CA1213609A - Method of preparation and use of organic antimony cracking catalysts poison - Google Patents

Method of preparation and use of organic antimony cracking catalysts poison

Info

Publication number
CA1213609A
CA1213609A CA000457104A CA457104A CA1213609A CA 1213609 A CA1213609 A CA 1213609A CA 000457104 A CA000457104 A CA 000457104A CA 457104 A CA457104 A CA 457104A CA 1213609 A CA1213609 A CA 1213609A
Authority
CA
Canada
Prior art keywords
antimony
acid
catalyst
cracking
carboxylic acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000457104A
Other languages
French (fr)
Inventor
Richard F. Miller
John Link
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Atlantic Richfield Co
Original Assignee
Atlantic Richfield Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to US06/412,409 priority Critical patent/US4488997A/en
Priority to US06/412,419 priority patent/US4488998A/en
Application filed by Atlantic Richfield Co filed Critical Atlantic Richfield Co
Priority to CA000457104A priority patent/CA1213609A/en
Priority to JP15946584A priority patent/JPS6137751A/en
Priority to EP84307780A priority patent/EP0180675A1/en
Priority claimed from EP84307780A external-priority patent/EP0180675A1/en
Application granted granted Critical
Publication of CA1213609A publication Critical patent/CA1213609A/en
Expired legal-status Critical Current

Links

Landscapes

  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Catalysts (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

PREPARATION OF HIGHER ANTIMONY TRICARBOXYLATES
IN IMPROVED YIELDS AND IMPROVED CATALYST CRACKING PROCESS

Abstract of The Disclosure Antimony tricarboxylates of higher carboxylic acids can be prepared in high yields by a) reacting antimony oxide with an anhydride of a lower organic acid, b) reacting the product from a) with at least one higher carboxylic acid at a temperature sufficient to vaporize volatile material and removing the vaporized volatile material t c) optionally simultaneously passing a stream of an inert gas through the reaction mixture, and d) recovering the antimony tricarboxylate of said higher carboxylic acid.
The antimony tricarboxylates are useful for passivating metal contaminants which interfere with the functioning of zeolite-containing hydrocarbon cracking catalyst.

Description

12~360~

Field of The Invention Catalysts used in cracking hydrocarbons can become contaminated and poisoned by accumulation in the catalyst of metals such as nickel, vanadium, iron, copper and cobalt which are present in the hydrocarbon feedstocks.
The detrimental effects of those metals can be mitigated and reversed by use of certain organo-antimony compounds as catalyst passivators. Among those organo-antimony compounds are antimony tricarboxylates. The present ~Z136~9 invention is an improved method of preparing antimony tricarboxylates in exceedingly high yields.
Background of The Invention Certain antimony compounds are known to be used to treat those cracking catalysts conventionally employed in the catalystic cracking of hydrocarbons for the production of gasoline, motor fuel, blending components and light distillates. These conventional cracking catalysts generally contain silica, or silica-alumina.
Such materials are frequently associated with zeolitic materials. These zeolitic materials can be naturally occurring, or they can be produced by conventional ion exchange methods such as to provide metallic ions which improve the activity of the catalyst.
While the presence of certain metals can be beneficial, the presence of others in the catalyst is detrimental. It is well known that varying amounts of metals such as nickel, vanadium and iron cause deterioration of the cracking catalyst during the cracking process. In fact, some oils contain these metals in such a high concentration that they cannot be economically cracked into gasoline and other fuels. The metals accumulate on the cracking catalyst and cause increased hydrogen production and coke laydown on the cracking catalyst, thereby adversely affecting the yield of desired products.
It has heretofore been proposed that those deleterious metals can be passivated by treating the contaminated catalyst with compounds containing antimony, tin, indium or bismuth (see U.S. Patent No. 4,257,919).

