CA1219436A

CA1219436A - Method of making an ice making machine

Info

Publication number: CA1219436A
Application number: CA000488556A
Authority: CA
Inventors: Kenneth L. Nelson
Original assignee: King Seeley Thermos Co
Current assignee: Scotsman Group LLC
Priority date: 1980-05-16
Filing date: 1985-08-12
Publication date: 1987-03-24

Abstract

ABSTRACT OF THE DISCLOSURE

An ice product is disclosed having improved liquid displacement characteristics and which is of a configuration which provides for splash resistance and resistance to bridging between adjacently stored products. The apparatus and method for producing the improved ice product is disclosed in the form of an ice making machine having one or more com-bination evaporator and ice form assemblies, each of the assem-blies being provided with a plurality of pockets or recesses in which the ice product is formed during a freezing or re-frigeration cycle, the ice products being subsequently dis-charged to an associated storage area during a subsequent harvest cycle. In a preferred construction of the present invention, the combination evaporator and ice form assemblies are arranged in a generally vertical orientation and ice make-up water is communicated to a manifold arrangement disposed above each of the assemblies, which water is intended to cascade over the surfaces of the ice forms and freeze within the pockets or recesses therein. The combination evaporator and ice form assemblies are designed such that a unique heat transfer is effected between the evaporator coils and the water freezing within the ice pockets, whereby substantially symmetrically-shaped ice products are formed within the pockets. Alternative embodiments of the present invention disclose the ice form assemblies being mounted in horizontal and inclined orientations and with the water being supplied thereto by means of associated water spray bars or the like.

In the preferred construction of the present invention, the combination evaporator and ice form assemblies are in spaced vertical arrangement, whereby the ice products or ice cubes formed within the pockets thereof may drop downwardly between the assemblies toward a subjacent storage bin, permitting successive machines to be stacked one on top of one another such that the ice products produced by upper machines may fall downwardly between the ice form assemblies of subjacent machines, whereby to increase the ice making capacity of the installation. A method of fabricating or manufacturing the combination evaporator and ice form assemblies is disclosed wherein the evaporator conduit is arranged in a generally serpentine configuration and is provided with a plurality of heat transfer elements which are disposed interjacent spaced parallel sections of the conduit, with the entire assembly of the evaporator conduit and heat transfer elements having a plastic material molded thereon.

Description

This invention re~lates to a method of making a new and improved ice-making machine for producing ice products of the type which are commonly used in cooling beverages and the like.
This is a division of copending Canadian patent application Serial No. 420,052, filed ~anuary 21, 1983 as a division of parent application Serial No. 371,234, filed February 19, 19~1.
The present invention resides in a method of fabricating a combination evaporator and ice form for an ice-making machine or the like. The method includes the steps of providing a series of refrigerant conduit sections and arranging the sections in a generally spaced parallel relation and then providing heat transfer means for transferring heat into said conduit section. A movable structural material is molded adjacent at least portions of the conduit sections and the heat transfer means, the movable material also being at least in part a heat insulating material so that the moldable material performs a dual function of structurally securing the conduit sections and the heat transferring ; means to one another and at least partially providing heat insulation therefore. Ice make-up water receiving pockets are formed in the material which are arranged in heat transfer relation to the heat transfer means so that when a suitable heat transfer media is circulated through the conduit sections and ice make-up water is introduced into the pockets, the water will freeze into ice products within the pockets.
More specifically, the present relates to a combination evaporator and ice fon~ assemblies each include an evaporator conduit that is arranged in a predetermined configuration so as to cooperate with a plurality of heat transfer elements which partially define the ice forming pockets. As is well known in the art, the evaporator conduit serves to communicate refrigerant through the evaporator assembly to effect freezing of the ice make-up water communicated to the ice forming pockets, and during the harvest ~Z.1'3 ~3~
cy~Le, llol: ref.L.i(JeranL gases are c:ircu:Ldted through tlle con-duit to eEfect release o the~ l:hereto Eormed ice cubes, as w.ill. Ile.~ fll~ be described in deLai.l. En a s~)ecifi.c embod.LIllerlt oc' the inventiorl Illere is provided an assemblage o:E the evaporator conduit and associated heat transfer elements i.s a monolithic structure resultiny from subjecting such assemhly to a molding operation wherein a polymeric material, such as p]astic, is molded around and through the interstices of the assembly to define the marginal edge portions of the ice forming pockets. The heat transfer members are formed such that the pockets on the opposite sides of the assemblies are staggered with respect to one another to provide for a highly compact arrangement which is efficient insofar as space requirernents and also insofar as the energy requiremen-ts needed to effect heat transfer from the ice make-up water be:Lng supplied to the ice forming pocke-t whereby -the ice producing capacity o:E the present invention, for a given measure of space and a given re-frigeration system is considerably greater than various types of prior art arrangements.
Other objects and advan-tages of the present i.n-vention will become apparent from the following detailed descri.L)ti(>n takell :i.n conjunction with the accomL)anyin(J
drawings.

BRIEF DESCRIPTION OF THE DRAWINGS
Figure l i.s an elevated perspective view of an ice making mach.ine;
Fi.gure 2 i9 a front el.evational view of a E~ortion of the i.ce making section of the ice making machine shown in Figure l;
1~igure 3 is an exploded assembly view of one of the combination evaporators and ice form assemblies Eormed by tll(` I~r(':i(`lll, illV('ntiOI);
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Figure 4 is an enlaryed frangmentary cross sec-tional view of a portion of the assembly shown in Figure 3;
Figure 5 is a longitudinal cross sectional view of the water manifold member incorporated in the structure shown in Figure 4;
Figure 6 is a longitudinal cross sectional view of the water distribution enclosure member incorporated in the structure shown in Figure 4;
- Figure 7 is a top elevational view of the structure shown in Fiyure 2;
Figure 8 is a side elevational view, partially broken away, of one of the combination evaporator and ice form assemblies incorporated in the ice making machine shown in Figure 1 and turned 90 from its normal operating position;
Figure 9 is an enlarged -transverse cross sectional view of one of the heat transfer elements and associated refrigerant conduits embodied in the assembl~v shown in Figure 8;
Figure 10 is an enlarged fragmentary longitudinal cross sectional view of the heat transfer element shown in Figure 9;
Figure ll is an enlarged fragmentary assembly view of a portion of the evaporator conduit and two of the associated heat transfer elements incorporated in the assembly shown in Figure 8;
Figure 12 is an enlarged fragmentary side elevational view of the heat transfer element shown in Figure 10;
Figure 13 is a view similar to Figure 12 and ilIu-c~

:~2~3436 strates the portion of the heat transfer element thereof in a preformed configuration;
Figure 14 is an enlarged side elevational view of the ice forming pockets or cups embodied in the assembly shown in Figure 8;
Figure 15 is an enlarged transverse cross sectional view taken substantially along the line 15-15 of Figure 14 and discloses the shape of the ice product being formed within the ice forming pocket as it increases in size during the freezing cycle of the ice making machine of the present invention;
Figure 16 is a side elevational view of one of the ice products or ice "cubes" produced by the ice making machine;
Figure 17 is a transverse cross sectional view taken substantially along the line 17-17 of Figure 16;
Figure 18 is a transverse cross sectional view taken substantially along the lines 18-18 of Figure 16;
Figure 19 is an enlarged fragmentary side ele-vational view of the lower end of one of the combination evaporator and ice forming assemblies embodied in the ice - making machine;
Figure 20 is a view similar to Figure 8 and illustrates a modified embodiment of the combination evaporator and ice form assembly;
E'igure 21 is an enlarged transverse cross sectional view taken substantially along the line 21-21 of the refriger-ant conduit incorporated in the assembly shown in Figure 20;
Figure 22 is an enlarged fragmentary cross sec-tional view taken substantially along the line 22-22 of Figure 20;

