CA1202081A - Optical communication system for drill hole logging - Google Patents
Optical communication system for drill hole loggingInfo
- Publication number
- CA1202081A CA1202081A CA000407637A CA407637A CA1202081A CA 1202081 A CA1202081 A CA 1202081A CA 000407637 A CA000407637 A CA 000407637A CA 407637 A CA407637 A CA 407637A CA 1202081 A CA1202081 A CA 1202081A
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- CA
- Canada
- Prior art keywords
- light
- separate
- axle
- communication system
- optical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
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- 238000004891 communication Methods 0.000 title claims abstract description 21
- 230000006854 communication Effects 0.000 title claims abstract description 21
- 239000000835 fiber Substances 0.000 claims abstract description 56
- 239000013307 optical fiber Substances 0.000 claims abstract description 30
- 229910052779 Neodymium Inorganic materials 0.000 claims abstract description 10
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000000523 sample Substances 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 13
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- 238000001514 detection method Methods 0.000 claims description 9
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims 6
- 239000011521 glass Substances 0.000 abstract description 6
- 230000004888 barrier function Effects 0.000 abstract description 5
- 239000004065 semiconductor Substances 0.000 abstract description 3
- 229920003023 plastic Polymers 0.000 description 8
- 239000004033 plastic Substances 0.000 description 7
- 239000004020 conductor Substances 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 3
- 239000012267 brine Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000000806 elastomer Substances 0.000 description 3
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 229910052732 germanium Inorganic materials 0.000 description 2
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical group [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- WSMQKESQZFQMFW-UHFFFAOYSA-N 5-methyl-pyrazole-3-carboxylic acid Chemical compound CC1=CC(C(O)=O)=NN1 WSMQKESQZFQMFW-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 229910001374 Invar Inorganic materials 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
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- 238000001816 cooling Methods 0.000 description 1
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- 238000009792 diffusion process Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- -1 neodymium ions Chemical class 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
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- 238000007789 sealing Methods 0.000 description 1
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/443—Protective covering
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
- E21B47/13—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling by electromagnetic energy, e.g. radio frequency
- E21B47/135—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling by electromagnetic energy, e.g. radio frequency using light waves, e.g. infrared or ultraviolet waves
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4415—Cables for special applications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04B—TRANSMISSION
- H04B10/00—Transmission systems employing electromagnetic waves other than radio-waves, e.g. infrared, visible or ultraviolet light, or employing corpuscular radiation, e.g. quantum communication
- H04B10/25—Arrangements specific to fibre transmission
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/14—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable
- D07B1/147—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable comprising electric conductors or elements for information transfer
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Remote Sensing (AREA)
- Mining & Mineral Resources (AREA)
- Electromagnetism (AREA)
- Optics & Photonics (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Physics & Mathematics (AREA)
- Geology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Fluid Mechanics (AREA)
- Geochemistry & Mineralogy (AREA)
- Environmental & Geological Engineering (AREA)
- Geophysics (AREA)
- Computer Networks & Wireless Communication (AREA)
- Signal Processing (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
- Optical Communication System (AREA)
- Light Guides In General And Applications Therefor (AREA)
- Earth Drilling (AREA)
- Surface Treatment Of Glass Fibres Or Filaments (AREA)
Abstract
ABSTRACT
"OPTICAL COMMUNICATION SYSTEM FOR DRILL HOLE LOGGING"
An optical communication system for drill hole logging comprises an armor cable containing one or more glass clad optical fibers inside a tubular moisture barrier, a neodymium laser in the cable reel radiates infrared light into one of the fibers, a modulator in the downhole cable-head connector shell modulates light and returns it to the surface, and a semiconductor detector in the reel demodulates the data signal from the returning light.
"OPTICAL COMMUNICATION SYSTEM FOR DRILL HOLE LOGGING"
An optical communication system for drill hole logging comprises an armor cable containing one or more glass clad optical fibers inside a tubular moisture barrier, a neodymium laser in the cable reel radiates infrared light into one of the fibers, a modulator in the downhole cable-head connector shell modulates light and returns it to the surface, and a semiconductor detector in the reel demodulates the data signal from the returning light.
Description
OPT~cAL COMMUNICQTION SYSTEM
FOR DRILL HOLE LOGGING
Technical Field The invention relates to drill hole logging equipment, whereby data are transmitted from a downhole instrument probe to the surface at a high rate.
Background of the Invention The fastest bit rate transmittable through electromechanical cables from the deepest oil wells (10,000 meters) is a few tens of kilohertz. In contrast, the ever more sophisticated multiple-sensor probes under development have created a need for higher transmission rates. The well-known broad band characteristics of optical fibers, together with the long lengths transmissible without repeaters, make this possible. The fiber, of course, must be incorporated into an armored cable without adding significant light loss due to perturbations of the fiber ("microbends").
The problem of implementing an optical fiber transmission system arises from the very hostile environment encountered in deep drill holes. They are filled with corrosive brine, often with dissolved hydrogen sulfide. The pressure in drilling mud may be as high as 30,000 PSI. The temperature may be as high as 250C. Other limitations are that electrical power and space are at a premium in the downhole probe. It must be convenient to connect and disconnect the cable and probe. Finally, the probes are often lost downhole.
Thus the transmitter cannot be inordinately expensive.
No component of the conventional optical transmission systems can function satisfactorily in the downhole environment without cooling. Semiconductor lasers and LEDs (light emitting diodes) do not operate above 100C. High pressure connectors which provide a make/break optical pathway from cable-head to probe do not exist. All plastics lose their integrity in the extreme downhole environment. Even fluorinated compounds, which are chemically inert, tend to flow under stress. An additional problem is that water penetrates plastics and promotes stress corrosion of the glass fiber.
3L20~
eliminating an optical fiber connector at the downhole end.
As a fea-ture of the invention, the neodymium laser is constrained to oscillate at a wavelength of approximately 1.32 micrometers. At this wavelength Rayleigh scattering loss is minimal compared with shorter wavelengths, and on the other hand, rhethermal noise in -the detector is small compared with that at longer wavelengths.
The inven-tion will now be described in greater detail with reference to the accompanying drawings, in which:
Figure 1 illustrates the novel combination of fea-tures which, in accordance with the teaching of the invention, provides a solution to the problem of transmitting da-ta rapidly from a downhole logging probe to the surface.
Figure 2 illustrates an alternative embodiment of the combination of features which, in accordance with the teaching of the invention, provides a solution to the problem of transmitting data rapidly from a downhole logging probe to the surface.
Figure 3 is a half--scale drawing of an actual embodi-ment of the cable head connector, which was made for use indrill hole logging.
Figure 4 is a drawing of the cross-sect:Lon oE an armored optical fiber cable, wh:Lch was designed in accordance with the teaching of -the invention.
-2a-Rela-ted prior art is disclosed in United States Patent 4,156,1~l, Mondel]o issued May 22, 1979. While the cable described in this patent is "waterproof", it could not resist abrasion or be flexed repeatedly without fatigue failure.
These problems are simultaneously solved by using in the drill hole an optical fiber data transmission system constructed in accordance with the invention.
