CA1196273A - Solvent push-pull process for improving vertical conformance of steam drive process - Google Patents

Solvent push-pull process for improving vertical conformance of steam drive process

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Publication number
CA1196273A
CA1196273A CA000419257A CA419257A CA1196273A CA 1196273 A CA1196273 A CA 1196273A CA 000419257 A CA000419257 A CA 000419257A CA 419257 A CA419257 A CA 419257A CA 1196273 A CA1196273 A CA 1196273A
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Prior art keywords
formation
solvent
production well
steam
production
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CA000419257A
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French (fr)
Inventor
William C. Hunt, Iii
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ExxonMobil Oil Corp
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Mobil Oil Corp
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Priority to CA000419257A priority Critical patent/CA1196273A/en
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Publication of CA1196273A publication Critical patent/CA1196273A/en
Expired legal-status Critical Current

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Abstract

ABSTRACT

The vertical conformance of a steam drive process is improved and steam override reduced by utilizing a solvent push-pull process in the lower portion of the formation adjacent the production well.
Steam is injected into the injection well with production of fluids from the production well. The production well contains two flow paths from the surface, the first being in fluid communication with the upper portion of the Formation. Production is continued until there is a water breakthrough from the formation via the first flow path in the production well. After production via the production well is terminated, a predetermined amount of solvent is injected into the lower portion of the formation via the second flow path in the production well while continuing to inject steam into the injection well. After the slug of solvent has been injected, production is immediately resumed by recovering fluids including solvent and oil from the formation via the second flow path in the production well until the amount of solvent in the produced fluid has decreased to a value less than 12 percent by volume. The sequence of solvent injection followed by fluid production is continued for a plurality of cycles until there is water breakthrough at the production well.

Description

27~3 SOLVENT PUSH-PULL PROCESS FOR IMPROVING
VERTICAL CONFORMANCE OF STEAM DRIVE PROCESS

The present invention pertains to a steam drive process for recovering viscous oil from a subterranean, viscous oil-containing formation. More particularly, the present invention involves an improved steam drive and recovery method utilizing a solvent push-pull process at the production well which increases the vertical con formance of the steam proc2ss.
Many oil reservoirs have been discovered which contain vast quantities of oil, but little or no oil has been recovered from many of them because the oil present in ths reservoir is so viscous that it is essentially immQbile at reservoir conditions, and little or no petroleum flow will occur into a well drillPd into the ~ormaticn even if a natural or artificially induced pressure differential exists between the formation and the well. Some form of supplemental oil recovery must be applied to these formations which decreases the viscosity of the oil sufficiently that it will flow or can be dispersed throu~h the formation to production well and therethrough to the surface of the earth. Thermal recovery techniques are quite suitable for visccus oil ~ormations, and steam flooding is khe most successful thermal oil recovery technique yet employed commercially.
Steam may be utilized ~or thermal stimulation ~or viscous oil production by means of a steam drive or steam throughput process, in which steam is injected into the formation on a more or less continuous basis ~y means of an injection well and oil i5 recovered from the formation from a spaced-apart production well. While this process is very effective with respect to the portion of the recovery zone between the injection well and production well through which the steam travels~ poor vertical and horizontal con~ormance is oFten experlenced in steam drive oil recovery processes. By vertical conformance, it is meant the portion of the vertical thickness of a formation through which the injected steam passes. A ma~or cause of poor vertical conformance is caused by steam~ being of lower density .~