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~ 'igure 23 is a side elevational view, partially broken away, ol another modif.ied embodiment of the com-binatioll evapor-cl~or and lce form assembly;
FiyuLe 24 is a transverse cross sectional view taken substantia].ly along the line 24-24 oE Figure 23;
Figure 25 i.s a view similar to Figure 24 and illustrates ye-t another embodiment of the combi.nation evaporator and ice form assembly;
Figure 26 i.s a view simllar to Figure 25 and illustra-tes yet another embodiment wherein the evaporator coil of the combination evaporator and ice form is ar-ranged in a generally helical configuration;
Figure 27 is a transverse cross sectional view of an alternate embodiment oE an ice making machine and illustrates the application of ice make-up water -to the ice forms by means of a water spraying mechanism loca-ted below the combination evaporator and ice form assembly;
Figure 28 is a view similar to Figure 27 and illustrates yet antoher embodiment wherein the combination evaporator and ice form assembly is mounted in an inclined orientation;
Figure 29 is a view similar to Fiyure 2 and illustrates yet ano-ther embodiment of the ice making machine;
Figure 30 is a view similar to E'igure 7 and com-prises a top elevational view of the structure shown in Figure 29;
FicJure 31 is a side elevational view of one of combination evapora-tor and ice :Eorm assemblies embodied the ice making machine shoen in Figure 29 and 30;

lm/ _5_ Figure 32 is a side el.evational view of the com-bination evaporator and ice form assemblies shown in Figure 31, as seen in operative association with their associated make-up water manifold and water sump components;
Figure 33 is an enlarged fragmentary cross-sectional view taken substantially along the line 33-33 of Figure 32;
Figure 34, which appears on the same sheet as Figure 32, is a bottom elevational view of the sump struc-ture shown in Figure 32, as seen in the direction of the arrow 34 thereof;
Figure 35 is an end elevational view o the sump structure shown in Figure 34, as seen in the direction of the arrow 35 of Figure 32;
Figure 36, which appears on the same sheet as Figure 32, is a top elevational view, partially broken away, of the water manifold components shown in Figure 32;
Figure 37 is an exploded assembly view, partially .
schematic, of the water manifold assembly shown in Figure 36;
Figure 38 is a longitudinal cross-sectional view - of one of the combination evaporator and ice forms and

2~ associated water manifold and sump embodied in the structure shown in Figure 32; and Figure 39, which appears on the same sheet as Figure 31 is an enlarged fragmentary cross-sectional view of a portion of the water manifold structure depicted in Figure 38.

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DESCRIPTION OF THE PREFERRED EMBODIME~TS
__ Referring now in detail to the drawings, an ice making machine 10 is shown generall~l as comprising an en-closure or cabinet 12 having an upper ice making section 14 and a lower ice receiving and/or storage section 16 which is provided wi-th a suitable access door or the like 18. As best seen in Figure 7, the upper ice making section 14 of the enclosure 12 includes a pair of laterally spaced, generally vertically disposed end wall sections 20, 22 and front and rear wall sections which extend laterally between the end wall sections 20, 22 and are identified by the numerals 24, 26, respectively. Disposed interiorly of the ice making section 14 is a supporting partition or wall, generally designated by the numeral 30, which is arranged generally parallel to the end wall sections 20, 22 and extends between the front wall section 24 and the rear wall section 26 so as to divide the interior of the section 14 into a refrigeration area 32 and an ice making area 34. As is conventional in the art, the refrigerating area 32 is provided with a suitable refrigeration compressor 36 and condenser 38 which cooperate with an evaporator system in the area 34 (later to be described), all of which are connected through conventional refrigeration lines and function in the usual manner such that gaseous refrigerant at relatively high pressure is supplied by the compressor 36 to the condenser 38, the refrigerant being cooled and liquified as it passes through the condenser 38. The -thus cooled and liquified , refrigerant flows from the condenser 38 to the evaporator(s) where the reErigerant is vaporized by the transfer of hea-t , sc/ ( i ~

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thereto from water which is being Eormed intG ice. The gaseous refrigerant than flows from the evaporator(s) back to the inlet or sucti.on side of the compressor 36 for recycling.
It will be appreciated, of course, that the present invention is not intended to be limited to the specific construction of the enclosure 12 of the ice making machine 10 (or the enclosure 302 of the machine 300 here-inafter described), since the principles can be adopted in various types of enclosures and/or may be incorporated with various existing types of refrigeration systems which do not necessarily require that the various structural components making up the present invention be operatively disposed within an enclosure, such as the enclosure 12.
Additionally, the structural relationship of the ice making section 14 being disposed above the ice storage section 16, - as is depicted in Fic~ure 1, is in no way intended to be limiting to the principles of the present invention since the ice storage area which is associated with the ice making apparatus of the present invention may be located above, adjacent or remote therefrom without departing from the scope of the present invention.
In accordance with the principles of the present invention, the ice making machine 10, and in particular, the ice making area 34 thereof, is adapted to operatively contain one or more combination evaporator and ice form assemblies which are adapted to receive ice make-up water sc/~

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from a suitable source thereof and cooperate with the refrigeration system in the area 32 of the enclosure 12 for producing the ice products which, for the purposes of convenience, will hereaf-ter be referred to as ice "cubes", although in a truest -technical sense, the ice product pro-duced by the ice making machine of the present invention does not comprise ice in geometric cube form. By way of example, in Figure 2 the ice making machine 10 is shown as being provided with four of the aforesaid ice making assemblies which are generally designated by the numeral 50 and are arranged in generally spaced parallel relationship within the enclosure area 34. It will be appreciated, of course, that the ice making machine 10 (or the machine 300 described hereinafter) may be provided with more or less of such assemblies 50 with-out departing from the scope or fair meaning of the present invention and that the orientation thereof within the en-closure 12 may be modified somewhat without departing from the inventive concepts hereof.
As best seen in Figures 3,4 and 19, each of the assemblies 50 comprises an upper water manifold section 52, an intermediate generally flat plate-like combination evaporator and ice form section 54, and lower sump and ice directing section 56, with the various assemblies 50, as - previously described, being arranged in side-by-side relation within the ice making area 34 of the enclosure 12, as best seen in Figure 2. By virtue of the fact that each of the sc / '.;`~, 19~3~

assemblies 50 shown in Fic;ure 2 of the present invention, and particularly, the sections 52, 54 and 56 thereof, are substantially identical in construction and operation, the following de-tailed description of one of the assemblies 50 is intended to be appli.cable to each of~said assemblies 50 incorporated in the ice making machine 10.
As best seen in Figure 4 and 6, the water manifold section 52 of the assembly(s) 50 comprises an elongated open upper sided enclosure 58 comprising a pair of spaced parallel, generally vertically disposed side walls 60, 62 and a bottom wall which extends generally horizontally between the side walls 60, 62 and defines therewith an elongated cavity, generally designated by the numeral 66. As shown in Figure 6, the opposite ends of the enclosure 58 are closed by upstanding end wall sections, and the inner side of the bottom wall section 64 is formed with a generally downwardly depressed central area 68 within which a series of generally longitudinally aligned, vertically disposed slots 70 are formed which communi-cate the interior of the cavity 66 with the underside of the enclosure 58. The underside of the bottom wall section 64 is formed with an elongated continuous recess 72 which cooperates in a manner hereinafter to be described with the associated combination ice form and evaporator section 54 of the assembly 50. One end of the enclosure 68 is provided with an overflow section, generally designated by the numeral 74, which is provided with a suitable overflow passage 76 in the lower end thereof and into which ice make-sc/;, ''3 ~3ti up water in excess of the quantity required to form ice within the assembly 50 during a particular freezing cycle, along with any undesirable water contaminants, may be communicated back -to the system drain or the like, as is well known in the art.
As shown in Figures 3, 4 and 5, disposed within the elongated cavity 66 of the enclosure 58 is a generally tubular-shaped water conduit member, generally designated by the numeral 80. The member 80 comprises a generally cylindrically-shaped body section 82 having a downwardly directed water distribution section 84 formed along the lower side thereof and extending generally coextensive thereof.
The cylindrical section 82 is formed with an elongated inter-nal tapered bore 86 having an inlet end 88 at one end thereof which is intended to be connected -to a suitable source of ice make-up water (not shown), such as a conduit which connects the conduit member 80 to the associated water sump via a suitable water pump. The opposite end of the tapered bore 86 is closed so that all water being communicated thereinto will be communicated to a plurality of generally longitudinally spaced, vertically disposed discharge or outlet ports 90.
As best seen in Figure 4, the ports 90 are arranged generally vertically above the plurality of slots 70 formed in the bottom wall section 64 of the enclosure 58. The purpose of the tapered configuration of the bore 86 is to provide for the uniform distribution of water to the plurality of discharge ports 90, with the reduction in diameter of the bore 86 from - SC/ ! I

