CA1240652A - Cabinet and method of assembly of a beverage dispenser - Google Patents
Cabinet and method of assembly of a beverage dispenserInfo
- Publication number
- CA1240652A CA1240652A CA000467854A CA467854A CA1240652A CA 1240652 A CA1240652 A CA 1240652A CA 000467854 A CA000467854 A CA 000467854A CA 467854 A CA467854 A CA 467854A CA 1240652 A CA1240652 A CA 1240652A
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- Canada
- Prior art keywords
- assembly
- housing
- cabinet
- lower housing
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Devices For Dispensing Beverages (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
A post-mix beverage dispenser apparatus includes a syrup compartment in which a plurality of inverted flavor concentrate containers are plugged into sockets associated with selectively actuatable dispensing nozzles. The containers are also supported by snapping the sidewalls thereof into conformally shaped cooling fins. The find and containers are properly dimensioned so that a snap-fit results therebetween. The cooling fins are directly attached to a thermally conductive plate which is in direct thermal contact with a water reservoir. Water within the reservoir is chilled by a suitable refrigeration device disposed therein. A carbonator tank is also disposed within the water reservoir.
A post-mix beverage dispenser apparatus includes a syrup compartment in which a plurality of inverted flavor concentrate containers are plugged into sockets associated with selectively actuatable dispensing nozzles. The containers are also supported by snapping the sidewalls thereof into conformally shaped cooling fins. The find and containers are properly dimensioned so that a snap-fit results therebetween. The cooling fins are directly attached to a thermally conductive plate which is in direct thermal contact with a water reservoir. Water within the reservoir is chilled by a suitable refrigeration device disposed therein. A carbonator tank is also disposed within the water reservoir.
Description
124V6~2 ~ I E I ~ ~ ~ I Q ~
The present invention relates to a post-mix beverage dispenser; a syrup continer supply system therefor of the gravity flow type; and an improved refrigeration system for both the syrup supply system and an associated carbonator.
An exemplary prior art post-mix beverage dispenser apparatus includes a plurality of disposable, plastic, flavor concentrate containers of about 1.5 liters in capacity which are inverted and the neck portions thereof are plugged into sockets in dispenser nozzle assemblies for selective actuation to form post-mix carbonated beverages. These 1.5 liter containers are totally ~'~
~240652 supported by the sockets which receive the container necks. These csntainers are cooled by a single heat transfer bracket in contact with the containers collectively. The heat transfer bracket is cooled by a cooling device within the refrigeration system.
The support structure and cooling system of the dispenser of the aforementioned type functions quite well for 1.5 liter containers. However, it is a discovery of the presçnt invention that if larger flavor concentrate containers are to be used, on the order of 4 liters capacity, that an improved support structure and cooling system for the larger containers is desirable.
In addition, a need in the art exists for a cabinet assembly for a post-mix beverage dispenser having a minimal number of cabinet parts which may be secured together by a minimal number of fasteners. This would, of course, be advantageous with respect to a lower unit manufacturing cost for the dispenser cabinet and would facilitate quicker and more uniform assembly. A minimal number of parts also simplifies maintenance and repair of the apparatus.
1240~;52 The present invention further relates to a post-mix beverage dispenser; a syrup container supply system therefor of the gravity flow type;
and an improved refrigeration system for both the syrup supply system and an associated carbonator which is easily removed for maintenance and repair.
The servicing and repair of the refrigeration system of a beverage dispenser could be greatly simplified if a major portion of the refrigeration system could be easily removed from the surrounding cabinetry assembly, and then relnserted into the cabinet when service o. repairs are completed.
~eretofore, beverage dispenser cabinet and refrigeration component designs have not provided satisfactory solutions to this problem due to a large number of discrete components requiring separate, rather than modular, removal.
The present invention further relates to a post-mix beverage dispenser; a syrup contianer supply system therefor of the gravity flow type; a refrigeration system for both the syrup supply system and an associated carbonator; and an improved agitator assembly for the refrigeration system.
lZ9~652 Agitator assemblies for circulating water in a refrigerated water bath of a post-mix beverage dispenser are generally known. During periods of heavy use of these dispensers, the electric motors which drive the impellers of these agitators can heat up to potentially damaging levels. Accordingly, a need in the art exists for a means for dissipating this heat to preclude damage to the agitator motor.
Furthermore, a need in the art exists for a unique support structure for an agitator assembly which permits easy removal of the assembly from the beverage dispenser for repairs or maintenance.
SUMMARY OF THE INVENTION
Accordingly, it is an object of an aspect of the present invention to provide an improved refrigeration system for the flavor concentrate containers of a gravity-flow, post-mix beverage dispenser.
It is an object of an aspect of the present invention to provide an improved support structure for the flavor concentrate containers in a gravity-flow, post-mix beverage dispenser, which provides for lateral, as well as longitudinal, support.
It is an object of an aspect of the present i invention to provide a cabinet assembly for a post-mix beverage dispenser formed from a minimal number of parts which fit together in a modular fashion, the respective parts being substantially self-interlocking with respect to each other.
It is an object of an aspect of the present invention to provide an improved refrigeration system for a beverage dispenser which includes a unit including a plurality of components, the unit being readily removable for service and repairs.
It is an object of an aspect of the present invention to provide a heat dissipation means for the electric motor of a refrigeration system agitator assembly.
It is an object of an aspect of the present B
lZ4(~6~2 invention to provide a unique support structure for an agitator assembly.
It is an object of an aspect of the present invention to provide a support structure for an agitator assembly from which other refrigeration control components, such as ice-detection probes, may be supported.
Various aspects of the invention are as follows:
A cabinet for a beverage dispenser apparatus which mixes flavor concentrate and water together to form a post-mix beverage comprising:
a) a lower housing assembly having upstanding sidewall portions extending from front to back of the cabinet, a valve assembly housing with upwardly-facing sockets for receiving flavor concentrate containers, said valve assembly housing being recessed below the top edges of said sidewalls and disposed adjacent to the front of said cabinet, and an open, substantially U-shaped compartment behind said valve assembly housing between said sidewalls;
b) an upper housing assembly including sidewall portions which define a flavor concentrate compartment therebetween which opens toward the front of said cabinet;
c) a tray forming a bottom of said flavor concentrate compartment when disposed on said valve assembly housing between the top edges of the lower housing sidewalls, including openings which register with said upwardly-facing sockets;
d~ track means between the sidewall portions of said upper and lower housing assemblies, permitting the upper housing assembly to be slid thereon into the substantially U-shaped compartment in the lower housing assembly from the back to the front thereof, to thereby trap said tray between the upper and lower housing assemblies with the openings therein in registry with said upwardly-facing sockets of the valve assembly housing; and lZ4~36~2 e) means for securing said upper and lower housing assemblies together.
A method for assembling a cabinet for a beverage dispenser apparatus which mixes flavor concentrate and water together to form a post-mix beverage comprising the steps of:
a) providing a lower housing assembly having upstanding sidewall portions extending from front to back of the cabinet assembly, a ~alve assembly housing with upwardly-facing sockets for receiving flavor concentrate containers, said valve assembly housing being recessed below the top edges of said sidewalls and disposed adjacent to the front of said cabinet assembly, and an open, substantially U-shaped compartment behind said valve assembly housing between said sidewalls;
b) providing an upper housing assembly including sidewall portions which define a flavor concentrate compartment therebetween which opens toward the front of said cabinet assembly;
c) providing a tray forming a bottom of said flavor concentrate compartment when disposed on said valve assembly housing between the top edges of the lower housing sidewalls, including openings which register with said upwardly-facing sockets;
d) providing track means between the sidewall portions of said upper and lower housing assemblies;
e3 sliding the upper housing assembly into the substantially U-shaped compartment in the lower housing assembly from the back to the front thereof on said track means, to thereby trap said tray between the upper and lower housing assemblies with the openings therein in registry with said upwardly-facing sockets of the valve assembly housing; and f) securing said upper and lower housing assemblies together.
