CA1216018A

CA1216018A - Electrostatic printing apparatus and method

Info

Publication number: CA1216018A
Application number: CA000488555A
Authority: CA
Inventors: Ernest Davison; Andrzej Maczuszenko; Christopher Novak; Brian F. Whittaker; Brian Otter; Dolf Landheer
Original assignee: Delphax Systems Inc
Current assignee: Delphax Systems Inc
Priority date: 1985-08-12
Filing date: 1985-08-12
Publication date: 1986-12-30

Abstract

ABSTRACT

Apparatus is provided for printing on a receptor such as paper. An electrostatic image is formed on a dielectric-coated drum in a controlled environment to minimize the creation of chemical contaminants. The image is then toned by wiping toner over the image from a toner delivery system which includes a mouth shaped to cause a vortex in the toner to improve toner flow. After toning the image is transferred to the receptor under pressure from a roller which is skewed with reference to the drum. The pressure in the nip is sufficient to also cause the toner to be fused to the receptor. An image eraser is also provided in the controlled environment.

Description

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FI}LD OF TIIE I~VEMTION
The presen~ i~vention relates to apparatus for and methods of electrostatic printing and, more particularly, to electrostatic printing in which a latent electrostatic image is formed on the periphery of an electrostatically chargeable drum by the deposition of ions on the drum periphery.
DESCRIPTION OF THE PRIOR ART
In United States Patent Serial No. 4,155,093, issued May 15, 1979 to Richard A. Fotland et al, there is disclosed a method and apparatus for the generation of charged par~icles by extracting them from a high density source provided with an electrical gas breakdown in an electric field between two conducting electrodes separated by an insulator. By the application of a high frequency electric field, high ion count densities can be obtained for use in forming an electrostatic image.
In addition, the aforesaid patent discloses a ~atrix ion generator for the formation of dot matrix characters on a dielectric surface.
United States Patent Serial No. 4,267,556, issued May 12, 1981 to Richard A. Fotland et al, discloses a multiplexed ion generator with slanted finger electrodes and selector bars.
United States Patent Serial No. 4,160,257, issued July 3, 1979 to Jeffrey J. Carrish discloses, in addition, the use of a 'screen' electrode for improving the operation of the ion generator.
It is found, in practice, that when an ion generator ~s" ~ ,,, e,nb~dying the teachings of th~ aforementioned prior Unite~
States patents is empl~yed to form a latent electrostatic image on the dielectric surface of a rotatable electrostatically chargeable drum, the electrical discharge at the ion generator in the vicinity of the periphery of the drum can produce chemical contaminants which have a deleterious effect on the ion generator and the drum periphery.
Also, the ion generator must be located at an accurately predetermined spacing from the periphery of the drum. It is therefore essential for a commercial machine to provide simple means for replacing the ion generator while maintaining this spacing.
In addition, when the ion generator is incorporated with means for erasing a residual electrostatic image from the drum periphery, it is found that chemical pollutants may also be produced by the erase means, which likewise have a deleterious effect.
OthPr problems arise in connection with the application of toner powder to an electrostatic image on a drum periphery.
For example, single component magnetic toner powder is a fine, dense powder, which settles rapidly and excludes air and which then will not flow freely and completely from a hopper. Such compacted toner powder tends to form arches, which may be interrupted by localized funnel flow. Consequently, a magnetic toner powder applicator roller for applying the toner powder from the hopper to the periphery of the drum tends to have insufficient powder supplied to areas of the applicator roller . ~,,~, ,, :