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the inlet end 88 thereof to the closed opposite end thereof being correlated with the sum of the areas of the ports 90 such that relatively uniform quantity of water is discharged downwardly through the ports 90 along the entire longitudinal plurality thereof, whereby a uniform supply of water will be introduced into the interior of the enclosure 58 and be communicated downwardly through the plurality of slots 70 for purposes hereinafter to be described.
Referring now in detail to the combination ice form and evaporator secti.on 54 of the assembly 50, as best illustrated in Figures 3 and 8, the section 54 comprises a relatively thin, generally rectangularly-shaped monolithic body 96 which is formed with a plurality of ice forming pockets, recesses or forms, generally designated by the numeral 98, on the opposite sides thereof. The ice forming pockets are arranged in vertical rows, with the rows on one side of the section 54 being staggered with the rows on the opposite side thereof, but with the pockets 98 in each of the rows being vertically aligned with respect to the pockets - 98 of the row thereof on the opposite side of the body 96.
Disposed within the section 54 is an elongated evaporator conduit, generally designated by the numeral lO0, whi.ch is formed into a serpentine configuration consisting of a plurality of generally horizontally disposed, spaced parallel conduit sections 102 which are interconnected with one another in a serial fashion by means of generally U-shaped inter-mediate sections 104, as best depicted in Figure 11. The c ~ /

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evaporator conduit 100 includes an inlet end section 106 and an outlet section 108 which are connected in a con-ventional manner with the refrigeration system of the ice making machine 10, whereby refrigerant may be circulated through the conduit 100 to effect the freezing of ice make-up water communicated to the plurality of pockets 98 during a freezing cycle of the present invention, and whereby hot refrigerant gases may be circulated through the conduit 100 during a harvest cycle to effect release of the ice cubes formed during the previous freezing cycle, as will be hereinafter described in detail.
Disposed between each pair of adjacent conduit sections 102 of the evaporator conduit 100 is a heat transfer element 110, which elements 110, together with the conduit 100, are preferably fabricated of a high heat conductive material, such as copper. The heat transfer elements 110 embodied in the section 54 are best depicted in Figures 11 through 13 and may be originally formed of relatively thin stamped metal strips so as to have a plurality of ears or lobes 112 formed along the longitudinally opposite edges thereof, with the lobes 112 defining recesses or notches 114 therebetween, as best shown in Figure 13. In accor-dance with the principles of the present invention, the heat transfer elements 110 are formed (as by stamping) with a series of pockets or recesses, generally designated by the numeral 114. More particularly, and as shown in Figures 9 sc/l~
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through ll, a series of longitudinally disposed recesses 116 are formed in the elements llO in an alternate fashion, such that when the elements llO are seen in side elevational view, the elements 110 appear to have a series of alternative concave and convex surfaces with the concave surfaces de-fining the recesses 116 on each side thereof. Each of the pockets or recesses 116 has a pair of the aforementioned ears or lobes laterally aligned therewith, and during the aforementioned forming or stamping operation in which the pockets 116 are formed in the elements llO, the associated lobes 112 are deformed upwardly and downwardly (as viewed in Figure 9) relative to the plane of the elements 110, depending on the concave or convex deformation produced in the elements llO during the forming operation, with the result that laterally aligned lobes 112 are alternately formed upwardly and downwardly along the length of the elements 110, the upwardly deformed ears 112 being identi-fied in Figure 9 by the reference numeral 112a, and the downwardly deformed ears 112 being designated in Figure 9 by the numeral 112b.
The plurality of upwardly and downwardly formed lobes 112a and 112b along the length of each of the transfer elements llO define longitudinal edge channels, as best seen in Figure 9 and identified by the numeral 118, the dimensions of which are such as to correlate with the lateral spacing between the spaced parallel sections 102 - sc / ~

;36 of -the evaporator condui-t 100, wi-th the result that the heat transfer elements 110 of the section 5~ may be in-serted interjacent or between -the conduit sections 102 from the opposite sides of the serpentlne formation thereof in the manner best shown in Figure ll. Thus, the plurality of elements 110 may be inserted from the opposite side edges of the serpentine formed conduit lO0 in the manner shown in Figure 11 to a position where they are totally nested or contained between the sections 102 thereof, as is depicted in Figure 8. After the plurality of elements llO have thus been assembled onto the evaporator conduit lO0, the entire assemblage thereof is preferably subjected to a soldering operation, or the like, whereby the elements llO are fixedly secured to the conduit 100 in a manner such that efficient heat transfer is achieved between the conduit sections 102 and the elements llO. Thereafter, the assembly of the conduit lO0 and heat transfer elements 110 is intended to be put into a suitable mold or the like, such as a plastic injection mold, whereupon a suitable polymeric plastic material, such as polyethylene or other appropriate material having the re-quired moldable and sanitary characteristics, is formed around the aforesaid assemblage to provide the one-piece monolithic body 96. During the molding operation, liquid plastic material will flow in and around the various inter-stices and exterior surfaces of the evaporator conduits 100 and plurality of heat transfer elements 110 to secure the - sc /

structural integrity of these respective components in their respective operative relationship, and simultaneously, the plurality of ice forming pockets 98 are formed in the opposite sides of the body 96, with each of the pockets 98 corresponding to one of the pockets 116 formed in the heat transfer elements 110 so as to provide the aforementioned staggered orientation of the ice forming pockets 98, the specific configuration or shape of whlch ls hereinafter described.
With reference -to Figure 4, it will be seen that the plastic material from which the section 54 is fabricated and which is generally designated by the numeral 120, is formed with a plurality of spaced parallel laterally extending recesses 122 within the upper end 124 thereof.
The upper end 124 is adapted to be nestingly received with-in the recess 72 formed in the underside of the enclosure 58, whereby ice make-up water passing downwardly through the slots 70 will flow laterally outwardly with respect to the section 54 within the recesses 122 and will thereafter 0 - be directed downwardly as the water engages generally vertically extending surfaces 125 located at the lower edges of the recess 72, resulting in the ice make-up water being deflected downwardly so that it will cascade along and over the opposite sides of the section 54 and thereby flow over and into the plurality of ice form pockets 98 during opera-tion of the machine, as will later be described.

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With reference -to Figure 19, the ice directing section 56 ls generally lntencled to serve the function of directing ice formed within the plurality of pockets 98 away from the water sump at the lower end of the assembly 50 during the ice harves-t cycle so that the ice will drop downwardly toward and into some type of an ice storage area, such as the ice storage section 16 depicted in Figure 1, with the section 56 serving the secondary function of separating ice make-up water that is cascaded over the opposite sides of the section 54 from the ice so that the make-up water will flow into the associated sump and be utilized during subsequent operation of the machine 10. Toward this end, the ice directing section 56 in Figure 19 is intended to be coextensive of the width of the associated section 54 and includes a generally flat or horizontally extending base portion 126 and upstanding si.de walls 128 and 130 which are inclined upwardly and inwardly as seen at 132 and 134 and terminate in generally horizontal upper edge portions 136 and 138 which are arranged along the opposite sides of the section 54. The inclined side portions 132, 134 serve to deflect or direct the ice dropping downwardly off of the sides of the section 54 away from the lower end thereof and are formed with suitable apertures or perforations, generally designated by the numeral 140, whereby ice make-up water being cascaded over the opposite sides of the section 54 may flow through the perforation 140 into an interior sump .