lZ~360~

Antimony compounds are particularly useful as passivating agents and use of a wide variety of both organic and inorganic antimony compounds has been proposed for that purpose (see U.S. Patent Nos. 4,111,845 and 4,153,536~.
Among the organic antimony compounds proposed are antimony tricarboxylates such as antimony tridodecanoate and antimony trioctadecanoate.
Prior art processes for antimony tricarboxylate preparation involve a direct reaction between antimony oxide and a carboxylic acid anhydride. Nerdel et al (J.Chem.Ber., 90, 59~ (1957)) teach that antimony triacetate or antimony tribenzoate can be prepared by reacting antimony oxide with acetic anhydride or benzoic anhydride, respectively.
Ventura et al (U.S. Pat. 3,803,193) disclose reacting antimony tricarboxylates with alcohols to produce antimony trialkoxides. Ventura indicates that the tricarboxylate can be prepared by reacting antimony oxide with an organic acid anhydride directly or in some instances with an acid directly. The acid by-product of the tricarboxylate-alcohol reaction is taught to be neutralized with ammonia and removed as ammonium acetate solid.
The direct production of antimony tricarboxylates by the prior art methods of direct reaction between antimony oxide and the desired acid anhydride is not satisfactory for producing higher tricarboxylates because the higher anhydrides are not readily available and are synthetically prepared only with great difficulty.

lZ13609 Accordingly, it is an object of the present invention to provide a process for preparation of higher tricarboxylates of antimony which uses readily available reactants and affords high yields of the desired tricarboxylates. It is another object of the invention to provide a synthetic method of preparation wherein the antimony tricarboxylate produced is substantially free of deleterious impurities without extensive purification and has a high level of thermal stability. These and other objects, aspects and advantages of the present invention will become apparent to those skilled in the art from the following description of the invention.
Summary of The Invention This invention relates to a highly effective and efficient method of preparing higher antimony tricarboxylates in high yields comprising the steps of reacting antimony oxide with an anhydride of a lower organic acid, reacting the product from a) with at least one higher carboxylic acid at an elevated temperature sufficient to vaporize and remove volatile material, while optionally simultaneously passing a stream of an inert gas through the reaction mixture, and recovering the antimony tricarboxylate of said higher carboxylic acid.
The antimony higher carboxylates can be advantageously used as a cracking catalyst component and results in an unexpected efficiency in laydown efficiency in cracking.

12136()9 Detailed Description According to the present invention, higher antimony tricarboxylates are produced from higher carboxylic acids by a) reacting antimony oxide with an anhydride of a lower organic acid according to the following equation:
Sb203+3Rl-0-Rl ------> 2Sb(ORl)3 b) reacting the product from a~ with at least one higher carboxylic acid at temperatures sufficiently high to vaporize and expel volatile by products of the reaction according to the equation Sb(oRl)3+3R2coo~ Sb(0CR2)3+3Rl OH

c) while the reaction proceeds, optionally passing a stream of inert gas through the reaction mixture, and d) recovering the antimony tricarboxylate of said higher carboxylic acid.
The anhydrides of lower organic acids employed in step a) are those anhydrides which are commercially available or readily prepared~ Thus Rl in the equation of step a) has up to five carbon atoms. Preferably Rl is alkanoyl of up to five carbon atoms and the lower organic acid anhydrides include acetic anhydride, propionic anhydride, butyric anhydride and pentanoic anhydride.
Acetic anhydride is the especially preferred anhydride of a lower organic acid.

