CA1195397A - Termination and terminator for ribbon conductors - Google Patents

Termination and terminator for ribbon conductors

Info

Publication number
CA1195397A
CA1195397A CA000418190A CA418190A CA1195397A CA 1195397 A CA1195397 A CA 1195397A CA 000418190 A CA000418190 A CA 000418190A CA 418190 A CA418190 A CA 418190A CA 1195397 A CA1195397 A CA 1195397A
Authority
CA
Canada
Prior art keywords
lance
cable
socket
plate portion
conductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000418190A
Other languages
French (fr)
Inventor
Lawrence P. Weisenburger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TE Connectivity Corp
Original Assignee
AMP Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by AMP Inc filed Critical AMP Inc
Application granted granted Critical
Publication of CA1195397A publication Critical patent/CA1195397A/en
Expired legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2495Insulation penetration combined with permanent deformation of the contact member, e.g. crimping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/59Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/61Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/613Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to flexible printed circuits, flat or ribbon cables or like structures by means of interconnecting elements
    • H01R12/616Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to flexible printed circuits, flat or ribbon cables or like structures by means of interconnecting elements having contacts penetrating insulation for making contact with conductors, e.g. needle points
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/59Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2101/00One pole

Landscapes

  • Multi-Conductor Connections (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
  • Insulated Conductors (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Abstract

An electrical terminal for flat cable comprising first and second metal plate portions having a cable penetrating tab-like lance with parallel opposite edge portions and a socket aligned with the lance or respectively, the socket having lips pushed out of the plane of the plate portion and converging towards their free ends to define a slot-form lance receiving mouth. During termination, the cable will be penetrated by the lance and a portion of the cable conductor will be drawn into the mouth by the lance and compressed between and in direct contact with a face of the lance and one lip. A portion of the cable is deformed during termination, into an aperture provided in the first metal plate during formation of the lance and ribbon conductor material is displaced from between the face of the lance or and one lip further into the socket.

Description

S3~7 TERMINATION AND TERMIN~L FOR RIBBON CONDUCTORS
The invention relates to the termination of ribbon conductors and more particular]y to the termination of flat cable having ribbon conductors sandwiched between layers of insulation.
In circumstances where space is restricted and where cable thickness should be kept to a minimum, for example under carpets, it is often desirable to use flat cable~ There have been many prior proposals for terminating such cable but none has been wholly satisfactory.
In one prior proposal described in United States Patent No. 4,2~3,474, a terminal comprises a first metal plate portion from which upstands a cable penetrating tab-like lance having parallel opposite edge portions and a second metal plate portion provided with a socket aligned with the lance and having lips pushed out of the plane of the plate and converging towards their free ends to define a lance receiving mouth, the lance being proportioned to pass through the cable and into the mouth.
Although pressing the plate portions together drives the lance through a cable located between the plates into the socket, the major ~ ~539?7 96~6 current carrying connection is made between contact rings upstandin~s from respective plate portions which are clamped against opposite sides of the cable.
A disadvantage of the prior terminal is that the force 5 required to obtain a satisfactory electrical connection between the contact rings and the cable conductor is relatively high.
Furthermore, as the lance-receiving mouth of the prior terminal is circular, there may be a risk of relaxation of the connection in view of the small area of direct contact between the ed~e portions of the 10 tab-like lance ancl the socket lip.
It is an object of the invention to provide an electrical terminal which ~Jvill establish a reliable electrical connection to the ribbon conductors of a flat cable.
It is preferred that the terminal can be applied with simple 15 tooling and without need for a high force. It is further preferred that ti e resulting terminations will have a relatively high current ~arrying capacity.
According to one aspect of the invention, in an electrical terminal as described in the third paragraph of this specification, the 20 lance receiving mouth is slot-form, the arrangement being such that, after penetration of the cable by the lance, a portion of the cable conductor will be drawn into the mouth by the lance compressed between and in direct contact with, a face of the lance and one lip b~ insertion of the lance into the socket.

-In the resulting termination, the conductor portion is compressed between two metal parts for a distance equal to the entire width of the tab ensuring a good electrical connection. Each interface of the connection is metal to metal resulting in a gas tight connection.
Preferably, in a terminal according to the invention, the Iance has been pushed out from the first metal plate portion providing an aperture into which a portion of the cable is deformed during termination, the face of the lance engaged by the conductor portion being adjacent the aperture.
~ny tendency for the tab to relax would enhance the contact force.
According to another aspect of the invention, there is provided an electrical connection between a ribbon conductor and first and second metal plate portions of an electrical terminal in which a tab-like lance having parallel opposite edge portions upstanding from the firs~ metal plate portion penetrates the ribbon conductor and is received in a socket provided in the second plate portion, the socket having lips pushed out of the plane of the second plate portion and converging towards their free ends to define lance~receiving mouth, ~~
the lance-receiving mouth being slot-form and a por~ion of the conductor having been drawn into the mouth by the face of the lance and compressed between and in direct contact with one lip and the face of the lance~ ~