124~)6~2 ~BIEE LESSBLE~Q~ QE ~E DRAWINGS
The objects of the present invention and the attendant advantages thereof will become more fully apparent by reference to the drawings wherein:
Figure 1 is a perspective view of the post-mix beverage dispenser of~the present invention;
Figure 2 is a front elevational view of a first embodiment of the dispenser of Figure 1 with a front cover portion removed to illustr~.e the syrup compartment;
Figure 3 is a top plan view of the dispenser of Figure 2 with a top and front cover removed, and a portion broken away and sectioned;
Figure 4 is an elevational view of an exemplary syrup or flavor concentrate container to 1~4~652 be inserted into the dispenser of the present invention, as illustrated in Figure 2 Figure 5 is a top plan view similar to Figure 3, illustrating an additional embodiment of the refrigeration system o the present invention;
Figure 6 is an exploded view of the beverage dispenæer cabinet of the present invention inclusive of the refrigeration system embodiment of Figure 5;
Figure 7 is an exploded view of the upper housing assembly of the dispenser cabinet of Figure 6;
Figure 8 is an exploded view illustrating how the upper housing assembly of Figure 7 is attached to the lower housing assembly and how the refrigeration system of Figure 5 is insert~d into the beverage dispenser cabinet; and Figure 9 is an exploded view of an agitator and probe assembly for use with the refrigeration system of Figure 5.
nELaL~E~ ~E~SBI~IQ~ QE ~E ~REFERRED E~BODIMENT
Referring in detail to the drawings, Figure 1 illustrates a beverage dispenser generally ~Z4(~6~52 indicated 10, including an upper cabinet portion 12 and a lower pedestal portion 14. The pedestal portion 14 houses the sytem controls, electrical wires, fluid hoses and the mechanical components of the refrigeration system of the present invention.
The upper cabinet portion 12 houses a plurality of syrup or flavor concentrate containers in a syrup compartment behind a removable panel 18; and a water reservoir including a carbonator tank underneath a removable panel 21, which will be described in more detail hereinafter with reference to Figures 2 and 3. The post-mix beverage dispenser 10 illustrated in Figure 1 will dispense a beverage of a selected one of three flavors through one of nozzles 20 into a container supported on a drip tray 16 in response to the actuation of a selected one of push buttons 22. As is conventional, flavor concentrate or syrup is mixed with carbonated water in nozzles 20 to form a post-mix beverage.
Referring in detail to Fisure 2, the post-mix beverage dispenser 10 is illustrated with the front cover 18 removed, to show the syrup supply compartment SC of the syrup or flavor concentrate lZ4(~652 supply system of the present invention. Flavor concentrate, such as syrup, is provided in three inverted syrup containers 24, only one of which is illustrated in Figure 2. Cylindrical containers 24, also illustrated in Fig. 4, may be of the type disclosed in co-pending Canadian Patent Application Serial Number 456 057 filed ~une 7, 1984, and assigned to the same assignee as the present invention. These containers include a flow rate control tube therein which vents through the bottom of container 24 (the top of the container as viewed in Figure 2) and a rupturable membrane over the mouth of the container in neck portion 24D.
The neck 24D is at the bottom of the container illustrated in Figure 2. The rupturable membrane is punctured by a piercing device disposed in the central portion of each of sockets 34 (Figure 3) which are connected to nozzles 20 by means of a suitable valving mechanism (not shown), which is actuatable by push levers 22. The valving mechanism and piercing device may be those disclosed in prior U.S. Patent 4,306,667 to Sedam, et al., assigned to the same assignee as the present invention.
A
12406~i2 Syrup containers 24 of Fig. 4 are inserted into the post-mix beverage dispenser 10 by inverting them and plugging the necks 24D thereof into the respective sockets 34 associated with the respective dispensing nozzles 20. The container 24 of Pig. 4 is shown with a closure therein which must be removed before plugging the neck into the socket.
In order to firmly support the syrup containers 24, a cooling fin 28 associated with each of the containers is configured to conform to the circular contour of reduced diameter section 24B of container 24, disposed adjacent the ribbed portion 24A. As illustrated in Fig. 3, cooling fins 28 are generally semicircular in cross-section, but preferably scribe a circular arc in excess of 180 degrees, so that the ends must be flexed outwardly to receive external surface of section 24B of containers 24. Therefore, containers 24 may be snapped into the substantially U-shaped channels formed by cooling fins 28, providing good thermal contact therewith and enabling fins 28 to firmly support the containers 24 in their respective sockets 34.
~24(~652 Additional support for containers 24 is provided by upstanding support surfaces S provided on opposite sides of sockets 34. As ,illustrated in Figure 2, these supports S have upper angular surfaces which are complementary to the angle of the surface 24C on container 24.
As f~rther illustrated in Figure 2, the cooling fins 2B are removably connected to a cooling plate 26 by meanæ of a pair of keyhole slots 32 which fit over the head of a pin 30, extending from plate 26. Therefore, cooling fins 28 are easily removable for cleaning and replaceable for repair, but are connected to cooling plate 26 by means providing a good heat transfer coupling therebetween. Cooling fins 28 are provided wi~h a central offset 28A so that the heads of pins 30 are recessed therein. This precludes interference between the heads of pins 30 and the surfaces 24B of containers 24.
Referring in more detail to Figure 3, the heat transfer relationship between cooling fins 28 and the refrigeration system components of the present invention are illustrated. Figure 3 is a top plan view of the post-mix beverage dispenser of Figure 1~40652 1 with both the front cover 18 and top cover 21 removed to illustrate the arrangement of the components in the syrup compartment SC, and the water reservoir WR of the present invention. Water is supplied to the water reservoir WR through a water line WL, which is in turn connected to a commercial water supply, such as city water service. The water reservoir WR is dimensioned so that it extends along substantially ~he entire back wall of the syrup compartment housing the syrup containers 24. In direct contact and substantially coextensive with the front wall 36 of the water reservoir WR (as shown by the broken away section), is a cooling plate 26 formed of stainless steel or any other suitable thermally conductive material.
Therefore, the cool temperature of the water in water reservoir WR is transferred through the front wall 36 thereof to the cooling plate 26 in the syrup compartment. This cool temperature, in turn, is transferred to the cooling fins 28 and the containers 24 which are snap-fit therein. Cooling fins 28 may be stainless steel, aluminum or any other suitable material.
124~652 Water in the water reservoir WR is ~-hilled by an evaporator coil EC, which i5 part of a conventional refrigeration system, including a compressor and condensor disposed within pedestal portion 14 of the dispenser 10. Accordingly, the evaporator coil EC within the water reservoir WR
cools the water down to a desired temperature selected by appropriate controls in the refrigeration system ~disposed within pedestal section 14.
To take further advantage of the cooling effect of the water in the water reservoir WR, a carbonator tank CT is also disposed in the water reservoir. Carbonator tank CT is inverted so that all the fittings thereto, such as the C02 input line, water input line, and carbonated water output line to nozzles 20, connect through the bottom of the water reservoir WR to appropriate conduits or valves in the pedestal section 14.
