CA1208087A - Safety boiler with high efficiency - Google Patents

Safety boiler with high efficiency

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Publication number
CA1208087A
CA1208087A CA000433672A CA433672A CA1208087A CA 1208087 A CA1208087 A CA 1208087A CA 000433672 A CA000433672 A CA 000433672A CA 433672 A CA433672 A CA 433672A CA 1208087 A CA1208087 A CA 1208087A
Authority
CA
Canada
Prior art keywords
water jacket
water
jacket
flue
chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000433672A
Other languages
French (fr)
Inventor
Shye-Yih Deng
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DENG SHYE YIH
Original Assignee
DENG SHYE YIH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DENG SHYE YIH filed Critical DENG SHYE YIH
Priority to CA000433672A priority Critical patent/CA1208087A/en
Application granted granted Critical
Publication of CA1208087A publication Critical patent/CA1208087A/en
Expired legal-status Critical Current

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  • Air Supply (AREA)

Abstract

ABSTRACT:

SAFETY BOILER WITH HIGH EFFICIENCY
A safety boiler with high efficiency comprises a plurality of water jackets disposed around a central vaporizing chamber (1) positioned atop on a combustion chamber (2) and a plurality of sandwiched flues (6) each respectively partitioned between each two neighbouring water jackets so that the feed water passing the water jackets will be thoroughly preheated to increase the thermal efficiency and safety of the boiler.

Description

~z~

SAFETY BOILER WITH ~G~I EFFICIENCY
Con~entional boilers either fire tube type or water tube type are generally found with the following de~ects:
1, In order to sustain the high pressure of ge~erated steam, all the ~onstruction parts should be desi~necl with suitable thickness durable for such high steam pressure~
which can not be reduced to be thinn0r 50 that the produotion cost of boiler will not be reduced,
2, The heat conductivity of such thicker ~teel plates or tubes will be reduced so as to decrease the thermal ef~iciency of boiler,
3, Tha outmost boilsr shell should be insulated to prevent heat loS9 therefrom to increase ln~ulation cost and maintenance problem for the insulated material a~ the bo~ler shell s-till carry an appreciated heat which should be w~ll i.nsulated,
4~ The boiler shell directly rec~ives the hlgh pressur0 of steam inside the boiler so that~ once aocic1cntal e~plosion oocuring~ the outer broken scraps will direotly and rapidly spread outwards to cause serious damage to the surrolln~ings~
I have ~ound these defect3 o~ con~entional boilers and invented the present ~afety boiler with high effioiency, According to tha present invention there is provided a sa~ety boiler ~herein a plurality of wa~er jackst3 are disposed around a central vaporizing chamber positioned atop on a combustion chamber and a pluralit~ of sandwiched \

- 2 _ 120~7 ~lues are provided each being respectivelY partitioned between each two neighbouring water jackets so that the feed water passing the water jackets will b0 thoroughly preheated to increase the thermal e~ficiency o~ the boiler, The present invention will be ~urther described with re~erence to the accompa~ying drawings~ in which:-Figure 1 i8 elevated ~ectional drawi~g of the Prfsent invention, Figure 2 is a bottom-view partial sectional drawing o~ t~e present lnvention, Figure 3 is an illustration showing the arrangement o~ th0 M ue baf~les of the present inve~tion, Figure 4 i 9 an illustration showing another arran~ement o~ the ~lue ba~les o~ thc present in~ention, Figure 5 ls a partial section~l dra~ing of a malnt0nance hole o~ the present i~vention, As shown in Figure 1 and Figure 29 the;present i~vention oomprises a vaporizing chr ~ a oombustion chamber 29 a preheated wat0r ~acket 3 surrDl~nfllne the combu~tion chamber, a top-closed pressurized water jacket 4 SU~ l-o~ fl-l ng the vaporizing chamber~ a bottom-open water jacket 5 surrol~n~l~ ng water jacket 4, a pluralit~ o-~water jackets c~ ~n~tions 7, 8 subsequently developed outwards each comprisillg an lnner wat0r ~acket 7 communicated with its inner water jac.ket and an outer water jaoket 8 oommunicated with lts outer water jacket9 lZ~8~137 -- 3 ~