"'': ' `
~ `"" '' ~

lZ~3609 The reaction of step a) can be conducted either with a solvent or without a solvent. When conducted with a solvent, the solvent must be inert to both reactants and the reaction product. A suitable solvent is a hydrocarbon having a boiling point of at least 120C and includes xylene, toluene, cumene, kerosene, and so forth.
Although an elevated temperature is used to increase reaction speed, the temperature of the step a) reaction is not critical. A suitable temperature range is from 100 to 140C. A temperature of about 120C
results in a reaction time of about 3 to 4 hours between antimony oxide and acetic anhydride.
The reaction product from step a) is reacted with one or more higher carboxylic acids. Higher carboxylic acids are those acids which have at least six carbon atoms. There is no criticality on the upper limit for the number of carbon atoms and is dictated only by practicality. Preferably, R2 in the equation of step b) is alkyl having from five to about 24 carbon atoms. More preferably, R2 is straight chain or branched chain alkyl having seven to eleven carbon atoms.
As illustrated above by the equation of the step (b) reaction, the reaction by-product of step (b) is the lower organic acid which corresponds to the lower acid anhydride employed in step (a). Thus when acetic anhydride is a reactant in step (a), acetic acid would be the by-product in step (b). In conducting step (b), a technical yrade neodecanoic acid (an isomer mixture) is an especially suitable higher carboxylic acid. Such lZ~3609 technical grade neodecanoic acid is mixed with the product of step (a) and the temperature of the mixture is increased until the by-product lower organic acid is evolved as a vapor. When acetic anhydride is a reactant in step (a), evolution of acetic acid vapor is observed in step tb) at a temperature of about 150C. The temperature is continually increased until the reaction is substantially complete and the upper temperature can be about 300C.
When the reaction for step (b) is substantially complete, it is advantageous to reduce the pressure of the reaction in order to produce as complete removal as possible of by-product lower organic acid and the attendant completeness of reaction. Of course, it is possible to conduct the entirity of reaction step (b) under a sub-atmospheric pressure. The degree of pressure reduction is not particularly critical and its choice depends in part on the physical properties (e.g., boiling point) of the particular by-product species being removed. Thus a convenient pressure reduction can be easily determined by those having ordinary skill in the art.
The high temperature used to drive the reaction of step (b) to completeness also serves to eliminate excess and unreacted neodecanoic acid which is also vaporized. At the completion of the reaction of step (b), the product remaining in the reactor is antimony tricarboxylate of mixed neodecanoate isomer ligands essentially free of deleterious impurities which can be used as a hydrocarbon cracking catalyst passivator without further purification. The recovery of the product therefore involves merely removing said antimony tricarboxylate from the reactor after completion of step (b).
Neodecanoic acid is a ten-carbon acid having a substantial number of theoretical position isomers and said acid is generically represented as follows:
R
R' - C - COO~
R'' wherein the sum of the carbon atoms of R, R' and R'' is eight alkyl carbon atoms. Although many isomers of neodecanoic are possible, one antimony tricarboxylate preferred for the present invention is produced from a technical grade neodecanoic acid produced by Exxon Chemical Company and which is a highly branched multi-isomer mixture with a typical hydrocarbon odor and a melting point of less than -40C.
Another preferred higher carboxylic acid reactant for step (b) is a mixture of 2-ethyl hexanoic acid and neodecanoic acid. The molar ratio of 2-ethyl hexanoic acid to neodecanoic acid is about 2:1 so that the resulting antimony tricarboxylate has two ligands of
2-ethylhexanate and one of neodecanoate.
~ f course, other higher carboxylic acids as previously defined as well as mixtures thereof prepared by steps (a) through (c) described above are suitable.