The water reservoir WR is also provided with a drain D and suitable electrical water level controls to prevent overflow and to control the volume of water therein. Water reservoir WR may be injection molded from plastic to make it lZ4~)65~
inexpensive and light-weight. The same is true of the support tray in syrup compartment SC in which sockets 34 are disposed. Supports S are preferably integrally molded with the tray.
An agitator A is provided for circulating water in reservoir WR to provide continuous flow of water across the wall 36 of reservoir WR. This helpc maintain a substantially constant temperature of plate 26 and cooling fins 28. The agitator A
and a suitable drive motor therefor may be supported on the underside of cover 20. Therefore, with the cover in place, the agitator extends into the reservoir WR.
~SSBIE~ QE ~QII
To prepare the post-mix beverage dispenser 10 for operation, syrup containers 24 with appropriate flavor concentrates therein are loaded into ~he syrup compartment SC by inserting the necks 24D
thereof into sockets 3a. As the containers 24 are inserted into the sockets, they are also snapped into cooling fins 28. When fully inserted into sockets 34, the rupturable membranes over the ~Z4~ 2 container openings have been punctured and syrup can flow by gravity into the associated valving mechanism. The valving mechanisms are also connected to the carbonated water output line of carbonator tank CT. Therefore t when a selected one of push levers 22 are actuated, syrup and carbonated water become mixed in the associated nozzle 20, producing a post-mix beverage of a desired flavor.
Because of the heat transfer couplings between the front wall 36 of reservoir WR; plate 26;
cooling fins 28; and containers 24, the syrup is maintained in a refrigerated condition. The carbonated water tank CT is also refrigerated by the water in reservoir WR. Therefore, a cold post-mix beverage is available on demand.
The snap fit between contianers 24 and cooling fins 28 provides good thermal coupling and increases the cooling efficiency, as compared to a loose-fitting arrangement. Furthermore, the cooling fins 28 help support containers 24 and preclude tilting thereof.
~ he refrigeration system of the present invention is particularly effected in that syrup 12406~2 containers 24 are cooled by both conductio~ nd convection. Fins 28 provide conductive cooling, and plate 26 convective cooling from the air which flows over its large surface and then ts the syrup containers.
Another embodiment of a refrigeration system suitable for use with the dispenser of the present invention i5 illustrated in figures 5 to 9. In this embodiment, the water in reservoir WR is non-potable, rather than potable, as in the first embodiment. That is, water reservoir WR is merely filled with water used as a cooling fluid surrounding the carbonator tank CT and cooling plate 26. The potable water to be carbonated in this embodiment is introduced through a water coil 42 disposed about the perimeter of the water reservoir WR. The details of the water coil 42 are illustrated in Figure 8, to be described further hereinafter. One end of the water coil 42 is connected to a high pressure water pump WP which may be connected to a commercial water supply or other suitable source. The output end of coil 42 is connected to an inpu~ coupling 40 on the top of carbonator tank CT. Accordingly, the potable water li lZ40~2 entering carbonator tank 40 through the top thereof is already chilled when it enters the carbonator tank CT, which, combined with its high pressure, enhances its ability to rapidly absorb CO2 gas. As illustrated in Figure 8, the entire water coil assembly 42 may be easily lifted out of water reservoir WR for repair.
In this embodiment of the refrigeration system of Figure~ 5 to 9, the evaporator coil includes exposed coils of copper tubing EC2 since the water in which it is immersed is non-potable. This differs from the embodiment of Figure 3 in which the evaporator coil is enclosed within a housing to isolate it from potable water in the reservoir.
The elimination of the housing around the evaporator coil improves the cooling efficiency thereof with respect to the water within the reservoir WR.
As illustrated in Figure 5 a pair of ice detection probes Pl and P2 are provided to detect icing conditions adjacent to the water ccil 42, and the agitator impeller A, respectively. These ice-detection probes are connected in suitable control circuitry to turn the refrigeration compressor OFF
124~3652 when ice is detected adjacent to either the water coil 42 or the agitator impeller A. As will be described further hereinafter with reference to the agitator and ice probe assembly of Figure 9, probes Pl and P2 are mounted on this agitator and ice probe assembly at predetermined spacings so that when the agitator assembly rests on the top of water reservoir WR, as illustrated in Figure 6, the probes Pl and P2 are disposed at the proper locations adjacent to the water coils 42 and evaporator coil EC2, respectively.
The cabinet structure of the present invention and a method of assembling the component parts thereof is illustrated in detail in Figures 6 to 8.
Figure 6 is an exploded view of the entire cabinet assembly; Figure 7 is an exploded view of the upper housing assembly; and Figure 8 is an exploded view illustrating how the upper housing assembly is attached to the lower housing assembly and how the water coil 42 and the evaporator coil EC2 are inserted into the dispenser cabinet. In these Figures, like parts to those described hereinbefore with reference to Figures 1 to 4 are provided with like reference numerals.
~2g~652 Referring in detail to Figure 7, the exploded view thereof illustrates how the upper housing-assembly, generally designated 12, of the present invention is assembled. The upper housing assembly has a main frame having a rear compartment 12R and a front compartment 12F defining the syrup compartment SC. These two compartments are interconnected by a common wall through an opening or window 12W against which the cooling plate 26 is disposed. Cooling plate 26 is at~ached to the front wall of the water reservoir WR by a thermally conductive mastic TM. A gasket 41 is provided which fits into the window 12W. The water reservoir WR and cooling plate 26 attached thereto by mastic TM are then inserted into the rear compartment 12R of the upper housing assembly, and suitably secured into place by screws or the like.
The reservoir WR is slightly smaller than the rear compartment 12R providing a space between the side and rear thereof. This space is filled with insulation, such as polystyrene foam or the like, which is injected into the space. Cooling fins 28 are then secured to the cooling plate 26 by means of wing nuts 20, which attach to screws 31 lZgO6~
extending from cooling plate 36 (see Figure 8).
Assembly of the upper housing portion is then complete with the exception of the introduction of water coils 42 and the evaporator coils EC2.
This upper housing assembly 12 is then attached to the lower housing assembly 14 in the manner illustrated in the exploded view of Figure 8. As illustrated in Fi~ure 8, the bottom edges of the sidewalls of main frame 12 have grooves 12A and 12B
therein. These grooves are designed to ride on tracks 14A and 14B on the upstanding sidewalls of the lowe~ housing assembly 14. However, before sliding the upper housing frame 12 with grooves 12A
and 12B onto tracks 14A and 14B, syrup compartment tray 35 is placed in registry with socket openings 34 in the lower housing assembly 14. Upper housing assembly 12 is then slid into place on tracks 14A and 14B, and captures syrup compartment tray 35 in its proper location in the dispenser housing assembly. Threaded sockets 12C, 12D mate with screw holes (not shown) on the underside of the valve assembly housing to provide a stable connection between the upper and lower housing assemblies. Because of this construction and 124U~ii2 method of assembly which utilizes the grooves 12A, 12B and tracks 14A and 14B, the upper housing-assembly 12, the lower housing assembly 14 and the syrup compartment tray 35 may all be held together by means of only a pair of screws, which pass through these holes into the threaded sockets.