In an illustrative embodimen-t, the system comprises an armored cable containing one or more glass clad optical fibers inside a tubular moisture barrier, a neodymium laser in the cable reel to radiate infrared light.into one oE the fibers, a modulator ~ the downhole cable head connector shell to modulate light and return it to the surface, and a semicon-ductor detector in the reel to demodulate the data signal from the returning light.
The invention may be summarized as an optical com-munication system for high temperature and high pressure drill hole logging comprising: (a) a laser light source which oscil-lates at a wavelength greater than 1 micrometer; (b) an armored cable; (c) at least one optical Eiber in said armored cable :Eor transmi-t-ting laser light down and up the drill hole; (d) a cable head connec-tor shell connected to the cable at the down--hole end; (e) :Ln the connector shell, means Eor modulating the laser light with data signals; (E) means for demodulat:Lng the data signals Erom the modulated laser light received at -the upper end o~ the cable; (g) a chamber in said cable head connector shell sealed against the ambient liquid into which the cable passes; (h) said chamber housing the end of the at leas-t one optical fiber and the means for modulating the laser light with data signals; and (i) a mul-tipin electrical connec-tor adapted toma-te wi-th an ins-trument logging probe; thereby
FOR DRILL HOLE LOGGING
Technical Field The invention relates to drill hole logging equipment, whereby data are transmitted from a downhole instrument probe to the surface at a high rate.
Background of the Invention The fastest bit rate transmittable through electromechanical cables from the deepest oil wells (10,000 meters) is a few tens of kilohertz. In contrast, the ever more sophisticated multiple-sensor probes under development have created a need for higher transmission rates. The well-known broad band characteristics of optical fibers, together with the long lengths transmissible without repeaters, make this possible. The fiber, of course, must be incorporated into an armored cable without adding significant light loss due to perturbations of the fiber ("microbends").
The problem of implementing an optical fiber transmission system arises from the very hostile environment encountered in deep drill holes. They are filled with corrosive brine, often with dissolved hydrogen sulfide. The pressure in drilling mud may be as high as 30,000 PSI. The temperature may be as high as 250C. Other limitations are that electrical power and space are at a premium in the downhole probe. It must be convenient to connect and disconnect the cable and probe. Finally, the probes are often lost downhole.
Thus the transmitter cannot be inordinately expensive.
No component of the conventional optical transmission systems can function satisfactorily in the downhole environment without cooling. Semiconductor lasers and LEDs (light emitting diodes) do not operate above 100C. High pressure connectors which provide a make/break optical pathway from cable-head to probe do not exist. All plastics lose their integrity in the extreme downhole environment. Even fluorinated compounds, which are chemically inert, tend to flow under stress. An additional problem is that water penetrates plastics and promotes stress corrosion of the glass fiber.
3L20~
eliminating an optical fiber connector at the downhole end.
As a fea-ture of the invention, the neodymium laser is constrained to oscillate at a wavelength of approximately 1.32 micrometers. At this wavelength Rayleigh scattering loss is minimal compared with shorter wavelengths, and on the other hand, rhethermal noise in -the detector is small compared with that at longer wavelengths.
The inven-tion will now be described in greater detail with reference to the accompanying drawings, in which:
Figure 1 illustrates the novel combination of fea-tures which, in accordance with the teaching of the invention, provides a solution to the problem of transmitting da-ta rapidly from a downhole logging probe to the surface.
Figure 2 illustrates an alternative embodiment of the combination of features which, in accordance with the teaching of the invention, provides a solution to the problem of transmitting data rapidly from a downhole logging probe to the surface.
Figure 3 is a half--scale drawing of an actual embodi-ment of the cable head connector, which was made for use indrill hole logging.
Figure 4 is a drawing of the cross-sect:Lon oE an armored optical fiber cable, wh:Lch was designed in accordance with the teaching of -the invention.
-2a-Rela-ted prior art is disclosed in United States Patent 4,156,1~l, Mondel]o issued May 22, 1979. While the cable described in this patent is "waterproof", it could not resist abrasion or be flexed repeatedly without fatigue failure.
These problems are simultaneously solved by using in the drill hole an optical fiber data transmission system constructed in accordance with the invention.
In an illustrative embodimen-t, the system comprises an armored cable containing one or more glass clad optical fibers inside a tubular moisture barrier, a neodymium laser in the cable reel to radiate infrared light.into one oE the fibers, a modulator ~ the downhole cable head connector shell to modulate light and return it to the surface, and a semicon-ductor detector in the reel to demodulate the data signal from the returning light.
The invention may be summarized as an optical com-munication system for high temperature and high pressure drill hole logging comprising: (a) a laser light source which oscil-lates at a wavelength greater than 1 micrometer; (b) an armored cable; (c) at least one optical Eiber in said armored cable :Eor transmi-t-ting laser light down and up the drill hole; (d) a cable head connec-tor shell connected to the cable at the down--hole end; (e) :Ln the connector shell, means Eor modulating the laser light with data signals; (E) means for demodulat:Lng the data signals Erom the modulated laser light received at -the upper end o~ the cable; (g) a chamber in said cable head connector shell sealed against the ambient liquid into which the cable passes; (h) said chamber housing the end of the at leas-t one optical fiber and the means for modulating the laser light with data signals; and (i) a mul-tipin electrical connec-tor adapted toma-te wi-th an ins-trument logging probe; thereby
-2-Figure 5 is an axial sectional view through an extended axle portion of a cable reel adapted for transmission of three separate light beams.
Figure 6 is a sectional view of an alternative optical slip ring assembly for transmitting light signals from a rotating axle to a stationary detector.
Figure 7 is a section on line 7-7 of Figure 6.
Detailed Description of the Invention Referring now to the drawing, Figure 1 depicts schematically a configuration of the components of the fiber optic drill hole logging data transmission system, in accordance with the invention. The neodymium laser light source, 21a, and the detector, 34a, are housed in the barrel, 36a9 of the cable reel. Electrical connections are made by wires, 39a, through slip-rings (not shown) to the mounting platform. The armored cable, 58a, leads from the reel over sheaves (not shown) down into the drill hole, and is terminated inside the cable head connector shell, lDa. The laser beam is focussed by a lens, 22a, into the core of the glass clad fiber, 23a3 in the cable. At the downhole end, the fiber is connected to a light modulator,31, (described below) inside a chamber, 40a, sealed against the outside environment. Wires, 37a, conducting driving power to the modulator, lead from a multipin electrical connector, 13a, which mates with the instrument probe (not shown),or with a mating connector half which is connected to the probe by a short length of electrical cable. Thus, a precise transmission of light through the make/break connector interface is avoided. The cable also contains power and control conductors (not shown) which lead to the connector, 13a.
The conventional optically pumped crystal laser doped with neodymium ions, Nd3~, oscillates near the wavelength, ~ = 1.06um. ~owever, by making the laser resonator lossy at A = 1.06um, the laser can be forced to oscillate near ~ = 1.32um. This is desirable since, in glass clad fibers, light is lost by scattering at inhomogeneities introduced during manufacture. The loss rate due to this inherent mechanism, varies as~ 4. Thus, in traversing 20 kilometers of fiber down and back up, there is about 15dB difference in light power loss at these two respective wavelengths. The neodymium laser provides sufficient light power (upwards of 0.1 watt) to make the round trip with received power to spare. This avoids a need to install in the downhole probe or connector what would, at best, be an inefficient and bulky laser.