which coincide with ~he arches. Vibration of the hopper further compacts the toner powder, ca~lsing stror~ger arches and poorer toner powde~ flow.
Also, t~ner powder tends to form lumps or agglomerations, which can become lodged in the outlet from the hopper and prevent the uniform flow of toner powder to the applicator roller, causing circumferential depressed bands to form in the toner pile around the toner applicator roller and consequential untoned bands along the copy material.
The toner is transferred to paper or the other such medium at a nip between the drum and the pressure roller. This nip must exert a controlled pressure and simple means are needed to permit the drum and roller to be separated to remove paper jams.
'rhese and other problems in the art are addressed by the present invention.
BRIEF SUMMARY OF THE INVENTION
It is accordingly an object of the present invention to provide a novel and improved electrostatic printing apparatus employing an ion generator for forming a latent electrostatic image on an electrostatically chargeable drum in which a controlled environment is provided in the vicinity of the ion generator and the drum periphery to counteract the effect of chemical contaminants.
It is a further object of the present invention to provide an electrostatic printing apparatus employing an electrostatically chargeable drum and means for heating the drum ~ 9~ ~ ~
periphery to counteract cond~nsation of chemical contaminants thereon.
It is a further object of the present invention to pro~ide an electrostatic printing apparatus in which a stream of heated and dehumidified air is provided between an ion generator and the periphery of an electrostatically chargeble drum to carry away chemical contaminants.
It is a still further object of the present invention to provide improved means for causing constant agitation of a toner powder in a region where the powder is supplied to a toner powder applicator roller.
Yet another object of the present invention is to provide a novel and improved electrostatic printing apparatus enabling simple and accurate adjustment of the spacing between an ion generator and the periphery of an electrostatically chargeable drum.
According to one aspect of the present invention, there is provided, in an electrostatic printing apparatus comprising a rotatable electeostatically chargeable drum and ion deposition means for forming an electrostatic image on the electrostatically chargeable drum, the improvement comprising means for discharging a flow of air along the path of flow extending between the periphery of the electrostatically chargeable drum and the ion discharge means.
The invention further provides an electrostatic printing apparatus comprising an electrostatically chargeable drum, means for forming an electrostatic image on the drum and means for ~rasing the eLectrostatic image ~roln the drurn, in which means are provided for discharging a flow of air along the path of flow extending between the periphery of the drum and the erase means.
The invention still further provides an electrostatic printing apparatus comprising a rotatable electrostatically chargeable drum and means for forming an electrostatic image on the electrostatically chargeble drum, in which means are prov~ded for heating the drum ~s described in greater detail below, the preferred embodiment of the present invention employs a flow of dehumidified and heated air which is discharged, so as to impinge on the periphery of the electrostatically chargeable drum, at a region between the drum, on the one hand, and the ion deposition means and erase means, on the other hand, an enclosure being formed around this region for counteracting escape of the air flow in undesired directions from such region.
The dehumidified and heated air fulfills two functions. Firstly, it provides an environment which minimizes the development of chemical contaminants; it carries away from the above-mentioned region any chemical contaminants produced by the ion deposition means and, in particular, by the erase means, and thirdly, the heated air impinges against and thus heats the drum periphery, which counteracts condensation of the chemical contaminants on the drum periphery.
The present invention further provides a method of electrostatic printing which comprises, in succession, depositing ions o~to a dielectic surface to form an electrostatic image, applying toner powder to said electrostatic image to ~orm a toner image, transferring and fusing said toner image to a copy màterial, removing residual toner powder from said dielectric surface and removing said electrostatic image from said dielectric surface at an erase region while maintaining a controlled atmosphere environment at said erase cegion.
The present invention still further provides, in an electrostatic printing apparatus including an electrostatically chargeable cylinder and ion deposition means for forming an electrostatic image on said drum, the improvement comprising means for readily releasably supporting said ion deposition means in position relative to the periphery of said 15 electrostatically chargeable cylinder and means for adjusting the position of said support means and therewith said ion deposition means relative to said cylinder periphery.
These and other aspects of the invention will be better understood with reference to the following description and 20 associated drawings.
BRIEF DESCRIPTION OF THE: DRAWINGS
A preferred embodiment of the invention is shown in the accompanying drawings, in which:-Figure 1 is a side view, most of which is a vertical 25 c~oss-section through an electrostatic printing apparatus embodying the present invention;
Figure 2 is also a side view partly in vertical ~ z~
cross-section, of parts of the apparatus of Figure l in a position provlding access for inserting and removing an insert carrying an ion deposition matrix;
Figure 3 is a view in perspective drawn generally from above of the apparatus of Figure 1 and in po~ition providing access to the paper path;
Figure 3a is a side view, drawn to an enlarged scale, of a part of the apparatus;
Figure 4 is a vertical cross-section along the line IV-IV of Figure 1 and illustrating an air dehumidifying and preheating arrangement with parts cut away to show structural details;
Figures 5 and 6 are top views taken in cross-section along the lines V-V and VI-VI, respectively, of Figure 4;
Figure 7 is a vertical cross-section along the line VII-VII of Figure 1 with parts broken away and illustrating the mounting of a pressure roller;
Figure 8 is a cross-section along the line VIII-VIII of Figure 7 with parts broken away;
Figure 9 is a view in vertical cross-section through a toner powder applicator roller and toner powder hopper outlet forming parts of the apparatus of Figure 1 and drawn to a larger scale;
Figure 10 is an exploded view, in perspective, of the toner powder hopper outlet of Figure 9 and drawn generally from below and to the right of Figure 9;
Figure 11 is a vertical transverse cross-section ~2~
through a scraper device for removing residual toner powder fro~
the electrostatically chargeable drum of the apparatus shown in Figure 1 and drawn to a larger scale;
Figure 12 shows an exploded view, in perspective, of the scraper device of Figure 11 and drawn generally from above and to the right of Figure 11;
Figure 13 is an enlarged diagrammatic view of part of a scraper blades, shown in Figures 11 and 12 in use against the drum periphery to remove toner;
Figure 14 is a diagrammatic and fragmented plan view of an insert cvnsis~ing Gf an ion deposition matrix and erase head with parts broken away to show the construction of the insert.
Figure 15 is a diagrammatic top view of a drum or image cylinder and pressure roller or cylinder; and Figure 16 is a sketch illustrating the relative forces and movements caused by the relationship shown in Figure 15.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring firstly to Figures 1-3 of the accompanying drawings, an electrostatic printing apparatus indicated generally by reference numeral 10 has a pair of opposed side ~alls 11 and 12, which support a housing indicated generally by reference numeral 14, the housing 14 containing a plurality of printed circuit boards 16 for controlling the operation of the apparatus.
The housing 14 is pivotally supported by a pair of pivots, which are arranged at opposite sides of the housing 14 and only one of which is shown and is indicated by reference ~ ~Ç3~ ~8 numeral 18, these pivots providing a pi~otal connection between the housing 14 and a pivotal suppo~t frame 20.
The pivotal support frame 20 is, in turn, pivotally mounted on the side walls 11 and 12 by a pair of pivots 22 and is provided with a pair of depending lugs 24, at opposite sides of the pivotal support frame 20, for rotatably supporting a shaft 26.
The shaft 26 has, fixedly connected thereto, a pair of circular cams 28, each of which is formed with a cam slot 30 which is curved eccentrically with respect to the longitudinal axis of the shaft 26.
The housing 14 is provided, at the underside thereof, with a pair of depending lugs 32, each of which has a laterally projecting cam follower pin 34 slidably engaging in a respective one of the cam slots 30.
By means of a handle 36, the shaft 26 is manually rotatable to rotate the cams 28, about the axis of the shaft 26, between the position in which one of the cams 28 is illustrated in Figure 1 and the position in which it is shown in Figure 2.
~ In the cam position illustrated in Figure 1, the housing 14 is rotated, in a clockwise direction as viewed in Figure 1, about the pivots 18 into a fully lowered or operational position.
When the shaft 26 is rotated in an anticlockwise 25 direction, as viewed in Figures 1 and 2, to pivot the cams 28 into the position shown in Figure 2, the housing 14 i5 thereby pivoted upwardly, about the pivots 18, into the position in ~, ~
, which it is shown in Figure 2, to provide a gap between the front ends of the housing 14 and the ~ivotal support frame 20.
The side walls 11 and 12 are formed with vertically open notches 40 (FigO3) for receiving the shaft 26 when the pivotal support frame 20 is in the lowered position in which it is shown in Figures 1 and 2.
As illustrated in Figure 3~ the pivotal support frame 20, and therewith the housing 14, can be pivoted about the pivots 22 to remove the shaft 26 from the notches 40 and to dispose the pivotal support frame 20 and the housing 14 in a rearward position, in which they are shown in Figure 3, to provide access to the interior of the electrostatic printing apparatus 10 between the side walls 11 and 12.