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area 142 which may be communicable with a suitable water pump or the like so that the water may be recirculated.
It is to be noted that the section 56 depicted in Figure 19 is more or less schematic in nature and that the arrangement shown in connectlon with the ice making machine 300 hereinafter described consists of a more preferred form of the invention. Regardless, however, the section 56 is intended to illustrate how the ice cubes formed within the pockets 98 and subsequen-tly dropped downwardly therefrom during a harvest cycle will be deflected outwardly away from the lower end of the section 56 and thereafter drop downwardly into an associated ice storage area.
Referring to Figures 14 and 15, each of the pockets 98 is of a generally square shape when viewed from the side thereof (i.e., comprise four equal length side edges) and includes a central depressed or concave section 150 which is defined by the outer surface of the portion of the heat transfer element 110 located therebelow and which is bounded by four inwardly inclined side surfaces 152, 154 and 156, 158 which are of a generally arcuate con-figuration and are formed in the plastic material 120 em-bodied in the section 54. In a preferred construction of the present invention, the longitudinal and lateral side edges of each of the pockets 98 are common to the pockets 98 adjacent thereto, as depicted in Figure 14, whereby to maximize the ice making capacity of the section 5~, i.e., the number of ice cubes that can be produced along each ~18-, .

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side thereof. It will be seen -that while the central part of each of the pockets 98 is formed by the central part of the associated recess 116 of the subjacent heat transfer elements 110, the outer marginal surfaces of each of the pockets 98 are spaced from the surface of the underlying recess 116 in increasing amounts toward the outer peripheral edges of the pockets 98. Thus, the thickness of the plastic material 120 between the heat transfer elements 110 and the inner surface of each of the pockets 98 increases gradually from zero (0) thickness (or a film of minimal thickness of the plastic 120 over the central part of the underlying heat transfer elements 110) to a maximum thickness directly at the peripheral edges of the pockets 98, which construc-tion contributes to one of the primary features of the present invention. More particularly, the aforesaid con-struction results in the ice cubes formed within the pockets 98 being generally symmetrical in shape on the opposite sides thereof even though the ice is formed in molds (or pockets) which, during the freezing of the ice make-up water, are disposed adjacent only one of the sides of the ice product being formed. Stated another way and with reference to Figures 16 through 18, the ice product which is formed in accordance with the principles of the present invention is of a generally square shape, i.e., four equal length sides, in side elevational view and consists of upper and lower opposed convex sides 164 and 166, spaced parallel side _v ,~
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edges 168 and 170, and spaced parallel top and bottom edges 172 and 174 which are arranged perpendicular to the side edges 168 and 170. The opposite surfaces 164 and 166 of the ice product are substantially symmetrical to one another and complementary in shape in respect to the interior surface of the pockets 98, with the result that the ice product is of a "pillow" shape in its finally produced form. The primary reason for the ice product being generally symmetrically-shaped, and pursuant to the principles of the present invention, is that the plastic material 120 which defines the outer marginal portions of the ice pockets 98 acts as an insulating media between the ice make-up water being cascaded over the opposite sides of the section 54 and the heat transfer elements 110 which transfer heat between the refrigerant flowing through the evaporator conduit 100 and the ice make-up water. More particularly, and as best shown in Figure 15, it will be seen that by virtue of the fact that the heat transfer elements 110 are juxtapositioned directly adjacent and actually form the central portion of each of the pockets 98, maximum heat transfer will occur at the center thereof due to the fact that little or no plastic ma-terial 120 is provided between the surface of the elements 110 and the pockets 98. Accordingly, the ice make-up water will freeze more readily at the central portion of -the pockets 98 during a freezing operation. However, because the sc/, ~21'3 ~36 thiekness of the plastic material 120 increases between the heat transfer elements 110 and outer Marginal edges of the pockets 98, a gradually decreasing amount of heat will be transferred to the elements llO toward the outer edges of the pockets 98 due to the fact that the plastic material 120 acts as a heat insulating (non-heat con-ductive) media between the ice make-up water and the ad-jacent surfaces of the heat transfer elements 110. Accordingly, the ice will gradually build up within the pockets 98 in the manner best depicted in Figure 15, with the ice growing thicker and thicker at the central portion of the ice produet, as depieted in the suecessive "growth lines" during a freezing operation. This results in the Guter surface of the iee produet, i.e., the surfaee whieh is not in contaet with the interior periphery of the poeket 98 being convex shaped and of substanitally the same configuration as the surface of the ice product which is in actual contact with the periphery of the pockets 98, with the resNlt that the final iee produet appears generally symmetrieal in shape, as shown by--the eross-seetional views in Figures 17 and 18.
With speeifie referenee to Figure 15, it is to be noted that eaeh iee eube that is formed within one of the poekets 98 has the side thereof eonfronting the poeke-t 98 projeeting outwardly, i.e., is of a greater eonvex shape, than the opposite side thereof, iOe., the side faeing away from the pocket 98; however, at sueh time as the subsequent sc/ ~l ~19~

harvest eycle begins and hot gasses are communicated throuyh the evaporator eonduit 100, the elements 110 will begin to warm up, resulting in meltage of, the portion oE the formed iee eube disposed adjacent the elements 110. Such meltage effeets release of the cubes from the pockets 98 and also results in the side of the cubes having the maximum convex shape being melted away so that the cubes are of the shape shown in Figures 17 and 18 at the time that they drop down-wardly out of the pockets 98 into a subjacent ice storage area. Thus, one of the principals of the present invention resides in the formation of ice cubes that initially have one eonvex side thereof whieh is of greater eonvex shape than the opposite side thereof, but whieh is melted away during the harvest portion of the maehine so that both of the sides of the final iee product are symmetrical onee the produet is harvested. Additionally, of eourse, one of the other important prineipals of the present invention is that a generally symmetrieal iee produet, i.e., an iee produet having substantial symmetrical eonvex sides, ean be formed in an iee mold having only a single eoncave surface as a result of properly correlating the amount of relatively non-heat conductive material 120 between a central heat transmitting element and the inner peripheral surface of the mold.
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The above described ice product is considered to be a significant portion of the present invention in that said product has been found to embody a number of highly improved features over comparable ice products known in the art. In particular, because of the basically square, yet rounded configuration of the ice product, highly im-proved anti-bridging characteristics are achieved thereby.
That is, due to the fact that "point" contact is primarily maintained between adjacent ice "cubes" in a storage con-tainer thereof, as opposed to surface or line contact with prior ~nown cubes, bridging or freezing together of ad-jacently oriented cubes is minimized to the extreme, which results in convenient dispensing thereof even after prolonged periods of storage. Ano-ther feature of the ice product achieved in accordance with the present invention resides in highly improved displacement and splash resistant characteristics. More particularly, by virtue of the fact that the ice product nests in a highly improved fashion, a greater number of the ice "cubes" can be placed within 0 - a given size container or receptacle, resulting in commercially desirable fluid displacement characteristics.
Similarly, due to the fact that the ice product of the present invention does not have any concavities or re-latively flat surfaces, the splashing of liquid when it is poured or otherwise directed into a container or re-ceptacle of the ice product is minimized to the extreme sc / I 1,~

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so as to obviate undeslrable spillage, etc.
Referring now -to Figures 20 through 22, a slightly modified embodiment of the invention and in particular, the combination ice and evaporator section thereof, is designated by the numeral 200. The section 200 differs from the aforedescribed section 54 from the standpoint that instead of utilizing a plurality of heat transfer elements 110 and a separate evaporator conduit, the primary heat transfer path between the refrigerant and the ice make-up water is achieved by a plurality of spaced parallel conduits, generally designated by the numeral 202 and best depicted in Figure 20. The conduits 202 are connected at their opposite ends to a pair of generally transversely arranged manifold members 204 and 206 which are constructed such that serial refrigerant flow may be provided from an inlet conduit 218 throughout the entire series of conduits 202 to an outlet conduit 220 which, together with the conduit 218 is connected to the associated refrigeration system. The conduits 202 are formed with alternate staggered ice form pockets or recesses 208 on the opposite sides thereof and are generally flattened in the manner best shown in the Figures 21 and 22 so as to de:Eine the recesses 208 and so as to also define refrigerant flow paths 210 and 212 along the opposite side portions of the conduits 202, as shown in Figure 21. With this arrangement, ,.~ O
sc/~.