Figure 4 depicts the cross-section of a cable illustratively designed in accordance with the invention. In this embodiment, three glass clad fibers, 51 (one of which corresponds to the fiber, 23a, of Figure 1), are encased in a jacket, 53, which has the following essential properties:
A. It must be hard and stiff to protect the fibers against bending during subsequent cabling operations, such as the laying on of the outer armor, 58d. This is essential since "microbending" allows light to leak out of the fiber cladding - that is the attenuation is increased thereby. Any bubbles or voids in the first soft plastic "buffer" coat, 52, around the fibers, 51, will be compressed and : thereby induce microbends, unless the jacket is sufficiently incompressible that the ambient pressure is not transmitted.
B. The jacket, 5~, must be pinhole free and resist diffusion of the ambient liquid. This is not only to keep down the pressure, but to protect the fiber, and its plastic buffer, against chemical attack.
The microcracks in the surface of a glass clad fiber under tension, will propagate in the pres~nce of moisture, and cause the fiber to break.
In the illustrative design of Figure 4, three fibers, 51, are dip coated with silicone rubber elastomer, 52, to form a symmetric buffered core.
Additional buffering may be provided by an additional plastic sheath. During this coating process the fibers are twisted into a helix of long pitch - e.g.
1.5 inch long~ Besides easing the bending of the core, this helix has the additional advantage that, as the completed cable undergoes a tensile strain, the fibers will tend to straighten out, compressing the elastomer, and the core will lengthen, without the glass fibers themselves undergoing as great a strain as the overall cable. This reduces the chance of breakage.
The buffered core, 52, is encased in a hard jacket capable of withstanding the pressure, and of low diffusivity to protect the inner components from attack by the brine. The jacket may comprise more than one layer. For example, a layer, 53, may be hard and crush resistant, while a second layer, 54, is of low diffusivity and resistant to corrosive attack. Thus, the two layers, 53 and 54, in combination provide the required jacket qualities.
Illustratively, layer 53 may be a high temperature epoxy polymer filled with longitudinal fiberglass strands. This jacket material, applied by the well-known "pultrusion" technique, has been found to add very little to the light loss in the fibers due to microbends, even at high pressure or tension.
a4 As the liquid epoxy is cured or polymerized, it conforms precisely to the buffered fibers without causing microbends. Also, if it is cured thermally, it contracts and compresses the fiber longitudinally. This tends to counter the effect of a tensile strain and thermal expansion in the cable armor.
Layer 54 may be a fluorinated compound, such as one of Dupont's~Teflons~
These plastics are chpmic~lly inert and of low diffusivity. Alternatively, and preferably for highest temperature operation, the jacket layer9 53, may be a metal tube, impervious to water. For example, a welded nickel-steel alloy tube, with 0.095" O.D. and 0.0083" wall thickness has been tested to 15,000 PSI without being crushed.
In order to provide power downhole, the ~iber protecting jacket, 53 and 54, is surrounded by an annular ring of conductors, 55, divided into groups insulated from each other by spacers, 56. Alternatively, the bundles of wires can each have their own insulation. The conductors in turn are covered by an extruded insulating plastic layer, 57d, which again is preferably a fluorinated compound to resist chemical attack at high pressure and temperature. In an alternative design, the layer, 57d, can be constructed like the jacket, 53 and 54. That is, both the fibers, 51, and the conductors9 55, can be contained within the hard, pressure resistant and low-diffusivity jacket.
The layer, 57d, besides being a brine barrier, also serves as bedding for the double-layer, counter-helical, torque-balanced armor, 58d. This armor must be on the outside of any working drill hole logging cable to resist the abrasion resulting ~rom raising and lowering the instrument probe.
Without in anyway affecting the generality of the foregoing description, Table I below presents the dimensions of the various elements of the armored optical fiber cable made for drill hole logging data transmission, which is depicted in Figure 4.
TABLE I
Glass clad fiber, 51, diameter, each of 3 140um Silicone rubber buffer, 52 û.032 inch O.D.
Fiberglass filled epoxy, 53 O.n54 inch O.D.
Dupont PFA~Teflon, 54 0.064 inch O.D.
4 groups of Cu wires, 55, diameters 0.0089 inch ~-A insulation and armor bed, 57d 0.114 inch O.D.
2 layers of steel armor, 58d 0.185 inch O.D.
2~
Now referring again to Figure 1, the armored fiber optic cable is terminated downhole inside the cablehead connector shell, lOa. The armor, 58a, whlch constitutes the main strength member of the cable, may be retained in the cablehead in any of several conventional ways. For example, it may be bent around the ring, 27a, and jammed into the conical end of the connector, la. The low pressure chamber, ~Oa, is isolated from the flooded chamberg 41a, by the barrier, ~a. Spacers and other details have been omitted for clarity.
The barrier, 8a, is sealed against the connector shell, lOa, by the o-ring, 15a, and against the low-diffusivity cable layer, 57a, by an elastomeric boot, 7a. If the chamber, 41a, is not prefilled with a protective grease, the boot, 7a, should be made of a fluorinated elastomer to resist chemical attack.
Figure 3 is a 1/2 scale drawing of the c~blehead connector actually built for use with cable described in Figure 4 and Table 4. The assembly and function of the connector is as described with reference to Figure 1, except that an additional boot seal, 7e, is provided. The boot seal, 7e, is positioned back-to-back with the boot seal9 7c, to permit pressure testing of the seals on the fiber core, 57c, before lowering into the drill hole. The test is performed by introducing oil at high pressure through the holes which are later sealed by screws, 6.
The light transmitted down the drill hole is modulated with the data stream and retransmitted to the surface using either of the alternative illustrated embodiments depicted in Figures 1 and 2 respectively.
In the embodiment depicted in Figure 1, the laser light is transmitted down through fiber 23aJ modulated in the chamber, 40a, retransmitted up through a second fiber, 28, and focused by the lens, 33a, onto the detector, 34a. The detectsr and its amplifier draw power through leads, 38a, connected to slip rings (not shown). In a preferred embodiment, the detector is a germanium avalanche photodiode.
The ends of the fibers, 23a and 28, are accurately positioned at the foci of lenses, 29a and 30 resoectively. Thus, the infrared light emerging from the fiber, 23a, is collinated into the beam, 59a, and passes through the optical elements 35, 31, and 32, and then is refocused into the fiber, 28, for retransmission back up to the surface. The optical elements, 35,31, and 32, are components of a light beam modulator. The modulator may be any of several types, such as an acousto optic modulator. However, it is preferably an electro-optic crystal modulator, since this type can be made insensitive to temperature changes. The elements, 35, are the light polarizers needed for 2~8~ `
this type of modulator. The electro-optic crystal may be divided into four crystals~ arranged to provide double compensation, as shown on page 17-12 of the "Handbook of Optics", sponsored by the Optical Society of America. The electro-optic crystals are preferably made of lithium tantalate, which has a high electro-optic coefficient, a high curie temperature~ and a low loss tangent at a high modulation frequency. The application of electric voltages to the electrodes on the elements, 31, is indicated figuratively by the wires, 37a, from the multipin connector, 13a, which are powered by electric signals from the instrument probe tnot shown). The prism, 32~ reverses the course of the light beam back toward the optical fiber, 28. The various components of the modulator and fiber ends are mounted on a tray of low thermal coefficient, such as "INVAR", an alloy of nickel and iron.