Referring fur~her to Figure 8, it can be seen that the water coil assembly 42 is easily insertable into reservoir WR through the top opening thereof. The water inlet 42A to the coil is provided in a section of tubing which extends over the back wall of the reservoir WR through a slot WS, down to an appropriate position within the lower cabinet assembly for connection to the high pressure p~mp which may be coupled to a commercial water supply. The outlet end of the water coil 42B
connects to a coupling 40 on the top of the carbonator tank CT, as described hereinbefore with reference to Figure 5. Coil assembly 42 is also provided with three support brackets 42C, 42D and 42E, which rest on the upper edge of the reservoir WR to support the coil assembly 42 therein, adjacent the peripheral sidewalls. The length and diameter of coil 42 are selected to match the ~240t~52 demand of the dispenser which determines the degree of cooling required by coil 42.
Another unique feature of the present invention is the manner in which the mechanical refrigeration system of the dispenser of the present invention can be easily inserted into or removed from the cabinet assembly. As illustrated in Figure 8, the mechanical refrigeration assembly i8 mounted on a compressor deck CD, which includes a compressor C, a condensor CN, a transformer TR, an electric fan motor FM and a fan blade F.
Extending upwardly from the compressor deck is a flexible portion of the evaporator coil T, which supports a copper evaporator coil assembly EC2 with the aid of a removable support rack (not shown).
To insert the compressor deck assembly CD and the evaporator EC2 thereof into the appropriate places within the lower cabinet assembly 14 and the water reservoir WR, respectively, the compressor deck CD
is slid into place into the compartment 14H within the lower cabinet assembly. When this position is reached, the evaporator coil assembly EC2 will still be vertically supported by the removable support rack and section T in an upright position, lZ4~i%
as illusteated in Figure 8, extending up and above the top edge of the water reservoir WR. ~he coil assembly EC2 is then twisted and bent downwardly until it reaches its proper position within the water reservoir WR, illustrated in Figure 5.
Section T is preferably copper and may be twisted and bent many times without fatigue or damage.
The flexible tubing portion T becomes seated in slot ES in the top edge of reservoir WR. If repair to this evaporator EC2 becomes necessary, the aforementioned assembly steps are reversed. That is, coil EC2 is bent up and out of the reservoir WR, and the compressor deck CD is slid out of the back of the lower cabinet assembly 14.
Accordingly, the mechanical refrigeration of the dispenser of the present invention is modular, and may be easily slid into and out of the dispenser cabinet assembly for ease of manufacture, maintenance and repair.
Once the evaporator coil assembly~EC2 and the associated compressor deck CD are in place, the agitator and probe assembly of Figure 9 may be inserted into reservoir WR. The position of this agitator and probe assembly Al is illustrated in ~%~
Figure 6. This assembly Al has two pairs of arms to be described hereinafter, which support the assembly Al in slots AS in the top edges of the walls of reservoir WR. Quick disconnect couplings are also provided for electrical power.
Accordingly, the agitator and probe assembly is also easily insertable and removable from the cabinetry to facilitate ease of maintenance and repair.
The exploded. view of Figure 6 shows essentially how all sf the component parts of the cabinet of the present invention, discussed hereinbefore with resference to Figures 7 and 8, fit together into a unitary cabinet structure to form the beverage dispenser illustrated in Figure 1. It can be seen from Figure 6 that after the component parts of the cabinet assembly and the mechanical refrigeration system, described hereinbefore with reference to Figures 7 and 8, is assembled together, all other necessary mechanical equipment is inserted and the entire cabinet is completed by attaching front plate 44 to the lower housing assembly and rear plate 46 to the rear of both the upper and lower housing assemblies 12 and 1240~
14. Removable covers 18 and 21 are then set in place to cover the syrup compartment SC and the water reservoir WR, respectively.
Although not specifically shown, the removable cover 18 over the syrup compartment SC is provided with a pair of protrusions which fit into the apertures 17 in a pair of tabs at the rear of the syrup compartment SC, as illustrated in Figure 8.
Figure 6 also illustrates in detail the components of a typical syrup socket 34, which include a syrup seal 34C, a syrup liner seal 34B, and a seal retainer 34A. These elements fit within apertures 35A of the syrup tray 35 and are operatively associated with the necks 24D of the syrup containers 24 in a manner described hereinbefore. The syrup tray 35 in this embodiment of the present invention is provided with an upstanding front rib S2, rather than the plurality of supports S illustrated in the embodiment of Figure 2. This rib S2 helps support the containers 24 in an upright, stable condition in a similar manner to the supports S. The agitator and probe assembly of the present invention is illustrated in detail in the exploded view of Figure 9, and is -lZ4~ 2 generally indicated Al. This assembly includes a main housing 50 having two pairs of support arms 50A which fit into grooves or slots AS in the top of the water reservoir WR illustrated in Figure 8.
The main housing portion also has a pair of probe support brackets PSl and PS2 for supporting ice-detecting probes Pl and P2, respectively. Mounted within a central compartment of housing 50 is an agitator motor AM which is coupled through an impeller shaft 54 to an impeller A, which extends down into the water within reservoir ~R in its final operative position. Also depending downwardly from housing 50 is a heat sink HS with a pair of arms HSl and HS2. The heat sink HS is provided to dissipate the heat generated by the agitator motor AM into the non-potable water within the reservoir WR. A cover 52 is also provided to fit over top of the agitator motor and secure the same within the housing 50. As described hereinbefore, this agitator and probe assembly rests on the top of the water reservoir WR, and the impeller A, probes Pl, P2 and heat sink arms HSl, HS2 extend into the water in the reservoir WR, arms HSl, HS2 extend to positions contiguous to or touching evaporator coil EC2 to maximize heat dissipation. The probes Pl and P2 are mounted on this assembly at a predetermined spacing so that they will be properly positioned within reservoir WR adjacent to the water coil 42 and agitator impeller A, respectively, as illustrated in Figure 5.
It should be understood that the system described herein may be modified, as would occur to one of ordinary skill in the art without departing from the spirit and scope of the present invention.
The present invention relates to a post-mix beverage dispenser; a syrup continer supply system therefor of the gravity flow type; and an improved refrigeration system for both the syrup supply system and an associated carbonator.
An exemplary prior art post-mix beverage dispenser apparatus includes a plurality of disposable, plastic, flavor concentrate containers of about 1.5 liters in capacity which are inverted and the neck portions thereof are plugged into sockets in dispenser nozzle assemblies for selective actuation to form post-mix carbonated beverages. These 1.5 liter containers are totally ~'~
~240652 supported by the sockets which receive the container necks. These csntainers are cooled by a single heat transfer bracket in contact with the containers collectively. The heat transfer bracket is cooled by a cooling device within the refrigeration system.
The support structure and cooling system of the dispenser of the aforementioned type functions quite well for 1.5 liter containers. However, it is a discovery of the presçnt invention that if larger flavor concentrate containers are to be used, on the order of 4 liters capacity, that an improved support structure and cooling system for the larger containers is desirable.
In addition, a need in the art exists for a cabinet assembly for a post-mix beverage dispenser having a minimal number of cabinet parts which may be secured together by a minimal number of fasteners. This would, of course, be advantageous with respect to a lower unit manufacturing cost for the dispenser cabinet and would facilitate quicker and more uniform assembly. A minimal number of parts also simplifies maintenance and repair of the apparatus.
1240~;52 The present invention further relates to a post-mix beverage dispenser; a syrup container supply system therefor of the gravity flow type;
and an improved refrigeration system for both the syrup supply system and an associated carbonator which is easily removed for maintenance and repair.
The servicing and repair of the refrigeration system of a beverage dispenser could be greatly simplified if a major portion of the refrigeration system could be easily removed from the surrounding cabinetry assembly, and then relnserted into the cabinet when service o. repairs are completed.