a plurality of ~a~dwiched flues 6 each respectively partitioned between each two neighbouring water jacket, an outmost water jacket 9 connected to a staok 62 and supported by a supporting frame 96 and a boosting pump 3~, Vaporizing chamber 1 ls positioned centrally in the present boil~r and i3 made as hollow spherical body 11 or other suitable shapes, Two atomizera 12 ar0 pro~ided in it 8 Upp ~r portion, A maintenance hole 13 i~ provided on the bot-tom portion o~ chamber 1, Atomizers 12 also serve as ~ixing frame sturdily fix chamber 1 in the pr93ent boilerO
Combu~tion chamber 2 i9 surrounded by preheated water ~ao~et 3~ A steam delivery pipe 21 is poked into chamber 1 to laad steam outwards a~cl the pipe 21 is then wound to ~orm a continuous coil 22 surrolln~ n~ vaporizing chamber 1 and combu~tion chamber 2 and finally conne¢ted with a discharge pipe 23 having a sa~ety relie~ valve 24, An insulated layer 22a i8 provided to adhere behind the boil 22 to prevent ~rom radiation heat 109s ~rom chamb0r 1.
Such an i~sulated layer 22a may be made ~rom glass fibre reinforoed with stainless steel wlre, Tha insulated layer 22a and ooil 22 are formed with a top ~lue hole 22b ~or ~lue gas passage~ The coil 22 and the adher0d 2~ insulated layer 22a 9urrollnrl~ ng the vapori~ing chamber 1 is positioned centrally b~tween chamber 1 and water jaoet 4 so that the ~lue gas F will pass in a counter-current way as shown in Figure 1 for e~icient heat trans~r. A burner 2a is ~z~
L~ -provided on the bottom porbion o~ saicl chamber 2, Naturally~ combu~tion chamber 2 and Pre-heated water ~acket 3 may be position~d aside vaporizing chamber 1, Preheated water jacket 3 is made as a cyli~clrical jacket 3a ~urrolln~n~ coil 22 and combustion chamber 20 A water pipe 31 i~ connected with water di~charging pipe 52 o~ watar jackat 50 ~ by~pass drain 32 15 ~ormed on pipe 31, Pipe 31 i9 then con~ected to ~acket 3a, suction pipe 33 i~ pro~ided to connect the ~acket`3a with a boo~ting pump 34, A dlecharge pipe 35 i5 Provided to connec~ pump 34 with pressuriz2d water jacket 4, Pras~uriz~d water jacket 4 comprises two connectors 41 to communicate with the two atomizers 12 o~ vaporizln~
ahamber 1, The bottom perlphery 42 of jacket 4 i~ mounted o~ praheated water jacket 3 by ~upportlng means 43, Supporting means 43 ~s ~ormed with ~lue hole 43a ~or pas~ing ~lue gas, The jaclcet 4 may be rein~orced by rivets conneo~ed between jacket wall~ to sustain high water Pre~sur3 therein~
Top-alosed water jacket 4 is connected to bot~om-opened water ~acket 5 by a ~lue ba~fle 61, Between watar jacket 4 and jacket 5v there is provided another insulated layer 4a centrally positioned ~n the flue 6/ Such in~ulated layer 4a i9 f~xed on jacket 4 by brackets 4b~ The layer 4a is thus formed to e*fect the counter-current flows of ~lue gas ~or better heat tra~sfer, m e lowest perimeter 4c of insulated layer 4a i9 con~ected with ~acket 3a to ~8~8~7 ~ 5 -leave no hole therebetween, ~owever~ the layer 4a is formed with a top flue hole 4d -for flu~ gas passage as ~igure shown, ~n annular fl~e hole 51 is ~ormed between the ~ow0st perimeter o~ jacket5 with the wall o~ jacket
5 3a, ~ water discharge pipe 52 -ls providecl to connect water pipe 31 o~ water jacket 3, Jacket 5 is connected to a top-open water jacke~ 7 by a ba~fle 61, Jacket 7 i9 further connected to an outer water jacket 8 ha~ing bottom ann~lar hole 81, Connectors 82 are providecl to connect jacket 8 with inner ~acket 7, Jacket 7 i~
connected with jacket 8 to -form a water Jaoket cc h~ n~_ tion, The number of water jacket combination 77 8 can be ad~usted aocording to the practical requirement, ~or example9 the oc htn~tions may be clesignecd as two sets as shown in Figure 1~ Inner jacket 7 o~ ~irst Jacke*
cc ~n~tion 7~ 8 i~ c - 'oated with inner ~acket ~ by connectors 71, However9 jacket 7 o-f second (outer) jaoket combination 71 8 i9 c_ 'cated with ~acket 8 by ~nother pair o~ ¢onnectors 71 a~ Figure 1 shown~ Each jaoket 7 i8 centrally ~ormed wlth a ~lue hole 72 atop on ~acket 7, Tha number o~ ~acket cc ~tn~tion 79 8 is not limited in the present i~vention, The lowest perimeter o~ jacket 7 ~ 9 approachlng to ja~ket 3a, Elue ba~le 61 can be made as radial type as shown in Figure 2 and Fi~ure 3~ The spiral type 61a as shown in Figure 4 or other ~orms ma~ be modi~ied~ The ba~les can increase the heat~exohange e~ioiency between the ~lues
- 6 ~-with the water ~acket3, The outmost water jaok~t 9 i9 oonnected to ~acket 8 by a baffle 61, The ~lue formed therebetween i8 commu~^oated with stack 62, The outmost water jacket 9 i~ pro~ided with a f00d water pipe 91 which iB connected with a valve 92 and a che`ck ~al~0 93, A ~ent 94 is ~orm0cl atop on ~acket 9 to discharge air bherethrough when charging the pres~nt boiler, Connectors ~5 ara providecl to communicate ~acket 9 with inner jacke~
8, A supporting ~rame 96 i9 provided to support the ~jacket 9 and the Present i~vcntion, m e out0r Jackets can be mad0 ~rom any anti-corro~ive materlal~ to prevent from any corro~ion at dew point o~
~lue gas such as below 250C, Each water ~acket may be ~ormed with a maintenance hole M ~or cleaning use and may be providecl with a drain D ~or clr~ n~ ~lg or blow-down use~ henever opening the maint0nanoe hole M for cleaningt preheated jacket 3 can b~ ~rst dismantled ~or conVQnient maintenanGeO
l~hen using the present invention9 ~ed water w is zo charged into the boiler through pip~ 91 into all water jacket 9, 8, 7 and 5 ~or preheating by th0 heat0d ~lu0 gas through all flu0s 6, The pre-heat0d water ls th~n led into water ~aclc~t 3 and boosted by pump 31~ to ~low lnto ~acket 4, The water is then pressurized ~nd sPraYed t~rough atomizer~ 12 into vaporizing chamber 1 wh0reby the water mist i8 heated to become steam and discharged : .:

~Z~ 8'7 _ 7 -through p~pe 21, The steam is superheated ln combustlon chamber 2 in coil 22 ~or producin~ superheated high-pressure steam ~or *inal consumption through pipe 23, m e flue gas F will pass upwards and down~ards in many passes through all ~lues 6 to per*orm heat exchan~e operation with the water jack~ts to thoroughly heat the water therein and be dra*ted through stack 62 at the outmost jacket 9 at about ambient temperature~
Th0 present i~vention is pre~erably made as spherical shape, Other sultable shapes may be modi~ied, ~n automatic lnter-related control system may be set ~Ip by ~bhose skill in the art for boostin~ pump 34 wlth respect tothe capacity of ~aporizing chamber 1 and ~he operating varia~le of burner 2a to obtain optimlzation for the Present boller 0P0ration, The n- ~er O* atom~zers 12 and a~l connector~
number of ~ackets aq well as the shapes o~ constructed parts are not llmited in the present in~ention9 whioh can be modi~ied in practical requirement~, For multiplying the steam capacity~ a plurality o*
boilers o~ the pre~ent lnvention may be connected in parallel to increase the steam produ¢tion rate *or larger consumption, If the combustion chamber 2 i9 positioned aside (not under) ~apori~ing chamber 1~ the flue holes of each water jacket combination, for exampleD ~acket 4 and ~acket 5~ jacket 7 and iacke.t 8~ ~ho~lcl be made counter-~ sllt so that one flue hole of one water ~acket i9approaGhing flue stack 62 and another ~lue hole o~
another water ~ack0t o~ the jacket combination is approaclling combustion chamber 2 or burner ~or 5 reciprocatively passing the ~lue gas within the ~lues, The present inve~tion is superior to any conventional boiler by the ~ollowing advantages:
1, The ~0ed water in all water Jackets is thoroughly preheated by the ~ue gas to save ~uel cost and increass the boiler e~ficiency~
2, The mater~als o~ the parts other than the central vaporizing chamber 1 and pressuriz~d ~acket 4 can be made thinner as they do not qustain the higher pressure~ Henoe, thc thermal e~iciency can be increased and the production 1~ cost can be decreased, 3~ The insulabed material ~or the outmost water ~aoket can be saved as the shell temperature is equal or approach-lng to the ambient temperature, 4, The oentral high-pres3ure chamber 1 is disposed by zo many ~ackets 4~ 5~ 7~ 8, 9 so that~ once accidentally eæplodedg the,explosion wave or brol~en sorapg may be bu~ered by the outer ~ackets and the posslble damage can be refluced to n~ , 5, The spherical structure o~ the preferred present i~vention can be stressed homogeneou~ly ancl thus can be used more strongly in a longer service li~e,