~9 ~36 the conduits serve the two-fold function of providing refrigerant flow paths and providing heat transfer surfaces for the central portions of the ice form pockets 21Ç
which are analogous to the aforedescribed pockets 98 and which are formed in a monoiithic plastic body 214 analogous to the above-described plastic material 120.
In accordance with certain principles of the present inven-; tion, it is contemplated that the plurality of conduits 202 may be deformed to their undulated, pocket defining configurations shown in Figure 22 in a suitable forming press or the like and thereafter be secure at their opposite ends to the associated manifold members 204 and 206, after which time the entire assemblage consisting of the manifolds 204 and 206 and plurality of conduits 202 could be placed back into the press forming dies which would serve the two-fold purpose of acting as the mold into which the plastic material 214 is injected. Thus, the same apparatus could be used for deforming the conduits 202 and providing the mold for the plastic material 214. In one preferred arrangement of the modified ice form and evaporator section 200, the conduits 202 are fabricated from 3/4 inch thin wall copper tubing which may be deformed consistent with the configuration shown in Figures 21 and 22. Of course, other size tubing could be utilized without departing from the scope of the present invention.

sc /~

;1231~

It is to be noted that the principles of the present invention are not necessarily limited to a con-struction wherein the plurality of ice forming pockets are disposed along one or both sides of generally flat or planar combination ice form and evaporator member, as is the case with the ice machine hereinabove described and the ice machine 300 hereinafter described. In particular, it is contemplated that the principles of the present invention will also be applicable to a combination evapor-ator and ice form arrangement where the plurality of ice forming pockets are disposed on the sides of a multi-sided (more than two sides) structure and toward this end, reference is made to Figures 23 and 24 wherein an alternate embodiment of the combination ice form and evaporator mem-ber is disclosed and generally designated by the numeral 230. The member 230 is shown, by way of example and without intending to limit the scope of the present i.nvention, as comprising a four-sided heat transfer member 232 consisting of four, substantially identical vertical sides 234, 236, 238 and 240 arranged in edge-to-edge relation. The member 230 is fabricated of.a suitable heat transfer material, such as a thin sheet of copper, with each of the four sides 234-240 being formed with a plurality of three vertically spaced ice forming pockets 242, as best seen in Figure 23.
Disposed interiorly of the heat transfer element 232 is a generally cylindrically-shaped manifold member 244, the sc/~-outer periphery of which is adapted for con-tiguous engagement with the inner surface of the central portion of each of the pockets 242, with the manifold member 244 defining a central chamber which is communicable with the refrigerant capillary tube 257 and outlet pipe 258 which function to supply refrigerant between an associated refrigeration system and the interior of the manifold 244, whereupon heat transfer occurs be-tween the manifold 244 and the central part of each of the plurality of ice form pockets 242 formed in the sides 234-240 of the heat transfer element 232. The four apexes 254 of the heat transfer element defined with the outer periphery of the manifold 244, a plurality of four chambers 246, 248, 250 and 252 which may function as means to receive tap or potable thawing water during the harvest cycle to assist in re-leasing ice cubes from the pockets 242. The outer surface of the heat transfer member 230 is provided with a suitable heat insulating material, generally designated by the numeral 259, which is formed in essentially the same manner as the plastic 120 of the ice machine 10 so as to cooperate with the concave surfaces of the pockets 242 in defining the ice form recesses into which water is communicated during the freezing cycle. It is to be noted that ins-tead of the water flowing into the chambers 246 252 during a harvest cycle, hot refrigerant has may be supplied to said chamber consistent with the principles of the other embodiments of - 27 -~

sc/! !

43~

the present invention described herein. Additionally, the embodiment of the present invention shown in Figures 23 and 24 may be readily modified to have the refrigerant flow in and through the chambers 246, 248, 250-and 252 and defrost-make-up water enter the center cylindrical member 244 with-out departing from the scope of the present invention.
Figures 25 and 26 illustrate yet alternative embodiments to the present invention wherein the plurality of ice forming pockets or recesses need not necessarily be disposed upon relatively flat or planar evaporator members.
In particular, these Figures illustrate multi-sided heat transfer members (shown as eight-sided members) with each side being provided with a series of vertically aligned pockets within which ice cubes are to be formed. In the embodiment shown in Figure 25, the heat transfer member is designated by the numeral 260 and is shown as consisting of multiple sides 262 which define apexes 264 therebetween and have a plurality of ice forming pockets 266 therein. Each of the pockets 266 is adapted to be cooperative with an j 20 evaporator conduit 268 which extends--generally parallel to the rows of pockets 266 and is secured interiorly of the member 260, whereby heat transfer is effected between the evaporator conduits 268 and the central portion of each of the pockets 266 in essentially the same manner as herein-above described. The emodiment shown in Figure 26 is -. similar to that shown in Figure 25, with the corresponding ,. sc/;

parts being designated by like numerals; ho~Jever, instead of the generally vertically arranged evaporator conduits 268 juxtaposition each of the vertlcal rows of pockets 266 in the embodiment of Figure 25, a generally helically arranged evaporator conduit 270 is disposed interiorly of the assembly 260' and adapted for contact for the central portion of each of the pockets 266' for effecting heat transfer between the regrigerant in the conduit 270 and the ice make-up water introduced into the pockets 266' during a freezing cycle.
Figures 27 and 28 illustrate two additional alternate embodiments of the present invention and depict that the principles thereof may find application to ice making machines wherein the ice make-up water is sprayed directly upon the combination ice form and evaporator members, instead of being cascaded thereover as is the case with the ice making machines 10 and 300 as described herein. Additionally, Figures 27 and 28 illustrate that the principles of the present invention lend themselves to applications wherei.n the combination ice form and evaporator member is disposed in either a horizontal or inclined position, as opposed to a vertical orientation.
More particularly, and with reference to Figure 27, a combination ice form evaporator assembly 272 is shown as being of substantially the same construction as depicted sc/

121943~
in Figure 8, with the exception -that the assembly 272 has the ice forming pockets 274 thereof formed only on the lower side thereof. The assembly 272 is provided with suitable evaporator conduits 276 which may be analogous to the aforedescribed conduit 100 and have a plurality of heat transfer elements 278 interposed between adjacent sections of the conduit 276 so as to partially define the ice forming pockets 274 which face downwardly. The assembly is provided with the hereinabove described heat insulating plastic material, generally designated by the numeral 280 which, together with the heat transfer elements 278 define the pockets 274 which are preferably of substantially the same configuration as the hereinabove described pockets 98. The entire assembly 272 is operatively supported upon a generally horizontally arranged ledge or flange 282 wi-th a spray enclosure 284 which includes a water spray bar 286 adjacent the lower end thereof having suitable drive means 288 for effecting rotation ox oscillatory movement of the spray bar 286 so that ice make-up water will be sprayed or directed upwardly toward the under-side of the assembly 272 and into the pockets 274, resulting in ice cubes forming therein during a freezing cycle. A
suitable screen or the like 290 is disposed between the underside of the assembly 272 and the spray bar 286, whereby ice released from the pockets 274 during a subsequent harvest - cycle will drop downwardly onto the screen and be directed through an ice opening 292 to a remotely located ice storage -~r sc/ ~
i,, .