The pivotal support frame 20 is formed by opposed side frame members 42, which extend parallel to the side walls 11 and 12, a rear transverse frame member 44, a front transverse frame member 45 and an intermediate transverse frame member 46, the transverse frame members 45 and 46 being formed with shoulders 43 and 47 defining, in the top of the pivotal support frame 20 and adjacent the front thereof, a rectangular recess 48 which is dimensioned for snugly receiving and thereby accurately locating an ion deposition matrix and an electrostatic erase head in the form of a rectangular sheet-shaped insert or printing unit 50_ The housing 14 is provided, above the recess 48, with a plurality of pins 53 which are spring~biased in a downward direction and which, in the lowered, operational position of the housing 14 shown in Figure 1, press against the upper surface of -- 1:0 ~Z 1 6~ ~ ~

the insert 50, above the shoulders 43 and 47 of the transverse members 45 and 46, to ensure that the insert 50 is accurately located in position in the recess 48 relative to the pivotal support frame 20. More particularly, the printing unit 50 is accurately located, in this manner, relative to the periphery of an electrostatically chargeable drum or image cylinder indicated generally by reference numeral 52, the outer surface of which is formed by a cylindrical dielectric layer 54, the electrostatically chargeable drum 52 being mounted on a shaft 56 which, in turn, is journalled at opposite ends thereof in bearings mounted on the side walls ll and 12, only one of the bearings being shown and being indicated in Figure 3 by reference numeral 56.
The pivotal support frame 20 is accurately located, by the means described below with reference to Figure 3a, relative to the side walls 11 and 12 of the apparatus and thus relative to the axis of the electrostatically chargeable drum 52.
Consequently, when the insert 50 is pressed downwardly against the bottom surface of the recess 48 by the pins 53, the insert 50 will be positioned at an accurate spacing, measured radially oF the electrostatically chargeable drum 52 and thus perpendicular to the plane of the bottom surface of the recess 48, from the periphery of the electrostatically chargeable drum 52.
Figure 3 also illustrates diagrammatically a drive system 39 used to drive the drum 52 and other various driven parts of the apparatus as will be apparent from further description.
~ igure 3a, which shows a fragmentary portion indicated by arrow 49 in Figure 3, illustrates one of a pair of rubber abutments 51 for supporting the pivotal support frame 20 relative to the side walls 10 and 11. The pivotal support frame has a pair of laterally projecting lugs 57, of which only one is shown and each of which is formed with openings for receiving a securing bolt 55, which extends through the respectire rubber abutment 51 into threaded engagement with the respective side wall. By tightening these securing bolts and thus compressing the rubber abutments to a greater or lesser extent, the position of the pivotal support frame 20, and thus the insert 50, can be adjusted accurately relative to the electrostatically chargeable drum 52.
The bottom surface of the recess 48 is formed with a rectangular opening 59 through which the insert 50 faces the periphery of the electrostatically chargeable drum 52 for forming and erasing an electrostatic image on the dielectric peripheral surface of the drum, the longitudinal dimension of the rectangular insert 50 and opening 59 extending parallel to the axis of the drum. The insert 50 has marginal edge portions which extend beyond the opening 59, at opposite sides and opposite ends of the opening 59, to rest on the bottom surface of the recess 48, i.e. on the shoulders 43 and 47 and on corresponding shoulders (not shown) on the side frame members 42, the pins 53 engaging the tops of these marginal portions and pressing downwardly on the insert 50 above these shoulders.

The pins 53 also serve as electrical contacts for connecting the printed circuit boards 16 to the insert 50 and must therefore be accurately positioned, in the plane of the insert 50~ relative to corresponding contact areas on the top surface of the insert 50. This is ensured, in the present embodiment, by giving the insert 50 an accurate fit between the side walls of the recess. Other alternative arrangements for achieving this, e.g. using one each of the side and end walls of the recess 48 as reference planes and spring baising the insert against such side walls or providing the recess 48 and the insert 50 with interengageable projections and recesses, will be readily apparent to those skilled in the art.
The electrostatic printing drum 52 cooperates with an underlying pressure cylinder or roller 58, which is rotatably mounted in a pair of cradles 60, one of which is shown in Figure 1 and whicll are adjustable in position, in a vertical direction, relati~e to the electrostatic printing drum 52 in a manner described in greater detail hereinafter.
As seen in Figure 1, front and rear paper support plates 62 and 64 extend transversely between the side walls 11 and 12 and serve to guide a sheet of copy paper 66 through the nip between the electrostatic printing drum 52 and the pressure roller 58 for simultaneously transferring and fusing a toner image onto the copy paper sheet 66.
The toner powder is transferred and fused onto the copy paper 66 by high pressure applied between rollers 52 and 58 at room temperature and without elec~rostatic aid as will be ,~, .

described in greater detail later.
The dielectric layer 54 of the drum 52 has sufficiently high resistance to suppore the latent electrostatic image during the period between latent image formation and toning.
Consequently, the resistivity o the layer 54 must be in excess of 1012 ohm-centimeters. The preferred thickness of the insulating layer 54 is .001 to .002 inches. In addition, the surface of the layer 54 should be highly resistant to abrasion and relatively smooth, wi~h a finish that is preferably better than 20 microinch rms. The smoothness of dielectric layer 54 contributes to the efficiency of toner transfer to the copy paper 66. The dielectric coated drum 52 additionally has a high modulus of elasticity, typically on the order of 107 PSI, 50 that it is not distorted significantly by high pressures in the transfer nip.
A number of organic and inorganic dielectric materials are suitable for the layer 54. Glass enamel, for example, may be deposited and fused to the surface of a s~eel or aluminum cylinder~ Flame or plasma sprayed high density aluminum oxide may also be employed in place of glass enamel. Plastic materials, such as polyimides, nylons, and other tough thermoplastic or thermoset resins, are also suitable. However, in this the preferred embodiment, the dielectric layer 54 is formed by making the drum 52 as an aluminum cylinder having an anodized surface of aluminum oxide and by then dehydrating the aluminum cylinder and impregnating surface apertures in the cylinder with zinc stearate.