~eretofore, beverage dispenser cabinet and refrigeration component designs have not provided satisfactory solutions to this problem due to a large number of discrete components requiring separate, rather than modular, removal.
The present invention further relates to a post-mix beverage dispenser; a syrup contianer supply system therefor of the gravity flow type; a refrigeration system for both the syrup supply system and an associated carbonator; and an improved agitator assembly for the refrigeration system.
lZ9~652 Agitator assemblies for circulating water in a refrigerated water bath of a post-mix beverage dispenser are generally known. During periods of heavy use of these dispensers, the electric motors which drive the impellers of these agitators can heat up to potentially damaging levels. Accordingly, a need in the art exists for a means for dissipating this heat to preclude damage to the agitator motor.
Furthermore, a need in the art exists for a unique support structure for an agitator assembly which permits easy removal of the assembly from the beverage dispenser for repairs or maintenance.
SUMMARY OF THE INVENTION
Accordingly, it is an object of an aspect of the present invention to provide an improved refrigeration system for the flavor concentrate containers of a gravity-flow, post-mix beverage dispenser.
It is an object of an aspect of the present invention to provide an improved support structure for the flavor concentrate containers in a gravity-flow, post-mix beverage dispenser, which provides for lateral, as well as longitudinal, support.
It is an object of an aspect of the present i invention to provide a cabinet assembly for a post-mix beverage dispenser formed from a minimal number of parts which fit together in a modular fashion, the respective parts being substantially self-interlocking with respect to each other.
It is an object of an aspect of the present invention to provide an improved refrigeration system for a beverage dispenser which includes a unit including a plurality of components, the unit being readily removable for service and repairs.
It is an object of an aspect of the present invention to provide a heat dissipation means for the electric motor of a refrigeration system agitator assembly.
It is an object of an aspect of the present B
lZ4(~6~2 invention to provide a unique support structure for an agitator assembly.
It is an object of an aspect of the present invention to provide a support structure for an agitator assembly from which other refrigeration control components, such as ice-detection probes, may be supported.
Various aspects of the invention are as follows:
A cabinet for a beverage dispenser apparatus which mixes flavor concentrate and water together to form a post-mix beverage comprising:
a) a lower housing assembly having upstanding sidewall portions extending from front to back of the cabinet, a valve assembly housing with upwardly-facing sockets for receiving flavor concentrate containers, said valve assembly housing being recessed below the top edges of said sidewalls and disposed adjacent to the front of said cabinet, and an open, substantially U-shaped compartment behind said valve assembly housing between said sidewalls;
b) an upper housing assembly including sidewall portions which define a flavor concentrate compartment therebetween which opens toward the front of said cabinet;
c) a tray forming a bottom of said flavor concentrate compartment when disposed on said valve assembly housing between the top edges of the lower housing sidewalls, including openings which register with said upwardly-facing sockets;
d~ track means between the sidewall portions of said upper and lower housing assemblies, permitting the upper housing assembly to be slid thereon into the substantially U-shaped compartment in the lower housing assembly from the back to the front thereof, to thereby trap said tray between the upper and lower housing assemblies with the openings therein in registry with said upwardly-facing sockets of the valve assembly housing; and lZ4~36~2 e) means for securing said upper and lower housing assemblies together.
A method for assembling a cabinet for a beverage dispenser apparatus which mixes flavor concentrate and water together to form a post-mix beverage comprising the steps of:
a) providing a lower housing assembly having upstanding sidewall portions extending from front to back of the cabinet assembly, a ~alve assembly housing with upwardly-facing sockets for receiving flavor concentrate containers, said valve assembly housing being recessed below the top edges of said sidewalls and disposed adjacent to the front of said cabinet assembly, and an open, substantially U-shaped compartment behind said valve assembly housing between said sidewalls;
b) providing an upper housing assembly including sidewall portions which define a flavor concentrate compartment therebetween which opens toward the front of said cabinet assembly;
c) providing a tray forming a bottom of said flavor concentrate compartment when disposed on said valve assembly housing between the top edges of the lower housing sidewalls, including openings which register with said upwardly-facing sockets;
d) providing track means between the sidewall portions of said upper and lower housing assemblies;
e3 sliding the upper housing assembly into the substantially U-shaped compartment in the lower housing assembly from the back to the front thereof on said track means, to thereby trap said tray between the upper and lower housing assemblies with the openings therein in registry with said upwardly-facing sockets of the valve assembly housing; and f) securing said upper and lower housing assemblies together.
124~)6~2 ~BIEE LESSBLE~Q~ QE ~E DRAWINGS
The objects of the present invention and the attendant advantages thereof will become more fully apparent by reference to the drawings wherein:
Figure 1 is a perspective view of the post-mix beverage dispenser of~the present invention;
Figure 2 is a front elevational view of a first embodiment of the dispenser of Figure 1 with a front cover portion removed to illustr~.e the syrup compartment;
Figure 3 is a top plan view of the dispenser of Figure 2 with a top and front cover removed, and a portion broken away and sectioned;
Figure 4 is an elevational view of an exemplary syrup or flavor concentrate container to 1~4~652 be inserted into the dispenser of the present invention, as illustrated in Figure 2 Figure 5 is a top plan view similar to Figure 3, illustrating an additional embodiment of the refrigeration system o the present invention;
Figure 6 is an exploded view of the beverage dispenæer cabinet of the present invention inclusive of the refrigeration system embodiment of Figure 5;
Figure 7 is an exploded view of the upper housing assembly of the dispenser cabinet of Figure 6;
Figure 8 is an exploded view illustrating how the upper housing assembly of Figure 7 is attached to the lower housing assembly and how the refrigeration system of Figure 5 is insert~d into the beverage dispenser cabinet; and Figure 9 is an exploded view of an agitator and probe assembly for use with the refrigeration system of Figure 5.
nELaL~E~ ~E~SBI~IQ~ QE ~E ~REFERRED E~BODIMENT
Referring in detail to the drawings, Figure 1 illustrates a beverage dispenser generally ~Z4(~6~52 indicated 10, including an upper cabinet portion 12 and a lower pedestal portion 14. The pedestal portion 14 houses the sytem controls, electrical wires, fluid hoses and the mechanical components of the refrigeration system of the present invention.
The upper cabinet portion 12 houses a plurality of syrup or flavor concentrate containers in a syrup compartment behind a removable panel 18; and a water reservoir including a carbonator tank underneath a removable panel 21, which will be described in more detail hereinafter with reference to Figures 2 and 3. The post-mix beverage dispenser 10 illustrated in Figure 1 will dispense a beverage of a selected one of three flavors through one of nozzles 20 into a container supported on a drip tray 16 in response to the actuation of a selected one of push buttons 22. As is conventional, flavor concentrate or syrup is mixed with carbonated water in nozzles 20 to form a post-mix beverage.
Referring in detail to Fisure 2, the post-mix beverage dispenser 10 is illustrated with the front cover 18 removed, to show the syrup supply compartment SC of the syrup or flavor concentrate lZ4(~652 supply system of the present invention. Flavor concentrate, such as syrup, is provided in three inverted syrup containers 24, only one of which is illustrated in Figure 2. Cylindrical containers 24, also illustrated in Fig. 4, may be of the type disclosed in co-pending Canadian Patent Application Serial Number 456 057 filed ~une 7, 1984, and assigned to the same assignee as the present invention. These containers include a flow rate control tube therein which vents through the bottom of container 24 (the top of the container as viewed in Figure 2) and a rupturable membrane over the mouth of the container in neck portion 24D.