~2~3609 The yield of the desired antimony tricarboxylate of higher carboxylic acids can be dramatically increased by passing an inert gas through the reaction mixture while the prod~uct of step a) is reacted with a higher carboxylic acid. One method of passing the inert gas through the reaction mixture is to bubble the gas through the reaction mixture by use of a subsurface sparge.
Other means for passing the gas through the mixture will be readily apparent to those skilled in the art and any means for gas-liquid contact is suitable.
The inert gas useful in increasing the yield of antimony tricarboxylates according to this invention is any gas which will not react with a component of the reaction mixture of step b) and which will not leave a possibly deleterious residual substance in the antimony tricarboxylate product. Suitable inert gases include nitrogen, argon, helium, and neon. Nitrogen is preferred.
The flow rate of the inert gas is not critical and its magnitude is limited by practical considerations.
For example, the volatile by-product of step b) is generally removed by distillation, e.e., the vapors are condensed and removed. An excessive inert gas flow rate would promote overloading the distillation condenser and thereby impede by-product removal as condensate. Also, an excessive flow rate might cause excessive frothing of the reaction mixture which would not be desired. A
suitable inert gas flow rate can easily be determined by those skilled in the art by balancing the gas flow rate against the physical effects to be avoided as a result of ~2136~9 excessive flow. In general gas flow rates of about 1 cu. ft./min. to about 20 cu. ft./min. are expected to be effective. of course, reactor size and volume of the reaction mixture would also be factors to be considered in determining an appropriate gas flow rate.
In conducting the reaction of step b), the higher carboxylic acid is mixed with the product of step a) and the temperature of the mixture is increased until the by-product lower organic acid is evolved as a vapor.
When acetic anhydride is a reactant in step a), evolution of acetic acid vapor is observed in step b) at a temperature of above about 150C. The temperature is continually increased until the reaction is substantially complete and the upper temperature can be about 300C. ~hen the reaction of step b) is substantially complete, it is advantageous to reduce the pressure of the reaction in order to produce as complete removal as possible of by-product lower organic acid and the attendant completeness of reaction. Of course, it is possible to conduct the entirety of reaction step b) under a sub-atmospheric pressure along with an inert gas passing through the mixture. The degree of pressure reduction is not particularly critical and its choice depends in part on the physical properties (e.g., boiling point) of the particular by-product species being removed. Thus a convenient pressure reduction can be easily determined by those having ordinary skill in the art.
The high temperature used to drive the reaction of step b) to completeness also serves to eliminate excess ~Z13609 and unreacted higher carboxylic acid which is also vaporized. At the completion of the reaction of step b), the product remaining in the reactor is antimony tricarboxylate essentially free of deleterious impurities and can be used as a hydrocarbon cracking catalyst passivator without further purification. Recovery of the product therefore involves merely removing the antimony tricarboxylate of the higher carboxylic acid from the reactor after completion of step b).
Hydrocarbon feedstock containing higher molecular weight hydrocarbons is cracked by contacting it at an elevated temperature with a cracking catalyst whereby light distillates such as gasoline are produced.
~owever, the cracking catalyst gradually deteriorates during this process. One reason for this deterioration is the deposition of contaminating metals such as nickel, vanadium, and iron on the catalyst, resulting in increased production of hydrogen and coke and decreased catalyst activity for cracking. Furthermore, the conversion of hydrocarbons into gasoline is reduced by these metals.
In accordance with another embodiment of this invention, we have discovered that the adverse effects of nickel, vanadium or iron on cracking catalyst can be precluded or reduced by using with the cracking catalyst the antimony higher tricarboxylates prepared as described above.
3~13609 An improved cracking catalyst may be prepared by contacting the catalyst with the tricarboxylate of antimony before, during or after use of the catalyst in a hydrocarbon cracking process.
The term "cracking catalyst" as used herein refers either to fresh or used cracking catalyst materials that are useful for cracking hydrocarbons in the absence of added hydrogen. The cracking catalyst can be any conventional cracking catalyst.
Such cracking catalyst materials can be any of those cracking catalysts conventionally employed in the catalytic cracking of hydrocarbons boiling above 400F.
