CA1204480A - Keying system for connector families - Google Patents

Keying system for connector families

Info

Publication number
CA1204480A
CA1204480A CA000437059A CA437059A CA1204480A CA 1204480 A CA1204480 A CA 1204480A CA 000437059 A CA000437059 A CA 000437059A CA 437059 A CA437059 A CA 437059A CA 1204480 A CA1204480 A CA 1204480A
Authority
CA
Canada
Prior art keywords
plug
receptacle
series
opening
primary
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000437059A
Other languages
French (fr)
Inventor
Wayne S. Davis
Daniel B. Lazarchik
Robert C. Swengel, Jr.
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TE Connectivity Corp
Original Assignee
AMP Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US06/420,762 external-priority patent/US4457575A/en
Priority claimed from US06/423,486 external-priority patent/US4781626A/en
Application filed by AMP Inc filed Critical AMP Inc
Application granted granted Critical
Publication of CA1204480A publication Critical patent/CA1204480A/en
Expired legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/64Means for preventing incorrect coupling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591Specific features or arrangements of connection of shield to conductive members
    • H01R13/6596Specific features or arrangements of connection of shield to conductive members the conductive member being a metal grounding panel
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00Connectors or connections adapted for particular applications
    • H01R2201/16Connectors or connections adapted for particular applications for telephony
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/60Contacts spaced along planar side wall transverse to longitudinal axis of engagement
    • H01R24/62Sliding engagements with one side only, e.g. modular jack coupling devices

Landscapes

  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

ABSTRACT
Electrical connector assembly comprises a plug and a receptacle. A
primary keying system is provided which permits insertion of the plug into the opening of the receptacle but which precludes insertion of a similar, but more narrow, plug into the opening. A secondary keying system is provided for specifically keying the plug and receptacle to each other and prevents insertion of another properly sized plug into the opening. The primary keying system is advantageous when a series or family of connector assemblies are produced with the different assemblies of the family being generally similar but having increasing numbers of terminals and therefore increasing width. The plug and receptacle can be provided with sheet metal shielding enclosures.

Description

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KEYING SYSTEM FOR CONNECTOR FAMILIES
This invention relates to keying systems for electrical connector assemblies of the type comprising a receptacle having a plug receiving opening therein and a plug which is received in the opening. The 5 embodiment of the invention described below shows the keying system as provided on connector assemblies of the general types shown in U . S.
Patents 4,193,654, 4,210,376, and 4,331,458. The principles of the invention can, however, be used to advantage with other types of connectors.
lo US. Patents 4,193,654, 4,210,376, and 4,221,458 show a known type of electrical connector assembly which is coming into widespread use in the communications industry and on computer and computer related equipment.
The receptacles shown in the above-identified U . S . patents are dimensioned to receive connector plugs of the general type shown in U . S.
Patent 3,860,316.
The receptacles and plugs referred to above usually have no more than eight terminals therein and it is usually not considered necessary to provide keying systems to key a particular plug to a particular receptacle.
However, there is a need for connector assemblies of the general type 20 described above having greatly increased numbers of contact terminals YO-YO

~Z1)4480 therein and there is a need for a family or series of connectors having varying numbers of terminals therein. These requirements are particularly felt by manufacturers of computers and computer-related equipment.
Where connector assemblies of the type under consideration are 5 manufactured in a range of sizes, as regards the number of terminals in the assembly, it is possible to insert a plug part of the assembly having a lesser number of contact terminals into a receptacle having a greater number of contact terminals because of the fact that -the plug and receptacle of two assemblies of different sizes differ only in the width of 10 the plug and the width of the plug-receiving opening in the receptacle. It can readily be appreciate that as a number of connector assemblies of different sizes are mounted adjacent to each other, a plug might be mismated with a receptacle having a greater number of contact terminals than the plug; in other words, the plug can be simply inserted into the 15 center portion of the plug-receiving opening of the receptacle. Obviously, the connector system for the equipment must preclude this possibility to avoid the potential for serious damage which might result from such mismating. In accordance with one embodiment thereof, the invention is directed to the achievement of a primary keying system for a series or 20 family of electrical connector assemblies, the primary keying system functioning to prevent insertion of a relatively smaller plug into a larger receptacle than the size of the receptacle for which the plug is intended.
I n addition to the need for a primary keying system, a conventional keying system is also required for connector assemblies of the type under 25 consideration. If two connector assemblies of the same size (having the same number of terminals therein are used in close proximity, it is ~Z~8~