The pressure roller 58 consists of a ~etallic core having an outer covering of nylon or other engineering plastic such as a polyester. The covering has a thickness in the range 1/8 to 1/2 inch. The surface material of roller 58 typically has a modulus of elasticity on the order of 200,000 - 450,000 PSI. The copy paper 66 will tend to adhere to the pressure roller 58 in preference to the dielectric layer 54 because of the relatively high smoothness and modulus of elasticity of the latterO One function of this coating on the pressure roller 58 is to bind copy paper 66 when the latter is subjected to a speed differential between the roller surfaces and another is to absorb any high stresses introduced into the nip in the case of a paper jam or wrinkle, so that the dielectric coated drum 52 will not be damaged thereby.
The pressure required for good fusing to plain paper is governed by such factors as, for example, roller diameter, the toner employedS and the presence of any coating on the surface of the paper.
Returning to Figure 1, the paper is also guided by an upper guide plate 68, disposed above the front end of the rear support plate 64 and adjacent the periphery of the electrostatic printing drum 52. This plate guides the copy paper sheet 66, when necessary, from the electrostatic printing drum 52 and across the rear paper support plate 64 and, in addition, serves to support a scraper 70 for removing residual toner powder from the periphery of the electrostatic printing drum 52. Driver input rollers 67 and output rollers 69 serve to feed the copy paper sheet 66 to and from the drum 52.
Reference is next ~ade to Figures l and 9 to describe the toner powder feed. The toner powder is applied to the periphery of the electrostatic printing drum 52, which rotates in the direction indicated by arrow A, by means of a toner applicator roller indicated generally by reference numeral 72, which rotates in the opposite direction indicated by arrow s and receives toner powder from a hopper indicated generally by reference numeral 74 mounted on the tops of the side walls 11 and 12.
The toner applicator roller 72 comprises a plurality of stationary magnets 75 and a rotatable cylinder 76 extending around the magnets 75 and is located below a toner outlet opening defined by the bottom of a toner hopper outlet indicated generally by reference numeral 78.
More particularly, the toner hopper outlet 78 comprises a fixed rear wall 80 and an adjustable front wall 82, which is formed with a rear face 84, facing inwardly of the toner hopper outlet and extending downwardly to a doctor blade or edge 85 in promixity to the periphery of the toner applicator roller cylinder 76.
On rotation of the toner applicator roller cylinder 76 in the direction indicated by an arrow B, the toner powder is caused by the magnets 75 to adhere to the periphery of the cylinder 76 and is carried around therewith, the amount of the powder withdrawn from the toner hopper outlet 78 by the toner applicator roller 72 being determined by the spacing of the 16 ~

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bottom oÇ the doctor edge 85 from the cylinder 76.
In addition, the toner powder which remains within the toner hopper outlet 78 is constantly agitated by rotation of the cylinder 76.
More particularly, the toner powder at the bottom of the toner hopper outlet 78 is displaced by the rotating cylinder 76 in the peripheral direction of the latter but cannot all pass below the doctor edge 85. Therefore, some of this displaced powder is deflected upwardly by the face 84 of the front wall 82. This upwardly deflected powder then circulates, in the manner of a horizontal vortex and as indicated by arrows C
(~ig.9), to produce a constant agitation of the toner powder in the toner hopper outlet 78. Such agitiation prevents the phenomena of arching and agglomeration of the toner powder in the toner hopper outlet 78 which, as known to those skilled in the art, can be troublesome, in par~icular, when a single component toner powder is employed. This agitation is enhanced by a preferred arrangement of magnets and toner hopper parts.
The magnets drawn in this arrangement are satisfactory and are used in this arrangement becaue they are readily available this way. However it has been found that the effect is enhanced if the doctor blade edge lies at about 60 degrees outwardly from vertical with reference to the axis of the cylinder 76 and the lower edge of the wall 80 lies at about 15 degrees inwardly with respect to the same axis. Ideally there should be a magnet adjacent each of these lower edges. Further, both the wall 80 and the rear face 84 of the doctor blade should be vertical ,. .
i~ .

although the face 84 can be tilted inwardly in the range Or 7 degrees without significantly affecting the formation of the vortex.
A de1ector plate 88, secured by bolts 90 to the hopper outlet wall 82, extends laterally and underneath the toner applicator roller 72~ at a spacing from the periphery of the cylinder 76, to a position close to the periphery of the electrostatically chargeable drum 52. The deflector plate 88 serves to deflect downwardly towards the nip between the drum 52 and roller 58 the leading edge of any incoming sheet of copy paper which becomes incorrectly deflected towards the toner applicator roller 72~ In addition, the deflector plate 88 serves to direct a flow of air, entrained by the rotation of the toner applicator roller cylinder 76, which rotates at approximately 350 r.p.m., and the toner powder adhering to the cylinder 76, towards the periphery of the electrostatically chargeable drum 52, so that any loose toner powder in the vicinity of the cylinder 76 is carried towards the periphery of the drum 52 instead of contaminating the interior of the apparatus and the copy paper.
As indicated in Figure 2, the front transverse frame member 45 is formed with a plurality of air discharge passages 92 spaced apart along the length of the electrostatically chargeable drum ~2 for discharging a stream of dehumidified and preheated air in a direction generally tangential to the drum periphery and in a direction opposite to the direction of rotation of the drum so as to impinge on the drum periphery and pass al~ng a path or ~low extending through a gap 93 between the periphery of the electrostatic printing drum 52 and the printing unit 50 To prevent this discharged air from escaping between the drum periphery and the underside of the shoulder 43 of the transverse member 45, the underside of the shoulder 43 is shaped to conform and extend closely to the drum periphery so that only a very narrow spacing, preferably about 0.001 inch, exists therebetween. The underside of the shoulder 43 and the drum periphery thus form a constriction at one side of the gap 93 which also prevents injection of air caused by entrapment with air flowing from the passages 92 into the gap 93.
Opposite ends of the gap 93 are closed to prevent escape of the discharged air at opposite ends of the drum by side walls, of which only one is shown, and is indicated by reference numeral 9S,. which extend between the transverse members 45 and 46 in close proximity to the ends of the drum.
The gap 93 is thus an enclosure in which a controlled atmospheric environment is maintained to minimize creation of chemical contaminants by the operation of the insert and to carry away any such contaminants which may be formed in the vicinity of the gap 93. Also, the impingement of the hot air on the drum periphery heats the drum, Preferably to about 38-42 C, and thus counteracts the deposition of condensation 25 products of such chemicals on the drum periphery.
The air discharge passage 92 communicates, through an air preheating chamber 94, one wall of which is formed by an ~6~