(204C.) for the production of gasoline, motor fuel, blending components and light distillates. These conventional cracking catalysts generally contain silica or silica-alumina. Such materials are frequently associated with zeolitic materials. These zeolitic materials can be naturally occurring, or they can be produced by conventional ion exchange methods such as to 2~ provide metallic ions which improve the activity of the catalyst. Zeolite-modified silica-alumina catalysts are particularly applicable in this invention. Examples of cracking catalysts into or onto which the mixed-ligand tricarboxylate of antimony can be incorporated include hydrocarbon cracking catalysts obtained by admixing an inorganic oxide yel with an aluminosilicate and alumino-silicate compositions which are strongly acidic as a result of treatment with a fluid medium containing at ~Z~3609 least one rare earth metal cation and a hydrogen ion, or ion capable of conversion to a hydrogen ion. The unused catalytic cracking material employed will generally be in particulate form having a particle size principally within the range of about 10 to about 200 microns.
The catalytic cracking materials can vary in pore volume and surface area. Generally, however, the unused cracking catalyst will have a pore volume in the range of about 0.1 to about 1 ml/g. The surface area of this unused catalytic cracking material generally will be in the range of about 50 to about 500 m2/g.
The modified catalyst of this invention con-sists essentially of a conventional cracking catalyst having a modifying or passivating amount of the antimony higher tricarboxylate prepared as defined herein deposited on or in such catalyst. Such "modifying amount" is that amount sufficient to preclude or reduce the adverse effects of the nickel, iron or vanadium metals. Generally, the amount of antimony compound added corresponds to the level of impurity metals in the hydrocarbon feedstock and a typical "modifying amount" is from about 0.005% to 5~ by weight of catalyst calculated as antimony metal.
The manner in which the conventional cracking catalyst is contacted with the antimony compound is not critical. Fresh catalyst can be impregnated with the antimony compound. Also, the catalyst can be contacted with the antimony compound during the cracking process ~2~3609 by metering the antimony compound into the hydrocarbon feedstock being fed to the cracking process.
The cracXing process of this invention is basically an improvement of a known cracking process carried out in the absence of added hydrogen. This process is improved in accordance with this invention by the use of a novel metal passivator as defined above.
More specifically, a hydrocarbon feedstock is cracked into lighter hydrocarbon materials by contacting this feedstock with an unused catalytic cracking material and antimony higher tricarboxylate prepared as defined herein and in the absence of added hydrogen and recover-ing the cracked materials.
A preferred embodiment of the cracking process of this invention utilizes a cyclic flow of catalyst from a cracking zone to a regeneration zone. In this process, a hydrocarbon feedstock containing contaminating metals such as nickel, vanadium or iron ~is contacted in a cracking zone under cracking conditions and in the absence of added hydrogen with an antimony containing cracking catalyst as defined above; a cracked product is obtained and recovered; the cracking catalyst is passed from the cracking zone into a regeneration zone; in the regeneration zone the cracking catalyst is regenerated by contacting the cracking catalyst with a free oxygen-containing gas, preferably air. The coke that has been built up during the cracking process is thereby at least partially burned off the catalyst. The regenerated 12~3G09 cracking catalyst is reintroduced into the cracking zone.
Also, it is to be understood that the used cracking catalyst coming from the cracking zone before it is introduced into the regenerator is stripped of essentially all entrained liquid or gaseous hydrocarbons.
Similarly, the regenerated catalyst can be stripped of any entrained oxygen before it reenters the cracking zone. The stripping is generally done with steam.
The specific conditions in the cracking zone and in the regeneration zone are not critical and depend upon several parameters such as the feedstock used, the catalyst used and the results desired. Those skilled in the art are thoroughly familiar with those specific conditions and they can be easily determined for the given parameters. Preferably and most commonly, the cracking and regeneration conditions are within the following ranges:
Cracking Zone Temperature: 800F to 1200F (427-649C) Pressure: Subatmospheric to 3,000 psig Catalyst/Oil Ratio: 3/1 to 30/1, by weight Regeneration Zone Temperature: 1,000F to 1800F (538C to 982C) Pressure: Subatmospheric to 3,000 psig Air: 100-250ft3/lb coke (6.2-15.6 m3/kg (60F. 1 atm) coke) ~213609 The following examples further illustrate specific embodiments of this invention but are not to be considered as limiting the invention to the specifics involved.
Example 1 -A three neck reaction flask was equipped with a stirrer, a heating mantle and a reflux condenser attached to a Dean-Stark trap. The flask was charged wi~h 175 grams of antimony oxide, 212 grams of acetic anhydride and 125 grams of xylene. With stirring, the reaction mixture was heated to 120C and maintained at that temperature for 3 to 4 hours. Then, 663.9 grams of neodecanoic acid (technical grade) was added and the reaction mixture heated to 195C. During the heating, xylene was removed by distillation and at approximately 155C, the evolution of acetic acid was observed and was removed. Heating continued to 195C and when 195C was reached, the reaction mixture was cooled and the antimony trineodecanoate yield was determined to be 72.6%.
The technical grade neodecanoic acid used is a product of Exxon Chemicals and is a highly branced multi-isomer mixture combination with a typical hydrocarbon-type odor and melting point of less than -40C. The structure of these isomers is generically represented by R' R-C-COO~