The neck 24D is at the bottom of the container illustrated in Figure 2. The rupturable membrane is punctured by a piercing device disposed in the central portion of each of sockets 34 (Figure 3) which are connected to nozzles 20 by means of a suitable valving mechanism (not shown), which is actuatable by push levers 22. The valving mechanism and piercing device may be those disclosed in prior U.S. Patent 4,306,667 to Sedam, et al., assigned to the same assignee as the present invention.
A
12406~i2 Syrup containers 24 of Fig. 4 are inserted into the post-mix beverage dispenser 10 by inverting them and plugging the necks 24D thereof into the respective sockets 34 associated with the respective dispensing nozzles 20. The container 24 of Pig. 4 is shown with a closure therein which must be removed before plugging the neck into the socket.
In order to firmly support the syrup containers 24, a cooling fin 28 associated with each of the containers is configured to conform to the circular contour of reduced diameter section 24B of container 24, disposed adjacent the ribbed portion 24A. As illustrated in Fig. 3, cooling fins 28 are generally semicircular in cross-section, but preferably scribe a circular arc in excess of 180 degrees, so that the ends must be flexed outwardly to receive external surface of section 24B of containers 24. Therefore, containers 24 may be snapped into the substantially U-shaped channels formed by cooling fins 28, providing good thermal contact therewith and enabling fins 28 to firmly support the containers 24 in their respective sockets 34.
~24(~652 Additional support for containers 24 is provided by upstanding support surfaces S provided on opposite sides of sockets 34. As ,illustrated in Figure 2, these supports S have upper angular surfaces which are complementary to the angle of the surface 24C on container 24.
As f~rther illustrated in Figure 2, the cooling fins 2B are removably connected to a cooling plate 26 by meanæ of a pair of keyhole slots 32 which fit over the head of a pin 30, extending from plate 26. Therefore, cooling fins 28 are easily removable for cleaning and replaceable for repair, but are connected to cooling plate 26 by means providing a good heat transfer coupling therebetween. Cooling fins 28 are provided wi~h a central offset 28A so that the heads of pins 30 are recessed therein. This precludes interference between the heads of pins 30 and the surfaces 24B of containers 24.
Referring in more detail to Figure 3, the heat transfer relationship between cooling fins 28 and the refrigeration system components of the present invention are illustrated. Figure 3 is a top plan view of the post-mix beverage dispenser of Figure 1~40652 1 with both the front cover 18 and top cover 21 removed to illustrate the arrangement of the components in the syrup compartment SC, and the water reservoir WR of the present invention. Water is supplied to the water reservoir WR through a water line WL, which is in turn connected to a commercial water supply, such as city water service. The water reservoir WR is dimensioned so that it extends along substantially ~he entire back wall of the syrup compartment housing the syrup containers 24. In direct contact and substantially coextensive with the front wall 36 of the water reservoir WR (as shown by the broken away section), is a cooling plate 26 formed of stainless steel or any other suitable thermally conductive material.
Therefore, the cool temperature of the water in water reservoir WR is transferred through the front wall 36 thereof to the cooling plate 26 in the syrup compartment. This cool temperature, in turn, is transferred to the cooling fins 28 and the containers 24 which are snap-fit therein. Cooling fins 28 may be stainless steel, aluminum or any other suitable material.
124~652 Water in the water reservoir WR is ~-hilled by an evaporator coil EC, which i5 part of a conventional refrigeration system, including a compressor and condensor disposed within pedestal portion 14 of the dispenser 10. Accordingly, the evaporator coil EC within the water reservoir WR
cools the water down to a desired temperature selected by appropriate controls in the refrigeration system ~disposed within pedestal section 14.
To take further advantage of the cooling effect of the water in the water reservoir WR, a carbonator tank CT is also disposed in the water reservoir. Carbonator tank CT is inverted so that all the fittings thereto, such as the C02 input line, water input line, and carbonated water output line to nozzles 20, connect through the bottom of the water reservoir WR to appropriate conduits or valves in the pedestal section 14.
The water reservoir WR is also provided with a drain D and suitable electrical water level controls to prevent overflow and to control the volume of water therein. Water reservoir WR may be injection molded from plastic to make it lZ4~)65~
inexpensive and light-weight. The same is true of the support tray in syrup compartment SC in which sockets 34 are disposed. Supports S are preferably integrally molded with the tray.
An agitator A is provided for circulating water in reservoir WR to provide continuous flow of water across the wall 36 of reservoir WR. This helpc maintain a substantially constant temperature of plate 26 and cooling fins 28. The agitator A
and a suitable drive motor therefor may be supported on the underside of cover 20. Therefore, with the cover in place, the agitator extends into the reservoir WR.
~SSBIE~ QE ~QII
To prepare the post-mix beverage dispenser 10 for operation, syrup containers 24 with appropriate flavor concentrates therein are loaded into ~he syrup compartment SC by inserting the necks 24D
thereof into sockets 3a. As the containers 24 are inserted into the sockets, they are also snapped into cooling fins 28. When fully inserted into sockets 34, the rupturable membranes over the ~Z4~ 2 container openings have been punctured and syrup can flow by gravity into the associated valving mechanism. The valving mechanisms are also connected to the carbonated water output line of carbonator tank CT. Therefore t when a selected one of push levers 22 are actuated, syrup and carbonated water become mixed in the associated nozzle 20, producing a post-mix beverage of a desired flavor.
Because of the heat transfer couplings between the front wall 36 of reservoir WR; plate 26;
cooling fins 28; and containers 24, the syrup is maintained in a refrigerated condition. The carbonated water tank CT is also refrigerated by the water in reservoir WR. Therefore, a cold post-mix beverage is available on demand.
The snap fit between contianers 24 and cooling fins 28 provides good thermal coupling and increases the cooling efficiency, as compared to a loose-fitting arrangement. Furthermore, the cooling fins 28 help support containers 24 and preclude tilting thereof.
~ he refrigeration system of the present invention is particularly effected in that syrup 12406~2 containers 24 are cooled by both conductio~ nd convection. Fins 28 provide conductive cooling, and plate 26 convective cooling from the air which flows over its large surface and then ts the syrup containers.
Another embodiment of a refrigeration system suitable for use with the dispenser of the present invention i5 illustrated in figures 5 to 9. In this embodiment, the water in reservoir WR is non-potable, rather than potable, as in the first embodiment. That is, water reservoir WR is merely filled with water used as a cooling fluid surrounding the carbonator tank CT and cooling plate 26. The potable water to be carbonated in this embodiment is introduced through a water coil 42 disposed about the perimeter of the water reservoir WR. The details of the water coil 42 are illustrated in Figure 8, to be described further hereinafter. One end of the water coil 42 is connected to a high pressure water pump WP which may be connected to a commercial water supply or other suitable source. The output end of coil 42 is connected to an inpu~ coupling 40 on the top of carbonator tank CT. Accordingly, the potable water li lZ40~2 entering carbonator tank 40 through the top thereof is already chilled when it enters the carbonator tank CT, which, combined with its high pressure, enhances its ability to rapidly absorb CO2 gas. As illustrated in Figure 8, the entire water coil assembly 42 may be easily lifted out of water reservoir WR for repair.
In this embodiment of the refrigeration system of Figure~ 5 to 9, the evaporator coil includes exposed coils of copper tubing EC2 since the water in which it is immersed is non-potable. This differs from the embodiment of Figure 3 in which the evaporator coil is enclosed within a housing to isolate it from potable water in the reservoir.
