CA1232188A - Container sterilization apparatus and method - Google Patents

Container sterilization apparatus and method

Info

Publication number
CA1232188A
CA1232188A CA000458108A CA458108A CA1232188A CA 1232188 A CA1232188 A CA 1232188A CA 000458108 A CA000458108 A CA 000458108A CA 458108 A CA458108 A CA 458108A CA 1232188 A CA1232188 A CA 1232188A
Authority
CA
Canada
Prior art keywords
blank
conveyor means
magazine
sterilant
tubular blank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000458108A
Other languages
French (fr)
Inventor
Frank A. Rodocker
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ex-Cell-O Corp
Original Assignee
Ex-Cell-O Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ex-Cell-O Corp filed Critical Ex-Cell-O Corp
Application granted granted Critical
Publication of CA1232188A publication Critical patent/CA1232188A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/50Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using rotary tables or turrets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02Sterilising, e.g. of complete packages
    • B65B55/04Sterilising wrappers or receptacles prior to, or during, packaging
    • B65B55/10Sterilising wrappers or receptacles prior to, or during, packaging by liquids or gases

Abstract

CONTAINER STERILIZATION APPARATUS AND METHOD

Abstract A sterilization apparatus and method for sterilizing the interiors of paperboard containers, wherein such appara-tus and method are operative prior to the container being mounted on a mandrel assembly on which the container bottom closures are formed, closed and sealed. This is accom-plished by providing nebulizing means for communicating a suitable sterilant fog through and onto the inside surfaces of the carton blank immediately after it has been removed from a magazine and opened into a four-sided tubular shape, thereby greatly increasing the total interior sterilizing time available prior to the container being filled, as compared to conventional sterilization processes which are operative after the bottom panels of the carton have been closed and sealed.

Description

I

Technical Field 05 This invention relates generally to sterilization techniques and, more specifically, to an improved apparatus and method for sterilizing thermoplastic coated, liquid carrying paper board containers prior to their being filled with a liquid and sealed on a conventional forming, filling and sealing mushier.

Background Art It is desirable from a marketing standpoint to increase the storage or shelf life of various comestible products.
This is accomplished by employing a sterilization process in conjunction with the forming, filling and sealing opera-Chinese Heretofore, sterilization of thermoplastic coated, liquid carrying paper board containers has typically been accomplished on the forming, filling and sealing machine at a location between to station where the bottom formed container is stripped from an indexing mandrel and a station downstream thereof where the container is filled with a liquid, such as milk or juice. Such an arrangement is shown and described in Lisiecki Patent No. 3,566,575, issued March
2, 1971.

It is also known to use a sterilization apparatus and process wherein a channel is formed through the length of each mandrel of a typical indexing sprocket and mandrel assembly, with the channel communicating with openings and compartments formed in the hub of the indexing sprocket and mandrel assembly, such that as each mandrel reaches the 6:00 position, there is communication with a line leading from a venerator which is capable of continuously producing a chlorine dioxide or hydrogen peroxide fog, thereby conveying such fog through the compartment and respective channels to the interior of each container as the latter is being ~;32~
mechanically stripper prom the mandrel upon which it is slid ably mounted. Such an arrangement is shown and described in Joosten and Davis US. Patent 4,506,491.
Disclosure of the Invention According to an aspect of the invention there is provided a sterilization apparatus for four sided paper board container blanks stored in a magazine of a forming, filling and sealing machine in a folded-over, flattened state with their free edges sealed together, the machine including an indexing mandrel assembly; suction means for removing the folded-over, flattened blanks one-at-a-time from the magazine; means for opening each of the blanks into a four-sided, open-ended tubular blank;
and means for placing such tubular blank on one of its sides on conveyor means; the apparatus comprising a source of sterilant under pressure; a generator for receiving and dispensing the sterilant in a fog state; and a fixed nebulizing nozzle operatively connected to the generator and mounted on the machine in axial alignment with each respective tubular blank on the conveyor means for dispensing the sterilant fog into and through the tubular blank through the adjacent open end thereof just prior to and concurrent with the tubular blank being moved toward and mounted on an axially aligned mandrel of the indexing mandrel assembly by the conveyor means, to thereby provide a maximum sterilizing time for each blank and serve to sterilize the indexing mandrel assembly.
Methods of sterilizing the blanks are also described.
grief Description of the Drawings _ Figure 1 is a fragmentary side elevation Al view of a forming, filling and sealing machine embodying the invention;