~2~3609 The sum of the carbon atoms for R, R' and R" in each isomer is eight. The Exxon technical grade neodecanoic acid employed has a typical isomer distribution as follows:
i) R=CH3~ R'=CH3, R =C6H13----------31~

ii) R<C6H13r ~'=CH3, R">cH3....... ~ 67%
iii) R<C6H13~ R'> CH3, Rn~CH3~ 2%
Therefore, as the term is used herein, neodecanoic acid and neodecanoate esters include each of the several isomers of the technical grade material, either alone or in mixture, Example 2 The apparatus described in Example 1 was charged with 175 grams of antimony oxide, 212 grams of acetic anhydride and 125 grams of xylene. With stirring the reaction mixture was heated to 120C and maintained at that temperature for 3 to 4 hours. Then, about 664 grams of neodecanoic acid (technical grade) was added and the reaction mixture heated to 200C. During the heating from 120C to 200C, nitrogen was bubbled through the reaction mixture by use of a subsurface nitrogen sparge.
While the reaction mixture was heated from 120C to 200C, xylene was removed by distillation and evolution of acetic acid was observed at about 155C and was removed. When the temperature of 200C was reached, the reaction mixture was cooled and the antimony trineo-decanoate yield was determined to be 90%.

B,l`

3~iO9 Example ~
The procedure of Example 2 was repeated with the exception that the reac~ion mixture was heated to 225C after adding the neodecanoic acid reactant. After reaching 225C, the reaction mixture was cooled and the antimony trineodecanoate yield was determined to be 94.2%.
Example 4 A Midwestern United States refinery typically uses thirty gallons per day of a commercial antimony F.C.C. catalyst aide with a hydrocarbon feed rate to the unit of 20,000 barrels per day. The catalyst aide was a colloidal dispersion of Sb20s in a hydrocarbon carrier.
The refiner was charging 30-35 tons of fresh catalyst per day while maintaining a constant catalyst inventory of approximately 300 tons of catalyst and targeting for a hydrogen to methane molar ratio (H2:CH4) of 1Ø
The concentration of nickel on the catalyst was deter-mined to typically be 2000-3500 ppm. Typical analyses for antimony present on the catalyst and the determi-nation of the H2:CH4 ratio are shown below:

Antimony Antimony Charged Found on Lay-Down H2:
(llbs. per catalyst Efficiency CH4 day) (ppm) (%) Ratio 69 500 47 >1.0 Example 5 The antimony tricarboxylate product of Example 2 was subjected to field evaluation in a typical Midwestern United States refinery as in Example 4. The ~2~3609 initial charge of 30 gallons per day of antimony tricarb~xylate replaced the catalyst aide of Example 4.
Analyses for antimony present on the catalyst and the determination for the H2:CH4 ratio were run after fourteen days. Additional data was collected after approximately two months time wherein the feed-rate of chemical had been lowered to 25 gallons per day. Those results are shown below:

Sb Sb Charged Found on Lay- Lay 10Time (llbs. Catalystdown H2:CH4 (days) per day (ppm)Efficiency (%) Ratio 14 59 '79086 0.9-1.0 16 49 70092 1.0 As seen by this example, the feed-rate of the antimony catalyst aide can be expected to decrease 28.57%
with a lay-down efficiency increase of approximately 2-fold while maintaining the H2:CH4 ratio in the desired range as compared with the aide of Example 2.

Example 6 The Midwest refinery of this example was charging 15,000 barrels per day of hydrocarbon feedstock to the F.C.C. unit while maintaining a constant catalyst inventory and fresh catalyst make-up. A commercial catalyst aide, Sb2P~ was in use which contained 11 to 12% antimony, a density of 10 lbs. per gallon and at a feed-rate of 5 gallons per day. The catalyst regenera-tion unit has a maximum operating temperature of 1400F.
The measure of performance of the catalyst aide was based upon regenerator temperature, antimony found on ~213609 the catalyst and the hydrogen to methane molar ratios.
Typical results are presented below for both the commercial catalyst side and the antimony tricarboxylate from Example 2:

Antimony Regene-lbs. Found On ration H2:
Catalyst Sb Fed Catalyst Temp. CH4 Aide per day (ppm) (~F) Ratio Commercial 11.5 400 1370 >1.0 Product Ex. 2 9.89 1100 1350 0.8-0.9 Product Ex. 2 7.91 800 1350 1.0

Claims (21)

