CA1213173A - Process for making french fried potatoes and other food products - Google Patents

Process for making french fried potatoes and other food products

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Publication number
CA1213173A
CA1213173A CA000447597A CA447597A CA1213173A CA 1213173 A CA1213173 A CA 1213173A CA 000447597 A CA000447597 A CA 000447597A CA 447597 A CA447597 A CA 447597A CA 1213173 A CA1213173 A CA 1213173A
Authority
CA
Canada
Prior art keywords
strips
particles
range
impinging
potato
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000447597A
Other languages
French (fr)
Inventor
Jerome J. Glantz
Michael G. Doenges
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lamb Weston Inc
Original Assignee
Lamb Weston Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lamb Weston Inc filed Critical Lamb Weston Inc
Priority to CA000447597A priority Critical patent/CA1213173A/en
Application granted granted Critical
Publication of CA1213173A publication Critical patent/CA1213173A/en
Expired legal-status Critical Current

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Abstract

ABSTRACT OF THE INVENTION
A method of preparing french fried potato strips, as well as other food products, includes cutting whole potatoes into strips, preheating the strips in water and impinging a high velocity stream of food particles, such as potato granules, against the strips to embed the same in outer surfaces of the strips. The particle-impacted strips are dried, steam-blanched, parfried and frozen.
When reconstituted, the potato strips have a crisp, palatable outer surface, a fluffy interior, enhanced flavor and relatively low oil perception.

Description

~Z~3~

PROCESS FOR MAKING FRENCH FRIED POTATOES
AND OTHER FOOD PRODUCTS

The present invention relates generally to food processing, and more particularly to a method for applying a particulate media to the outer surface of a food product, especially a french fried potato strip.
Frozen french fried potato strips are typically prepared by washing, peeling and cutting into strips whole potatoes and then blanching, parfrying and freezing the strips. ~eretofore, attenlpts have been made without much success to deposit on outer surfaces of such strips a relatively dry particulate media, such as starch, seasonings, flavor particulates or the li~e, thereby to enhance ~he flavor and texture of the product, or to create an altogether different tasting product. Such attempts have also been intended to improve the coloration of the product and to reduce its oil perception (content) when reconstituted by frying.
For example, potato strips have been dusted with a media after blanching. However J the media has not adhered well to the strips, and consequently most of the media fell off during further processing, typically during parfrying. As a subsidiary problem, the loose media contaminates the fryer.
More generally, bread crumbs have been applied commercially to food products after dipping the product in a batter to which the crumbs adhere. See, for example, Wood U.S. Patent No. 4,208,435 and Frum U.S. Patent No. 3,767,826. However, the heavy, batter-fried taste characteristic of such a product is not desirable for 12~3~ ~3 french fried potato strips and may not be desirable for other food products as well.
~ queous coatings have also been applied to food products using well known spray, slurry and enrobing techniques. For example, Roth U.S. Patent No. 3,607,313 shows a method of coating quick-frozen, discrete food pieces by spraying them with a sauce-like liquid in a tumbling drum. And, Mitan, et al U.~. Patent ~o. 3,427,951 shows a process in which a starch base slurry is used to dip or spray a food product to give it a protective film. However, such techniques inherently are not suitable for applying a relatively dry particulate media to the outer surface of a food product.
Accordingly, there is a need for a process for applying a relatively dry particulate media to the outer surface of a food product, particularly a french fried potato strip, such that the media is substantially retained on the product during processing and gives it an improved character.
It is therefore an important object of the invention to provide a process for applying a particulate media to the outer surface of a food product, such as a french-fried potato strip, such that the media is substantially retained on the product after processing.
A second important object of the invention to provide a process as aforesaid in which french fried po~ato strips processed thereby have improved characteristics.
A more specific object of the invention is to provide a process as aforesaid in which potato strips processed thereby have a crisper, more palatable suxface te~ture than prior potato strips.