7~3 F-10~0 -2-than other fluids present in the perrneable formation, migrating to the upper portion of the oil formation to the remotely located production well. Once steam channeling has occurred in the upper portion of the formation, the permeability of the steam-swept ~one is increased due to the desaturation or removal of oil ~rom the portion of the formation through which steam has channeled. Thus subsequently-injected steam will migrate almost exclusively through the steam-swept channel and very little of the injected steam will move into the lower portions of the formation, and thus very little additîonal oil ~rom the lower portion of the formation will be produced. While steam drive processes eff`ectively reduce the oil saturation in the portions of the formation through which they travel by a significant amount, a large portion of the recovery zone between the injection and production systems i-~ not contacted by steam and so a significant amount of oil remains in the ~ormation after ~ompletion of the steam drive oil recovery process. The severity of the poor vertical conformance problem increases with the thickness o~ the oil ~ormation and with the viscosity of the oil contained in the ~ormation~
In view of the foregoing discussionS it can be appreciated that there is a substantial, unfulfilled need for a method of conducting a well-to-well throughout steam in~ection oil recovery method in a manner which results in improved vertical conf`ormance.
The process of the present invention involves an improved steam drive oil recoYery process with at least one in~ection well and at least one spaced-apart production well ~or in~ecting steam into the formation and recovering oil from the formatioll wherein a solvent push-pull treatment is commenced in the lower portion of the formation ad~acent to the production well once there is a breakthrough of steam at the producing well. The injection well is in fluid communication throughout the full or a substantial amount of the vertical thlckness of the oil f`ormation or with the lower portion of the formation. The production well is completed with two separate ~low means, one between the surface and the lo~er portion of the formation, and the other being in communication with the upper portion of` the formation. Steam is injected into the injection well and oil is recovered ~rom the production well until steam breakthrough at the production well occurs. At this time, production is terminated, and a solvent injection-production process is applied by the flow path of the production well in communication with the lower portion of the formation. This process is applied simultaneously with the steam drive process in a series of repetitive cycles throughout the entire time that the steam drive sequence is being applied. The solvent push-pull process comprises injecting a predetermined volume of solvent into the lo~er portion of the formation or until the injection pressure rises to a predetermined level which should be less than the pressure which will cause fracture of the formation and/or overburden formation. The volume of solvent injected i5 from 10 to 50 and preferably from 10 to 20 barrels of solvent per foot of formation with which the lower portion of the production well is in fluid communi-cation. Once the predetermined volume of solvent has been injected, or when the predetermined pressure has been reached, solvent injection is stopped and fluid produ~tion is taken from the bottom of the formation. Oil and solvent flow from the bottom of the formation back into the flow path in ~luid communication with the lower portion of the produoing well and production is continued until the amount of solvent in the produced fluids has decreased to a value less than 12 percent by volume. Solvent injection is again applied followed by another period of production o~ solvent and oil. The solvent push-pull cycles are repeated until there is a breakthrough of steam or water in the lower portion of the formation. The solvent push-pull process promotes the sweeping action of the ste~m into the lower portion of the formation thereby stimulatin0 the recovery,of oil in that zone which would not be recovered in a conventional steam drive process.
Fig. 1 illustrates a subterraneous formation penetrated by an lnjection well and a production well being employed in ~ state-of-the-art steam drive oil recovery method, illustrating how the injected steam migrates to the upper portion of the formation as it j2~3 travels thro~gh the recovery zone within the formation and between the injection well and production well, thus bypassing a significant amount of oil in the recovery zone.
Fig. 2 illustrates the initial phase of my process wherein steam is injected into the injection well and simultaneously the lower portion of the formation adjacent the production well is subjected to a solvent push-pull treatment to draw steam into portions of the formation belo~ the zone originally swept by steam.