The elimination of the housing around the evaporator coil improves the cooling efficiency thereof with respect to the water within the reservoir WR.
As illustrated in Figure 5 a pair of ice detection probes Pl and P2 are provided to detect icing conditions adjacent to the water ccil 42, and the agitator impeller A, respectively. These ice-detection probes are connected in suitable control circuitry to turn the refrigeration compressor OFF
124~3652 when ice is detected adjacent to either the water coil 42 or the agitator impeller A. As will be described further hereinafter with reference to the agitator and ice probe assembly of Figure 9, probes Pl and P2 are mounted on this agitator and ice probe assembly at predetermined spacings so that when the agitator assembly rests on the top of water reservoir WR, as illustrated in Figure 6, the probes Pl and P2 are disposed at the proper locations adjacent to the water coils 42 and evaporator coil EC2, respectively.
The cabinet structure of the present invention and a method of assembling the component parts thereof is illustrated in detail in Figures 6 to 8.
Figure 6 is an exploded view of the entire cabinet assembly; Figure 7 is an exploded view of the upper housing assembly; and Figure 8 is an exploded view illustrating how the upper housing assembly is attached to the lower housing assembly and how the water coil 42 and the evaporator coil EC2 are inserted into the dispenser cabinet. In these Figures, like parts to those described hereinbefore with reference to Figures 1 to 4 are provided with like reference numerals.
~2g~652 Referring in detail to Figure 7, the exploded view thereof illustrates how the upper housing-assembly, generally designated 12, of the present invention is assembled. The upper housing assembly has a main frame having a rear compartment 12R and a front compartment 12F defining the syrup compartment SC. These two compartments are interconnected by a common wall through an opening or window 12W against which the cooling plate 26 is disposed. Cooling plate 26 is at~ached to the front wall of the water reservoir WR by a thermally conductive mastic TM. A gasket 41 is provided which fits into the window 12W. The water reservoir WR and cooling plate 26 attached thereto by mastic TM are then inserted into the rear compartment 12R of the upper housing assembly, and suitably secured into place by screws or the like.
The reservoir WR is slightly smaller than the rear compartment 12R providing a space between the side and rear thereof. This space is filled with insulation, such as polystyrene foam or the like, which is injected into the space. Cooling fins 28 are then secured to the cooling plate 26 by means of wing nuts 20, which attach to screws 31 lZgO6~
extending from cooling plate 36 (see Figure 8).
Assembly of the upper housing portion is then complete with the exception of the introduction of water coils 42 and the evaporator coils EC2.
This upper housing assembly 12 is then attached to the lower housing assembly 14 in the manner illustrated in the exploded view of Figure 8. As illustrated in Fi~ure 8, the bottom edges of the sidewalls of main frame 12 have grooves 12A and 12B
therein. These grooves are designed to ride on tracks 14A and 14B on the upstanding sidewalls of the lowe~ housing assembly 14. However, before sliding the upper housing frame 12 with grooves 12A
and 12B onto tracks 14A and 14B, syrup compartment tray 35 is placed in registry with socket openings 34 in the lower housing assembly 14. Upper housing assembly 12 is then slid into place on tracks 14A and 14B, and captures syrup compartment tray 35 in its proper location in the dispenser housing assembly. Threaded sockets 12C, 12D mate with screw holes (not shown) on the underside of the valve assembly housing to provide a stable connection between the upper and lower housing assemblies. Because of this construction and 124U~ii2 method of assembly which utilizes the grooves 12A, 12B and tracks 14A and 14B, the upper housing-assembly 12, the lower housing assembly 14 and the syrup compartment tray 35 may all be held together by means of only a pair of screws, which pass through these holes into the threaded sockets.
Referring fur~her to Figure 8, it can be seen that the water coil assembly 42 is easily insertable into reservoir WR through the top opening thereof. The water inlet 42A to the coil is provided in a section of tubing which extends over the back wall of the reservoir WR through a slot WS, down to an appropriate position within the lower cabinet assembly for connection to the high pressure p~mp which may be coupled to a commercial water supply. The outlet end of the water coil 42B
connects to a coupling 40 on the top of the carbonator tank CT, as described hereinbefore with reference to Figure 5. Coil assembly 42 is also provided with three support brackets 42C, 42D and 42E, which rest on the upper edge of the reservoir WR to support the coil assembly 42 therein, adjacent the peripheral sidewalls. The length and diameter of coil 42 are selected to match the ~240t~52 demand of the dispenser which determines the degree of cooling required by coil 42.
Another unique feature of the present invention is the manner in which the mechanical refrigeration system of the dispenser of the present invention can be easily inserted into or removed from the cabinet assembly. As illustrated in Figure 8, the mechanical refrigeration assembly i8 mounted on a compressor deck CD, which includes a compressor C, a condensor CN, a transformer TR, an electric fan motor FM and a fan blade F.
Extending upwardly from the compressor deck is a flexible portion of the evaporator coil T, which supports a copper evaporator coil assembly EC2 with the aid of a removable support rack (not shown).
To insert the compressor deck assembly CD and the evaporator EC2 thereof into the appropriate places within the lower cabinet assembly 14 and the water reservoir WR, respectively, the compressor deck CD
is slid into place into the compartment 14H within the lower cabinet assembly. When this position is reached, the evaporator coil assembly EC2 will still be vertically supported by the removable support rack and section T in an upright position, lZ4~i%
as illusteated in Figure 8, extending up and above the top edge of the water reservoir WR. ~he coil assembly EC2 is then twisted and bent downwardly until it reaches its proper position within the water reservoir WR, illustrated in Figure 5.
Section T is preferably copper and may be twisted and bent many times without fatigue or damage.
The flexible tubing portion T becomes seated in slot ES in the top edge of reservoir WR. If repair to this evaporator EC2 becomes necessary, the aforementioned assembly steps are reversed. That is, coil EC2 is bent up and out of the reservoir WR, and the compressor deck CD is slid out of the back of the lower cabinet assembly 14.
Accordingly, the mechanical refrigeration of the dispenser of the present invention is modular, and may be easily slid into and out of the dispenser cabinet assembly for ease of manufacture, maintenance and repair.
Once the evaporator coil assembly~EC2 and the associated compressor deck CD are in place, the agitator and probe assembly of Figure 9 may be inserted into reservoir WR. The position of this agitator and probe assembly Al is illustrated in ~%~
Figure 6. This assembly Al has two pairs of arms to be described hereinafter, which support the assembly Al in slots AS in the top edges of the walls of reservoir WR. Quick disconnect couplings are also provided for electrical power.
Accordingly, the agitator and probe assembly is also easily insertable and removable from the cabinetry to facilitate ease of maintenance and repair.
The exploded. view of Figure 6 shows essentially how all sf the component parts of the cabinet of the present invention, discussed hereinbefore with resference to Figures 7 and 8, fit together into a unitary cabinet structure to form the beverage dispenser illustrated in Figure 1. It can be seen from Figure 6 that after the component parts of the cabinet assembly and the mechanical refrigeration system, described hereinbefore with reference to Figures 7 and 8, is assembled together, all other necessary mechanical equipment is inserted and the entire cabinet is completed by attaching front plate 44 to the lower housing assembly and rear plate 46 to the rear of both the upper and lower housing assemblies 12 and 1240~
14. Removable covers 18 and 21 are then set in place to cover the syrup compartment SC and the water reservoir WR, respectively.
Although not specifically shown, the removable cover 18 over the syrup compartment SC is provided with a pair of protrusions which fit into the apertures 17 in a pair of tabs at the rear of the syrup compartment SC, as illustrated in Figure 8.