The optical transmission system depicted in Figure 1 employs direct detection of amplitude modulated light. An advantage of this mode of operation is that multimode fibers with a core diameter of 50 micrometers or more may be used. This facilitates the maintenance of the position of a focussed spot of light on the end of the fiber. A separate fiber, 28, is included in the cable to transmit light up to the detector. This permits optical isolation of the detector end of the fiber, 28, from the laser end of fiber9 23a, and thus avoids reception of light scattered back from the laser end of fiber, 23a. It also avoids loss of light at the beam splitter which would be necessary if a single fiber were used for both the up and down transmissions. This system is also insensitive to stretching of the cable.
If more than one optical channel is required, several fibers can be included to return the light to the surface from several separate modulators.
However, only one fiber, 23a, is required to transmit light from the laser down to the several modulators. The light from fiber 23a can there be divided by several beam splitters.
The alternative embodiment of the invention depicted in Figure 2 employs optical homodyne detection instead of direct detection of the modulated ligllt transmitted up from the downhole probe. In accordance with the invention, the neodymium laser, 21b, is constrained to oscillate at a wavelength, ~ - 1.32 micrometers. A substantial portion of the emerging beam is focussed by the lens, 22b, into the core of the optical fiber, 23b. This iight is transmitted down to the instrument probe connector, is modulated with the data signal and retransmitted up the same fiber. The emerging light is, in part, directed by the beam splitter, 60, to the detector, 34b.
~ Z~8~ `
In the well-known homodyne detection process, the signal modulated beam is joined coherently with a portion of the unmodulated laser beam, usually referred to as the "local oscillator" beam. That is, the two beams are s~perposed with parallel wavefronts as they approach the detector through the lens, 33b. This is accomplished by means of the beam splitter,60, and the reflector, 61. Alternatively, the reflector, 61, may be dispensed with, and the local oscillator beam obtained as a reflection from the front face of the core of the fiber to ensure coincidence of the wavefronts.
In practice, the shot noise generated by detection of the local oscillator beam exceeds the noise inherent in the detector. On the other hand, interference of the signal and local oscillator waves in the detector generates an electrical signal of frequency equal to the difference frequency of these waves, and a current which is proportional to the product of their amplitudes. Thus the data signal is amplified in proportion to the noise.
The result is that the signal-to-noise ratio can be greater than with direct detection even if the detector is a germanium PIN diode instead of an avalanche photodiode, provided that the two waves are spatially coherent at the detector. This requirement means that the fiber, 23b, must be a single mode fiber. That is, the fiber will transmit only the two degenerate lowest order optical waveguide modes.
The light travelling down the fiber, 23b, emerges in the sealed space, 40b, within the connector shell, lOb. The emerging light is collimated by the lens, 29b, into the beam, 59b, which passes through the single crystal modulator, 62. The light is reflected back through the modulator, 62, by the retro-reflecting cube-corner prism (prism), 63, and refocussed into the core of the fiber, 23b, and then up to the surface. The core of a single mode fiber, in which the light is confined, is typically about 5 micrometers in diameter, compared with 50 micrometers or more in a multimode fiber. Since 5 micrometers is only 4 wavelengths of neodymium light, the beam, 59b, must be returned from the modulator, 62, and refocussed by lens, 29b, precisely onto the core of the fiber, 23b, despite the movements resulting fron temperature changes in the equipment. This is accomplished by utilizing a cube corner retro-reflector as the prism, 63. This prism has the property of reflecting a ray back in a direction precisely opposite to that of the impinging ray.
The modulator, 62, may be an acousto-optic crystal modulator, or an electro-optic crystal modulator. In the latter case, with a single crystal and without a polarizer and analyzer, the light beam will be phase modulated with the signal applied by the wire leads, 37b. The returning light can be demodulated by the homodyne detection system, in contrast to direct detection.
The embodiment of the invention depicted in Figure 2 is similar to that depicted in Figure 1 in all aspects not described above, e.g., the cable design, and the sealing of chamber, 40b, by the boot seal, 7b, pre~sing on the low-diffusivity jacket, 57b.
~ n this preferred embodiment of the invention, the modulated laser light coming up through the cable is detected and demodulated by a receiver located in the rotating barrel of the cable reel. The electrical data signal must then be transmitted to stationary data processing or recording equipment. If the data transmission rate is less than about 1 megahertz, the signal may be transmitted reliably through conventional slip rings on the extended axle of the cable reel. However, if the rate is higher, the bit error rate will increase to unacceptable levels due to electrical noise and cross-talk. This can be avoided by retransmitting the data stream optically to a stationary detector through either of two alternative "optical slip rings" described below.
Figure 5 is a view of a section through the axis of the extended axle of a cable reel. It is adapted for transmission of three separate light beams through "optical slip rings". In this embodiment of the invention, modulated laser light signals transmitted up through three optical fibers in the cable are demodulated in the barrel of the cable reel. The resulting electrical signals are conducted through coaxial cables, 103, in the axle to light emitting diodes (LEDs) or laser diodes, lG2 and 102a. It is evident that signal light emitted by the light source, 102a, on the axis of the rotating axle is collimated by the lens 104a and thence focused on the stationary detector, 106a. Supporting structures and a coaxial lead from the detectors are omitted for clarity. It is not so obvious that light from the two (or more) sources, 102, positioned at different radial distances from the axis will remain focused on the stationary detectors, 106, by the nested paraboloidal reflectors, 105, as the beams revolve around the axis. Annular sections of lenses could be used to focus the signal light on the detectors, but the paraboloidal reflectors are preferable, since they also serve the function of optical and electrical shielding.
In principle, the ends of the optical fibers from the cable could be positioned directly in place of the light sources, 102 and 102a, rather than regenerating light signals. However, the power of the laser light returning to the surface will be small, and would be further attenuated by the insertion loss of the optical slip rings. This would impose ultra-precise tolerances on all components. Also, awkwardly bulky avalanche photodiodes would be needed, instead of tiny PIN diodes as the detectors, 106 and 106a.
The light source, 102a, and detector, 106a, can be interchanged to transmit in the opposite direction to provide down link command signals to the probe.
The optical slip ring assembly is protected from the outside environment by a stationary housing, 107, which fits closely around the fitting, 108, which rotates with the axle, 100.
Figures 6 and 7 are two views (one along the axls of the axle and the other of section 7-7) of a schematic drawing of an alternative "optical slip ring~ for transmitting light signals from the rotating axle to an adjacent stationary detector. A light source, 120, is positioned on the axis to radiate a modulated light signal in all radial directions into a transparent disc, 121, with a small hole in the center for the light source. The disc may be made of an acrylic resin or similar transparent plastic. The light is conrined to the disc by total internal re~lection, and makes its way out the edge of the disc. A stationary transparent sheet, 122, of about the same thickness as the disc, conforms to a substantial fraction of the disc perimeter except for a clearance to allow the disc to rotate with the axle.