Fig. 3 illustrates how after a plurality of solvent push-pull treatments, the solvent-swept zone expands and additional portions of the formation are swept by steam~
The problem o~ steam override for which the process o~ our invention represents a solution may best be understood by re~erring to the attached drawings, in which Fig. 1 illustrates how a relatively thick, viscous oil formation 1 is penetrated by an injection well 2 and a production well 3 is used for a conventional steam drive oil recovery process. Steam is injected into well 2, passes through thP
perforations in well 2 into the viscous oil formation. Conventional practice is to perforate or establish fluid ~low communications between the well and the formation throughout the ~ull vertical thickness of the ~ormation, both ~ith respect to injection well 2 and production well 3. Not withstanding the fact that steam is injected into the full vertical thickness of the formation, it can be seen that steam migrates both horizontally and in an upward direction as it moves through the ~ormation between injection well 2 and production well 3. The result is the creation of a steam-swept zone 4 in the upper portion of the formation and zone 5 in the lower portion of the formation through which little or no steam has passed. Once steam break-through at production well 3 occurs, continued injection o~
steam will not cause any steam to ~low through zone 59 because (1) the speci~ic gravity of the substantially all vapor phase steam is significantly less than the specific gravity of the petroleum and other liquids present in the pore spaces of the ~ormation, and so gravltational ef~ects will cause the steam vapors to be confined exclusively in the upper portion of the formation, and (~) steam passage through the upper portion of the formation displaces and removes petroleum from that portion of the formation through which it travels, and desaturation of the zone increases the relative perme-ability of the formation significantly as a consequence o~ removing the viscous petroleum therefrom~ Thus any injected fluid will travel more readily through the desaturated portion of the formation 4 than it will through the portion of the formation 5 which is near original conditions with respect to viscous petroleum saturation.
The process of my invention is better understood by referring now to Fig. 2 wherein formation 1 is penetrated by spaced-apart injection and production wells 2 and 3~ respectively. Injection well
2 is in fluid communication with the full vertical thickness of the formation. Production well 3 has two separate ~low paths with one flow path in fluid communication with th~ upper portion of the formation and a second flow path in fluid co~munication with the lower portion of the formation~ In the particular embodiment illustrated in Fig. 2, the annular Cpace between casing 8 and tubing 7 of well 3 is used as the first communication path which is in ~luid communication with the upper portion of the ~ormation, while tubing 7 is used for the second communication path which is in fluid communication with the lower portion of the formation.
In the first step of the process of the present invention, a thermal reCQvery fluid comprising steam is injected into the formation by means of injection well 2. Steam enters the portion of the formation immediately adjacent to well 2 through all of the perforations in well 2, and initially travels through substantially all of the full vertical thicknesses of formation 1. As can be seen ln Fig. 1, the steam vapors begin migrating in an upward direction toward the top of the reservoir because of the difference in specific yravity between steam vapor and formation fluids. This causes the characteristic slanting interface 9 between the steam-swept zone 4 and the unswept portion 5 of the formation 1. Thus by the time steam F-1090 ~6-arrives at the upper perforations of production well 3, steam is passing through only a small fraction of the full vertical thickness of the formation. Oil i5 initially produced to the surface via the two communication paths of well 3 in fluid communication with the upper and lower portions of the formation.
The first step comprising injecting steam into in~ection well 2 and recovering fluids including oil from the upper and lower portion of the formation by means of production well 3 continues until the fluid recovered from the upper portion of the oil formation via the first flow path of the production well comprises an unfavorable amount of steam or water. Once there is sufficient steam or water breakthrough at well 3, production is terminated.
After production has been terminated, the flow path in the production well in fluid communication ~ith the upper portion of the formation is shut in and a solvent injection-production sequence or push-pull process is applied to the lower portion of the ~ormation adjacent the producing well by means of the flow path which com~uni-cates from the sur~are to the lower portion of the producing well while continuing in~ection of steam into the injection well. This sequence as illustrated in Fig. 2. comprises injecting a predetermined amount of solvent into the lower portion of the formation via the flow path which communicates from the surface to the lower portion of the producing well. Tubing 7 of well 3 is used for this purpose in the embodiment depicted in Fig. 2. The type of solvent injected into the lower portion of the formation is preferably a hydrocarbon which is liquid at formation temperature and injection pressure. Suitable solvents include light hydrocarbons such as a C4-C10 hydrocarbons?