Figure 6 also illustrates in detail the components of a typical syrup socket 34, which include a syrup seal 34C, a syrup liner seal 34B, and a seal retainer 34A. These elements fit within apertures 35A of the syrup tray 35 and are operatively associated with the necks 24D of the syrup containers 24 in a manner described hereinbefore. The syrup tray 35 in this embodiment of the present invention is provided with an upstanding front rib S2, rather than the plurality of supports S illustrated in the embodiment of Figure 2. This rib S2 helps support the containers 24 in an upright, stable condition in a similar manner to the supports S. The agitator and probe assembly of the present invention is illustrated in detail in the exploded view of Figure 9, and is -lZ4~ 2 generally indicated Al. This assembly includes a main housing 50 having two pairs of support arms 50A which fit into grooves or slots AS in the top of the water reservoir WR illustrated in Figure 8.
The main housing portion also has a pair of probe support brackets PSl and PS2 for supporting ice-detecting probes Pl and P2, respectively. Mounted within a central compartment of housing 50 is an agitator motor AM which is coupled through an impeller shaft 54 to an impeller A, which extends down into the water within reservoir ~R in its final operative position. Also depending downwardly from housing 50 is a heat sink HS with a pair of arms HSl and HS2. The heat sink HS is provided to dissipate the heat generated by the agitator motor AM into the non-potable water within the reservoir WR. A cover 52 is also provided to fit over top of the agitator motor and secure the same within the housing 50. As described hereinbefore, this agitator and probe assembly rests on the top of the water reservoir WR, and the impeller A, probes Pl, P2 and heat sink arms HSl, HS2 extend into the water in the reservoir WR, arms HSl, HS2 extend to positions contiguous to or touching evaporator coil EC2 to maximize heat dissipation. The probes Pl and P2 are mounted on this assembly at a predetermined spacing so that they will be properly positioned within reservoir WR adjacent to the water coil 42 and agitator impeller A, respectively, as illustrated in Figure 5.
It should be understood that the system described herein may be modified, as would occur to one of ordinary skill in the art without departing from the spirit and scope of the present invention.
Claims (4)
1. A cabinet for a beverage dispenser apparatus which mixes flavor concentrate and water together to form a post-mix beverage comprising:
a) a lower housing assembly having upstanding sidewall portions extending from front to back of the cabinet, a valve assembly housing with upwardly-facing sockets for receiving flavor concentrate containers, said valve assembly housing being recessed below the top edges of said sidewalls and disposed adjacent to the front of said cabinet, and an open, substantially U-shaped compartment behind said valve assembly housing between said sidewalls;
b) an upper housing assembly including sidewall portions which define a flavor concentrate compartment therebetween which opens toward the front of said cabinet;
c) a tray forming a bottom of said flavor concentrate compartment when disposed on said valve assembly housing between the top edges of the lower housing sidewalls, including openings which register with said upwardly-facing sockets;
d) track means between the sidewall portions of said upper and lower housing assemblies, permitting the upper housing assembly to be slid thereon into the substantially U-shaped compartment in the lower housing assembly from the back to the front thereof, to thereby trap said tray between the upper and lower housing assemblies with the openings therein in registry with said upwardly-facing sockets of the valve assembly housing; and e) means for securing said upper and lower housing assemblies together.
a) a lower housing assembly having upstanding sidewall portions extending from front to back of the cabinet, a valve assembly housing with upwardly-facing sockets for receiving flavor concentrate containers, said valve assembly housing being recessed below the top edges of said sidewalls and disposed adjacent to the front of said cabinet, and an open, substantially U-shaped compartment behind said valve assembly housing between said sidewalls;
b) an upper housing assembly including sidewall portions which define a flavor concentrate compartment therebetween which opens toward the front of said cabinet;
c) a tray forming a bottom of said flavor concentrate compartment when disposed on said valve assembly housing between the top edges of the lower housing sidewalls, including openings which register with said upwardly-facing sockets;
d) track means between the sidewall portions of said upper and lower housing assemblies, permitting the upper housing assembly to be slid thereon into the substantially U-shaped compartment in the lower housing assembly from the back to the front thereof, to thereby trap said tray between the upper and lower housing assemblies with the openings therein in registry with said upwardly-facing sockets of the valve assembly housing; and e) means for securing said upper and lower housing assemblies together.
2. The cabinet assembly of claim 1, wherein said means for securing includes pin means for coupling the back of said valve housing assembly to the front of said upper housing assembly as said upper housing assembly is slid into said U-shaped compartment in said lower housing assembly.
3. The cabinet assembly of claim 1, wherein said upper housing assembly further includes a water reservoir contiguous to said flavor concentrate compartment.
4. A method for assembling a cabinet for a beverage dispenser apparatus which mixes flavor concentrate and water together to form a post-mix beverage comprising the steps of:
a) providing a lower housing assembly having upstanding sidewall portions extending from front to back of the cabinet assembly, a valve assembly housing with upwardly-facing sockets for receiving flavor concentrate containers, said valve assembly housing being recessed below the top edges of said sidewalls and disposed adjacent to the front of said cabinet assembly, and an open, substantially U-shaped compartment behind said valve assembly housing between said sidewalls;
b) providing an upper housing assembly including sidewall portions which define a flavor concentrate compartment therebetween which opens toward the front of said cabinet assembly;
c) providing a tray forming a bottom of said flavor concentrate compartment when disposed on said valve assembly housing between the top edges of the lower housing sidewalls, including openings which register with said upwardly-facing sockets;
d) providing track means between the sidewall portions of said upper and lower housing assemblies;
e) sliding the upper housing assembly into the substantually U-shaped compartment in the lower housing assembly from the back to the front thereof on said track means, to thereby trap said tray between the upper and lower housing assemblies with the openings therein in registry with said upwardly-facing sockets of the valve assembly housing; and f) securing said upper and lower housing assemblies together.
a) providing a lower housing assembly having upstanding sidewall portions extending from front to back of the cabinet assembly, a valve assembly housing with upwardly-facing sockets for receiving flavor concentrate containers, said valve assembly housing being recessed below the top edges of said sidewalls and disposed adjacent to the front of said cabinet assembly, and an open, substantially U-shaped compartment behind said valve assembly housing between said sidewalls;
b) providing an upper housing assembly including sidewall portions which define a flavor concentrate compartment therebetween which opens toward the front of said cabinet assembly;
c) providing a tray forming a bottom of said flavor concentrate compartment when disposed on said valve assembly housing between the top edges of the lower housing sidewalls, including openings which register with said upwardly-facing sockets;
d) providing track means between the sidewall portions of said upper and lower housing assemblies;
e) sliding the upper housing assembly into the substantually U-shaped compartment in the lower housing assembly from the back to the front thereof on said track means, to thereby trap said tray between the upper and lower housing assemblies with the openings therein in registry with said upwardly-facing sockets of the valve assembly housing; and f) securing said upper and lower housing assemblies together.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US06/663,124 US4854655A (en) | 1983-11-16 | 1984-10-22 | Cabinet and method of assembly of a beverage dispenser |
| US663,124 | 1991-03-04 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1240652A true CA1240652A (en) | 1988-08-16 |
Family
ID=24660570
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000467854A Expired CA1240652A (en) | 1984-10-22 | 1984-11-15 | Cabinet and method of assembly of a beverage dispenser |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1240652A (en) |
-
1984
- 1984-11-15 CA CA000467854A patent/CA1240652A/en not_active Expired
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