The outer edge, 125, of the sheet reflects the light to a diode detector, 123, which is connected to a coaxial lead, 124. The shape of the sheet edge, 125, is part of an ellipse with foci at the light source and at the detector.
Thus, a substantial fraction of all the light emitted by the source is gathered at the detector.
The light source may be an edge-emitting LED or, if the modulated signal frequency is higher than about 30 MHz, a laser diode may be utilized. Since a laser diode does not radiate into all 360 in the plane of its junction, the desired pattern of radiation into the disc can be realized by placing the laser to radiate a beam along the axis. The beam is then deflected radially into the disc by a conical reflector coaxially positioned at 120 with its apex toward the laser. Alternatively, the laser can be placed in the barrel of the reel, along with its electronic driver, and the emitted light signal conducted through a short length of optical fiber through the axle to the apex of the reflecting cone.
Multiple optical fiber channels are transmitted through separate optical slip rings ~of the type illustrated in Figure 6) which are spaced along the ~2~ 8~
axis of the extended axle of the cable reel. The slots, 126, in the light confining disc, 121, are provided to allow structural members and electrical or light conductors to pass through the disc without obscuring moTe than a small fraction of the light.
In the foregoing two illustrative arrangements of the invention have been described. Many variations and modifications of the invention will now occur to those skilled in the art. It is accordingly desired that the scope of the appended claims not be limited to the specific disclosures herein contained.
Figure 6 is a sectional view of an alternative optical slip ring assembly for transmitting light signals from a rotating axle to a stationary detector.
Figure 7 is a section on line 7-7 of Figure 6.
Detailed Description of the Invention Referring now to the drawing, Figure 1 depicts schematically a configuration of the components of the fiber optic drill hole logging data transmission system, in accordance with the invention. The neodymium laser light source, 21a, and the detector, 34a, are housed in the barrel, 36a9 of the cable reel. Electrical connections are made by wires, 39a, through slip-rings (not shown) to the mounting platform. The armored cable, 58a, leads from the reel over sheaves (not shown) down into the drill hole, and is terminated inside the cable head connector shell, lDa. The laser beam is focussed by a lens, 22a, into the core of the glass clad fiber, 23a3 in the cable. At the downhole end, the fiber is connected to a light modulator,31, (described below) inside a chamber, 40a, sealed against the outside environment. Wires, 37a, conducting driving power to the modulator, lead from a multipin electrical connector, 13a, which mates with the instrument probe (not shown),or with a mating connector half which is connected to the probe by a short length of electrical cable. Thus, a precise transmission of light through the make/break connector interface is avoided. The cable also contains power and control conductors (not shown) which lead to the connector, 13a.
The conventional optically pumped crystal laser doped with neodymium ions, Nd3~, oscillates near the wavelength, ~ = 1.06um. ~owever, by making the laser resonator lossy at A = 1.06um, the laser can be forced to oscillate near ~ = 1.32um. This is desirable since, in glass clad fibers, light is lost by scattering at inhomogeneities introduced during manufacture. The loss rate due to this inherent mechanism, varies as~ 4. Thus, in traversing 20 kilometers of fiber down and back up, there is about 15dB difference in light power loss at these two respective wavelengths. The neodymium laser provides sufficient light power (upwards of 0.1 watt) to make the round trip with received power to spare. This avoids a need to install in the downhole probe or connector what would, at best, be an inefficient and bulky laser.
Figure 4 depicts the cross-section of a cable illustratively designed in accordance with the invention. In this embodiment, three glass clad fibers, 51 (one of which corresponds to the fiber, 23a, of Figure 1), are encased in a jacket, 53, which has the following essential properties:
A. It must be hard and stiff to protect the fibers against bending during subsequent cabling operations, such as the laying on of the outer armor, 58d. This is essential since "microbending" allows light to leak out of the fiber cladding - that is the attenuation is increased thereby. Any bubbles or voids in the first soft plastic "buffer" coat, 52, around the fibers, 51, will be compressed and : thereby induce microbends, unless the jacket is sufficiently incompressible that the ambient pressure is not transmitted.
B. The jacket, 5~, must be pinhole free and resist diffusion of the ambient liquid. This is not only to keep down the pressure, but to protect the fiber, and its plastic buffer, against chemical attack.
The microcracks in the surface of a glass clad fiber under tension, will propagate in the pres~nce of moisture, and cause the fiber to break.
In the illustrative design of Figure 4, three fibers, 51, are dip coated with silicone rubber elastomer, 52, to form a symmetric buffered core.
Additional buffering may be provided by an additional plastic sheath. During this coating process the fibers are twisted into a helix of long pitch - e.g.
1.5 inch long~ Besides easing the bending of the core, this helix has the additional advantage that, as the completed cable undergoes a tensile strain, the fibers will tend to straighten out, compressing the elastomer, and the core will lengthen, without the glass fibers themselves undergoing as great a strain as the overall cable. This reduces the chance of breakage.
The buffered core, 52, is encased in a hard jacket capable of withstanding the pressure, and of low diffusivity to protect the inner components from attack by the brine. The jacket may comprise more than one layer. For example, a layer, 53, may be hard and crush resistant, while a second layer, 54, is of low diffusivity and resistant to corrosive attack. Thus, the two layers, 53 and 54, in combination provide the required jacket qualities.
Illustratively, layer 53 may be a high temperature epoxy polymer filled with longitudinal fiberglass strands. This jacket material, applied by the well-known "pultrusion" technique, has been found to add very little to the light loss in the fibers due to microbends, even at high pressure or tension.
a4 As the liquid epoxy is cured or polymerized, it conforms precisely to the buffered fibers without causing microbends. Also, if it is cured thermally, it contracts and compresses the fiber longitudinally. This tends to counter the effect of a tensile strain and thermal expansion in the cable armor.
Layer 54 may be a fluorinated compound, such as one of Dupont's~Teflons~
These plastics are chpmic~lly inert and of low diffusivity. Alternatively, and preferably for highest temperature operation, the jacket layer9 53, may be a metal tube, impervious to water. For example, a welded nickel-steel alloy tube, with 0.095" O.D. and 0.0083" wall thickness has been tested to 15,000 PSI without being crushed.
In order to provide power downhole, the ~iber protecting jacket, 53 and 54, is surrounded by an annular ring of conductors, 55, divided into groups insulated from each other by spacers, 56. Alternatively, the bundles of wires can each have their own insulation. The conductors in turn are covered by an extruded insulating plastic layer, 57d, which again is preferably a fluorinated compound to resist chemical attack at high pressure and temperature. In an alternative design, the layer, 57d, can be constructed like the jacket, 53 and 54. That is, both the fibers, 51, and the conductors9 55, can be contained within the hard, pressure resistant and low-diffusivity jacket.