~Z~9 ~

area cr the like, generally designated by the numeral 294, which may be located below the enclosure 282.
The arrangement shown in Figure 28 is substan-tially identical to that shown in Figure 27 with the correlative components being designated by like numerals with a prime suffix, with the exception that the combin-ation ice form and evaporator assembly 272' is mounted in a relatively inclined orientation, as opposed to the generally horizontal position shown in Figure 27. The inclined orientation lends itself to rapid release of the ice products formed during a preceding freezing cycle by means of a hot gas defrost and/or hot water which may either be sprayed or cascaded upon the underside of the ice form assembly 272', as will be described in connection with the overall operation of the present invention.
Referring now to Figures 29-39, an ice making machine 300, in accordance with another preferred embodi-ment of the present invention, is shown generally as com-prising an exterior housing or enclosure 302 having a front " 20 or forward, generally vertically disposed wall section 304 and a rearward, generally vertically disposed wall section 306. Extending between the front and rear wall sections ; 304 and 306 at the laterally opposite sides or ends of . the enclosure 302 is a pair of upstanding end wall sections 308 and 310. A generally vertically disposed partition 312 also extends between the wall sections 304, 306 and -t, SC / `

lZ19~6 divides the interior of the enclosure 312 into a refri-geration area 314 and an ice making area 320 which are respectively disposed at -the 1efthand and righthand sides of the machine 300 as it is depicted in Figures 29 and 30.
As was the case in connection with the herein-above described ice making machine 10, the refrigeration area 314 is provided with conventional refrigeration equipment, generally designated by the numeral 316, in-cluding a compressor, condenser, etc., with the area 314 also housing a water pump 318 which is intended to supply make-up water to the ice making apparatus disposed within the ice making area 320 in a manner hereinafter to be described.
Generally speaking, the ice producing apparatus within the ice making area 320 of the ice making machine 300 comprises a water manifold assembly, generally designated by the numeral 322, a water sump assembly generally designated by the numeral 324, and a plurality of four combination ice forms and evaporator members, generally designated by the numeral 326, which are similar in construction and operation to the aforementioned com-bination ice form and evaporator sections 54 hereinabove described. As will be described in connection with the overall operation of the ice making machine 300, the water manifold assembly 322 is intended to supply water - to the plurality of ice form and evaporator members 326 ~ , sc / ~

3~
which operate to effect freezing of the water to produce ice cubes of the type hereinabove described. Excess make-up water is accumulated within the water sump 324 and is re-circulated back to the water manifold assembly 322, as will hereinafter be described in detail.
Referring now in detail to the construction of the water sump assembly 324, as depicted in Figures 34, 35 and 38, the assembly 324 comprises a one-piece molded monolithic body 330 fabricated of a suitable polymeric material having the requisite sanitary characteristics and which is entirely open on the upper side thereof.
The body 330 comprises an elongated central section 332 which extends laterally of the enclosure 302, i.e., parallel to the front and rear wall sections 304, 306 at a position below the plurality of evaporator members 326. Extending at generally right angles to the central section 332 of the body is a plurality of eight arm sections 334 which are arranged in four spaced parallel rows each consisting of two aligned arm sections 334, as best seen in Figure 34, with each row being located directly below one of the evaporator members 326. The sump assembly 324 comprises a generally vertically disposed side wall section 336 which extends entirely around the body 330 and which is integrally connected at its lower edge to a bottom closure or wall of the water sump 324. In - particular, the central section 332 of the body 330 includes a downwardly sloped bottom wall portion 338 that defines, at its lowermost portion thereof, a water , sc/ ) ' ~9~

reservoir 340 which may, i-f desired, be provided with a suitable clean-out facility 342, i.e., clean-out plug, drain line, e~c. The end of the central section 332 of the water sump assembly 324 adjacent th-e reservoir 340 is provided with a plurality of three openings, namely, a lower opening 346, an intermediate opening 348, and an upper opening 350 which are intended to cooperate with suitable water conduits hereinafter to be described in com-municating water between the interior of the sump assembly 324 and the aforedescribed water pump 318. Each of the arm sections 334 of -the body 330 is provided with a sloped bottom 352, all of which bottom sections are sloped down-wardly from the outer ends thereof toward the central section 332, as best depicted in Figure 35, whereby water dropping downwardly into the arm sections 334 will flow inwardly or centrally toward the central section 332 and be communicated via the sloped bottom 338 toward and into the reservoir 340 disposed in the lower portion of the - central section 332 of the body 330. As best seen in Figure 31, the outer end of each of the arm sections 334 is provided with an embossment 354 in the side wall section 336 thereof, which embossments 354 define internal recesses 356 which are intended to function in a manner hereinafter described in operatively supporting the entire water sump assembly 324 upon the lower ends of the plurality of four scj 13'~36 combination ice form and evapora-tor members 326.
Referring now to the construction of the water manifold assembly 322, as best shown in Figures 36, 37 and 39, said assembly 322 comprises a primary supply conduit section, generally designated by the numeral 360, which is adapted to be connected in a manner hereinafter to be described to the aforementioned water pump 318. The conduit section 360 extends laterally within the ice making area 320 of the enclosure 302, i.e., parallel to the front and rear wall section 304, 306 at a position directly above the plurality of evaporator members 326 and generally verically aligned with and parallel to the central section 332 of the water sump assembly 324. The conduit section 360 is provided with a central inlet fitting 362 which is located intermediate the opposite ends thereof and is intended to be communicable with a water supply conduit 454 which is connected to the water pump 318, as best seen in Figure 29. As illustrated in Figure 37, the primary conduit section 360 is provided with a plurality of four longitudinally spaced pairs of opposed outlet sections 364, 366, 368 and 370 which are spaced apart a distance equal to the lateral spacing between the evaporator members 326.
Attached to each of the outlet sections 364-370 is an elongated manifold member, one of which is shown in Figure 39 and generally designated by the numeral 372. As shown in Figure 39, each of the manifold members 372 includes an r ,, , c,-- /

3ti elongated bore 374 whlch is tapered radially inwardly, i.e., decreases in cross-sec-tional area toward the outer end of the manifold member 372. The bore 374 of each of the members 372 is communicable with a-plurality of gener-ally vertically arranged, longitudinally spaced discharge ports 376 which extend between the bore 374 and the interior of an elongated cavity 378 formed in the underside of each of the manifold members 372. As best seen in Figure 38, the cavity 378 is defined between a pair of spaced apart downwardly extending side portions 380 and 382 which are formed integrally of the manifold member 372 which, in a preferred construction of the present invention, is pre-ferably fabricated of a molded polymeric material, such as Celcon or the like. The lower ends of the side portions 380 and 382 define water deflecting recesses or surfaces 384 which function in a manner hereinafter to be described in directing water flowing downwardly from the bore 374 through the discharge ports 376 into the cavity 378 toward and over the opposite sides of the combination ice form -20 and evaporator members 326 which are disposed below the manifold members 372.
The end of each of the manifold members 372 which is connected to the primary conduit section 360 is formed with an enlarged diameter counterbore 386 which is arranged coaxially of the associated bore 374 and adapted to nestingly ,. sc/ -L~

receive one of the laterally outwardly extending outlet sections 364-370 in the manner shown in Figure 39, whereby said outlet section 364 is nestingly received within counter-bore 386 of the manifold member 372. The end of the mani-fold member 372 confronting the conduit section 360 is formed with a semi-circular end surface 388 which is complementary in shape in respect to the outer periphery of the conduit section 360 and adapted to be contiguously engaged therewith upon assembly of the manifold member onto the associated of the outlet sections 364-370. Preferably, the surface 388 of each of the manifold members 372 is of a length siightly in excess of one-half the circumference of the associated conduit section 360 such that the manifold member 372 may be "snapped" onto the conduit section 360. As shown in Figure 36, the uppermost portion of the inner end of each of the manifold members 372 is generally step-shaped so so that, as seen at 390, the upper ends of opposed members 372 may nest together when they are assembled onto the primary conduit section 360. As will hereinafter be de-scribed in detail, ice make-up water supplied ~o the primary conduit section 360 via the inlet fitting 362 and conduit 454 will be communicated longitudinally along the entire length of the conduit section 360. This water will thereafter be communicated outwardly through the plurality of outlet sections 364-370 and be introduced into the bores s c /

374 of the plurality of manifold members 372 attached to the opposite sides of the prlmary conduit section 360.
The water communicated into the bores 374 will be dis-charged downwardly through the plurality of the discharge ports 376 and will flow into the cavity 378 of each of the members 372, whereupon the water will flow downwardly from the cavity 378 and cascade along the opposite sides of the combination ice form and evaporator members 326 located therebelow.
lo Referring now to the plurality of combination ice form and evapora-tor me~bers 326, each of the members 326 is preferably of the same general construction and operation and therefore the following description of one of said members is intended to applicable to each of the members 326 embodied in the ice making machine 300.
The member 326 is preferably similar in con-struction and operation to the hereinabove described combination ice form evaporator members or sectlon 54 and as such, consists of a molded plastic body, generally designated by the numeral 400, having a generally ser-pentine-shaped evaporator conduit 402 disposed interiorly thereof and which is analogous in construction and oper-ation to the evaporator conduit 100 embodied in the afore-mentioned section 54. The evaporator conduit 402 of each of the members 326 is communicable with the associated sc/