I

Figure 2 is an enlarger fragmentary cro~s-sectional view taken along the plane of the line 2-2 of figure 1, and looking in the direction of the arrows;

05 Figure 3 is a perspective schematic view illustrating typical operations performed on a container as it travels through a forming, filling and sealing machine;

Figure PA is an illustration of a typical folded over, flattened and side seamed container blank suitable for being loaded into the magazine of a forming, filling and sealing machine;

Figure 4B is a perspective view of the container plank shown in Figure PA in open-ended, tubular form as it appears prior to and whip being mounted on a mandrel at Station A
in Figure 3;-Figure 4C is a perspective view of the container after the bottom cloture panels have been sealed at station D in Figure 3; and Figure ED is a perspective view of a filled and sealed container after passing through to the discharge station of the machine, represented as L in Figure 3;

eat Mode of Carrying Out the Invention Referring now to the drawings in greater detail, Figures 1-3 illustrate a sterilization arrangement 10, including a nebulizing nozzle 12 mounted on the frame 14 of a conventional forming, filling and sealing machine, repro-sensed as 16. The latter includes a magazine 18, a blank feeder assembly 20, a blank loader assembly 22, and an indexing mandrel assembly or bottom closing mechanism 24 mourlted on a drive shaft 26. The assembly 24 includes six equally spaced mandrels 28 extending radially from a hub 30 mounted on the drive shaft 260 Connected to the nebulizing ~23;~

nozzle 12 is a line 32 which leads from a suitable generator 34 connected via lines 36 to a source (not shown) of a suitable sterilizing fluid under pressure.

05 The feeder and loader assemblies 20 and 22 are adapted generally to withdraw blanks successively from the magazine 18, erect them into an open-ended tubular form, and then load them onto respective mandrels 28 of the bottom cloying mechanism 24. For such purpose, these mechanisms are driven in synchronism with each other from the main drive of the machine 16.

Conventionally, a thermoplastic coated paper board container blank 40 (Figure PA) is removed by vacuum pick-up or suction cups 42 (Figure 2) from the magazine 18 figure 1), causing the blank 40 to open into a four-sided tube 44 (Figure 4B), and deposited upon a small conveyor 46 (Figure 1). The conveyor 46 moves the tube 44 toward and onto one of the mandrels 28 at a load station A located in the 4~00 o'clock position, as viewed in Figure 1. The nebulizing nozzle 12 is located adjacent the rear end of the tube 44, aligned with the longitudinal axis thereof.

Typically, the blank feeder assembly 20 (Figure 2) comprises a pivotal mounted gate member 48 adapted to swing through an angle of about 90 degrees between the two position shown in Figure 2. A plurality of the vacuum pick-up Cup 42 are mounted on the gate member 48, adapted to engage a side panel of the lowermost blank 40 in the magazine 18. Outward movement of the gate member 48 after engagement with a blank causes such blank to commence opening, as shown in Figure 2, arid snap past the stop abutments 50. With further outward movement of the gate, the left-hand lateral edge of the blank is commode against a mixed arcuate guide 52, opening the blank still further until it reaches its fully opened position at the end of the arcuate travel of the gate member 48, whereupon it it deposited on the small conveyor 46.

I

The blank loader assembly I typically comprises an endless chain 54 having an outwardly projecting finger 56 wormed thereon. The chain is arranged to move the finger through a stroke generally parallel to the side walls of the 05 squared blank 44. In the course ox such movement, the finger engages the rear outer edge of a bottom closure panel When this occurs, the vacuum cups 42 on the gate member 48 release the blank and the latter is urged along fixed guides (not Shirley) until it telescopes over an align mandrel 28 of the indexing mandrel assembly 24.

Once loaded, the mandrel asser~ly 24 indexes from the load station A to a bottom panel pre-breaker station B in the 2000 o'clock position, prior to indexing to a bottom panel heat station C in the 12:00 o'clock position The next index is to the bottom panel tuck and pressure station D at 10:00 o'clock, followed by transfer to a station E which may be used as a second pressure station at 8:00 o'clock, and finally indexing to a discharge or stripper station F at 6;00 o'clock as a bottom-sealed container 58 (Figure 2C). The stripping of the bottom-sealed container 58 from each successive mandrel 28 is effected by a respire-gaily actuated mechanical stripper 60 having a rubber vacuum cup 62 mounted on the end thereof for engagement with the closed and sealed bottom of the container 58.