The layer, 57d, besides being a brine barrier, also serves as bedding for the double-layer, counter-helical, torque-balanced armor, 58d. This armor must be on the outside of any working drill hole logging cable to resist the abrasion resulting ~rom raising and lowering the instrument probe.
Without in anyway affecting the generality of the foregoing description, Table I below presents the dimensions of the various elements of the armored optical fiber cable made for drill hole logging data transmission, which is depicted in Figure 4.
TABLE I
Glass clad fiber, 51, diameter, each of 3 140um Silicone rubber buffer, 52 û.032 inch O.D.
Fiberglass filled epoxy, 53 O.n54 inch O.D.
Dupont PFA~Teflon, 54 0.064 inch O.D.
4 groups of Cu wires, 55, diameters 0.0089 inch ~-A insulation and armor bed, 57d 0.114 inch O.D.
2 layers of steel armor, 58d 0.185 inch O.D.
2~
Now referring again to Figure 1, the armored fiber optic cable is terminated downhole inside the cablehead connector shell, lOa. The armor, 58a, whlch constitutes the main strength member of the cable, may be retained in the cablehead in any of several conventional ways. For example, it may be bent around the ring, 27a, and jammed into the conical end of the connector, la. The low pressure chamber, ~Oa, is isolated from the flooded chamberg 41a, by the barrier, ~a. Spacers and other details have been omitted for clarity.
The barrier, 8a, is sealed against the connector shell, lOa, by the o-ring, 15a, and against the low-diffusivity cable layer, 57a, by an elastomeric boot, 7a. If the chamber, 41a, is not prefilled with a protective grease, the boot, 7a, should be made of a fluorinated elastomer to resist chemical attack.
Figure 3 is a 1/2 scale drawing of the c~blehead connector actually built for use with cable described in Figure 4 and Table 4. The assembly and function of the connector is as described with reference to Figure 1, except that an additional boot seal, 7e, is provided. The boot seal, 7e, is positioned back-to-back with the boot seal9 7c, to permit pressure testing of the seals on the fiber core, 57c, before lowering into the drill hole. The test is performed by introducing oil at high pressure through the holes which are later sealed by screws, 6.
The light transmitted down the drill hole is modulated with the data stream and retransmitted to the surface using either of the alternative illustrated embodiments depicted in Figures 1 and 2 respectively.
In the embodiment depicted in Figure 1, the laser light is transmitted down through fiber 23aJ modulated in the chamber, 40a, retransmitted up through a second fiber, 28, and focused by the lens, 33a, onto the detector, 34a. The detectsr and its amplifier draw power through leads, 38a, connected to slip rings (not shown). In a preferred embodiment, the detector is a germanium avalanche photodiode.
The ends of the fibers, 23a and 28, are accurately positioned at the foci of lenses, 29a and 30 resoectively. Thus, the infrared light emerging from the fiber, 23a, is collinated into the beam, 59a, and passes through the optical elements 35, 31, and 32, and then is refocused into the fiber, 28, for retransmission back up to the surface. The optical elements, 35,31, and 32, are components of a light beam modulator. The modulator may be any of several types, such as an acousto optic modulator. However, it is preferably an electro-optic crystal modulator, since this type can be made insensitive to temperature changes. The elements, 35, are the light polarizers needed for 2~8~ `
this type of modulator. The electro-optic crystal may be divided into four crystals~ arranged to provide double compensation, as shown on page 17-12 of the "Handbook of Optics", sponsored by the Optical Society of America. The electro-optic crystals are preferably made of lithium tantalate, which has a high electro-optic coefficient, a high curie temperature~ and a low loss tangent at a high modulation frequency. The application of electric voltages to the electrodes on the elements, 31, is indicated figuratively by the wires, 37a, from the multipin connector, 13a, which are powered by electric signals from the instrument probe tnot shown). The prism, 32~ reverses the course of the light beam back toward the optical fiber, 28. The various components of the modulator and fiber ends are mounted on a tray of low thermal coefficient, such as "INVAR", an alloy of nickel and iron.
The optical transmission system depicted in Figure 1 employs direct detection of amplitude modulated light. An advantage of this mode of operation is that multimode fibers with a core diameter of 50 micrometers or more may be used. This facilitates the maintenance of the position of a focussed spot of light on the end of the fiber. A separate fiber, 28, is included in the cable to transmit light up to the detector. This permits optical isolation of the detector end of the fiber, 28, from the laser end of fiber9 23a, and thus avoids reception of light scattered back from the laser end of fiber, 23a. It also avoids loss of light at the beam splitter which would be necessary if a single fiber were used for both the up and down transmissions. This system is also insensitive to stretching of the cable.
If more than one optical channel is required, several fibers can be included to return the light to the surface from several separate modulators.
However, only one fiber, 23a, is required to transmit light from the laser down to the several modulators. The light from fiber 23a can there be divided by several beam splitters.
The alternative embodiment of the invention depicted in Figure 2 employs optical homodyne detection instead of direct detection of the modulated ligllt transmitted up from the downhole probe. In accordance with the invention, the neodymium laser, 21b, is constrained to oscillate at a wavelength, ~ - 1.32 micrometers. A substantial portion of the emerging beam is focussed by the lens, 22b, into the core of the optical fiber, 23b. This iight is transmitted down to the instrument probe connector, is modulated with the data signal and retransmitted up the same fiber. The emerging light is, in part, directed by the beam splitter, 60, to the detector, 34b.
~ Z~8~ `
In the well-known homodyne detection process, the signal modulated beam is joined coherently with a portion of the unmodulated laser beam, usually referred to as the "local oscillator" beam. That is, the two beams are s~perposed with parallel wavefronts as they approach the detector through the lens, 33b. This is accomplished by means of the beam splitter,60, and the reflector, 61. Alternatively, the reflector, 61, may be dispensed with, and the local oscillator beam obtained as a reflection from the front face of the core of the fiber to ensure coincidence of the wavefronts.
In practice, the shot noise generated by detection of the local oscillator beam exceeds the noise inherent in the detector. On the other hand, interference of the signal and local oscillator waves in the detector generates an electrical signal of frequency equal to the difference frequency of these waves, and a current which is proportional to the product of their amplitudes. Thus the data signal is amplified in proportion to the noise.
The result is that the signal-to-noise ratio can be greater than with direct detection even if the detector is a germanium PIN diode instead of an avalanche photodiode, provided that the two waves are spatially coherent at the detector. This requirement means that the fiber, 23b, must be a single mode fiber. That is, the fiber will transmit only the two degenerate lowest order optical waveguide modes.
The light travelling down the fiber, 23b, emerges in the sealed space, 40b, within the connector shell, lOb. The emerging light is collimated by the lens, 29b, into the beam, 59b, which passes through the single crystal modulator, 62. The light is reflected back through the modulator, 62, by the retro-reflecting cube-corner prism (prism), 63, and refocussed into the core of the fiber, 23b, and then up to the surface. The core of a single mode fiber, in which the light is confined, is typically about 5 micrometers in diameter, compared with 50 micrometers or more in a multimode fiber. Since 5 micrometers is only 4 wavelengths of neodymium light, the beam, 59b, must be returned from the modulator, 62, and refocussed by lens, 29b, precisely onto the core of the fiber, 23b, despite the movements resulting fron temperature changes in the equipment. This is accomplished by utilizing a cube corner retro-reflector as the prism, 63. This prism has the property of reflecting a ray back in a direction precisely opposite to that of the impinging ray.