34;~

refrigeration system in the refrigeration area 314 by means of supply and return conduits 404 and 406. A
plurality of heat transfer elements, generally designated by the numeral 408, and similar in constr~ction and oper-ation to the elements llO of the combination ice form and evaporator section 54 are interposed between the spaced parallel portions of the evaporator conduit 402, with the conduit 402 and plurality of elements 408 being embedded within the plastic material of the body 400 in the manner hereinabove described. The opposite sides of the body 400 are provided with a plurality of vertical rows of ice forming pockets or recesses, generally designated by the numeral 410, which again are similar in construction and operation to the aforedescribed pockets or recesses 98 of the section 54 and accordingly, a further description of the pockets 410 is omitted for purposes of conciseness of description herein, it being sufficient to state -that the pockets 410 are intended to have ice make-up water cascaded thereover and be frozen therewithin during a freezing cycle and have the resultant ice product or ice cubes be released during a subsequent harvest cycle so as to drop downwardly into an associated ice receiving area disposed below the plurality of members 326, as will be apparent from the above description of the ice making machine lO of the present invention.

sc/

31~;

As best seen in Flgures 31, 38 and 39, the upper end of each of the members 326 ls formed with a reduced thickness portion 412 which is adapted to be nestingly received within the lower end of the cavity 378 of the two manifold members 372 associated therewith. The upper end portion 412 is formed with a plurality of transversely extending spaced, parallel slots or recesses 416 which are spaced longitudinally along the upper edge of the member 326 and are adapted to communicate with the interior of the cavities 378 of the associated manifold members 372, whereby ice make-up water within the cavities 378 any flow downwardly into the slots 416 and thereafter flow outwardly toward and inpinge against the surfaces 384, where the make-up water will be deflected downwardly so as to flow or cascade over the opposite sides of the body 400.
Each of the combination ice form and evaporator members 326 comprises a lower end 418 which is provided with a pair of opposed, outwardly projecting shoulders ~or ridges 420 that extend substantially along the entire length of each side of the body 400 and define outwardly and downwardly inclined upper ice deflecting surfaces 422. The shoulders or ridges 420 on the opposite sides of the body 400 are formed with a plurality of spaced apart, vertically arranged slots 424 through which ice --~ O--!~ SC/ ,~.
, , ` , ~19 ~3~

make-up water is intended to flow after it cascades down the opposi.te sides of the body 400, wlth such water subsequently dropping into the associated arm section 334 of the sump assembly 324. The inclined upper surfaces 422 of the shoulders 420 are intended to act as an ice deflecting means, whereby ice released from the plurality of pockets 410 during the harvest portion of the oper-ational cycle of the ice making machine 300 will drop downwardly and strike or engage the surfaces 422 and be deflected outwardly away from the adjacent sump arm sections 334 and into the ice receiving area located below -the sump assembly 324, with the ice make-up water cascading over the opposite sides of the body 400 passing downwardly through the plurality of slots or recesses 424 directly into the sump assembly 324 for recirculation.
As best seen in Figure 31, each of the combin-ation ice form and evaporator members 326 is provided with a pair of cylindrical lugs formed on the opposite sides thereof and located generally centrally of the lower-most portions thereof. The lugs 426, 428 are intended to cooperate with inverted V-shaped shoulders 430 and retain-ing flanges 432 located between the lugs 426, 428 on each side of each of the bodies 400 in operatively supporting a plurality of sump covers, generally designated by the numeral 460, that are disposed over the central section ;

~- sc/

3 ~ ~ 6 332 of the sump assembly 324 and positioned one between each adjacent pair of members 326 so as to prevent the ice product being formed in the pockets 410 of the members 326 from falling downwardly into the central section 332 of the sump 324. In the embodiment of the present invention shown in Figures 29 and 30, three of the members 460 are interposed between the four combination ice form and evaporator members 326 and supported at their respective opposite ends by means of the cylindrical lugs 426, 428, shoulders 430 and retaining flanges 432.
Although not shown herein, the opposite ends of each of the sump arm sections 334 may be provided with similar type cover members which prevent the ice cubes from dropping into the ends of the sump arm sections 334, as will be appreciated by those skilled in the artO
The lower opposite edges of each of the combination ice form and evaporator members 326 are provided with a pair of outwardly projecting moun-ting lugs 434 and 436, which - as best seen in Figure 31, are adapted to be nestingly received within the recesses 356 of the associated em-bossmen-ts 354 in the arm sections 334 of the sump assembly 324, whereby the entire sump assembly 324 is detachably supported on the lower ends of the plurality of members 326 and depends downwardly therefrom. The entire assemblage consisting of the plurality of combination ice ~ . c ~ /

foxm and evaporator members 326, sump assembly 324 and the manlfold assembly 322 mounted on the upper edges of the members 326 is intended to be supported within the ice making area 320 of the enclosure 302 by means of a plurality of outwardly extending lugs 440, 442 and 444 that are formed on the opposite side edges of the members 326 and the rearward ones of which 440 and 442 are intended to be inserted within suitable com-plementary openings in the rearward wall 306 (or sanitary liner, etc.) of the ice making area 320 of the enclosure 302 for operatively supporting members 326 there-within. The front or forward edges of the members 326 have the lugs 444 vertically arranged such that they may be received within suitable openings 448 within a horizontally extending retaining bar 450 which extends between the end wall 310 and partition 312 in a manner best shown in Figures 29 and 31. With this arrangement, the members 326 are suitably supported within the area 320, with the manifold assembly 322 being surmounted on the upper edges thereof and the entire water sump assembly 324 being supported from the lowermost portions thereof.
It will be appreciated that various other types of supporting means may be provided for operatively securing the members 326, manifold assembly 322 and sump assembly 324 within the area 320 wi-thout departing from the scope of sc/ ~

9~

the present lnvention; however, the aforedescribed mode of operatively mounting these components lends itself to ease of construction, convenience of assembly and dis-assembly for purposes of cleaning and the like.
The water system of the ice making machine 300 includes the aforementioned water pump 318 which is in-tended to be communicable with the water sump assembly 324 via the openings 346, 348 and 350 formed in the end wall portion 344 thereof. In particular, the opening 346 is adapted to be communicable with the inlet portion of the water pump 318 via a suitable water conduit 452, whereas the outlet portion of the pump 318 is adapted to be communicable via the aforementioned water supply pipe or conduit 454 with the water manifold assembly 322.
The discharge from the pump 318 is also connected to the sump assembly 324 via a suitable conduit 454 which is communicable with the opening 348. Finally, the pump 318 is connected via a suitable overflow conduit 456 with the opening 350 of the sump assembly 324 for the purposes best described in United States Paten-t No.
3,559,424 which is incorporated by reference herein.
Briefly, however, it should be noted that the pump 318 includes a suitable impeller or the like (not shown) which is drivingly connected via a drive shaft with the pump motor, whereupon energization of the motor, water sc / ' ' ~2~9 ~3~

will be pumped from the sump assembly 324 via the conduit 454 to the manifold assemhly 322. The purpose of the conduit 456 is to communicate any water which may tend to rise along the aforementioned ~rive shaft during operation of the pump motor back to the sump assembly 324 so as to minimize the need for packings, seals or the like on the upper end of the shaft, as described in detail in the aforementioned '424 patent. A suitable float operated water valve ~not shown) is preferably employed for sensing the water level in the sump assembly 324 and enabling water replenishment at appropriate times from any convenient water source which is commonly available, as will be appreciated by -those skilled in the art.
The above-described ice-making machine, and the method of making ice products with said machines are also described and are claimed in above-identified parent application 371,234 and copending divisional application 420,052.
Operation of each of the ice making machines described hereinabove is essentially the same in that during a freezing cycle, ice make-up water is communicated to the combination ice form and evaporator component, whereupon the water cascades over and into the plurality of sc/ . ~--~Zl~