possible to mismate the plugs and receptacles and the primary keying system discussed above would not preclude such mismating. A secondary keying system is thus needed specifically to keying a specific plug to a specific receptacle. The invention in accordance with a further aspect is 5 directed to the achievement of an improved specific keying system and particularly to a specific keying system in combination with a primary keying system.
A preferred embodiment of the invention comprises a series of electrical connector assemblies, each assembly comprising a plug and a 10 receptacle, each plug and each receptacle comprising a molded insulating housing having a mating end and a rearward end and having oppositely facing external housing sidewalls and oppositely facing external housing endless extending from the mating end to the rearward end. Each of the receptacles has a trough-like plug-receiving opening extending into its 15 mating end, the plug-receiving opening in each receptacle having opposed plug opening sidewalls winch are proximate to the external housing sidewalls and opposed plug opening endless which are proximate to the external housing endless. The plug of each connector assembly has a forward portion which extends from its mating end partially towards its 20 rearward end and which is dimensioned to be received in the plug-receiving opening of the receptacle of the same assembly. A plurality of plug contacts are provided in the plug of each assembly and a like plurality of receptacle contacts in the receptacle of the same assembly.
The receptacle contacts are within the plug receiving opening and are 25 arranged in a row which extends between the plug opening endless. The plug contacts of each plug are proximate to the mating end of the plug Sue and are arranged in a row which extends between the plug housing endless. The plug-receiving openings of the receptacles of the series are of increasing width, as measured between the plug opening endless, with increasing numbers of receptacle contacts in the receptacles, the plugs of 5 the series similarly being of increasing width, as measured between the plug housing endless, with increasing numbers of plug contacts in the plugs. The height of the plug openings, as measured between the plug opening sidewalls, is uniform for all receptacles in the series. The series of electrical connectors is characterized in that a primary keying system is 10 provided on the connector assemblies of the series, the primary keying system comprising, on each assembly of the series, at least one primary key on the receptacle of each assembly and at least one primary kiwi in the plug of the same assembly, each primary key of the receptacle being aligned with a corresponding primary kiwi of the plug of the same 1 5 assembly.
The primary keys and primary Casey of the connector assemblies of the series having greater numbers of contacts are selectively located, relative to the locations of the primary keys and primary Casey of assemblies having lesser numbers of contacts, in a manner which prevents 20 insertion of a plug having a lesser number of contacts into a receptacle having a greater number of contacts.
I n accordance with a further embodiment, a secondary keying system is provided on the connector assemblies of the series for keying specifically a specific plug of the series to a specific receptacle. In 25 accordance with a further embodiment, the secondary keys in the )4480 receptacles and secondary Casey in the plugs are dimensioned to preclude entry of a primary key therein into a secondary kiwi.
A further embodiment comprises an electrical connector assembly of the type comprising a molded plug and a molded receptacle, the plug and receptacle being as described above. The assembly has a primary keying system comprising at least one primary key on the receptacle and at least one primary kiwi in the plug. Each primary key of the receptacle is aligned with a corresponding primary kiwi of the plug of the assembly.
The primary keying system functions to permit insertion of the plug into the plug-receiving opening of the receptacle and to preclude insertion of a second plug, having a width as measured between its external housing endless which is less than the corresponding dimension of the plug, into the receptacle of the assembly.
In accordance with a further embodiment, a secondary keying system is provided in addition to the primary keying system, the secondary keying system functioning to prevent mismating of the plug and the - receptacle with a substantially identical receptacle and a substantially identical plug respectively, which have the same primary keying system as the plug and receptacle.
I n accordance with a further embodiment, a plug shield and a receptacle shield are provided on each plug and receptacle of the series.
The plug shield overlaps forward portions of the plug and extends to the rearward end thereof. The forward portions of the plug have an unshielded section which is adjacent to the mating end. The receptacle shield is on the mating end of the receptacle and extends i no the plug-receiving opening. The plug shield and the receptacle shield have owe shield contact portions which contact each other when the plug is inserted into the receptacle. In one embodiment, the shield contact portions are cantilever springs which are integral with the receptacle shield and which extend into the plug-receiving opening.
FIGURE 1 is a perspective view showing an eight position connector assembly in accordance with the invention with the plug exploded from the receptacle.
FIGURE 2 is a cross-sectional view looking in the direction of the arrows 2-2 of Figure 1 but with the plug in direct alignment with the receptacle.
FIGURE 3 is a semi-diagrammatic frontal view of the connector receptacle showing the primary and secondary keys FIGURES 4-15 are a series of diagral~natic views illustrating the principles of the invention.
FIGURE 16, appearing on the same drawing sheet as Figure 3, is a view similar to Figure 3 showing an alternative embodiment.
FIGURE 17, appearing on the same drawing sheet as Figure 3, is a perspective view of a plug which is intended to be mated with the receptacle of Figure 16.
FIGURE I is a perspective exploded view of a plug and a sheet metal shield for the plug.
FIGURE 19 is a perspective exploded view of a receptacle and a sheet metal shield for the receptacle.
FIGURE 20 is a cross-sectional view of a shielded plug inserted into a shielded receptacle.
Figures 1-3 show an eight position connector assembly 2 comprising a plug 4 and a receptacle 6. The assembly 2 incorporates a primary keying 44~30 system and a secondary keying system in accordance with the invention.
The structure of the assembly will first be described in detail. The relationship and significance of a keying system to a family or series of connectors will then be descried with reference to Figures 4-15.
The plug 4 is generally in accordance with the teachings of U . S.
Patent 3,860,316 and comprises an insulating housing having mating end 8, a rearward end 10, upper and lower housing sidewalls 12, 14 and oppositely facing housing endless 16. Latch arms 18 extend from the housing endless and have rearwardly facing shoulders 19 which engage lo shoulders 61 in the receptacle when the plug is mated with the receptacle.A cable receiving opening 20 extends into the rearward end 10 and a cable 22 is inserted into this opening. The individual conductors 24 of the cable extend into a reduced cross section forward portion of the opening, the cable being retained by an integral strain relief clamp 26 and the conductors being retained by conductor strain relief means 28 as generally described in US. Patent 3,860,3~6. The plug contact terminals 30 comprise flat stamped contact members and are received in recesses 32 which extend inwardly from the mating end 8 and inwardly from the lower sidewall 14. The contact terminals have insulation piercing portions which extend through openings and into the individual conductors 24. The plug contacts are engaged with the spring contact portions 72 of the receptacle contacts 62 when the plug is coupled to the receptacle.
The receptacle 6 is generally of the type shown in US. Patent 4,221,458 and comprises a one piece molded insulating housing having a mating end 34, a rearward end 36, upper and lower external housing sidewalls 38, 40, respectively, and oppositely facing external housing ~Z0448~