electrical resistance heater 96, with an air supply pipe 98 extending from a preheater unit 100 located as shown in Figure 1 beneath the paper support plate 64. The preheater unit 100 is mounted above a condenser 102 which, in turn, is mounted above an air impeller 104.
Referring now to Figure 6, the condenser 102 has a housing comprising exterior walls 106 through 109, interior baffle walls 111 through 113, and as seen in Fig. 4, top 114 and a bottom 115 having a condensate outlet opening 110.
plurality of condenser plates 116 are spaced apart across the interior of the housing and extend parallel to the walls 106 and 108. The baffle wall 111, the wall 106, the top 114 and the bottom 115, combine to define an air inlet opening 118 for the entry of air from the surrounding atmosphere into the condenser 15 102. This air is drawn into the condenser 102 by the air impeller 104 and flows, in a labyrinth pa~h indicated by the arrows in Figure 6, between the condenser plates 116 to an air inlet opening 120 o~ the air impeller 104.
The air impeller 104 has an outlet duct 122 communicating, as shown in Figure 5, with the interior of the preheater unit 100.
The preheater unit 100 has a housing 124 which contains two spaced-apart sets of horizontal heater plates 126, the individual plates 126 of each set being vertically spaced, as shown in Figure 4, to provide air passage therebetween. A plate support block 128 located between the two sets of plates 126 supports these plates and has a length less than that of the ,, ./

