide relative to the skid. A rear slide 23 having upturned leading and trailing edges is welded to plate 24 that is bolted to the rear panel 7 of the side member 3;
the plate 24 has a slot 25 through which the attachment bolt passes so as to allow limited perpendicular travel of the slide relative to the skid. A rear slide 26 is similarly attached to the side member 4 (see Fig. 2).
An electric motor 30 is attached to the main base plate 10, such as by bolts not shown. The motor 30 may be a 110 or 220 volt AC motor and includes a power cord 31 (see Fig. 3) for connection to a suitable source of power. The motor includes an output shaft 34 that is lZ~1928 connected through coupling 35 to an intermediate shaft 36 that is connected by a coupling 37 to the input shaft 38 of a speed reduction gear box 39. The gear box 39 is attached, such as by bolts, to the mounting plate 13 of the skid 2.
The motor 30 is covered by a shroud 27 to reduce fouling of the motor by silage. The shroud 27 is secured to the main base plate 10 by bolts 28 extending through the lower leg of L-shaped tabs 29 attached to the shroud.
The shroud also is secured to the side members 3 and 4 by means of plates 32 welded to the shroud and bolted to the side members by bolts 33.
The gear box 39 has two output shafts 40 and 41 extending at right angles to the input shaft 38. A first drive shaft 42 is secured to output shaft 40 and a second drive shaft 43 is secured to output shaft 41, the two drive shafts being connected to their respective output shafts with a key and set screws. The first and second drive shafts 42 and 43 combine to form a drive shaft 44 having its axis arranged horizontally that will be used to rotate the various cutter arms of the silage-tunneling apparatus 1. A set of three cutter arms 45 is attached near the outer end of the first drive shaft 42 remote from the skid, and a similar set of three cutter arms 45 is attached near the inner end of the drive shaft 42 adjacent the skid. Also, a set of three cutter arms 45 is secured to the second drive shaft 43 remote from the skid and a set of three cutter arms 45 is secured to the 124~9Z8 drive shaft 43 adjacent the skid. The cutter arms 45 in each set of three are arranged approximately 120 apart.
Each cutter arm 45 is of the same construction, and the following detailed description is made with reference to the arms 45 secured near the outer end of first drive shaft 42, particularly arms 45a and 45b.
Each cutter arm 45 (see arm 45a in Fig. 1) comprises a center bar link 46, a pair of spaced inner bar links 47 and 48 welded to the center bar link, and a pair of spaced outer bar links 49 and S0 hinged to the center bar link by means of rivet 51. The inner bar links 47 and 48 are hinged about bolt 52 to plate 53 welded to the drive shaft 42; arm 45b is broken away in Fig. 2 to show this connection. A cutting means 54, illustrated herein as a U-shaped element, includes an extension 55 that is posi-tioned between the outer bar links 49 and 50 and hingedly connected therebetween by bolt 56 extending through the two links.
Each cutter arm 45 as thusly described is an arm that is rigid in the axial direction of the drive shaft 44 but hinged or pivotable in the radial direction. As illustrated by the dotted line positions of arm 45b in Fig. 1, the cutting means 54 at the outer extremity of the arm 45 can hinge about the bolt 56, the outer bar links 49 and 50 can hinge about the rivet 51, and the inner bar links 47 and 48 can hinge or pivot about the bolt 52. The purpose of this hinged arm construction is to enable an arm 45 and one or more elements of the arm i ~2419Z8 45 to hinge or pivot when an obstruction is encountered during the silage-tunneling operation, such as a hardened mass of silage, frozen section of silage, rock, etc. At the same time, the arms 45 are rigid in the axial direc-tion, speaking with reference to the drive shaft, so that they can carve a tunnel in the silage having a uniform width sufficient to provide clearance for the tunneling apparatus to ascend through a mass of silage.
A set of three intermediate cutter arms 60 is attached to the first drive shaft 42 between the two sets of cutter arms 45 attached thereto, and a similar set of intermediate cutter arms 60 is attached to the second drive shaft 43 between the arms 45 secured thereto. As indicated in Fig. 1, the arms 60 in each set are also j positioned about 120 from one another, and the arms 60 are preferably arranged intermediate the arms 45 viewed along the axis of the drive shaft 44. Each cutter arm 60 is ormed of a series of chain links 61 (see arm 60a in Fig. 2), with the innermost chain link 61 secured to a chain loop 62 welded to the drive shat 42. A cutting means 63 iQ attached to the outer end of each intermediate arm 60 and includes a pair of spaced tabs 64 through which a bolt 65 extends to connect the cutting means 63 to the outermost link 61 of an arm 60. The cutting means 63 is illustrated as a rectangular shaped element having upturned tooth portions 66.
As indicated in the drawings, the intermediate cutter arms 60 are 1exible arms. They are flexible in lZ41928 the radial direction relevant to the drive shaft 44, and they also may swing from side to side as shown by the dotted line positions of the arm 60b in Fig. 2. The flexible intermediate cutter arms 60 are thus able to rake out silage in the zone between the two sets of spaced cutter arms 45 secured to each portion of the drive shaft 44.