or a commercial blend such as natural gasoline) naphtha, lIght crude oil, partially refined tar generally known as syncrude~ etcO
As the solvent is injected into the lower portion of the formation it fingers into zone 10 of the formation and dissolves the viscous oil, thus lowering its viscosity and thereby increasing its mobili~y. After a predetermined amount of solvent is injected into -F~1090 the forfnation which is from 10 to 50 and preferably from 10 to 20 barrels of solvent per foot of formation thickness with which the lower portion of the production well is in fluid communication, production is immediately resumed by recovering flulds including oil and solvent from the lower portion of the formation via the flow path in communication therewith.
During injection of the solvent it is necessary to monitor the injection pressure so that this pressure does not increase to the point which will cause fracture of the formation and~or the over-burden, if the value of this pressure is known. Therefore, in some instances it is desirable to inject solvent for a fixed period of time.
When solvent injection is terminated and production of solvent and oil from the solvent-swept zone 10 is begun through well 3 via the flow path in fluid communication with the lower portion of the formation, the flow rate is usually quite high at first but declines rapidly as the drive pressure declines. Production is continued until the percentage of solvent of the fluid bPing produced decreases to a predetermined level, preferably to a va~ue less than 12 percent by volume. The sequence o~ solvent injection followed by fluid production is then continued for a plurality of cycles until the fluid being recovered from the production well contains an unfavorable amount of steam or w~ter. Generally, the amount of solvent in the production fluid at the termination of each production step will gradually decrease within the specified range as the cycles of solvent lnjection-fluid production increase.
The above-described sequence of solvent injection followed by fluid production while simultaneously injecting steam into well 2 draws the steam away from the original steam-swept zone 4 so that it invades an additional portion 12 of the formation 5 located below the original steam-swept zone, as shown in Fig. 3. As the solvent injection-production cycles are repeated, the solvent-swept zone expands toward the inJeotion well 2 and steam passes deeper into portion 5 of the formation~ The amount of solvent injected for each cycle is from 10 to 50 and preferably 10 to 20 barrels of solv~nt per foot of formation thickness being treated and each fluid production step is terminated when the amount of solvent in the produced fluids decreases to a value less than 12 percent by volume. The solvent injection-production cycles are continued until steam or steam condensate production at well 3 via tubing 7 occurs to a unfavorable ~xtent.
In another embodiment of the invention, the above-described process may be employed in those formations where the production well does not initially have two separate flow paths in fluid communication with the upper and lower portions of the formationO For example, the injection well and production well may be in fluid communication with a substantial portion or the entire portion of the formation. In such a case, steam is in~ected into the injection well and fluids including oil are recovered from the production well until the presence of steam and steam condensate in the production ~luid occurs to a unfavorable extent. Production is then terminated and the upper portion of the production well in fluid communication with the forniation is closed off by any convenient means. One method is to spot sufficient cement in the upper portions of the production well so as to ccmpletely fill and block-off communications between that portion of the well and the formation~ The solvent push-pull treatment is then initiated while simultaneously injecting steam into the injection well in the manner described above with injection of the solvent into the production well which is in fluid communication with the lower portlon of the forma-tion. Steam injection and the simultaneous sequence of solvent in~ection followed by production are continued until there is a substantial breakthrough o~ steam or steam condensate at the production well.
In still another embodiment of the invention, the above-described process may be employed in those formations wherein the in;jection well is in fluid communication with the lower portion of the formation.