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plates 126 to provide, at the end of the plate support block 128 remote from the duct 122r a free space 130 through which the air can flow from one of the plate sets to the other, a partition wall 132 being provided between the housing 124 and the other end of the plate support block 128 to ensure that the air must flow between the plates 126. The air flows in this manner, as indicated by arrows in Figure 5, between the plates of the two sets and then leaves the preheater unit 100 through the pipe 98.
The plates 126 are heated, and the condenser plates are cooled, hy means of a Peltier effect thermoelectric heat exchange device 134, which is interposed between the bottom of the preheater unit support block 128 and the top 114 of the condenser, serves to apply heat to the plate support block 128 of the preheater unit 100 and to extract heat from the condenser top 114.
The plate support block 128 forms a heat sink for heating the plates 126 and the condenser top 114 draws heat from the condenser plates 116 through a horizontal plate 135, in which the condenser plates 116 are slotted and which is in face-to-face contact with the condenser top 114.
Reference is next made to Figures 7 and 8 which illustrate in greater detail the mechanism for supporting the pressure roller S8. A pair of bearings, of which only one is illustrated and is indicated by reference numeral 140, are provided at opposite ends of the pressure roller 58 and the roller is journelled in these bearings. The bearings 140 are dropped into upwardly-open U-shaped grooves 142 formed in the ,, , cradles 60.
The cradles 60 are identical and simil~rly supported, and therefore only one of the cradles 60 and its support are illustrated.
Each of the cradles 60 is formed, at one side thereof, with a no~ch 144 of inverted V-shape, in which engages a wedge-shaped support 146 supported by a bolt 14~ from the front paper support plate 62.
The other side of each of the cradles 60 is formed with a projecting portion 150, the undesside of which rests on the periphery of a cylindrical cam 152~ the two cams 152 being mounted eccentrically at opposite ends of a shaft 154.
A pair of support brackets 156, depending from the underside of the paper support plate 64, to which they are secured by bolts, one of which is indicated by reference numeral 158, are provided with bearings, one of which is indicated by reference numeral 160, for journalling the opposite ends of the shaft 154.
A handle 162 projecting laterally from an outermost end of a shaft 164 is secured by a bolt 166 to the outermost end of a connecting piece 168 which, in turn, is secured to a spigot 170 projecting from one end of the shaft 154 and axially offset therefrom, the handle 162 being provided for rotating the shaf~
154 in the support brackets 156 and, thereby, for rotating the cams 152 to permit the cradles 60 to drop from their uppermost positions, in which they are shown in Figures 7 and 8 and in which the pressure roller 58 is pressed against the periphery of - 22 _ S
the ele(trostatically chargeable drum 52, to lowered positions, in ~hich the pressure roller 58 is spaced from the drum 52.
The shaft 154 is limited to a rnaximum rotation of 90 by means of a stop pin 172, projecting inwardly from one of the support brackets 156, and an abutment plate 174, which is secured to the shaft 154 for rotation therewith and which is formed with two abutment shoulders 17~ for cooperation with the stop pin 172.
The pressure between the pressure roller 58 and the drum 5?, when the cradles 60 are in their uppermost positions, is adjustable by tightening or loosening nuts 178 in fitted engagement with the bolts 148 and supporting the underside of the wedge-shaped supports 146.
The toner hopper 74 was described earlier to some extent and is now to be described in greater detail with re~erence to Figures 9 and 10. The hopper comprises a frame member 180 mounted on the side walls 11 and 12 and supporting the toner hopper 74, the frame member 180 being formed with a rectangular opening 182 through which the toner powder can fall through the frame member 180 from the toner hopper 74.
The underside of the feame member 180 is formed with a pair of projections 184 located at opposite ends of the opening ¦ 182 and depending from the underside of the frame member 180, each of the projections being formed with an integral flange 186 provided with a slot 187, of which only one is shown. The projections 184 also have flat front faces 188 which are coplanar with the front flat face 190 of a lip 192, which ~ ~6C~3 depends from the underside of the ~rame member 180 alon~ the front side of the slot 182.
The front wall 82 of the toner hopper outlet 78 has a flat rear face 194, which is held in surface-to-surface contact with the surfaces 188 and 190 by securing bolts 196 provided with Belleville washers 198 and flat washers 200 and extending through slots 202 in the front wall 82 into threaded engagement with threaded borings 204 in the projections 184. As will be readily apparent, on loosening the bolts 196, the slots 20Z
allow the front wall 82 to be slid upwardly or downwardly relative to the projections 184 and, thus, adjusted in position relative to the periphery of the toner applicator roller cylinder 76.
For effecting such adjustment of the front wall, bolts 206, extending through borings 208 in the frame member 180 and in ~hreaded engagement in borings (not shown) in the front wall 82, are provided with helical springs 210 interposed between the underside of the frame member 180 and the top of the hopper outlet rear wall 82 for spring-biasing the latter in a downward direction.
The front wall 82 is formed, on its rear surface, with a rearward projection 212 which, as can be seen from Figure 9, has a triangular cross-sectional shape and on which the surface 84 is formed and which, as can be seen from Figure 10, extends the length of the rear wall 82 between the projections 184.
The scraper 70 is described with reference in Fig. 1 will now be described in greater detail with reference to " :,,ii Figures 11 through 13. The scraper comprises a support bar 214 provided, along its rear top edge, with an abutment shoulder 21 and, projecting from opposite ends thereof, a pair of diagonal support projections 218, which are slidably engageable in opposed slots 220, only one of which is shown and which are formed in respective support blocks 222 bolted to the opposite side walls 11 and 12. A spring detent 224, secured by a screw 225 to the underside of one of the support blocks 222 and engageable with the lowermost rear edge of the support bar 214, serves to retain the support bar 214 relative to the support blocks 222 in a readily releasable manner.
A scraper blade 226 is releasably retained on the top of the support bar 214 by means of a backing strip 228 secured to the support bar 214 by screws 230. In operation, the scraper blade 226 is bent in sliding contact with the periphery of the drum 52 (as seen best in Figure 13) to remove residual toner powder from the drum periphery. The powder then falls into a collecting tray 232 which is slidably supported on the paper guide plate 68 and can be withdrawn laterally of the apparatus 10 through an opening 234 in the side wall 11.
Next, reference is made to Figure 14 which shows ~he rectangular printing unit or insert 50 comprising the ion deposition matrix and erase-head. The insert includes a board 240 of insulating material formed with an opening 242 at the underside of the insert. A screen 243 extends over the opening 242 and has small apertures through which ions are discharged onto the drum dielectric layer 54 ~Figure 1) and which is ~æ~
connected to a contact tab 244 on the board 240. An intermediate apertured layer of insulating material 245 is provided between the screen and a plurality of slanted finger electrodes 246.
The finger electrodes 246 are formed with apertures 248 aligned with those in the screen and the electrodes are formed with contact tabs 250 and covered by a further insulating layer 252 interposed between the finger electrodes 246 and a plurality of drive electrodes 254 extending longitudinally of the insert 50, i.e. parallel to the axis of the drum 52.
The erase head is formed by a corona wire 256 provided with a contact tab 258.
When the insert S0 is located in the printing apparatus as described above, the spring-biased pins 53 engage the tabs 15 244, 250 and 256 for providing electrical contact to the printed circuit boards 16 which con~rol the operation of the insert 50.
The manner of operation of the insert 50 will be readily apparent from the teachings of the aforesaid United States Patent No. 4,160,257.
Reference is next made to Figure 15 which illustrates diagrammatically the "skew" between the drum or image cylinder 52 and the pressure roller 58. The axes are arranged such that the axis 160 of the drum is offset from the axis 162 of the roller 58. The drum and roller may be adjusted by varying their 25 angular relationship (in the vertical plane~ at the ends.
Alternatively, they may pivot around a central point of contact, by adjusting the offset of one of them about the axis of the other, this adjustment being equal at both ends. This lat~er, "end-to-end" skew is preferable and will be assumed hereinafter for illustrative purposes.
A measure of skew, is the angle between the projected axes 160, 162 as measured in the horizontal plane, or plane of paper feed. An illustrative value of skew to effect ~he objects of the invention is 0.10 inch, measured at the center of the drum and roller which are separated by a distance of 10.375 inch for g inch long rollers. This represents an angle of roughly 10 1.1.
Figure 16 is a geometric representatlon of the surface of contact of the drum and roller at the nip, showing the direction of paper feed before and after engagement. As a sheet of paper 30 travelling in direction A enters the nip, it is subjected to divergent forces in direction D (perpendicular to the projected axis of the drum 52) and E (perpendicular to the projected axis of roller 58). Because of the relatively high smoothness and modulus of elasticity of the surface of the drum 52, the paper 30 will tend to adhere to the roller, and therefore to travel in direction E. This results in a surface speed differential of "slip" between the surfaces of the paper and the drum 52.
Due to the compression of the roller 58 at the nip, paper will contact both roller surfaces over a finite distance M
in direction D. The width of the contact area, M, can be calculated using a formula found in Formulas For Stress and Strain (4th edition) by Ronald J. Roark, published by ~2-~ ~¢:18 McGLaw-Hill Book Cornpany The formula fo~ the case of two cylinders in contact unde~ pressure with parallel axes can be found on page 320.
With reference to the resultant triangle in Figure 16, the sur~ace of the paper will undergo a proportional side tra~el N with respect to the surface of the drum 52, the factor of proportior.ally being the surface speed differential.
The skewing of the drum and lower roller in the above described manner results in a surprising improvement in the efficiency of toner transfer from the dielectric surface 54 to the image receptor and, with sufficient pressure results in fusing the toner to the receptor.
It will be apparent that differential speed in general between the drum and roller would be desirable provided that the inherent problems of feeding paper between a drum and a roller moving at different circumferential speeds are overcome.
The simultaneous transfer and fusing of toner can be replaced by a two-step procedure. The skewed rollers would preferably be used to transfer the toner to the receptor but using a reduced pressure. Subsequently the receptor would be subjected to heat and/or pressure to fuse the transferred toner to the receptor. Such a procedure is within the scope of the invention. Also, various other forms of toner applicator can be used in combination with other inventive aspects of the invention-_ 28 _

Claims

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE PROPERTY
OR PRIVILEGE IN CLAIMED ARE DEFINED AS FOLLOWS:

1. In an electrostatic printing apparatus comprising a rotatable electrostatically chargeable printing drum and ion deposition means for forming an electrostatic image on said electrostatically chargeable drum, the improvement comprising means for discharging a flow of air along a path of flow extending between the periphery of said electrostatically chargeable drum and said ion discharge means.

2. Apparatus as claimed in claim 1 and further comprising means for heating the air prior to the discharge of said air along said path of flow.

3. Apparatus as claimed in claim 1 and further comprising means for dehumidifying said flow of air prior to the discharge of said air along said path of flow.

4. Apparatus as claimed in claim 3 and further comprising means for heating the dehumidified air prior to the discharge thereof along said path of flow.