~Z1~173 A further obiect of invention is to provide a process as aforesaid in which potato strips processed thereby have an enhanced flavor.
Another object of the invention is to provide a process as aforesaid in which potato strips processed thereby have a low~r oil perception than prior strips~
Still another object of the invention is to provide a process as aforesaid which causes minimal contamination to the fryer during parfrying or reconstitution.
Other objects and advantages of the invention will become apparent from the drawings and following detailed description.
In accordance with the foregoing objects, the present invention comprises a process for preparing food products such as french-fried potato strips with an adherent coating. Whole potatoes are peeled and cut into strips. The strips are impinged with a high velocity stream of particles, such as potato granules, so as to embed the particles in outer surfaces of the strips. The velocity of the stream is not so high as to damage the structural integrity of the strips. Prior to impinging, the strips may be preheated in water and chemically treated in a flume. The particle-impacted strips are preferably partially dried, steam-blanched, parfried in oil and frozen. The frozen potato strips are conventionally reconstituted, such as by baking or frying in oil. The resulting product has a crisp, golden outer surface, fluffy interior, enhanced flavor and low oil perception-~2~173 In the drawings:
" Fig. 1 is a schematic view of a particle impinging apparatus in accordance with the present invention.
In accordance with one application of the present invention, potatoes are held in storage under conventional accepted conditions, so as not to accumulate excessive amounts of sugar therein. Potatoes of the Russet-Burbank variety are preferred. The potatoes are cleaned with a water flume or spray, and then peeled in a conventional manner, using steam or a caustic solution. The potatoes are cut into sections suitably sized for french fried potato strips.
The strips are next preheated, either in water at a temperature within the range of about 150F to 190F or steam at a temperature within the range of about 190F to 220F for about 1-15 minutes. Preferably, the preheating is carried out in water at about 155F for about 5 minutes, to leach the natural sugars therein and to condition the strips. Such conditioning includes softening and moistening the strip surfaces. The preheated strips are treated in a flume containing about 0.75% Sodiumacidpyrophosphate (SAPP), a preservative and color brightener~ Other preservatives, such as SO2, HCl, or coloring agents, such as dextrose, may be added to the flume or substituted for the SAPP in a known manner.
The strips are dipped for about 10-60 seconds in the flume, and preferably for about 20 seconds As illustrated by Fig. 1, a bed of treated strips are thereafter passed on a conveyor screen under a blasting nozzle, and a high velocity stream of particles is impinged upon the strips. The particles, preferably ~LZ1~73 having a size of about 80-100 mesh, embed in outer surfaces of the strips. Particles comprising about 100 per cent potato granules, such as those sold by Basic ~merican Potato Company, Moses Lake, Washington, woxk well. Other particulate media, including potato flakes, potato flour, potato granules with nacho cheese seasoning, potato granules with tallow flavoring, or a mix of potato granules and starch, may also be used.
The potato granules are impacted against the bed of strips for about 5 to 20 seconds, and preferably for about 10 seconds, causing the strips to undergo a weight gain of about 4%. The impinging velocity of the granules must be large enough to embed or impregnate th~ granules in the outer cellular surface layers of the strips, but not so great as to destroy the structural integrity of the strips. The exit velocity of the granules as they leave the nozzle is believed to be within the range of 550 ft/sec to 750 ft/sec, and has been roughly calculated to he about 650 ft/sec. It is not known, however, whether the actual impact velocity of the granules is less or greater than the exit velocity. The high velocity of the air stream associated with the granules agitates the bed such that no one strip is subject to the impinging granules for the full 10 seconds.
The granule-impacted strips are partially dried in a dryer at a temperature within the range of about 150F to 250F to cause an estimated 10-30% moisture weight loss in the strips. Drying at about 200F for a time sufficient to cause a 20% moisture weight loss is preferred. Thereafter, the strips are steam blanched at a temperature within the range of about 190F-220F for 1~3173 about 2-10 minutes, and preferably at about 200F for about 2 minutes.
The blanched strips are then parfried in hot oil at a temperature within the range of about 340F to 380~F
for about 5-120 seconds, and preferably at about 370F for about 15 seconds. If prepared according to the foregoing parameters, the parfried strips will have a solids content of about 34-37~, including about 5-10% oils (typically about 7-8% oils). For purposes of storage and/or shipment, the strips are frozen in a conventional manner.
The frozen potato strips are reconstituted by fxying them in oil at a temperature of about 350~F for about 2-1/2 minutes, or by other conventional methocls, such as baking or heating in a microwave oven.
The embedded potato granules give the strips an unusually high solids content at their outer surfaces, thereby causing the strips to have a crisper, more palatable surface texture than prior strips and an enhanced flavor upon reconstitution.
The solids content of potato strips increases during frying through the absorption of oil and the loss of moisture from the strips. As the oil content increases due to the absorption of oil, the oil perception by the consumer also ordinarily increases. It is undesirable to have a perception of high oil content. However, strips prepared in accordance with the invention advantageously exhibit a relatively low oil content and therefore a low oil perception and less greasy character than prior products. This is due in part to the imbedded potato gxanules which seem to act as a partial barrier to the oil during parfrying, and also refrying. It is also due to a relatively short parfrying time. A longer, more ~213~73 conventional parfry is not necessary because the strips have a relatively high solids content even before parfrying, by reason of the addition of the potato granules to the surface, and hence attain the commonly preferred solids content of about 34-37% during the foreshortened parfry, as moisture is lost during parfrying.
Yet another advantage of such potato strips is that they retain their crispness longer after refry than conventionally prepared strips.
Potato granule-impacted potato strips are similar in appearance to conventional potato strips, although they "puff up" slightly during parfrying and have a slightly rougher surface texture. Electron micrographs of the strips show disruption of the outer cellular tissue with a fairly uniform embedding of potato granules therein. A
particulate media applied in this way is not likely to fall off during processing.
Referring again to Fig 1, a particle impinging apparatus 10 includes a conveyor 12 upon which a bed of potato strips are transported beneath the flow path of a nozzle 14 encased in a housing 1~. Nozzle 14, which receives potato granules from a feed line 20, is driven by an air compressor 22.
Loose potato granules which do not embed in the strips fall to the bottom of housing 10, where they are recycled by a cyclone 23 to a media feeding means 24 throuyh a line 26. Similarly, fines from cyclone 23 are filtered in a bag house 28 and returned to feeding means 24. In this way, undeposited granules are continuously recycled and thereby conserved.

