CA1241529A - Method for covering cables with sheaths for corrosion protection and/or aesthetics - Google Patents

Method for covering cables with sheaths for corrosion protection and/or aesthetics

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Publication number
CA1241529A
CA1241529A CA000458779A CA458779A CA1241529A CA 1241529 A CA1241529 A CA 1241529A CA 000458779 A CA000458779 A CA 000458779A CA 458779 A CA458779 A CA 458779A CA 1241529 A CA1241529 A CA 1241529A
Authority
CA
Canada
Prior art keywords
sheath
cable
fitting
units
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000458779A
Other languages
French (fr)
Inventor
Yoshito Tanaka
Toshio Haraguchi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobelco Wire Co Ltd
Original Assignee
Shinko Wire Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shinko Wire Co Ltd filed Critical Shinko Wire Co Ltd
Priority to CA000458779A priority Critical patent/CA1241529A/en
Application granted granted Critical
Publication of CA1241529A publication Critical patent/CA1241529A/en
Expired legal-status Critical Current

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Abstract

ABSTRACT OF THE DISCLOSURE
A method for fitting a generally cylindrical corrosion protective and/or aesthetic sheath on a cable, which method comprising: fitting a sheath unit on one end of a cable; shifting the position of the fitted sheath unit toward the other end of the cable; fitting a fresh sheath unit similarly on the cable in continuation from the pre-ceding sheath unit; and repeating the fitting of a fresh sheath unit and the shift of the preceding sheath until the cable is covered with the sheath units substantially over the entire length thereof.

Description

2~529 BAC~CGROUND OF THE INVENTION
Field of the'Invention This invention relates to improvements in and relating to a method for fitting corrosion protective and/or aesthetic sheaths on tension members of suspension bridges, suspended roofs, cable stayed bridges and the like.
De's'c'r'iption of the Pr'ior Art The circumferential surfaces of the tension members of this sort are usually covered with generally cylindrical sheaths for protection 'against corrosion.
However, such corrosion protection sheaths are often found inconvenient since it becomes difficult to take up a tension member on a reel for storage or for other purposes once a sheath is fitted on the tension member before use. There-fore, it has been tha conventional procedure to thread a tension member through cylindrical sheaths'which are pro-vided on scaffolds which are errected at suitable intervals along the tension member to be installed for protection against corrosion, or to fit sheaths on an installed cable ' 20 by climbing on a scaffold which is provided along the entire length of the cable. Thus, the conventional protection 'sheaths invariably require a scaffold or scaffolds for fitting them on a cable, and necessitate to build scaffolds of a large scale for long cables, resulting in a high con-'I 25 struction cost and an unduly long construction period.