The modulator, 62, may be an acousto-optic crystal modulator, or an electro-optic crystal modulator. In the latter case, with a single crystal and without a polarizer and analyzer, the light beam will be phase modulated with the signal applied by the wire leads, 37b. The returning light can be demodulated by the homodyne detection system, in contrast to direct detection.
The embodiment of the invention depicted in Figure 2 is similar to that depicted in Figure 1 in all aspects not described above, e.g., the cable design, and the sealing of chamber, 40b, by the boot seal, 7b, pre~sing on the low-diffusivity jacket, 57b.
~ n this preferred embodiment of the invention, the modulated laser light coming up through the cable is detected and demodulated by a receiver located in the rotating barrel of the cable reel. The electrical data signal must then be transmitted to stationary data processing or recording equipment. If the data transmission rate is less than about 1 megahertz, the signal may be transmitted reliably through conventional slip rings on the extended axle of the cable reel. However, if the rate is higher, the bit error rate will increase to unacceptable levels due to electrical noise and cross-talk. This can be avoided by retransmitting the data stream optically to a stationary detector through either of two alternative "optical slip rings" described below.
Figure 5 is a view of a section through the axis of the extended axle of a cable reel. It is adapted for transmission of three separate light beams through "optical slip rings". In this embodiment of the invention, modulated laser light signals transmitted up through three optical fibers in the cable are demodulated in the barrel of the cable reel. The resulting electrical signals are conducted through coaxial cables, 103, in the axle to light emitting diodes (LEDs) or laser diodes, lG2 and 102a. It is evident that signal light emitted by the light source, 102a, on the axis of the rotating axle is collimated by the lens 104a and thence focused on the stationary detector, 106a. Supporting structures and a coaxial lead from the detectors are omitted for clarity. It is not so obvious that light from the two (or more) sources, 102, positioned at different radial distances from the axis will remain focused on the stationary detectors, 106, by the nested paraboloidal reflectors, 105, as the beams revolve around the axis. Annular sections of lenses could be used to focus the signal light on the detectors, but the paraboloidal reflectors are preferable, since they also serve the function of optical and electrical shielding.
In principle, the ends of the optical fibers from the cable could be positioned directly in place of the light sources, 102 and 102a, rather than regenerating light signals. However, the power of the laser light returning to the surface will be small, and would be further attenuated by the insertion loss of the optical slip rings. This would impose ultra-precise tolerances on all components. Also, awkwardly bulky avalanche photodiodes would be needed, instead of tiny PIN diodes as the detectors, 106 and 106a.
The light source, 102a, and detector, 106a, can be interchanged to transmit in the opposite direction to provide down link command signals to the probe.
The optical slip ring assembly is protected from the outside environment by a stationary housing, 107, which fits closely around the fitting, 108, which rotates with the axle, 100.
Figures 6 and 7 are two views (one along the axls of the axle and the other of section 7-7) of a schematic drawing of an alternative "optical slip ring~ for transmitting light signals from the rotating axle to an adjacent stationary detector. A light source, 120, is positioned on the axis to radiate a modulated light signal in all radial directions into a transparent disc, 121, with a small hole in the center for the light source. The disc may be made of an acrylic resin or similar transparent plastic. The light is conrined to the disc by total internal re~lection, and makes its way out the edge of the disc. A stationary transparent sheet, 122, of about the same thickness as the disc, conforms to a substantial fraction of the disc perimeter except for a clearance to allow the disc to rotate with the axle.
The outer edge, 125, of the sheet reflects the light to a diode detector, 123, which is connected to a coaxial lead, 124. The shape of the sheet edge, 125, is part of an ellipse with foci at the light source and at the detector.
Thus, a substantial fraction of all the light emitted by the source is gathered at the detector.
The light source may be an edge-emitting LED or, if the modulated signal frequency is higher than about 30 MHz, a laser diode may be utilized. Since a laser diode does not radiate into all 360 in the plane of its junction, the desired pattern of radiation into the disc can be realized by placing the laser to radiate a beam along the axis. The beam is then deflected radially into the disc by a conical reflector coaxially positioned at 120 with its apex toward the laser. Alternatively, the laser can be placed in the barrel of the reel, along with its electronic driver, and the emitted light signal conducted through a short length of optical fiber through the axle to the apex of the reflecting cone.
Multiple optical fiber channels are transmitted through separate optical slip rings ~of the type illustrated in Figure 6) which are spaced along the ~2~ 8~
axis of the extended axle of the cable reel. The slots, 126, in the light confining disc, 121, are provided to allow structural members and electrical or light conductors to pass through the disc without obscuring moTe than a small fraction of the light.
In the foregoing two illustrative arrangements of the invention have been described. Many variations and modifications of the invention will now occur to those skilled in the art. It is accordingly desired that the scope of the appended claims not be limited to the specific disclosures herein contained.
Claims (18)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. An optical communication system for high temperature and high pressure drill hole logging comprising: (a) a laser light source which oscillates at a wavelength greater than 1 micrometer; (b) an armored cable; (c) at least one optical fiber in said armored cable for transmitting laser light down and up the drill hole; (d) a cable head connector shell connec-ted to the cable at the downhole end; (e) in the connector shell, means for modulating the laser light with data signals;
(f) means for demodulating the data signals from the modulated laser light received at the upper end of the cable; (g) a chamber in said cable head connector shell sealed against the ambient liquid into which the cable passes; (h) said chamber housing the end of the at least one optical fiber and the means for modulating the laser light with data signals; and (i) a multipin electrical connector adapted to mate with an instrument logging probe; thereby eliminating an optical fiber connector at the downhole end.
(f) means for demodulating the data signals from the modulated laser light received at the upper end of the cable; (g) a chamber in said cable head connector shell sealed against the ambient liquid into which the cable passes; (h) said chamber housing the end of the at least one optical fiber and the means for modulating the laser light with data signals; and (i) a multipin electrical connector adapted to mate with an instrument logging probe; thereby eliminating an optical fiber connector at the downhole end.
2. The optical communication system as defined in claim 1 wherein the laser light source is a neodymium laser.
3. An optical transmission system as defined in claim 2 wherein the neodymium laser is constrained to oscillate at a wavelength which is approximately 1.32 micrometers.
4. The optical communication system as defined in claim 2 wherein the optical fiber which transmits modulated light up from the probe is a separate fiber from the fiber which transmits light down to the probe.
5. The optical communication system as defined in claim 1 wherein the optical fiber which transmits modulated light up from the probe is the same fiber which transmits light down to the probe.
6. The optical communication system as defined in claim 5 wherein light passing through the means for modulating the light is redirected back into the fiber by means of a retro-reflector.
7. The optical communication system as defined in claim 1 in which the optical fiber will not transmit more than 2 optical modes.
8. The optical communication system as defined in claim 7 in which the means for demodulating the data signal from the modulated light is an optical homodyne detection apparatus.