In general, once the sealing ox the bottom closure is completed, the container 58 is pulled downwardly by the mechanical stripper 60 from the mandrel 28 at station F and deposited on a suitable conveyor, represented at 64 in Figure 1. The open-topped container 58 is thereafter acted upon at a top pre-breaker station G, such pre-breaking serving to facilitate the subsequent folding and sealing of the top closure. The container 58 is next corlveyed to a willing station H where a measured volume of a product, such as juice, is dispensed into the open end of the container.
The container spa is then caused to encounter a top partial folding or tucking station I, prior to indexing to a heating I ~3Z~

station J which heats the thermoplastic top closure panels just prior to transfer of the container to a sealing station K where the top closure panels are brought together with a combined pressure and cooling action to become tightly 05 sealed into a completed gable top container 66, prior to delivery to a discharge station L.

After each blank 40 is removed from the magazine 18 and opened into the tubular blank 44 form, as it is being conveyed by the small conveyor 64 toward the mandrel 28, the axially aligned nebulizing nozzle 12 serves to dispense a sterilant fog into the tube, substantially along the entire inside surfaces of the four sides thereof. Secondarily, the fog strikes the bottom of the mandrel 28 and bounces or swirls back into the tube 44 to further settle onto the four interior wall surfaces. At the bottom panel heat station C, the heat therefrom is believed to enhance the action of a sterilant, such as chlorine dioxide, within the tube 44.

In the event that hydrogen peroxide is used as the sterilizing agent, it may be necessary to include a drying or heating unit (not shown) between stations G and H, which would serve to remove the hydrogen peroxide residue from inside the container prior to the filling of the container with the desired product at station H.

Industrial Applicability It should be apparent that the inventive sterilization apparatus provides an improved means for initialing the sterilization of carton blanks once formed into a tube, prior to being formed into bottom-sealed containers, rather than after the bottom forming operation at a remote station along a foxing, filling and sealing machine, thereby substantially increasing the sterilizing time allotted to each carton.

It may be further apparent that such sterilization -8- ~232~

apparatus serves to intermittently distribute the chlorine dioxide or hydrogen peroxide fog throughout any machine enclosure trot shown) in which the indexing mandrel assembly 24 is mounted while the tubular blank 44 is being mounted on 05 a mandrel 280 This feature thus serves to continuously sterilize the complete mandrel assembly 24 all the while that it is operational.

While but one embodiment of the invention has been shown and described, other modifications thereof are possible.