5. Apparatus as claimed in claim 1, wherein said air flow discharge means is oriented to discharge the air flow in a direction opposite to the direction of rotation of said electrostatically chargeable drum.

6. Apparatus as claimed in claim 5 and further comprising means forming an enclosure around a portion of the periphery of said electrostatically chargeable drum, said enclosure including a gap between the periphery of said electrostatically chargeable drum and said ion deposition means, said air flow discharge means comprising means defining outlets at one side of said gap for discharging said air flow from said one side of said gap through said gap and said enclosure forming means including means conforming to the periphery of said electrostatically chargeable drum at said one side of said gap and forming with said drum periphery a constriction to counteract air flow between said drum periphery and said constriction forming means.

7. Apparatus as claimed in claim 6, wherein said enclosure forming means comprise means for supporting said ion deposition means at a predetermined spacing from the periphery of said electrostatically chargeable drum.

8. Apparatus as claimed in claim 1 and further comprising means for erasing said electrostatic image, said path of flow extending past said erase means.

9. Apparatus as claimed in claim 6 and further comprising means at the other side of said gap for erasing said electrostatic image, said path of flow extending past said erase means.

10. Apparatus as claimed in claim 1, wherein said air flow discharge means comprise an air flow chamber extending along the length of and in the vicinity of said electrostatically chargeable drum and spaced from the periphery thereof, means for providing a flow of air into said air flow chamber, air outlet passage means extending from said air flow chamber for the outflow of said air from said air flow discharge means and heater means associated with said air flow chamber for heating said air in said air flow chamber.

11. Apparatus as claimed in claim 10 and further comprising preheater means for preheating said air prior to the flow of said air to said air flow chamber.

12. Apparatus as claimed in claim 11 and further comprising means for dehumidifying said air prior to said preheating of said air.

13. Apparatus as claimed in claim 12 and further comprising means for erasing said electrostatic image, said path of flow extending between said drum periphery and said erase means.

14. In an electrostatic printing apparatus comprising an electrostatically chargeable drum, means for forming an electrostatic image on said drum and means for erasing said electrostatic image from said drum, the improvement comprising means for discharging a flow of air along a path of flow extending between the periphery of said drum and said erase means.

15. Apparatus as claimed in claim 14, wherein said electrostatic image forming means and said erase means are made as a unitary replaceable insert, said path of flow extending between said replaceable insert and said drum periphery.

16. Apparatus as claimed in claim 15 and further comprising means for drawing said air into said apparatus from the exterior of said apparatus and means for dehumidifying said indrawn air prior to the discharge thereof along said path of flow.

17. Apparatus as claimed in claim 16 and further comprising means for heating said air subsequent to the dehumidification thereof and prior to discharge thereof.

18. Apparatus as claimed in claim 17, wherein said heating means comprise means for heating said air in the vicinity of said drum periphery immediately prior to the discharge thereof.

19. An electrostatic printing apparatus, comprising:-a rotatable electrostatically chargeable cylinder and arranged in succession around said electrostatically chargeable cylinder in the direction of rotation thereof:-ion deposition means for forming an electrostatic image on said electrostatically chargeable cylinder;
means for applying a toner powder to said electrostatic image to form a toner image on the periphery of said electrostatically chargeable cylinder;
means for transferring said toner image from said electrostatically chargeable cylinder to a copy material and fusing said toner image to said copy material;
means for removing residual toner powder from the periphery of said electrostatically chargeable cylinder, and;
means for erasing said electrostatic image;
said ion deposition means and said erase means being spaced from the periphery of said electrostatically chargeable cylinder by an air flow path extending around a portion of the periphery of said electrostatically chargeable cylinder; and means for providing a flow of air generally tangentially of said cylinder portion periphery along said air flow path; and including air outlet means extending the length of said electrostatically chargeable cylinder.

20. An electrostatic printing apparatus as claimed in claim 19, wherein said air outlet means comprise means defining a plurality of air outlet openings spaced apart along the length of said electrostatically chargeable cylinder.

21 An electrostatic printing apparatus as claimed in claim 19, including means for readily replaceably securing said ion deposition means and said erase means in said apparatus in a predetermined position relative to said cylinder periphery portion.

22 An electrostatic printing apparatus as claimed in claim 21, wherein said ion deposition means and said erase means comprise parts of a unitary replaceable insert in said apparatus.

23 An electrostatic printing apparatus as claimed in claim 21, wherein said securing means comprise means for supporting said ion deposition means and said erase means in said predetermined position, said air outlet means comprising means defining a plurality of air outlet openings in said support means, said air outlet openings being spaced apart longitudinally of said electrostatically chargeable cylinder, means are provided at opposite ends of said electrostatically chargeable cylinder for counteracting escape of the flow of air longitudinally of said electrostatically chargeable cylinder and said support means include a portion extending in close proximity to said cylinder periphery for counteracting air flow between said support means portion and said cylinder periphery, whereby said support means, said escape counteracting means, said ion deposition means and said erase means forming an enclosure for maintaining a controlled environment around said cylinder periphery portion.

24 An electrostatic printing apparatus as claimed in claim 19, including means for dehumidifying and heating said air prior to the flow of said air along said air flow path.

25. An electrostatic printing apparatus as claimed in claim 23, including means for dehumidifying and heating said air prior to the flow of said air along said air flow path.

26. An electrostatic printing apparatus as claimed in claim 25, wherein said dehumidifying and heating means include a heater associated with said support means for heating said air immediately prior to the flow of said air through said air outlet means.

27. An electrostatic printing apparatus as claimed in claim 24,wherein said dehumidifying and heating means comprise means for condensing moisture from air, means for heating air, thermoelectric means for cooling said condensing means and heating said heating means, and means for drawing air from the exterior of said apparatus through said condensing means and said heating means in succession, said heating means being mounted in said apparatus for transferring excess heat from said heating means to the said apparatus.

28. A method of electrostatic printing, which comprises, in succession, the steps of:

depositing ions onto a dielectic surface to form an electrostatic image;
applying toner powder to said electrostatic image to form a toner image;
transferring and fusing said toner image to a copy material;
removing residual toner powder from said dielectric surface; and removing said electrostatic image from said dielectric surface at an erase region while contemporaneously maintaining a controlled atmosphere environment at said erase region.

29. A method as claimed in claim 28, in which the maintenance of said controlled atmospheric environment comprises heating said dielectric surface.