~Z4~5~

SUMMARY OF THE INVENTION
The present inven-tion contemplates to solve the above-mentioned problems or difficulties. It is a more specific object of the present invention to provide a method for coYering tension members consisting of bundles of steel, wires, strands, wire ropes or high strength bars (herein-after called "cables") with corrosion protection and/or aesthetic sheaths in a simplified manner, which does not require provision of a scaffold or scaffolds for fitting the corrosion protective sheaths on cables and which can realize significant reductions of the cost and time of the cable installation.
According to one aspect of the invention, there is provided a method for fitting a generally cylindrical corrosion protective and/or aesthetic sheath on a cable, which method comprising: fitting a sheath unit on one end of a cabIe; shifting the position of the fitted sheath unit toward other end of the cable; fitting a fresh sheath unit similarly on the cable in continuation from the preceding sheath unit; and repeating the fitting of a fresh sheath unit and the shift of the preceding sheath until the cable is coYered with the sheath units substantially over the entire length thereof.
In a preferred form of the invention, each corrosion protective and/or aesthetic sheath unit consists ; of a couple of split segments formed from a synthetic resin such as polyethylene or a metal such as copper, aluminum, ~L24~5~:9 1 stainless steel or the like, and is fitted on a cable such that the split segments are located in staggered positions along the axls of the cable.
The above and other objects, features and advantages of the present invention will become aPparent from the following description and appended claims, taken in conjunction with the accompanying drawings which show by way of example some preferred embodiment of the invention.
sRIEF DESCKIPTION OF THE DRAWINGS
I
In the accompanying drawings:
FIGURE 1 is a schematic front view of an embodi-ment of the invention;
EIGURE 2 is a schematic perspective view of split sheath segments constituting a train of sheath units;
FIGURE 3 is a schematic perspective view of a sheath of a different construction;
. FIGURE 4, 5tA), 5(B), 5(C), 6(A) and 6(s) are . schematic sectionalvi~ws showing various means for integrally connecting the sheath and cable together;
FIGURES 7 and 8 are schematic sectional views showing the constructions at the terminal ends of a cable;
FIGURE 9 is a schematic perspective view showing another embodiment of the invention;
FIGURE 10 is a schematic sectional view taken on line X-X of FIGURE 9;
: FIGURE 11 is a schematic perspective view showing an example of the segment lifting means; and
- 3 iL;~415~9 1 FIGURE 12 is a schematic sectional view of a completely sheathed cable.
DESCRIPTION OF PREFERRED EMBODIMENTS
Referring to the drawings and first to FIGURE 1, there is shown part of a cable stayed bridge 1 having a tension member 2, which consists of a bundle of steel wires, strands, wire ropes or high strength bars (herein-after called "cable") tensioned between an upper end por-tion of a tower 10 and a beam 11 of the bridge. A cylin-drical protective sheath unit 3 of a predetermined length is fitted on the circumference of a lower end portion of the cable 2 immediately above the beam 11. The sheath unit 3 consists of a couple of split segments 30 of a synthetic resin like polyethylene or a metallic material such as copper, aluminum, stainless steel or the like (see FIGURE 3).
After fitting the split segments 30 on the cable 2, they are secured to each other by bolts, rivets, press-in fit or welding in such a manner as to hold the cable 2 from opposite sides.
The sheath unit 3 thus fitted on the cable 2 is shifted upward along the cable by a distance corresponding to its length by pulling a rope which is passed around a pulley 12 at the upper end of the tower 10, and then a fresh protective sheath unit 3 is fitted on the cable 2 in the same manner. The upper end of the lower or succeeding sheath unit 3 is fitted into the lower end of the preceding sheath unit 3, and the overlapped end portions of the two 1 sheath units 3 ore fastened to each other by bolts or other suitable means. I desired, the connecting end portions of the preceding and succeeding sheath units may be secured to each other by butt welding. The two connected sheath units 3 are slided upward by pulling the rope 13 again, and another fresh protective`sheath unit 3 is fitted on th.e cable 2 and connected to the lower end of the second unit 3. In this manner, fresh protective and/or aesthetic sheath units are connected one after another until the cable 2 is covered with the sheath 3 over the entire length there-of.
In this instance, instead of lifting by the rope 13, th.e connected sheath units 3 may be pushed by each time by a distance corresponding to their unit.length, or alter-natively-the first sheath unit 3 may be fitted on the upper end of the cable 2 which is accessible from the top end portion of the tower 10, successively lowering the sheath units 3 along the cable 2 after fitting and connecting - fresh`sheath units 3 to the upper end of the preceding units.3. Further, it is to be understood that, instead of a pair of split segments 30, each sheath unit may be con-stituted by three or more segments which can be assembled into a cylindrical shape with a number of pieces in the longitudinal direction, if desired, for fitting same on the cable 2 by elastic deformation. Furthermore, as shown particularly in EIGURE 3, a sheath 3a of a desired length.can be formed by spirally wrapping a rolled covering ~IL241SZ9 1 strip 31 around the circumference at one end of a cable 2 and fastening the overlapped portions of the covering strips 31 by rivets or other suitable means.