I

Claims (3)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A sterllization apparatus for four-sided paperboard container blanks stored in a magazine of a forming, filling and sealing machine in a folded-over, flattened state with their free edges sealed together, said machine including an indexing mandrel assembly; suction means for removing said folded-over, flattened blanks one-at-a-time from said magazine; means for opening each of said blanks into a four-sided, open-ended tubular blank; and means for placing such tubular blank on one of its sides on conveyor means;
said apparatus comprising a source of sterilant under pressure; a generator for receiving and dispensing said sterilant in a fog state; and a fixed nebulizing nozzle operatively connected to said generator and mounted on said machine in axial alignment with each respective tubular blank on said conveyor means for dispensing said sterilant fog into and through the tubular blank through the adjacent open end thereof just prior to and concurrent with said tubular blank being moved toward and mounted on an axially aligned mandrel of said indexing mandrel assembly by said conveyor means, to thereby provide a maximum sterilizing time for each blank and serve to sterilize said indexing mandrel assembly.
2. A method for producing a sterilized paperboard container to be filled with a liquid, in which a folded-over, flattened four-sided blank with its free edges sealed together is pulled by suction means from the bottom of a stack of blanks in a magazine on a forming, filling and sealing machine; opened into an open-ended tubular blank;
and placed on one of its sides on conveyor means for being conveyed toward and onto a mandrel of an indexing mandrel assembly, characterized by drawing a sterilant from a source under pressure into a nebulizing nozzle, and dispensing said sterilant in a fog state via the nozzle into the rear open end of and through the tubular blank while the blank is being conveyed by said conveyor means toward and onto said mandrel, to thereby provide a maximum sterilizing time for each blank and serve to sterilize said indexing mandrel assembly.
3. On a forming, filling and sealing machine including a magazine for holding flattened, four-sided paperboard container blanks having their free cut edges sealed together, an indexing mandrel assembly including a plurality of radially extending, equally spaced mandrels, means for closing and sealing one end of each tubular blank mounted on respective mandrels, conveyor means operative intermediate said magazine and said respective mandrels, and suction and opening means for pulling each flattened blank from said magazine, opening such flattened blank into a tubular blank, and placing each tubular blank on one of its sides on said conveyor means; a method for sterilizing each tubular blank while being conveyed by said conveyor means toward and onto said respective mandrels, said method comprising the following steps:
(a) providing a nebulizing nozzle on said machine below said magazine and behind said conveyor means, with the axis of the nozzle aligned with the line that the axis of each tubular blank assumes while being conveyed by said conveyor means;
(b) providing a connection from said nozzle to a source of sterilant under pressure and cooperating generating means for receiving and dispensing said sterilant in a fog state; and (c) dispensing said sterilant in a fog state by said nozzle into and through each of said tubular blanks and onto the interior surfaces thereof all the while each such blank is being conveyed by said conveyor means toward and onto each respective mandrel, to thereby provide a maximum sterilizing time for each blank and serve to sterilize said indexing mandrel assembly.
CA000458108A 1983-07-15 1984-07-04 Container sterilization apparatus and method Expired CA1232188A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US51437383A 1983-07-15 1983-07-15
US514,373 1983-07-15

Publications (1)

Publication Number Publication Date
CA1232188A true CA1232188A (en) 1988-02-02

Family

ID=24046870

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000458108A Expired CA1232188A (en) 1983-07-15 1984-07-04 Container sterilization apparatus and method

Country Status (14)

Country Link
EP (1) EP0132034B1 (en)
JP (1) JPS6036056A (en)
AU (1) AU564499B2 (en)
BR (1) BR8403508A (en)
CA (1) CA1232188A (en)
CH (1) CH665398A5 (en)
DE (1) DE3461908D1 (en)
DK (1) DK157482C (en)
ES (1) ES8506528A1 (en)
FI (1) FI75316C (en)
IN (1) IN159815B (en)
NO (1) NO159648C (en)
PT (1) PT78893B (en)
ZA (1) ZA844351B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4683701A (en) * 1986-02-13 1987-08-04 Ex-Cell-O Corporation Container sterilization apparatus
DE4039040C2 (en) * 1990-12-07 2000-03-23 Merz Verpackungsmaschinen Gmbh Method and device for disinfecting the inside of film tubes
DE102007033197B4 (en) * 2007-07-17 2015-11-05 Jürgen Löhrke GmbH disinfection procedures
DE102017102916A1 (en) * 2017-02-14 2018-08-16 Sig Technology Ag Packaging machine and method for operating a packaging machine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3723060A (en) * 1968-02-26 1973-03-27 Ex Cell O Corp Aseptic packaging machine

Also Published As

Publication number Publication date
DK157482B (en) 1990-01-15
ES534283A0 (en) 1985-08-01
PT78893A (en) 1984-08-01
FI842763A0 (en) 1984-07-10
EP0132034B1 (en) 1987-01-07
ZA844351B (en) 1985-02-27
JPS6036056A (en) 1985-02-25
NO842872L (en) 1985-01-16
DK332984D0 (en) 1984-07-06
DE3461908D1 (en) 1987-02-12
IN159815B (en) 1987-06-06
FI842763A (en) 1985-01-16
AU564499B2 (en) 1987-08-13
FI75316C (en) 1988-06-09
NO159648B (en) 1988-10-17
ES8506528A1 (en) 1985-08-01
AU2905484A (en) 1985-01-17
BR8403508A (en) 1985-06-25
PT78893B (en) 1986-06-05
EP0132034A1 (en) 1985-01-23
DK157482C (en) 1990-06-11
CH665398A5 (en) 1988-05-13
NO159648C (en) 1989-01-25
DK332984A (en) 1985-01-16
FI75316B (en) 1988-02-29

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