30. A method as claimed in claim 28, in which the maintenance of said controlled atmospheric environment comprises maintaining a dehumidified atmosphere at said erase region.

31. A method as claimed in claim 28, in which the maintenance of said controlled atmospheric environment comprises heating said erase region.

32. A method as claimed in claim 28, in which the maintenance of said controlled atmospheric environment comprises passing a flow of dehumidified and heated air though said erase region.

33. A method as claimed in claim 32, in which the flow of air is passed through a region at which the electrostatic image is deposited on said dielectric surface.

34. A method as claimed in claim 32, in which said flow of air is caused to impinge upon said dielectric surface.

35. In an electrostatic printing apparatus including:
an electrostatically chargeable cylinder;
a toner applicator cylinder for applying a toner powder to the periphery of said electrostatically chargeable cylinder;
and a toner powder hopper for supplying a toner powder to said toner applicator cylinder;
said electrostatically chargeable cylinder and said toner applicator cylinder being arranged to rotate in opposite directions of rotation;
the improvement comprising:
means defining a downwardly open outlet from said toner powder hopper;
said outlet defining means comprising first and second walls extending longitudinally of said toner applicator cylinder;
said first wall having a Lower edge forming a doctor for toner powder adhering to the periphery of said toner applicator cylinder; and said second wall being spaced rearwardly from said first wall with respect to the direction of rotation of said toner applicator cylinder and being arranged to retain the toner powder;
said first wall having a surface facing inwardly of said outlet means and angled relative to said toner applicator cylinder so as to cause toner powder entrained by said toner applicator roller to rise within said outlet means and thereby to be agitated.

36. Apparatus as claimed in claim 35, wherein said toner applicator cylinder contains a plurality of stationary magnets and said first wall lower edge extends in proximity to one of said magnets.

37. Apparatus as claimed in claim 36, wherein said second wall has a lower edge extending in proximity to another one of said magnets.

38. Apparatus as claimed in claim 35, further comprising baffle means extending partially around said toner applicator cylinder for directing an air flow entrained by rotation of said toner applicator cylinder towards said electrostatically chargeable cylinder in the vicinity of said toner applicator cylinder.

39. In an electrostatic printing apparatus including an electrostatically chargeable cylinder and ion deposition means for forming an electrostatic image on said drum;

the improvement comprising:
means for readily releasably supporting said ion deposition means in position relative to the periphery of said electrostatically chargeable cylinder; and means for adjusting the position of said support means and therewith said ion deposition means relative to said cylinder periphery.

40. Apparatus as claimed in claim 39, wherein said support means comprise a support surface for underlying and supporting said ion deposition means and means engageable with said ion deposition means for locating the latter in position parallel to the plane of said support surface, said ion deposition means comprising a sheet-shaped insert in said apparatus and means being provided for resiliently urging said sheet-shaped insert onto said support surface.

41. Apparatus as claimed in claim 40, further comprising electronic control means for energizing said sheet-shaped insert, said resilient means comprising electrical contacts between said electronic control means and said sheet-shaped insert.

42 Apparatus as claimed in claim 40, further comprising means defining an elongate opening in said support surface, said sheet-shaped insert facing said cylinder periphery through said opening and having marginal portions extending beyond said opening at opposite sides of said opening and said resilient means engaging said marginal portions.

43 Apparatus as claimed in claim 42, wherein said sheet-shaped insert has additional marginal portions extending onto said support surfaces at opposite ends of said opening.

44. Apparatus as claimed in claim 40, further comprising means for displaceably supporting said support means on said apparatus, said adjusting means comprising adjustable abutment means for limiting the displacement of said support means towards said electrostatically chargeable cylinder.

Apparatus as claimed in claim 41, wherein said electronic control means are mounted in proximity to said sheet-shaped insert.

46. Apparatus as claimed in claim 45, further comprising first pivotal mounting means for supporting said electronic control means for pivotal movement relative to said apparatus and second pivotal mounting means for supporting said support means for pivotal movement relative to said apparatus, said first pivotal mounting means and said electronic control means being mounted on said second pivotal mounting means.

47. Apparatus as claimed in claim 41, further comprising means for movably supporting said electronic control means above said said sheet-shaped insert and means for raising said electronic control means relative to said support means to provide an access opening therebetween for insertion and removal of said sheet-shaped insert to and from said apparatus.

48. Apparatus as claimed in claim 46, further comprising means for effecting relative movement of said first and second pivotal mounting means to raise said electronic control means relative to said support means and thereby to provide an opening therebetween for insertion and removal of said sheet-shaped insert to and from said apparatus.

49. Apparatus as claimed in claim 48 wherein said means for effecting relative movement comprise a cam and follower mechanism.

50. In an electrostatic printing apparatus including:
an electrostatically chargeable cylinder;
means for forming a toner image on said electrostatically chargeable cylinder; and a pressure cylinder co-operating with said electrostatically chargeable cylinder;
the improvement comprising:
means for selectively displacing said pressure cylinder between a first position in which said pressure cylinder defines with said electrostatically chargeable cylinder a nip for receiving a sheet of copy material therebetween, and a second position, in which said pressure cylinder is spaced from said electrostatically chargeable cylinder; and means for adjusting the axis of said pressure cylinder relative to said electrostatically chargeable cylinder and thereby adjusting the locations of said first and second positions.

51. Apparatus as claimed in claim 50, further comprising a pair of cradle means at opposite ends of said pressure cylinder for supporting said opposite ends, each of said cradle means being supported at one side of said pressure cylinder by said displacement means and at the opposite side of said pressure cylinder by said adjustment means.

52. Apparatus as claimed in claim 51, wherein said displacement means comprise a pair of eccentric cams respectively associated with said cradle means.

53. Apparatus as claimed in claim 50, wherein said adjustment means comprise a pair of pivotal support means pivotally supporting respective ones of said cradle means and means for adjustably displacing said pivotal support means.

54. Apparatus as claimed in claim 53, wherein said cradle means include means defining upwardly tapered notches in the undersides of said cradle means, said pivotal support means comprising upwardly tapered support members engaging in said notches.

55. Apparatus as claimed in claim 50 in which the axis of the pressure cylinder is skewed with reference to the axis of the electrostatically chargeable cylinder.