endless 42. A flange 44 is provided on the mating end 34 and overlaps an opening in a panel 46. The receptacle is mounted on a circuit board 48 and may have integral interference-fit mounting projections 50 extending from its lower sidewall 40.
A plug-receiving opening 52 extends inwardly from the mating end 34 and receives the forward portion 54 of the plug 4. The forward portion extends from the mating end 3 of the plug for a substantial distance towards the rearward end and portions of the latch arms 18 are received in the opening 52 so that the shoulders 19 of the latches will engage the shoulders 61.
Plug-receiving opening 52 has upper and lower plug opening sidewalls 56, 58 and opposed plug opening endless 60. The receptacle contacts 62 comprise flat stamped sheet metal members arranged in side-by-side relationship in a row which extends between the plug opening endless 60.
Each contact 62 has a post portion 64 which extends beyond the housing sidewall 40, through an opening in the circuit board, and is soldered to a conductor on the underside of the circuit board. Each contact also has an intermediate portion 66 which is received in a recess 68 extending inwardly from the lower sidewall 40 and a contact spring portion 72 which extends obliquely into the plug receiving opening. The contact is bent as shown at 70 and is recessed from the mating end 34. The free end of the contact portion 72 extends into a recess formed by spaced-apart barrier walls 73 at the inner end of the opening 52. These barrier walls prevent adjacent contacts from engaging each other. Barriers are also provided as shown at 74 between the bent portions 70 of adjacent contacts.