ice forming pockets, the excess water being communicated back by an associated sump where the water may be recir-culated. At the same time, refrigerant is circulated through the evaporator conduit or coils to reduce the temperature of the ice forming pockets, resulting in the ice make-up water freezing in the manner best depicted in Figure 15. After a predetermined period of time, determined primarily by the size and shape of the ice product to be produced, the freezing cycle is terminated and the harvest cycle is initiated. During the harvest cycle, previously formed ice cubes are released from the ice forming pockets in any one of a number of ways consistent with the principles of the present invention.
First of all, a hot gas refrigerant may be communicated through the evaporator coil(s) in order to raise the temperature of the heat transfer elements and hence raise the temperature of the associated pockets, where-upon the ice cubes within the pockets will be released and drop under the influence of gravity downwardly toward an associated ice receiving storage area. Release of the cubes from the pockets may be accelerated by continuina to flow (cascade or spray) water over the cubes, so as to reduce the time of the harvest cycle. Of course, various combinations of hot gas and continued water flow may be adopted, or alternatively, one of these methods may be adopted exclusively. After termination s c /

lZ1~3~

of the harvest cycle, the next successive freezing cycle may be initiated, whereupon cooled and liquified refri-gerant will again be circulated through the evaporator conduit to form the nex-t "batch" of ice within the pockets of the combination ice form and evaporator members. As will be apparent to those skilled in the art, a suitable automatic shut-off mechanism may be provided in the control circuitry for the present invention. Typically, such shut-off controls include an ice level sensing member which is actuatable in response to the ice level reaching a pre-determined height within the associated storage bin for opening the control circuit, thus, effecting deenergization of the ice making machine until such time as the ice level drops to some predetermined magnitude.
One of the features of the present invention achieved, for example, by the ice making machine 300, resides in the fact that the plurality of combination ice form and evaporator members are disposed in a vertical orientation and are spaced apart from one another, as are their associated sources of water, i.e., water manifolds, and water sump. This arrangement provides for the stacking of successive machines, one on top of one another, whereby the ice produced by an upper machine may drop downwardly through a suitable opening in the lower end of the upper machine housing and thereafter sc/~
~f ,~, 3~6 drop downwardly between the water manifolds, evaporator members and sump of a subjacent machine to some ice - storing or receiving area located below the stacked machlnes. Thus, a plurality of such machines may be stacked one upon another with the various evaporator members, maniEold and sump sections being in generally vertical alignment so as to define ice flow paths there-between which permit -the ice from the upper machines to drop downwardly past the evaporator members, manifold members and sump members of the lower machines without in any way interferring with the operation of the lower machines, whereby to provide for extremely high ice producing capacity for a given amount of floor space.
As previously discussed, other features of the present invention include the resultant ice product having highly improved splash resistance and displacement characteristics, as compared to prior known ice products.
This is achieved by the fact that the ice product is entirely void of any concavities and is of a basically square, yet "rounded" configuration, which also contri-butes to improved storability without significant bridging or freezing of the cubes during prolonged storage thereof. Additionally, the present invention provides for universality o-f application by virtue of the fact that the combination ice form and evaporator sc/~' -3~3ti members thereof may be opera-tively mounted in vertical, horizontal or inclined orientations and may be supplied with water from a cascading water source, or alternatively from a source of sprayed water. By virtue of the fact that moving parts are minimized to the extreme, maintenance of the present invention will be minimized, as will attendant "down-time" for repairs, service, etc.
Additionally, the present invention will find wide and varied application due to the fact that a greater or lesser number of the combination ice form and evaporator members may be utilized in a given installation and such members may be easily replaced with similar members having ice forming pockets of either smaller or larger sizes so as to effect a corresponding change in the size of the ice product used. Yet additional features of the present invention reside in the extreme compactness of the ice making components thereof whereby to provide for an increase in ice making capaci-ty for a given size installation. Moreover, and of no less importance, is the fact that the ice producing capacity of the invention has been found to be significantly increased as compared to prior art devices utilizing the same size energy con-suming refrigeration components, with the result that the -49~

sc/~

.~ , ~1943~i ice making machine of the present invention will be found to produce a greater volume of ice products for a given amount of available energy, thereby providing for energy conservation and/or reduced operating-expenses.
While it will be apparent that the preferred embodiments of the invention disclosed are well calculated to fulfill the objects above stated, it will be appreciated that the invention is susceptible to modification, variation and change without departing from the proper scope of fair meaning of the subjoined claims.

,

Claims

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE PROPERTY OR
PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:

1. In the method of fabricating a combination evaporator and ice form for an ice making machine or the like, the steps which include:
providing a series of refrigerant conduit sections and arranging said sections in a generally spaced parallel relation providing heat transfer means for transferring heat into said conduit sections, molding a moldable structural material adjacent at least portions of said conduit sections and said heat transferring means, said moldable material also being at least in part a heat insulating material, whereby said moldable material performs the dual functions of structurally securing said conduit sections and said heat transferring means to one another and at least partially providing heat insulation therefor, and forming ice make-up water receiving pockets in said material which are arranged in heat transfer relation to said heat transfer means, whereby when a suitable heat transfer media is circulated through said conduit sections and ice make-up water is introduced into said pockets, said water will freeze into ice products within said pockets.

2. The method as set forth in claim 1 which includes the step of molding a generally polymeric material adjacent said portions of said conduit sections and said heat transfer means.

3. The method as set forth in claim 1 which includes the step of forming a single length of conduit into a serpentine configuration consisting of a plurality of relatively linear conduit sections interconnected by generally U-shaped conduit sections.

4. The method as set forth in claim 2 wherein the step of providing said heat transfer means comprises providing heat transfer elements between said linear conduit sections.

5. The method as set forth in claim 4 which includes the step of sliding said elements into their respective operative locations between said linear conduit sections.

6. The method as set forth in claim 5 which includes the step of providing conduit receiving edge portions on said heat transfer elements and sliding said elements into said operative locations by moving said elements in a direction generally parallel to said linear conduit sections.

7. The method as set forth in claim 4 which includes the sept of at least in part securing said heat transfer elements to said linear conduit sections with said moldable material.

8. The method as set forth in claim 4 which includes the step of forming portions of said pockets in said heat transfer elements.

9. The method as set forth in claim 8 which includes the step of forming portions of said pockets in the opposite sides of said heat transfer elements.

10. The method as set forth in claim 4 which includes the step of providing mounting openings in said heat transfer elements and forming an aligned openings in said moldable material, whereby a fastening element may extend through said aligned openings for operatively securing said combination evaporator and ice form in an associated ice making machine.

11. The method as set forth in claim 7 which includes the step of placing the assemblage of said serpentine-shaped conduit and a plurality of heat transfer elements in a mold and introducing a moldable plastic material into said mold.

12. The method as set forth in claim 11 which includes the step of molding a plastic material around said conduit and said plurality of heat transfer elements and simultaneously forming a plurality of ice forming

13. The method as set forth in claim 11 which includes the step of soldering said conduit and said heat transfer elements together prior to placing the same into said mold.

14. The method as set forth in claim l which includes the step of connecting adjacent ends of said conduit sections with manifold members whereby to provide for the serial flow of said heat transfer media through said circuit.

15. The method as set forth in claim 1 which includes the step of using generally circular cross-sectional shaped metal conduit for said conduit sections.

16. The method as set forth in claim 15 which includes the step of partially flattening at least portions of said conduit sections.

17. The method as set forth in claim 16 which includes the step of forming portions of said pockets in one side of said partially flattened conduit sections.

18. The method as set forth in claim 17 which includes the step of forming portions of said pockets on the opposite sides of said partially flattened conduit sections.

19. The method as set forth in claim 18 which includes the step of simultaneously partially flattening said conduit sections and forming said partial pockets therein within a force applying apparatus.

20. The method as set forth in claim 19 which includes the step of molding said material around said conduit sections within said apparatus.

21. The method as set forth in claim 19 which includes the step of using said apparatus as a mold for receiving a moldable plastic material which, when cured, forms portions of said pockets with said conduit sections.