The embodiments of the invention in which an exclu-sive property or privilege is claimed are defined as follows:
1. The method of producing higher tricarboxylates of antimony comprising the steps of:
a) forming an antimony tricarboxylate by reacting antimony oxide with an anhydride of a lower or-ganic acid at an elevated temperature;
b) reacting the product from a) with at least one higher carboxylic acid at a temperature suffic-iently high to replace substantially all of the lower organic acid radicals with higher carboxy-lic acid radicals and remove the lower organic acid by-product and unreacted higher carboxylic acid from the reaction zone; and c) recovering the antimony tricarboxylate of said higher carboxylic acid.
2. The method of claim 1 wherein an inert gas is passed through the reaction mixture during step b).
3. The method according to claim 1 wherein the an-hydride of a lower organic acid has the formula R1-O-R1 where-in R1 is alkanoyl of not more than five carbon atoms and the higher carboxylic acid has the formula R2COOH wherein R2 is alkyl of at least five carbon atoms.
4. The method according to claim 2 wherein the an-hydride of a lower organic acid has the formula R1-O-R1 where-in R1 is alkanoyl of not more than five carbon atoms and the higher carboxylic acid has the formula R2COOH wherein R2 is alkyl of at least five carbon atoms.
5. The method according to claim 3 wherein the higher carboxylic acid is a mixture of at least two acids.
6. The method according to claim 5 wherein the higher carboxylic acid comprises a mixture of two molar parts of 2-ethylhexanoic acid and one molar part of neodecanoic acid.
7. The method according to claim 4 wherein the higher carboxylic acid is a mixture of at least two acids.
8. The method according to claim 7 wherein the higher carboxylic acid comprises a mixture of two molar parts of 2-ethylhexanoic acid and one molar part of neodecanoic acid.
9. The method according to claim 1, 2 or 4 wherein the reaction in step b) is at about 150°C to 300°C.
10. The method according to claim 1, 2 or 4 wherein the anhydride of a lower organic acid is an acetic anhydride.
11. The method according to claim 2 wherein the step a) reaction of antimony oxide with an anhydride of a lower or-ganic acid is in the presence of a solvent.
12. The method according to claim 11 wherein the solvent is a hydrocarbon having a boiling point of at least 120°C.
13. The method according to claim 11 wherein the solvent is selected from the group consisting of toluene, cu-mene, xylene and kerosene.
14. The method of claim 11 wherein the higher car-boxylic acid is neodecanoic acid.
15. In the process for the catalytic cracking of a hydrocarbon feedstock in a cracking zone under cracking con-ditions essentially in the absence of added hydrogen in the presence of a zeolite-containing cracking catalyst and an an-timony compound catalyst aide, with said feedstock containing at least one catalyst contaminating metal selected from the group consisting of nickel, vanadium, iron, copper, and co-balt, the improvement comprising using as said antimony com-pound a higher tricarboxylate of antimony prepared by the process comprising:
a) reacting antimony oxide with an anhydride of a lower organic acid of up to five carbon atoms;
b) reacting the product from a) with at least one higher carboxylic acid of 6 to about 24 carbon atoms at a temperature sufficient to vaporize volatile material and removing said volatile material; and c) recovering the antimony tricarboxylate of said higher carboxylic acid.
16. The process according to claim 15 wherein the amount of the higher tricarboxylate of antimony used is 0.005 to 5% by weight of catalyst calculated as antimony metal.
17. The process according to claim 15 wherein the higher tricarboxylate of antimony is antimony trineodecanoate or antimony di-2-ethylhexanoate neodecanoate prepared by steps a) through c).
18. The process according to claim 15, 16 or 17 wherein simultaneously with said step b), a stream of inert gas is passed through the reaction mixture.
19. The process according to claim 15, 16 or 17 wherein said cracking catalyst is removed from the cracking zone to a regeneration zone wherein the catalyst is contacted with free oxygen-containing gas to burn off coke deposited thereon, and the regenerated cracking catalyst is then re-cycled into the cracking zone.
20. The process according to claim 15, 16 or 17 wherein the zeolite-containing cracking catalyst contains an aluminosilicate zeolite.
21. The process according to claim 15, 16 or 17 wherein the zeolite-containing catalyst is combined with said higher tricarboxylate of antimony prior to contact with said hydrocarbon feedstock.
CA000457104A 1982-08-27 1984-06-21 Method of preparation and use of organic antimony cracking catalysts poison Expired CA1213609A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US06/412,409 US4488997A (en) 1982-08-27 1982-08-27 Method for the preparation of higher antimony tricarboxylates
US06/412,419 US4488998A (en) 1982-08-27 1982-08-27 Preparation of higher antimony tricarboxylates in improved yields using an inert gas
CA000457104A CA1213609A (en) 1984-06-21 1984-06-21 Method of preparation and use of organic antimony cracking catalysts poison
JP15946584A JPS6137751A (en) 1984-06-21 1984-07-31 Improved manufacture of higher tricarboxylate of antimony and cracking process using improved catalyst
EP84307780A EP0180675A1 (en) 1982-08-27 1984-11-09 Process for the preparation and use of organic antimony cracking catalysts