After forming a sheath 3 of a necessary length S at one end of the cable 2 in this manner, the sheath unit 3 is shifted toward the other end of the cable 2, and a fresh sheath unit 3 is formed contiguously to the preceding unit 3. Consequently, there is no necessity for providing a scaffold or scaffolds as required by the conventional methods, and it becomes possible to reduce the installation cost as well as the time of construction markedly.
In order to lessen the frictional resistance at the time of moving the joined sheath units toward the other end of the cable 2, it is desired to leave a predetermined clearance (normally about 2-60 mm in gap) between the inner surfaces of each sheath unit 3 and the circumference of the cable 2. However, if such a clearance exists after instal-- lation, the sheath 3 may vibrate independent of the cable 2 by winds or by other external disturbances, so that there is a possibility of noise being produced or the sheath being damaged. These troubles can be precluded by integrating the sheath 3 and cable 2, for example, by providing cushion material 20 such as sponge, sponge rubber, curled stainless ; steel wire or a spring on the inner surface of the sheath 3 or on the circumferential surface of the cable 2 as shown in FIGURE 4. With this arrangement, the protective and/or aesthetic sheath 3 can be moved with a small frictional 1 resistance due to elastic deformation of the cushion material 20, and, after installation, the sheath 3 and cable 2 are integrally joined to each other by the cushion material 20. Similar effects can be obtained by providing, instead of the cushion material 20, an age-hardening type tacky material such as silicon, foamable urethane or the like. It is also possible to lay one or a plural number of inflatable tubes 21 along the cable 2 as shown in FIGURE
5(A), inflating the tubes 21 by introducing a filler 22 thereinto as shown in FIGURES 5~B) and 5(C) until the tubes 21 completely support the sheath 3 on cable 2 to connect them integrally to each other. Alternatively, the cable 2 may be temporarily held in a reduced diameter by compressing opposite end portions of the cable 2 with clamps 23 while the sheaths are fitted thereon as shown particularly in FIGURE 6(A~, removing the clamps 23 afterwards so that the cable 2 may be integrally connected to the sheath 3 by restoration of its normal diameter as shown in FIGURE 6(B).
As illustrated in FIGURE 7, the upper and lower ends of the cable 2 are fixed by sockets 14, and each end portion of the connected sheath unit is fitted on a pipe 15 of polyethylene, steel or the like which is retained in the socket 14, thereby preventing each end portions of the cable 2 being exposed to the weather and at the same time improv-ing the corrosion resistance of each end portion of the cable 2 and its appearance. In order to improve the corrosion resistance of each end portion of the cable 2 1 furthermore, it is desirable to fill the pipes 15 with a filler material 16 of a synthetic resin, rubber or the like.
Further, a water drain hole 17 may be provided at the lower end of the sheath 3 at a position opposing a slant surface of the filler material 16 to drain water which might enter the sheath 3 through its riveted joints.
Shown in FIGURE 8 is another embodiment in which each end of the sheath 3 is fitted in trumpet sheath 18 which is provided on the anchorage attachment. In a case where there is a difference in linear thermal expansion coefficient between the cable 2 and sheath 3, it is desirable to provide a space S between the upper end of the sheath 3 and socket 14 therebv to absorb the difference in the thermal expansions and contractions as shown in FIGURES 7 and 8, or to provide an extensible joint in an intermediate portion of the sheath 3. In the case of a very long cable 2, there are possibilities of a corrosion resistant layer of the cable 2 being damaged due to sliding movements which occurs to the cable 2 within the sheath 3 due to thermal expansion or contraction. This can be prevented suitably by the provision of the above-mentioned cushioning material 20. Accordingly, it is preferred to provide the cushion material 20 between the circumferential surface of the cable 2 and the inner surface of the sheath 3 in the embodiments shown in FIGURES 5(A), 5(B) and 5(C) and FIGURES 6(A) and 6(B). Where it is intended to bore apertures or tapped holes in the sheaths 3 and 3a of ~2415Z9 1 FIGURES 2 and 3 respectively on a construction site for receiving rivets or bolts which fasten the connecting portions of the split sheath segments 30 or of the adjacent sheath units 3, it is desirable to provide projections on the inner surfaces of the sheaths 3 and 3a or to maintain a clearance of a predetermined gap between the sheaths 3 and 3a and the cable 2 by interposition of a spacer or other suitable means to prevent the cable 2 from being damaged by a drill or the tools.
Referring to FIGURE 9, there is shown a further embodiment of the invention, in which the opposing semi-cylindrical segments of each sheath unit are connected in staggered positions along the length of the cable. More specifically, as illustrated in FIGURE 9, as segment 30 of a predetermined length and a segment 31 of a half length are fitted on the lower end of a cable 2 from opposite sides thereof and connected to each other to form an initial end of a sheath. The long and short segments 30 and 31, which are aligned with each other at the upper ends but have their lower ends terminated at staggered positions in the longitudinal direction, have the longitudinal meeting edges fastened to each other by rivets 32 or other suitable fixing means such as bolts, screws, fit joints, slits or welding. In this instance, a bell-shaped split guide tube 33 is fitted on the cable 2 beforehand to connect thereto the aligned upper ends of the segments 30 and 31. In a manner similar to the foregoing embodiments, the connected ~24~