I t is pre-Ferred that ribbon conductor material has been clisplaced from between the face of the tab and the one lip further into the socket.
In another prior proposal described in U.S. Patent No.
3,247,316, a terminal for very thin foil-like conductors includes opposed metal plate portions each formed witl1 raised teeth which engage the conductor where the plate portions are urged together.
However, a disadvantage of the known connector is that all of the teeth must pierce and tear the conductor duriny termination to l O effect connection with the resul t that not only is a relatively hi~h termination force required but the conductor is substantially weakened by the piercing and tearing. It would not be practicahle to use the known connector to terminate flat cable in which the ribbon conductor is relatively thick in view of the high force required.
In a further prior proposal clescribed in U.S. 3,997,233 and U.S. 3,851,945, a lance on one connector plat~ portion is received in a slot or another plate portion after penetration of a ribbon concluctor. However, in the terminal of U.S. 3,997,233, a portion of ribbon conductor drawn into the slot is not compressed between two metal parts, insulation bein~3 trappecl between a lip of the slot and the ribbon conductor with a consequential risk of relaxation of the connection and loss of satisfactory electrical connection. In the terminal of U.S. 3,851,945, the opposite ed~e portions of the tab are not parallel, but coverage to a point with the result that ribbon _11 _ i;3~

conductor material will not be drawn into the slot, the tips of which only grip the lance~ .
A specific example of the invention will now be described with reference to the accompanying drawings in which:
Figure 1. is a perspective view of a terminal according to the invention with flat cable ends aligned for insertion therein;
Figure 2 is a perspective view of the terminal of Figure 1 after termination of the cable;
Figure 3 is an underplan view of the terminal of Figure 1;
Figure 4 is a cross-sectional view taken along line 4-4 of Figure 1;
Figure 5 is a cross-sectional view taken along 5-5 of Figure ~;
Figure 6 is a schematic cross-sectional view with the cahle inserted therein prior to termination; and, Figure 7 is a fragmentary cross-sectional view of the termination taken along line 7-7 of Figure 2.
The splice terminal 11 is stamped and formed from a single piece of sheet metal stock, ~approximately .~16 inches thick Cu alloy 195), and comprises first and second plate portions 12,12' and 13,13' at respective opposite ends for terminating respective ends of flat cable 20,20'. Each first plate portion 12 or 12' is integrally joined to its respective second plate portion 13 or 13' by an integral web 1~ or 14'.

.... . ... ... . ., . . ~ . .. ... . . ... . ..... . ... . .. ... . . .

5;3~37 A series of tab-form lances 15 and 15' having parallel opposite edge por tions are located in cruciform fashion on respective first plate portions in alignment wi-th a corresponding series of sockets 16 and 16' located on the respective second plate portions. Each lance 5 15 or 15' is pushed out of the plane of the plate portion providing an aperture 17 or 17'. Each socket 16 or 16' has lips 19 pushed out of the plane of the plate portion and converging towards their free ends to define a slot-form lance receiving mouth 21. The edges 22 of the lips 19 are relatively sharp being defined by piercing through 10 impressed portions of the plate to provide the mouth.
The flat cables comprise ribbon conductors 23 of . 009 to .014 inches thick sandwiched between first and second layers of insulation 24 and 25 (MYLAR) approximately .007 inches thick and a proprietary adhesive.
In use of the terminal, a cable is inserted between first and second plate portions 12 and 13 and a plier type tool having planar pressing faces is used to apply a force of approximately 1,000 pounds to the plate portions forcing the lances through the cable into the mouths drawing with them portions 27 of the ribbon conductor.
During entry into the mouth a portion 28 of the insulation is severed ~-by the edge 22 of the lip 19 and ultimately expelled from between the conductor and lip. Conductor material is displaced from between the faces of the lances and the lips 19 leaving portions 26 of reduced thickness compressed between and~in disect contact with the faces of the lances and the lips. Portions of ribbon conductor and the other ~~ir~d~

, .

~5~3~7 layer 25 of insulation are deformed into the respective apertures 17.
Forces acting on the free end 31 of the lance durin~ terrnination broaden the free end assisting in preventing relaxation of the connection and are transmitted through the lance to the portion ~6 5 of the conductor enhancing the compressive force.
It should be noted that, in the termination, a major component of the forces acting on the conductor portion 26 extend in the plane of the terminal. ~s both interfaces of the connection to the conductor are metal to metai the connection is gas tight and less 10 prone to relax than if an insulating layer were under compression at one interface. Both the lance and the conductor portion 26 are gripped between and in direct metal-to-metal contact with the opposite metal lips 19 which are also under compression having been deformed i3ack towards the plane of the plate portion by the force applied 15 during terminat!on.
The resulting termination is capable of carrying relatively high currents of up to 60 amps and yet the termination is of relatively low height. In consequence, the termination is particularly suitable for undercarpet flat cable.