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CA000457104A CA1213609A (en) 1984-06-21 1984-06-21 Method of preparation and use of organic antimony cracking catalysts poison
JP15946584A JPS6137751A (en) 1984-06-21 1984-07-31 Improved manufacture of higher tricarboxylate of antimony and cracking process using improved catalyst
EP84307780A EP0180675A1 (en) 1982-08-27 1984-11-09 Process for the preparation and use of organic antimony cracking catalysts

Publications (1)

Publication Number Publication Date
CA1213609A true CA1213609A (en) 1986-11-04

Family

ID=27167449

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000457104A Expired CA1213609A (en) 1982-08-27 1984-06-21 Method of preparation and use of organic antimony cracking catalysts poison

Country Status (2)

Country Link
JP (1) JPS6137751A (en)
CA (1) CA1213609A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3460607B2 (en) * 1998-05-26 2003-10-27 三菱マテリアル株式会社 Method for producing a thermistor thin film forming agent, thermistor thin film forming agent using the same, and method for forming the thin film

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4111845A (en) * 1977-02-11 1978-09-05 Mckay Dwight L Cracking catalyst modified by antimony thiophosphate

Also Published As

Publication number Publication date
JPS6137751A (en) 1986-02-22

Similar Documents

Publication Publication Date Title
CA1072477A (en) Method of negating the effects of metals poisoning on cracking catalysts
US4153536A (en) Cracking with catalyst modified by antimony thiophosphate
US4148712A (en) Metals passivation with catalyst fines
US4207204A (en) Passivation of metals on cracking catalyst with a crude antimony tris(O,O-dihydrocarbyl phosphorodithioate)
US4377504A (en) Cracking catalyst improvement with gallium compounds
US4169042A (en) Cracking process and catalyst for same containing tellurium
US4166806A (en) Cracking catalyst passivated with a crude antimony phosphorodithioate
US4193891A (en) Passivation of metals on cracking catalyst with an antimony thiocarbamate
EP0007426B1 (en) Catalytic cracking process
US4190552A (en) Passivation of metals on cracking catalysts with an antimony tris (hydrocarbyl sulfide)
US4377494A (en) Cracking catalysts passivated by barium
US4390416A (en) Catalytic cracking of hydrocarbons
US4334979A (en) Hydrocarbon cracking process using a catalyst containing germanium
EP0180675A1 (en) Process for the preparation and use of organic antimony cracking catalysts
CA1213609A (en) Method of preparation and use of organic antimony cracking catalysts poison
US4415440A (en) Cracking catalyst improvement with gallium compounds
US4439536A (en) Hydrocarbon cracking catalyst
US4495105A (en) Preparation of higher tin carboxylates in improved yields using an inert gas
US4209453A (en) Antimony tris(dihydrocarbyl phosphite) and preparation thereof
US4326990A (en) Passivating agent composition and method for its preparation
US4263130A (en) Process for cracking hydrocarbons with a catalyst passivated with an antimony tris (hydrocarbyl sulfide)
EP0158969B1 (en) Metal passivation additive
US4386015A (en) Hydrocarbon cracking zeolitic catalyst
US4490299A (en) Germanium dithiophosphate
US4216120A (en) Antimony containing fines plus cracking catalyst composition

Legal Events

Date Code Title Description
MKEX Expiry
MKEX Expiry

Effective date: 20040621