~4g80 As shown in Figure 1, the central lower portion 76 of the receptacle is open at the mating end to permit assembly of the contacts 62 to the housing and bending of the contact portions 72 as explained in U . S.
Patent 4,221,458.
The primary keying system comprising primary keys 78 which are molded integrally with the upper plug opening sidewall 56. Each key has an inner end 80 which is adjacent to the rearward end 36 of the housing and has a forward or outer end 82 which is located inwardly from the mating end 34 of the receptacle housing. in the particular eight position connector shown in Figures 1-3, two primary keys are provided in the receptacle, these keys being on each side of the center line and closely adjacent to the center line.
The corresponding primary Casey 84 in the plug 4 are dimensioned to receive the primary keys and are located on each side of, and adjacent to, the center line as required.
As shown in Figure 3, secondary keys 86 are provided on the upper plug opening sidewall 56 and are coextensive with the primary keys 78.
The secondary keys 86 are of a generally square cross section and have a width in the disclosed embodiment which is about one-half of that of the primary keys. The secondary Casey 88 in the plug are coextensive with the primary Casey 84 and are of reduced width as compared with the primary Casey.
The functioning of the primary and secondary keying system will now be explained with reference to Figures 4-15. These figures are diagrammatic representations of the mating ends of a series of connector parts having increasing numbers of contacts. The enclosed areas 93 thus represent either the mating end 8 of the plug 4 or the mating end 34 of the receptacle 6. Figures 4-15 are based on a series of connector assemblies having four contacts in the smallest member of the series (Figure 4) and having twenty-six contacts in the largest connector 5 assembly of the series figure 15). The intervening connector assemblies of Figures 5-14 each has two more contacts than the previous connector assembly. Thus Figure 5 represents a connector assembly having six contacts, Figure 6 represents a connector assembly having eight contacts and so on.
It The darkened rectangles 89 in Figures 4-15 represent the locations of the primary keys 78 in the receptacles or the primary Casey 84 in the plugs. The smaller undarkened squares 90 represent the possible sites for secondary keys 86 or secondary Casey 88. It is possible to provide two secondary key sites on the lower opening sidewall 58 of the receptacle and 15 corresponding Casey on the lower housing sidewall 14 of the plug as shown at 92.
Careful study of Figures 4-15 will establish the fact that it would be impossible to insert a plug 4 having a lesser number of contacts into a receptacle 6 having a number of contacts therein which is greater than the 20 lesser number by virtue of the locations of the primary keys in the larger receptacle and the absence of Casey in smaller plug. This fact can be demonstrated by superimposing any one of Figures 4-14 on any other one of the figures which has an identifying number greater than that of the first figure. Figure 4 of the disclosed embodiment, the four position 25 connector assembly does not require a primary key and kiwi.

, In order specifically to key a plug and receptacle of the same size to each other, a secondary key is provided in one of the secondary key and kiwi sites 90, 92 in the receptacle and a corresponding kiwi is provided in the plug. It will be noted that the secondary key and kiwi 5 sites 90, 92 have a width which is only about one-half that of the width of the primary keys and Casey. It follows that there is no possibility that a secondary kiwi will receive a primary key of a receptacle for which the plug is not intended, in other words, a receptacle having a greater number of contacts therein than the plug.
l Other relatively large number of potential sites for secondary keys and Casey provides the capability of a large number of unique combinations of secondary keys and Casey and therefore a correspondingly large number of unique keying arrangements for connector assemblies within the series or family. In the example for a connector family or series shown in figures 4-15, the number of secondary key and Casey sites 90, 92 has been limited to ten such sites . I n the larger size connector, additional secondary key and kiwi sites could be provided as desired with a resulting increase in the number of unique or specific keying combinations.
The primary and secondary keying systems of the invention can be 20 provided in a series of family of connector assemblies with relative ease in the manufacturing process. The plug and receptacle shown in Figure 1 are such that they can be molded with a "straight action mold", that is, a mold in which all of the core pins extend parallel to the direction of movement of the mold halves towards and away from each other when the 25 mold is open and closed. A straight action mold is relatively simple as compared with a "side draw" mold in which core pins extend normally of i~0448(~

the direction of movement of the mold parts. The primary and secondary Ices and Casey in the plug and receptacle are formed by core pins which extend in the direction of movement of the mold parts. In the embodiment shown, these core pins are of similar rectangular cross section. It follows that core pins can be placed in the mold parts or removed from the mold parts with relative ease to form the desired secondary keys and Casey. The core pins which form the primary keys and Casey would ordinarily remain permanently in the mold parts.
Figures 16 and 17 show an alternative embodiment in which a primary l O key and one or two adjacent secondary keys are replaced by composite keys as shown at 94 and 96 in Figure 16. This expedient might be employed if the secondary keys require strengthening and if it is found to be impractical to form the very thin webs or barrier walls in the plug between the primary kiwi and the secondary kiwi. The composite key 94 thus comprises a primary key, a secondary key, and molded material which fills the gap between the two keys. The composite key 96 comprises a primary key and two secondary keys in addition to the material between the primary key and the secondary keys. The composite Casey 99, 101 for the composite keys 94, 96 are sufficiently wide to accept the composite keys as shown in Figure 17. The connector 4 also has modified latch arms 103 and is provided with a shield 98 as described below .
Figures 18, 19, and 20 show features of a shielded connector assembly in accordance with the invention. The cable 22' has metallic shielding 102 in surrounding relationship to the conductors 24 and an insulating sheath 104 surrounds the shielding material 102.