1 sheath segments 30 and 31 are slided upward by pulling a rope 13, and a segment of the next sheath unit is fastened to the longitudinal edges of the lower half of the longer segment 3 contiguously to the lower end of the short seg-ment 31. Namely, the segments 30 and 30' of each sheath units are connected to each other and to a segment of a preceding or succeeding sheath unit in longitudinally staggered positions by rivets 32 or other fastening means which secure the longitudinal meeting edges of the respec-tive segments.
In this manner, the segments 30 and 30' of the succeeding sheath units are connected one after another at the lower end of the cable 2, while upwardly shifting the connected sheath units after connection of a single or a couple of fresh segments by a distance corresponding to an increment in length of the connected sheath train. Since the segments 30 and 30' are connected to each other as well as to a staggered segment 30 and 30' of a longitudinally adjacent sheath unit, there is no necessity for fastening means for connecting the abutted ends of longitudinally ; adjacent sheath segments and therefore the connecting work can be simplified to a significant degree. In this case, in order to prevent invasion of water through the abutted ends of the adjacent sheath segments, it is desirable to fit around the abutted ends a hoop strap 35 with a back-up material 36 such as silicon rubber, duplex adhesive tape ; or the like, fixing the hoop strap 35 in position by a ~241529 1 caulking strip 37 or the like (FIGURE 9 and 10). The hoop strap 35 can be omitted in case the opposing end portions of the adjacent sheath segments are so shaped as to be connected with each other by fitting engagement.
For lifting up the connected segments by the rope 13, there may be employed a cable grip 40 of a net-sock which is fitted around the segments 30 and 31 of the leading sheath unit, and has loops at its fore end connected to the rope 13 so that the grip 40 is tightened to lift the sheath segments 30 and 31 as the rope 13 is wound up by a winch 14.
In this manner, the connection of fresh sheath segments and the upward shift of the connected sheath segments are repeated alternately until the segments 30 and 31 at the leading end reaches the upper end of the cable 2, forming a continuous cylindrical sheath A over the entire length of the cable 2 as shown particularly in FIGURE 12.
The lower ends of the opposing sheath segments at the terminal end of the sheath A are compensated with each other by the use of a short segment 31 in the same manner as at:the leading end of the sheath A, and the opposite ends of the sheath.A are connected respectively to connecting pipes 22 on sockets 21 through the trumpet sheath 33.
.. Although the method of the invention has been described specifically by way of preferred embodiments, it is to be understood that various modifications and alterations can be made thereto without departing from the technical scope as encompassed by the following claims.