t7~3 It will be apparent to those skilled in the art that the present method results ln an appreciable increase in the vertical sweep efficiency of a steam drive process~ thereby significantly increasing the recovery of oll from oil-bearing formations.

Claims (12)

CLAIMS:
1. A method for recovering viscous oil from a subterranean, permeable, viscous oil-containing formation, said formation being penetrated by at least two wells, one injection well and one production well, said wells being in fluid communication with a substantial portion of the oil formation, comprising:

(a) injecting steam into the injection well and recovering fluid including oil from the formation by the production well until the fluid being recovered from the production well comprises an unfavorable amount of steam or water;

(b) thereafter closing off the fluid communication between the production well and at least a portion of the upper part of the oil formation while maintaining fluid communication with the lower portion of the formation;

(c) thereafter injecting a predetermined volume of a solvent into the formation via the fluid communication between the production well and the lower portion of the formation while simultaneously continuing injection of steam into the injection well;

(d) recovering fluids including solvent and oil from the lower portion of the formation through the production well until the fluid being recovered from the production well comprises a predetermined amount of solvent; and (e) repeating steps (c) and (d) for a plurality of cycles until the Fluid being recovered from the production well comprises an unfavorble amount of steam or water.
2. A method as recited in Claim 1 wherein the solvent of step (c) is a light hydrocarbon selected from the group consisting of C4 to C10 aliphatic hydrocarbons, natural gasoline, naphtha, light crude oil, partially refined tar generally known as syncrude and mixtures thereof.
3. A method as recited in Claim 1 wherein fluid production from the production well during step (d) is continued until the amount of solvent in the produced fluids has decreased to a value less than 12 percent by volume.
4. A method as recited in Claim 1 wherein the volume of solvent injected during step (c) is from 10 to 50 barrels per foot of formation thickness with which the lower portion of the production well is in fluid communication.
5. A method as recited in Claim 1 wherein the volume of solvent injected during step (c) is from 10 to 20 barrels per foot of formation thickness with which the lower portion of the production well is in fluid communication.
6. A method as recited in Claim 1 wherein said injection well is in fluid communication with the lower portion of the formation.
7. A method for recovering viscous oil from a subterranean, permeable, viscous oil-containing formation, said formation being penetrated by at least two wells, one injection well and one production well, said injection well being in fluid communication with a substantial portion of the formation, said production well containing two flow paths from the surface, the first being in fluid communication with at least a portion of the upper part of the formation, and the second being in fluid communication with at least a portion of the lower part of the formation, comprising:

(a) injecting steam into the injection well and recovering fluid including oil from the upper and lower portions of the formation by the first and second flow paths in the production well until the fluid being recovered from the first flow path comprises an unfavorable amount of steam or water;

(b) ceasing production of fluids from the upper portion of the formation via the first flow path of the production well;

(c) thereafter continuing injecting steam into the injection well;

(d) simultaneously injecting a predetermined volume of a solvent into the lower portion of the formation via the second flow path of the production well;

(e) recovering fluids including solvent and oil from the lower portion of the formation via the second flow path of the production well until the fluid being recovered comprises a predetermined amount of solvent; and (f) repeating steps (d) and (e) for a plurality of cycles until the fluid being recovered from the production well comprises an unfavorable amount of steam of water.
8. A method as recited in Claim 7 wherein the solvent of step (d) is a light hydrocarbon selected from the group consisting of C4 to C10 aliphatic hydrocarbons, natural gasoline, naphtha, light crude oil, partially refined tar generally known as syncrude and mixtures thereof.
9. A method as recited in Claim 7 wherein fluid production from the production well during step (e) is continued until the amount of solvent in the produced fluid has decreased to a value less than 12 percent by volume.
10. A method as recited in Claim 7 wherein the volume of solvent injected during step (d) is from 10 to 50 barrels per foot of formation thickness with which the second flow path is in communication.
11. A method as recited in Claim 7 wherein the volume of solvent injected during step (d) is from 10 to 20 barrels per foot of formation thickness with which the second flow path is in communication.
12. A method as recited in Claim 7 wherein said injection well is in communication with the lower portion of the formation.
CA000419257A 1983-01-11 1983-01-11 Solvent push-pull process for improving vertical conformance of steam drive process Expired CA1196273A (en)

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Application Number Priority Date Filing Date Title
CA000419257A CA1196273A (en) 1983-01-11 1983-01-11 Solvent push-pull process for improving vertical conformance of steam drive process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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CA1196273A true CA1196273A (en) 1985-11-05

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