Russet-type potatoes were washed, peeled and cut into strips, yielding about 5 lbs. of product. The strips :1~13~73 were conditioned slightly by preheating them in water at a temperature of about 155F for about 5 minutes, and then dipped for about 20 seconds in a flume containing about 0.75~ SAPP. The strips were next subjected to a high velocity stream of potato granules carried in air.
The granules had a size of about 80-100 mesh and were obtained from Basic American Potato Company~ A
standard handgun or blasting nozzle manufactured by Zero Manufacturing Company, Washington, Missouri, model number BNP55-7, was used. It had a #5 orifice (5/32 inch diameter opening) and a #5 nozzle (5/16 inch diameter opening). A stream flow rate of about 35 CFM at about 85 psi was used, yielding a roughly estimated nozzle exit velocity for the granules of about 650 feet per second.
The nozzle was positioned about 12 inches from the 5 lb.
product which was exposed to the stream for about 10 seconds. The potato granules embedded in outer sur~aces of the strips. The stream agitated the product to expose all the strips during that time.
The granule-impacted strips were then partially dried at a temperature of about 200F until they underwent a moisture weight loss of about 20~. The strips were steam blanched at a temperature of about 200F for about 2 minutes, parfried at a temperature of about 370F for about 15 seconds, and frozen at a temperature of about _10F .
The frozen strips were reconstit~ted by frying them in oil at a temperature of about 350F for about
2-1/2 minutes. The resulting strips had crisp, golden outer surfaces, fluffy potato interiors, enhancPd flavor and relatively low oil perception. They had an average solids content of about 54.7%, including about 12.8~ oils, lZ~73 as compared to a solids content after parfrying of about 35.4~, including about 7.2% oils. A control sample processed in a similar manner, but without the impinging step, had increased oil content of about 8.5% and 15.5 after parfrying and refrying, respectively.
Potato strips were processed in the above manner, except that they were reconstituted by baking in an oven at a temperature of about 425F for about lO minutes. The resulting strips had a relatively crisp outer surface, mealy potato interior, enhanced flavor and golden coloration.
It will be apparent to those skilled in the art that th~ described process can be used with other than potato-type products, including fruits and vegetables, although the required impinging velocity of the media may vary depending upon the outer cellular strength of the particular product.
Having illustrated and described the principles involved in this invention by what is presently a preferred embodiment and several suggested alternatives, it should be apparent to those persons skilled in the art that such embodiments may be modified in arrangement and detail without departing from such principles. We claim as our invention all such modifications as come within the true spirit and scope of the invention as defined by the following claims.