.,, 448(~

The plug 4 and receptacle 6 of Figures 18 and 19 are substantially similar to the previously described plug and receptacle and are identified with the same reference numerals.
The plug shield 98 is of sheet metal and has an upper sidewall 106, a lower sidewall 108, and oppositely facing endless 110 which are against the corresponding sidewalls and endless of the plug housing. The forward end 112 of the shield 98 is recessed from the mating end 8 of the housing so that a forward portion 54 of the housing is not covered by the shield. The rearward end 114 of the shield has an inwardly turned flange l O 116 which is maintained in contact with the shielding material 102 by the locking member 26. l tongues 118 are provided on the lower sidewall 108 and can be bent into recesses in the plug housing to retain the shield on the housing . The shield is also retained by a boss 120 on the upper sidewall 12 of the plug housing which is received in an opening 121 of the l 5 shield.
The receptacle shield 100 has a face portion 122 which is disposed against the mating end of the receptacle housing and has a flange 124 which extends over the flange 44 of the receptacle housing. Clinching ears 126 extend from this flange as shown in Figure 20 to retain the receptacle shield 100 on the receptacle housing .
A tongue 128 extends from the flange 124 partially across the lower housing sidewall and may be electrically connected to a ground conductor on the circuit board if desired . Contact arms 130 extend from the plug-receiving opening of the shield 100 and are engaged by the receptacle shield when the parts are mated with each other as shown in Figure 20.

issue As is apparent from Figure 20, the shielding material 102 is in electrical contact with the plug shield 98 and the forward portion of the plug shield is received in the plug-receiving opening of the receptacle so that the plug shield overlaps the receptacle shield. There is thus no 5 possibility of radiation from the conductors and contacts.
The shielding members 98, 100 of Figures 18-20 are entirely compatible with the primary and secondary keying systems previously described. The primary and secondary keys in the receptacle are recessed inwardly from the mating end of the receptacle so that these keys l o do not interfere with the shielding of the receptacle. Also, the plug shield does not cover the forward portion of the plug housing and the Casey 84, 88 will cooperate with the keys to achieve the keying effects described above.

Claims (14)