Claims (3)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A safety boiler with high efficiency comprising:
a vaporizing chamber (1), positioned centrally within the boiler, which is provided with several atomizers (12) respectively connected to a pressurized water jacket (4) and a steam pipe (21) being poked into said chamber to lead steam into a coil (22) surrounding said vaporizing chamber (1) and combustion chamber (2) for superheating the steam, a top-closed pressurized water jacket (4) surrounding said vaporizing chamber (3), which is lowerly mounted on said preheated water jacket (3) by supporting means (43) formed with flue holes (43a) therethrough;
a combustion chamber (2) heated by a burner (2a) and positioned under said vaporizing chamber;
a preheated water jacket (3), surrounding said coil (22) and said combustion chamber (2), which is provided with water pipe (31) communicated with a water jacket (5) surrounding said pressurized water jacket (4) and provided with a boosting pump (34) to suck water from said preheated jacket (3) and boost water into said pressurized water Jacket (4);
a bottom-opened water jacket (5), surrounding said pressurized water jacket (4), which is formed with an annular flue hole (51) between its lowest perimeter with said preheated water jacket (3);
a plurality of water jacket combinations each comprising an inner top-opened water jacket (7) communicated with its inner water jacket and an outer bottom-opened water jacket (8) communicated with its outer water jacket, being subsequently developed outwards;
a plurality of sandwiched flues (6) each respectively partitioned between each two neighbouring water jackets, each sandwiched flue comprising a flue baffle (61), connecting the two neighbouring water jackets and being made as radial type or spiral type; and an outmost water jacket (9), communicated with its inner water jacket (8) and connected outwards with a stack (62) which is communicated with said flues (6), being supported by a frame (96) connected thereunder;
said vaporizing chamber and each said water jacket being respectively formed with a maintenance hole; the flue holes of each water jacket combination being made counter-current so that one flue hole of one water jacket is approaching said flue stack and another flue hole of another water jacket of the jacket combination is approaching said combustion chamber or burner for reciprocatively passing flue gas within the flues partitioned between the water jackets,
2, A safety boiler according to Claim 1, wherein an insulated layer (22a) is adhered behind said coil (22) and formed with a top flue hole atop on said layer (22a) and said coil (22): said coil (22) and the adhered insulated layer(22a) surrounding said vaporizing chamber (1) being positioned centrally between said chamber (1) and said water jacket (4) so as to effect a counter-current flow of flue gas passing therein,
3. A safety boiler according to Claim 1, wherein an insulated layer(4a) is centrally formed between said water jacket (4) and water Jacket (5), and fixed on jacket (4) by brackets (4b); the lowest perimeter (4c) of said insulated layer (4a) being connected to said preheated jacket (3) and a top flue hole (4d) being formed atop on said layer (4a) for counter-current flow of flue gas.
CA000433672A 1983-08-02 1983-08-02 Safety boiler with high efficiency Expired CA1208087A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000433672A CA1208087A (en) 1983-08-02 1983-08-02 Safety boiler with high efficiency

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000433672A CA1208087A (en) 1983-08-02 1983-08-02 Safety boiler with high efficiency

Publications (1)

Publication Number Publication Date
CA1208087A true CA1208087A (en) 1986-07-22

Family

ID=4125777

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000433672A Expired CA1208087A (en) 1983-08-02 1983-08-02 Safety boiler with high efficiency

Country Status (1)

Country Link
CA (1) CA1208087A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107760881A (en) * 2016-08-17 2018-03-06 株洲天成硬质合金新材料有限公司 A kind of three-dimensional shunting formula zinc smelting furnace

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107760881A (en) * 2016-08-17 2018-03-06 株洲天成硬质合金新材料有限公司 A kind of three-dimensional shunting formula zinc smelting furnace

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