Claims (23)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A method of preparing french fried potato strips comprising the steps of: cutting raw potatoes into strips; and impinging a stream of food particles upon the strips at a velocity sufficient to embed such particles in outer surfaces of the strips.
2. The method of claim 1 further comprising preheating the strips to condition the surfaces thereof prior to impinging.
3. The method of claim 2 wherein the strips are preheated at a temperature within the range of about 150°F
to 220°F for about 1-15 minutes.
4. The method of claim 2 wherein the particles comprise potato granules.
5. The method of claim 2 wherein the particles are impinged upon the strips at a velocity within the range of about 550 to 750 feet per second to embed the particles in the outer surfaces of the strips.
6. The method of claim 5 wherein the particles are impinged upon a bed of the strips for about 5-20 seconds.
7. The method of claim 2 wherein the particles have a size within the range of about 80-100 mesh.
8. The method of claim 7 wherein the particles comprise potato granules.
9. The method of claim 2 wherein the strips are partial-ly dried subsequent to impinging at a temperature within the range of about 150°F to 250°F such that the strips undergo a moisture weight loss of about 10-30%.
10. The method of claim 2 further comprises blanching the strips subsequent to impinging.
11. The method of claim 10 wherein the strips are blanched at a temperature within the range of about 150°F to 220°F for about 2-10 minutes.
12. The method of claim 2 further comprising parfrying the strips subsequent to impinging.
13. The method of claim 12 wherein the strips are par-fried at a temperature within the range of about 340°F to 380°F
for about 5-120 seconds.
14. A method of preparing french fried potato strips comprising the steps of: cutting raw potatoes into strips:
preheating the strips; impinging a stream of food particles upon the strips at a velocity sufficient to embed such partic-les in outer surfaces of the strips; blanching the strips; and parfrying the strips.
15. The method of claim 14 further comprising partially drying the strips subsequent to impinging and prior to steam blanching.
16. The method of claim 15 further comprising freezing the strips subsequent to parfrying.
17. The method of claim 14 wherein the particles comprise potato granules having a size within the range of about 80-100 mesh.
18. The method of claim 17 wherein the particles are impinged upon a bed of the strips at a velocity within the range of about 550 ft/sec to 750 ft/sec for about 5-20 seconds so as to embed the particles in the outer surfaces of the strips.
19. A method of preparing french fried potato strips comprising the steps of: cutting raw potatoes into strips;
preheating the strips in water at a temperature within the range of about 150°F to 190°F for about 1-15 minutes; impinging a stream of potato granules upon the strips at a velocity suf-ficient to embed such particles in outer surfaces of the strips; partially drying the strips at a temperature within the range of about 150°F to 250°F to cause a moisture weight loss of about 10-30%; steam blanching the strips at a temperature within the range of about 150°F to 220°F for about 2-10 minutes; parfrying the strips at a temperature within the range of about 340°F to 380°F for about 5-120 seconds; and freezing the strips.
20. A method of applying a particulate media to an outer surface of a food product comprising the steps of: preheating the product at least slightly to soften its outer surface; and impinging a stream of food particles at high velocity against the product to embed the particles in the outer surface.
21. A process of preparing french fried potato strips comprising the steps of: cutting raw potatoes into strips;
transporting the strips on a conveyor through an enclosed housing; within the housing impinging through a nozzle a stream of particles upon the strips to embed the particles in outer surfaces thereof; and recycling undeposited particles from a bottom portion of the housing to a feeding means for feeding particles to the nozzle.
22. A french fried potato strip having a particulate media embedded substantially uniformly in the outermost cellu-lar layers of the strip.
23. The product of claim 22 wherein the particulate media includes potato granules.
CA000447597A 1984-02-16 1984-02-16 Process for making french fried potatoes and other food products Expired CA1213173A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000447597A CA1213173A (en) 1984-02-16 1984-02-16 Process for making french fried potatoes and other food products

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000447597A CA1213173A (en) 1984-02-16 1984-02-16 Process for making french fried potatoes and other food products

Publications (1)

Publication Number Publication Date
CA1213173A true CA1213173A (en) 1986-10-28

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CA000447597A Expired CA1213173A (en) 1984-02-16 1984-02-16 Process for making french fried potatoes and other food products

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105495472A (en) * 2016-01-01 2016-04-20 西昌学院 Making method and device for French fried potatoes
CN115251444A (en) * 2022-08-12 2022-11-01 沧州五谷食尚食品科技有限公司 Puffed food puffing device and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105495472A (en) * 2016-01-01 2016-04-20 西昌学院 Making method and device for French fried potatoes
CN105495472B (en) * 2016-01-01 2023-08-08 西昌学院 Preparation method and device of fried potato strips
CN115251444A (en) * 2022-08-12 2022-11-01 沧州五谷食尚食品科技有限公司 Puffed food puffing device and method

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