9. The optical communication system as defined in claim 1, 2 or 3 in which, within the armored cable, is a metal tube, impervious to water, containing at least one optical fiber.
10. The optical communication system as defined in claim 4, 5 or 6 in which, within the armored cable, is a metal tube, impervious to water, containing at least one optical fiber.
11. The optical communication system as defined in claim 7 or 8 in which, within the armored cable, is a metal tube, impervious to water, containing at least one optical fiber.
12. A multichannel optical communication system as defined in claim 1, 2 or 3 and further including a reel for winding up the armored cable containing a plurality of optical fibers, and a system for transmitting multiple distinct light signals from the end of the rotating axle of the reel to stationary detec-tors, comprising: a. separate sources for each light signal positioned in the axle to radiate separate light beams at dif-ferent radial distances from the axis of the axle; b. separate, stationary, concentric, rotationally symmetric means for focus-ing the separate light beams to separate spots spaced along the extended axis of the axle; c. separate detectors located at the separate spots to intercept and convert the light signals to electrical signals.
13. A multichannel optical communication system as defined in claim 4, 5 or 6 and further including a reel for winding up the armored cable containing a plurality of optical fibers, and a system for transmitting multiple distinct light signals from the end of the rotating axle of the reel to stationary detec-tors, comprising: a. separate sources for each light signal positioned in the axle to radiate separate light beams at dif-ferent radial distances from the axis of the axle; b. separate, stationary, concentric, rotationally symmetric means for focus-ing the separate light beams to separate spots spaced along the extended axis of the axle; c. separate detectors located at the separate spots to intercept and convert the light signals to electrical signals.
14. A multichannel optical communication system as defined in claim 7 or 8 and further including a reel for winding up the armored cable containing a plurality of optical fibers, and a system for transmitting multiple distinct light signals from the end of the rotating axle of the reel to stationary detec-tors, comprising: a. separate sources for each light signal positioned in the axle to radiate separate light beams at dif-ferent radial distances from the axis of the axle; b. separate, stationary, concentric, rotationally symmetric means for focus-ing the separate light beams to separate spots spaced along the extended axis of the axle; c. separate detectors located at the separate spots to intercept and convert the light sig-nals to electrical signals.
15. A multichannel optical communication system as defined in claim 1, 2 or 3, and further including a reel for winding up the armored cable containing a plurality of optical fibers, and a system for transmitting multiple distinct light siqnals from the rotating axle of the cable reel to stationary detectors through separate optical channels, each comprising: a. at least one means for radiating light signals positioned within the axle near its axis; b. means for directing the light through trans-parent pathways in substantially all radial directions through the perimeter of the axle; c. a stationary, concave reflecting means with a substantially elliptical sectional shape positioned adjacent to the rotating axle for focusing the light signal emerging from the transparent pathways to a stationary spot; and d. a detector at the stationary spot for converting the light signals to electrical signals.
16. A multichannel optical communication system as defined in claim 4, 5 or 6, and further including a reel for winding up the armored cable containing a plurality of optical fibers, and a system for transmitting multiple distinct light signals from the rotating axle of the cable reel to stationary detectors through separate optical channels, each comprising: a. at least one means for radiating light signals positioned within the axle near its axis; b. means for directing the light through transparent pathways in substantially all radial direc-tions through the perimeter of the axle; c. a stationary, con-cave reflecting means with a substantially elliptical sectional shape positioned adjacent to the rotating axle for focusing the light signal emerging from the transparent pathways to a stationary spot; and d. a detector at the stationary spot for converting the light signals to electrical signals.
17. A multichannel optical communication system as defined in claim 7 or 8, and further including a reel for winding up the armored cable containing a plurality of optical fibers, and a system for transmitting multiple distinct light signals from the rotating axle of the cable reel to stationary detec-tors through separate optical channels, each comprising: a. at least one means for radiating light signals positioned within the axle near its axis; b. means for directing the light through transparent pathways in substantially all radial directions through the perimeter of the axle; c. a stationary, concave reflecting means with a substantially elliptical sectional shape positioned adjacent to the rotating axle for focusing the light signal emerging from the transparent pathways to a stationary spot; and d. a detector at the stationary spot for converting the light signals to electrical signals.
18. The optical communication system for high temperature and high pressure drill-hole logging as defined in claim 1 wherein the means for modulating the laser light with a data signal includes an electro-optic crystal modulator substantially insensitive to temperature changes.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US28514681A | 1981-07-20 | 1981-07-20 | |
US285,146 | 1988-12-16 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1202081A true CA1202081A (en) | 1986-03-18 |
Family
ID=23092929
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA000407637A Expired CA1202081A (en) | 1981-07-20 | 1982-07-20 | Optical communication system for drill hole logging |
Country Status (8)
Country | Link |
---|---|
JP (1) | JPS5866196A (en) |
CA (1) | CA1202081A (en) |
DE (1) | DE3227083A1 (en) |
ES (1) | ES8401565A1 (en) |
FR (1) | FR2513307B1 (en) |
GB (2) | GB2104752B (en) |
IT (1) | IT1207302B (en) |
NO (1) | NO160955C (en) |
Cited By (1)
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US5033112A (en) * | 1987-07-13 | 1991-07-16 | Northern Telecom Limited | Closed loop, programmable power and communication system |
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-
1982
- 1982-07-09 GB GB08219942A patent/GB2104752B/en not_active Expired
- 1982-07-13 FR FR8212274A patent/FR2513307B1/en not_active Expired
- 1982-07-16 IT IT8222431A patent/IT1207302B/en active
- 1982-07-17 DE DE19823227083 patent/DE3227083A1/en active Granted
- 1982-07-19 ES ES514133A patent/ES8401565A1/en not_active Expired
- 1982-07-19 NO NO822483A patent/NO160955C/en unknown
- 1982-07-19 JP JP57125603A patent/JPS5866196A/en active Granted
- 1982-07-20 CA CA000407637A patent/CA1202081A/en not_active Expired
-
1985
- 1985-01-30 GB GB08502296A patent/GB2152235B/en not_active Expired
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5033112A (en) * | 1987-07-13 | 1991-07-16 | Northern Telecom Limited | Closed loop, programmable power and communication system |
Also Published As
Publication number | Publication date |
---|---|
GB8502296D0 (en) | 1985-02-27 |
GB2152235A (en) | 1985-07-31 |
ES514133A0 (en) | 1983-12-16 |
DE3227083A1 (en) | 1983-04-21 |
DE3227083C2 (en) | 1992-10-08 |
IT1207302B (en) | 1989-05-17 |
IT8222431A0 (en) | 1982-07-16 |
NO822483L (en) | 1983-01-21 |
GB2104752A (en) | 1983-03-09 |
GB2104752B (en) | 1986-02-19 |
FR2513307A1 (en) | 1983-03-25 |
JPS5866196A (en) | 1983-04-20 |
ES8401565A1 (en) | 1983-12-16 |
FR2513307B1 (en) | 1986-10-10 |
GB2152235B (en) | 1986-03-05 |
NO160955B (en) | 1989-03-06 |
JPH0259519B2 (en) | 1990-12-12 |
NO160955C (en) | 1989-06-14 |
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