Claims (13)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A method for fitting a generally cylindrical corrosion protective and/or aesthetic sheath on a cable, which comprises:
fitting a first sheath unit on one end of said cable;
shifting the position of said first sheath unit toward the the other end of the cable;
fitting a second sheath unit similarly on said cable serially with said first sheath unit; and repeating fitting of additional sheath units and shifting of position of said additional sheath units so as to cover said cable with said sheath units substant-ially over the entire length thereof; and providing a clearance of a predetermined gap normally in the range of 2-60 mm between an inner surface portion of each sheath unit and a circumferential surface portion of said cable for reducing frictional resistance upon shifting said sheath unit along said cable.

2. A method as set forth in claim 1 wherein said cable further comprises a plurality of steel wires, strands, wire ropes or high strength bar and said sheath unit includes a pair of semi-cylindrical-split segments formed of a synthetic resin material including polyethylene or a
Claim 2 continued....

metallic material including copper, aluminum and stainless steel.
3. A method as set forth in claim 2, which further comprises integrally connecting said sheath unit to the circumference of said cable by a cushion material provided on the inner surface of said sheath unit or on the circum-ferential surface of said cable.
4. A method as set forth in claim 2, which further comprises integrally connecting said sheath unit to the circumference of said cable by an age-hardening type tacky material applied on the inner surface of said sheath unit or on the circumferential surface of said cable.
5. A method as set forth in claim 2, which further comprises embedding at least one inflatting tube between said sheath units and cable, and introducing a filler material into said inflating tube after fitting said sheath units on said cable, thereby expanding said tube to support said sheath units on said cable for connecting the same integrally with each other.

6. A method for fitting a generally cylindrical corrosion protective and/or aesthetic sheath on a cable, which comprises:
fitting a first sheath unit on one end of said cable;
Claim 6 continued....

shifting the position of said first sheath unit toward the other end of the cable;
fitting a second sheath unit similarly on said cable serially with said first sheath unit; and repeating fitting of additional sheath units and shifting of position of said additional sheath units so as to cover said cable with said sheath units substant-ially over the entire length thereof;
forming each of said sheath units from a plurality of split segments; and fitting said split segments of each sheath unit on said cable from opposite sides thereof in staggered positions in a longitudinal direction of said cable and fastening longitudinal meeting edges of said split segments to each other and to a segment of a preceding or succeeding sheath unit to form on said cable a cylindrical sheath comprising a series of longitudinally connected sheath units having opposite ends of the respective split segments abutted against split segments of an adjacent sheath unit in staggered positions.

7. A method as set forth in claim 6, which further comprises fitting a hoop strap on and around the abutted ends of said split segments of adjacent sheath units and fixed in position by a caulking strip, said hoop strap being held in tight contact with the circumferential
Claim 7 continued....

surfaces of said split segments through a back-up material applied on the inner surface of said hoop strap.
8. A method as set forth in claim 7, wherein said back-up material further comprises silicon rubber.
9. A method as set forth in claim 7, wherein said back-up material further comprises a duplex adhesive tape.
10. A method as set forth in claim 7, which further comprises connecting said abutted ends of split segments of adjacent sheath units by fitting engagement with each other.
11. A method as set forth in claim 1, which further comprises successively pulling said sheath units fitted on said cable upward by a rope connected to an initial end of said sheath.
12. A method as set forth in claim 1, which further comprises successively pushing said sheath units fitted on said cable up each time by a predetermined distance along said cable.
13. A method as set forth in claim 1, which further comprises fitting said sheath units one after another on an upper end portion of said cable and successively moving said sheath units toward the lower end of said cable.
CA000458779A 1984-07-12 1984-07-12 Method for covering cables with sheaths for corrosion protection and/or aesthetics Expired CA1241529A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000458779A CA1241529A (en) 1984-07-12 1984-07-12 Method for covering cables with sheaths for corrosion protection and/or aesthetics

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000458779A CA1241529A (en) 1984-07-12 1984-07-12 Method for covering cables with sheaths for corrosion protection and/or aesthetics

Publications (1)

Publication Number Publication Date
CA1241529A true CA1241529A (en) 1988-09-06

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA000458779A Expired CA1241529A (en) 1984-07-12 1984-07-12 Method for covering cables with sheaths for corrosion protection and/or aesthetics

Country Status (1)

Country Link
CA (1) CA1241529A (en)

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