~7~

Claims (9)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. An electrical terminal for flat cable having a ribbon conductor sandwiched between layers of insulation, comprising a first metal plate portion from which upstands a cable penetrating tab-like lance having parallel opposite edge portions, a second metal plate portion provided with a socket aligned with the lance and having lips pushed out of the plane of the plate portion and converging towards their free ends to define a slot-form lance receiving mouth, the lance being proportioned to pass through the cable and into the mouth, the arrangement being such that, after penetration of the cable by the lance, a portion of the cable conductor will be drawn into the mouth by the lance and compressed between and in direct contact with a face of the lance and one lip during entry of the lance into the socket.
2. An electrical terminal according to Claim 1 in which the lance has been pushed out from the first metal plate portion providing an aperture intowhich a portion of the cable is defor-med during termination, the face of the lance engaged by the con-ductor portion being adjacent the aperture.
3. An electrical terminal according to Claim 1 or Claim 2 in which a portion of cable insulation is expelled from between the conductors and the one lip during termination.
4. An electrical terminal according to Claim 1 or Claim 2 in which the first and second plate portions are integrally joined by a web.
5. An electrical connection between a ribbon conductor and first and second metal plate portions of an electrical terminal in which a tab-like lance having parallel opposite edge portions and a free end upstanding from the first metal plate portion pene-trates the ribbon conductor and is received in a socket provided in the second plate portion, the socket having lips pushed out of the plane of the second plate portion and converging towards their free ends to define a slot-form lance-receiving mouth, the lance passing through the cable and into the mouth, a portion of the conductor having been drawn into the mouth by the free end of the lance and compressed between and in direct contact with one lip and the face of the lance.
6. An electrical connection according to Claim 5 in which ribbon conductor material has been displaced from between the face of the lance and the one lip further into the socket.
7. An electrical connection according to Claim 5 in which the ribbon conductor is sandwiched between layers of insulation, a portion of one layer having been expelled from between the one lip and the portion of the ribbon conductor.
8. An electrical connection according to Claim 7 in which a portion of the ribbon conductor and the other layer of insula-tion has been deformed into an aperture provided in the first plate during the formation of the lance.
9. An electrical connection between a ribbon conductor and first and second metal plate portions of an electrical terminal in which a tab-like lance having parallel opposite edge portions upstanding from the first metal plate portion penetrates the ribbon conductor and is received in a socket provided in the second plate portion, the socket being defined by opposed lips pushed out of the plane of the second plate portion, the lips converging towards their free ends to define a slot-form lance-receiving mouth, a portion of the conductor having been drawn into the mouth by the lance and compressed between one lip only and one face only of the lance, the other face of the lance engaging the other opposed lip.
CA000418190A 1982-01-15 1982-12-21 Termination and terminator for ribbon conductors Expired CA1195397A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US33955782A 1982-01-15 1982-01-15
US339,557 1982-01-15

Publications (1)

Publication Number Publication Date
CA1195397A true CA1195397A (en) 1985-10-15

Family

ID=23329587

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000418190A Expired CA1195397A (en) 1982-01-15 1982-12-21 Termination and terminator for ribbon conductors

Country Status (9)

Country Link
EP (1) EP0084257B1 (en)
JP (1) JPS58123676A (en)
AT (1) ATE16333T1 (en)
BR (1) BR8300064A (en)
CA (1) CA1195397A (en)
DE (1) DE3267197D1 (en)
ES (1) ES269585Y (en)
IE (1) IE53862B1 (en)
MX (1) MX157446A (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59217971A (en) * 1983-05-25 1984-12-08 松下電工株式会社 Connector for flat cable
EP0342868B1 (en) * 1988-05-13 1994-01-26 The Whitaker Corporation Electrical terminal for flat power cable
DE19812093C1 (en) * 1998-03-19 1999-10-07 Framatome Connectors Int Crimp connection
JP4191128B2 (en) * 2004-11-16 2008-12-03 古河電気工業株式会社 Connection structure between flat cable and electronic components
JP6823876B2 (en) * 2016-09-26 2021-02-03 有限会社コスモポリタン connector
JP7232073B2 (en) * 2019-02-18 2023-03-02 日本航空電子工業株式会社 Connection method, connection structure and connection terminal

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3553347A (en) * 1967-07-25 1971-01-05 Post Office Wire connectors
US3504101A (en) * 1968-09-30 1970-03-31 Amp Inc Electric connector for aluminum foil
US3594704A (en) * 1969-10-02 1971-07-20 Raychem Corp In-line connector for electrical conductors or the like
GB1396000A (en) * 1972-11-29 1975-05-29 Amp Inc Electrical contacts for flat flexible cable
US3997233A (en) * 1976-02-19 1976-12-14 E. I. Du Pont De Nemours And Company Flat conductor cable connector
US4558915A (en) * 1980-02-21 1985-12-17 Thomas & Betts Corporation Electrical connector

Also Published As

Publication number Publication date
IE830013L (en) 1983-07-15
EP0084257B1 (en) 1985-10-30
IE53862B1 (en) 1989-03-29
ES269585U (en) 1983-11-01
ATE16333T1 (en) 1985-11-15
DE3267197D1 (en) 1985-12-05
ES269585Y (en) 1985-01-01
MX157446A (en) 1988-11-23
EP0084257A3 (en) 1983-08-10
JPS58123676A (en) 1983-07-22
BR8300064A (en) 1983-09-20
EP0084257A2 (en) 1983-07-27

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