The embodiments of the invention for which an exclusive property or privilege is claimed are as follows:
1. A series of electrical connector assemblies, each assembly comprising a plug and a receptacle, each plug and each receptacle comprising a molded insulating housing having a mating end and a rearward end and having oppositely facing external housing sidewalls and oppositely facing external housing endwalls extending from the mating end to the rearward end, each of the receptacles having a trough-like plug-receiving opening extending into its mating end, the plug-receiving opening in each receptacle having opposed plug opening sidewalls which are proximate to the external housing sidewalls and opposed plug opening endwalls which are proximate to the external housing endwalls, the plug of each connector assembly having a forward portion which extends from its mating end partially towards its rearward end and which is dimensioned to be received in the plug-receiving opening of the receptacle of the same assembly, a plurality of plug contacts in the plug of each assembly and a like plurality of receptacle contacts in the receptacle of the same assembly, the receptacle contacts being within the plug receiving opening and being arranged in a row which extends between the plug opening endwalls, the plug contacts of each plug being proximate to the mating end of the plug and being arranged in a row which extends between the plug housing endwalls, the plug-receiving openings of the receptacles of the series being of increasing width, as measured between the plug opening endwalls, with increasing numbers of receptacle contacts in the receptacles, the plugs of the series similarly being of increasing width, as measured between the plug housing endwalls, with increasing numbers of plug contacts in the plugs, the height of the plug openings, as measured between the plug opening sidewalls, being uniform for all receptacles in the series, the series of electrical connectors being characterised in that:
a primary keying system is provided on the connector assemblies of the series, the primary keying system comprising, on each assembly of the series, at least one primary key on the receptacle of each assembly and at least one primary keyway in the plug of the same assembly, each primary key of the receptacle being aligned with a corresponding primary keyway of the plug of the same assembly, the primary keys and primary keyways of the connector assemblies having greater numbers of contacts being selectively located, relative to the locations of the primary keys and primary keyways of assemblies having lesser numbers of contacts, to prevent insertion of a plug having a lesser number of contacts into a receptacle having a greater number of contacts .
2. A series of electrical connector assemblies as set forth in claim 1 characterised in that the receptacle contacts in each receptacle of the series extend from a first sidewall of the plug receiving opening at a location proximate to the mating end of the receptacle, the receptacle contacts being spring contacts which extend obliquely into the plug receiving opening, the primary keys of each receptacle being molded integrally on the second opening sidewall.
3. A series of electrical connector assemblies as set forth in either of claims 1 characterised in that a secondary keying system is provided on the connector assemblies of the series for keying specifically a specific plug of the series to a specific receptacle.
4. A series of electrical connector assemblies as set forth in claim 3 characterised in that the secondary keying system comprises secondary keys in the receptacles and secondary keyways in the plugs, the secondary keyways being dimensioned to preclude entry of a primary key therein.
5. A series of electrical connector assemblies as set forth in claim 2 characterised in that a secondary keying system is provided on the connector assemblies of the series for specifically keying a specific plug of the series to a specific receptacle, the secondary keying system comprising secondary keys in the receptacles and secondary keyways in the plugs, the secondary keys being integrally molded on the second opening sidewall, the secondary keys and keyways being between primary keys and keyways in at least some of the receptacles, the secondary keyways being dimensioned to preclude entry of a primary key therein.
6. A series of electrical connector assemblies as set forth in claim 5 characterised in that at least one composite key is provided in at least one receptacle of the series, the composite key comprising a primary key and a secondary key which is immediately adjacent to the primary key, the intervening space between the primary key and the secondary key being filled with molded material, the complementary keyway for the composite key being a composite keyway which is dimensioned to receive the composite key.
7. A series of electrical connector assemblies, each assembly comprising a plug and a receptacle, each plug and each receptacle comprising a molded insulating housing having a mating end and a rearward end and having oppositely facing external housing sidewalls and oppositely facing external housing endwalls extending from the mating end to the rearward end, each of the receptacles having a trough-like plug-receiving opening extending into its mating end, the plug-receiving opening in each receptacle having opposed plug opening sidewalls which are proximate to the external housing sidewalls and opposed plug opening endwalls which are proximate to the external housing endwalls, the plug of each connector assembly having a forward portion which extends from its mating end partially towards its rearward end and which is dimensioned to be received in the plug-receiving opening of the receptacle of the same assembly, a plurality of plug contacts in the plug of each assembly and a like plurality of receptacle contacts in the receptacle of the same assembly, the receptacle contacts being within the plug receiving opening and being arranged in a row which extends between the plug opening endwalls, the plug contacts of each plug being proximate to the mating end of the plug and being arranged in a row which extends between the plug housing endwalls, the plug-receiving openings of the receptacles of the series being of increasing width, as measured between the plug opening endwalls, with increasing numbers of receptacle contacts in the receptacles, the plugs of the series similarly being of increasing width, as measured between the plug housing endwalls, with increasing numbers of plug contacts in the plugs, the height of the plug openings, as measured between the plug opening sidewalls, being uniform for all receptacles in the series, the series of electrical connectors being characterised in that:

plug shields and receptacle shields are provided on the plugs and the receptacles of the series, and a keying system is provided comprising at least one keyway on each plug of the series and one key on each receptacle, the plug shield overlapping the forward portions of each plug and extending from the forward portions to the rearward portions thereof, the forward portions having an unshielded section, the keyway being in the unshielded section, the receptacle shield being on the mating end of each receptacle and extending into the plug-receiving opening, the key in the receptacle being within the plug receiving opening and being spaced from the receptacle shield.
8. A series of electrical connector assemblies as set forth in claim 7 characterised in that the receptacle shield of each receptacle of the series is of stamped and formed sheet metal, the shield contact portions being cantilever springs which are integral with the receptacle shield and which extend diagonally into the plug-receiving opening.
9. A series of electrical connector assemblies as set forth in claim 8 characterised in that the keying system comprises at least one primary key integrally molded on one of the plug opening sidewalls of each receptacle and a primary keyway in the corresponding plug external sidewalls, the primary keys and keyways functioning to prevent insertion of a smaller size plug into a larger size receptacle.
10. A series of electrical connector assemblies as set forth in claim 9 characterised in that the keying system comprises at least one secondary key integrally molded on one of the plug opening sidewalls of each receptacle and at least one secondary keyway in the corresponding plug external sidewalls, the secondary keys and keyways functioning to key a specific plug to a specific receptacle.
11. An electrical connector assembly comprising a plug and a receptacle, the plug and the receptacle each comprising a molded insulating housing having a mating end and a rearward end and having oppositely facing external housing sidewalls and oppositely facing external housing endwalls extending from the mating and to the rearward end, the receptacle having a trough-like plug-receiving opening extending into its mating end, the plug-receiving opening in the receptacle having opposed plug opening sidewalls which are proximate to the external housing sidewalls and opposed plug opening endwalls which are proximate to the external housing endwalls, the plug having a forward por-tion which extends from its mating end partially towards its rearward end and which is dimensioned to be received in the plug-receiving opening of the receptacle, a plurality of plug contacts in the plug and a like plurality of receptacle contacts in the receptacle, the receptacle contacts being within the plug receiving opening and being arranged in a row which extends between the plug opening endwalls, the plug contacts of the plug being proximate to the mating end of the plug and being arranged in a row which extends between the plug housing endwalls, the electrical connector assembly being characterised in that: a plug shield and a receptacle shield are provided on the plug and the receptacle, and a keying system is provided comprising at least one keyway on the plug and one key on the receptacle, the plug shield overlapping the forward portions of the plug and extending from the forward portions to the rearward portions thereof, the forward portions having an unshielded section, the keyway being in the unshielded section, the receptacle shield being on the mating end of the receptacle and extending into the plug-receiving opening, the key in the receptacle being within the plug receiving opening and being spaced from the receptacle shield.
12. An electrical connector assembly as set forth in claim 11, characterised in that the receptacle shield is of stamped and formed sheet metal, the shield contact portions being canti-lever springs which are integral with the receptacle shield and which extend diagonally into the plug-receiving opening.
13. An electrical connector assembly as set forth in claim 12 characterised in that the keying system comprises at least one primary key integrally molded on one of the plug opening sidewalls of the receptacle and a primary keyway in the corres-ponding plug external sidewalls, the primary key and keyway functioning to prevent insertion of a smaller size plug into a larger size receptacle.
14. An electrical connector assembly as set forth in claim 13 characterised in that the keying system comprises at least one secondary key integrally molded on one of the plug opening sidewalls of the receptacle and at least one secondary keyway in the corresponding plug external sidewalls, the secondary keys and keyway functioning to key a specific plug to a specific receptacle.
CA000437059A 1982-09-21 1983-09-20 Keying system for connector families Expired CA1204480A (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US06/420,762 US4457575A (en) 1982-09-21 1982-09-21 Electrical connector having improved shielding and keying systems
US420,762 1982-09-21
US423,486 1982-09-24
US06/423,486 US4781626A (en) 1982-09-24 1982-09-24 Keying system for connector families

Publications (1)

Publication Number Publication Date
CA1204480A true CA1204480A (en) 1986-05-13

Family

ID=27024982

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000437059A Expired CA1204480A (en) 1982-09-21 1983-09-20 Keying system for connector families

Country Status (6)

Country Link
EP (2) EP0231539B1 (en)
BR (1) BR8305092A (en)
CA (1) CA1204480A (en)
DE (1) DE3382586T2 (en)
ES (1) ES282314Y (en)
MX (1) MX155535A (en)

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DE9304405U1 (en) * 1993-03-23 1993-09-02 Albert Ackermann Gmbh & Co Kg, 51643 Gummersbach Codable connector
DE9304339U1 (en) * 1993-03-23 1993-08-19 Albert Ackermann Gmbh & Co Kg, 51643 Gummersbach Codable connector
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Also Published As

Publication number Publication date
ES282314Y (en) 1986-07-16
EP0108477A1 (en) 1984-05-16
ES282314U (en) 1985-12-16
BR8305092A (en) 1984-05-08
DE3382586T2 (en) 1993-02-18
MX155535A (en) 1988-03-24
DE3382586D1 (en) 1992-08-06
EP0231539B1 (en) 1992-07-01
EP0231539A1 (en) 1987-08-12

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