(b) Operational DescriPtion Fig. 3 illustrates a silage-tunneling apparatus l of the present invention installed in a silo 70 and being used to form a vertical tunnel 71 in silage 72. Before the silo is filled, the farmer places a cable 73 along the inner surface of the wall of the silo and strings it upwardly over sheaves 74 and out of the silo, then down the outside o the silo to a winch 75. A collapsible form or bales of hay or straw can be placed over the bottom two doors of the silo to create a recess large enough to receive the silage-tunneling apparatus, after which the silo is filled. Also, however, the silo can be filled without using a form or bales of hay or straw in this fashion.
When it is desired to start feeding, doors covering the opening 76 at the bottom of the silo are removed. If a collapsible form or bales of hay or straw were used as described above, they are removed and the silage-tunneling apparatus 1 is inserted into the recess formed thereby;
if neither was used during filling, silage behind the opening is dug out to form an area large enough to put the apparatus 1 inside the silo. The lower end of the cable 73 inside the silo is then attached to the towing link 15 of the apparatus. The power cord 31 of the apparatus is plugged into a suitable electrical outlet to rotate the drive shaft 44. The apparatus is most effective-ly arranged relative to the inner surface of the wall of the silo such that the direction of rotation of the cutter arms 45 and 60 about the drive shaft 44 is away from the wall during the upper half of their rotary motion; thus the arms rotate counterclockwise when the juxtaposition of the apparatus and silo wall is as illus-trated in Fig. 3, as shown by the arrow. This arrangement i8 useful since the reaction forces developed during operation will push the skid against the inner surface of the wall so that the apparatus will travel upwardly along the wall and also because the cutter arms will throw silage away from the apparatus and thereby reduce fouling of its elements such as the motor. The winch 75 is used to pull the tunneling apparatus 1 upwardly through the silage 72 along the inner surface of the wall of the silo. The apparatus 1 is slowly pulled up through the silage in this fashion. During the initial portion of this operation, silage which is removed to form the tunnel 71 is delivered through the lower opening 76 and used for feed as necessary. Use of the silage-tunneling apparatus 1 is continued in this manner to provide silage for feed delivery until it has formed the tunnel 71 12gl928 extending all the way to the top of the silage alongside the inner surface of the wall of the silo. The apparatus 1 is lowered back down the tunnel 71 by reversing rotation of the winch 75 and then removed from the silo. Thereafter, silage for feed is delivered through the tunnel 71 by means of silo unloader 77 positioned inside the silo at the top of the silage. (In event a silo has been filled before a cable 73 was positioned as described above, a rod can be driven down through the silage along the inside wall of the silo and a cable attached to the rod and pulled back up through the opening thusly formed.) The silage-tunneling apparatus 1 rides up the inner surface of the wall of the silo along the slides 20 and 23 attached to the skid of the apparatus. No track needs to be attached inside the silo for proper operation of the tunneling apparatus 1. Also, the combination of an electric motor 30 and speed reduction gear box 39 enables rotation of the various cutter arms at a relatively slow speed and provides enough torque or power to cut through hardened silage. The hinged cutter arms 45 of the appar-atus 1 function to carve out the boundaries of the tunnel through the silage and the flexible intermediate cutter arms 60 operate to clean or rake out the silage between the arms 45 within the tunnel. It has been found that a clean vertical tunnel can be formed using the apparatus of the present invention in both loose silage and hardened silage. Also, the feature of the horizontal drive shaft 44 of the apparatus 1 provides a more effective tunneling ~Z41928 operation than would be possible with a vertical drive shaft. I have found that a 1 horsepower electric motor 30 operating at 1725 rpm coupled to a 5:1 speed reduction gear box 39 to rotate the drive shaft 44 at 345 rpm provides an effective silage-tunneling apparatus. The apparatus thusly described therefore provides a useful agricultural implement capable of obviating the disadvan-tages of presently known machines intended for the same purpose.
Although this invention has been described herein-above by reference to a specific embodiment, it is antici-pated that those of ordinary skill in the design of agricultural equipment will be able to devise changes to the described embodiment and other versions thereof that will remain within the true spirit and scope of this invention as set forth in the appended claims.

Claims (5)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. Silage-tunneling apparatus adapted to cut through silage stored in a silo upon movement of the apparatus upwardly along the inside surface of the wall of the silo and thereby form a vertical tunnel extending through the silage to provide an opening for the discharge of silage through the bottom of the silo, said silage-tunneling apparatus comprising, in combination:
(1) a skid forming a base for the apparatus;
(2) an electric motor mounted on the skid;
(3) a drive shaft driven by the motor and having its axis arranged horizontally, the drive shaft having a first portion on one side of the skid and a second portion on the opposite side of the skid;
(4) inner and outer hinged rigid cutter arms secured to each of the first and second portions of the drive shaft and extending radially therefrom, each inner and outer cutter arm including at least one hinged section adapted to enable the arm to hinge radially upon contact with an obstruction, and having an inner end secured to the drive shaft and an outer end;
(5) at least one intermediate flexible cutter arm secured to each of the first and second portions of the drive shaft between the inner and outer hinged rigid cutter arms thereon, each intermediate cutter arm being a flexible arm consisting of a plurality of chain links secured to one another, and having an inner end secured to the drive shaft and an outer end; and (6) silage cutting means attached to the outer end of the inner and outer rigid cutter arms and flexible cutter arms.
2. Silage-tunneling apparatus according to claim 1, wherein:
the hinged rigid and flexible cutter arms are each arranged in sets of three attached to the drive shaft.
3. Silage-tunneling apparatus according to claim 1, wherein:
slides are attached to the skid for engagement with the inside surface of the wall of the silo, the slides having limited movement relative to the skid.
4. Silage-tunneling apparatus according to claim 1, wherein:
the electric motor drives the drive shaft through a speed reduction gear box.
5. Silage-tunneling apparatus according to claim 1, wherein:
the inner and outer hinged rigid cutter arms each consists of a plurality of bar links hingedly connected together.
CA000437235A 1982-09-23 1983-09-21 Silage-tunneling apparatus Expired CA1241928A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US42174782A 1982-09-23 1982-09-23
US421,747 1982-09-23

Publications (1)

Publication Number Publication Date
CA1241928A true CA1241928A (en) 1988-09-13

Family

ID=23671875

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000437235A Expired CA1241928A (en) 1982-09-23 1983-09-21 Silage-tunneling apparatus

Country Status (1)

Country Link
CA (1) CA1241928A (en)

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