CA1195075A - Skylight construction - Google Patents

Skylight construction

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Publication number
CA1195075A
CA1195075A CA000408090A CA408090A CA1195075A CA 1195075 A CA1195075 A CA 1195075A CA 000408090 A CA000408090 A CA 000408090A CA 408090 A CA408090 A CA 408090A CA 1195075 A CA1195075 A CA 1195075A
Authority
CA
Canada
Prior art keywords
curb
set forth
curb frame
skylight construction
skylight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000408090A
Other languages
French (fr)
Inventor
Paul A. Couture
Arthur P. Jentoft
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wasco Products Inc
Original Assignee
Wasco Products Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wasco Products Inc filed Critical Wasco Products Inc
Priority to CA000408090A priority Critical patent/CA1195075A/en
Application granted granted Critical
Publication of CA1195075A publication Critical patent/CA1195075A/en
Expired legal-status Critical Current

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Abstract

SKYLIGHT CONSTRUCTION

Abstract of the Disclosure The skylight may be of the domed-type or flat type and of single or double glass (acrylic or other trans-parent or translucent plastic) construction. The skylight fits within an opening in a roof or the like and has a peripheral curb of an extruded rigid thermoplastic, such as polyvinylchloride (PVC), which is fixed to the roof con-struction about the opening. The rigid thermoplastic curb has a top co-extruded flexible thermoplastic (such as PVC) gasket integral with the curb and compressible against the edge of the glass or plastic dome or panel, a second flexible integral co-extruded thermoplastic gasket adapted to contact a retainer secured to the curb for retaining the dome or panel on the curb, and a third co-extruded flexible gasket adapted to contact and seal between the curb and a support wall there below preferably against an outer aluminum wall. The curb is provided with two recesses at its bottom which permit a snap engagement of the inner and outer aluminum walls which form the support for the curb. This snap engagement eliminates welding.

Description

The present invention relates in general to an improved skylight construction, and is concerned, more particularly, with an improved curb frame construction particuLarly as it pertains to improved thermal characteristics of the skylight and ease of fabrication. The skyligh-t described herein is particularly characterizecl by an improved resis-tance to thermal transfer of heat through the skylight.
One typical prior art skylight fra~e i5 made of a metal material such as an extruded aluminum.
S~e, for example, U. ~. Patent 4,073,097, issued February 1~, 1978. One of the problems with such curb frames is that they pe~mit heat conduction there-through. Furthermore, there is a tendency in cold weather for condensation to form because of an insufficient temperature differential between the inside and outside of the panels or domesn Accordingly, curb frames have also been constructed of a the.rmo-plastic material such as polyvinylchloride~ In either case, the thermal transfer is to be minimize~.
Accordingly, i.t is an object of the present i.nventio.n to provide a skylight construction that is particularly characterized by improved thermal trans-~er so as to provide increased resistance to thermal transfer of heat through the skylight~

~ -3-. ~
Another object of the ~resent invention is to provide an improved skylight construction that is easier to fabricate ~pro~iding an interconnecting arrangement for a section of the skylight that does not require welding. More par~icularly~
recesses are provided in the bottom of ~he curb for permitt-~ing a snap engagement o the inner and ou~er aluminum walls forming the support for under the curb.
? ~ Still another object of the present invention is to provid , an improYed skylight curb frame construction combining a curh of a rigid ~hermoplastic in combination l~ith a flexible thermoplastic forming a plurality of gaskets for sealing the - ; curb frame to, not only the dome but also the support member for the curb frame.
Another object of the present invention is ~o provide a skylight construction that minimizes air exfiltra~ion ; ~ through the skylight. The forming of a positive seal is im-, portant with regard to the skylight. The preferred composite $ ~ PVC is important rom the standpoint of energy conservation.
.
_m~ of the Invention ~ To accomplish the foregoing and other objec~s of ~he ! I invention, there is provided a skylight cons~ruction adapted i to be itted into an opening in a building such as the roof ' of a residential house. This skylight construction comprises ~q 1 25 a curb frame extending abou~ the opening and having means for i receiving nails or the like for securing the frame in place about the opening. In one embodiment, one or more transparent or translucent thermoplastic domes cover the opening and ex-tend at the edge to the curb frame. In another embodiment the dome may be replaced by one or more one or more Elat glass panels. A retainer extends about the periphery of the ~r`skylight for holding the dome or panel on the curb frame. In accordance with the preferred form oE this in~en~ion the curb frame is constructed o a rigid plastic, preferably polyvinyl-chloride (P~C). The curb rame may be heat welded at the!
~' s a~
corners of the frame and has integral therewith a plurality ~-p of gaskets formed of a flexible portion of P~C or the like s fo~ sealing between the curb frame and the covering means ovèr the opening. Also, gasket means are provided in~egral 5 with the curb frame for sealing wi~h the aluminum support wa~ particularly the outer aluminum wall. This eliminates energy waste by air infil~ration and prevcn-ts water leakage.
The curb frame may be constructed of a rigid PVC having a hardness in the shore scale for (D), while the gasket may 10 be of a flexible PVC having a hardness in the shore hardness . range 'IA". A heat plattent high frequency, ul~rasonic or ~' other thermoplastic welding technique may be used to weld the curb, and also a~ the same time weld the gasket for a continuous seal. This provides an extremely tight skylight 15 construction which is an energy-saving feature o~ the inven-tion. The curb frame preferably also includes a third gaske-t that is flexible, integral with the curb frame and contacts the retaining means for the pla~es or domes to form a seal therewith~ The curb frame may have a hollow construction3 20 preferably has weep holes therein, and includes means on the inner side thereof defining a condensation gutter. rhe curb frame is also preferably provided with two bottom re-cesses into which the inner and out r aluminum walls snap fit without the requirement for any welding between ~ ese 25 walls. These aluminum walls or skins define a compartment for containing fiber glass insulation and form the underside support for the curb frame.

13rief ~escription o~ the ~rawin~s 3~ ~ume~ous other objects, features and advan~ages of the invention should now become apparent upon a reading of the ollowing detailed description taken in conjunction with the accompanying drawings, in which:
4' FIG. 1 is a cross-sectional view of a domed skylight 35 c ~stTuction employing the features of the present invention;

;~ FIG. 2 is a cross-section ~of the curb frame itself;
and ~ FIG. 3 is a plan view of a portion of ~he skylight construction of FIG. 1.
. 1 ~

-t ~I ., ', , t J

~, 6-~, 7~i :'~ Detailed Description , Referring now to the drawiTIgs~ FIGS. 1-3 show an ;- embodiment of the invention incorporating the features ~ of the invention. This embodimen~ is in the -form of a -~ 5 skylight of domedconstruc~ion. It is understood that the prlncipals of thîs invention may also be applied to a flat ~' type skyligh~ or numerous o~her forms of skylight cons~ruc-; tion.
The domed skyligh~ cons~ruction disclosed herein spans an opening which may be of square or rectangu]ar shape and ' defined in part by structural member 10. A series of nails - such as nail l4 shown in FIG. 1 is used for securing the skylight to the structural member~
The skyligh~ construction comprises a dome 16 which is lS preferably an acrylic thermal plas~ic dome. 'Ihere is also provided a curb frame 20 of a ~hermal plastic which is pre-~ ferably polyvinylchloride (PVC) along with a retainer 22.
i FIG. ~ is a cross~sec~ional view showing the construction of the curb frame. FIG. 3 shows a corner of the frame of FIG. 2 showing the corner sealing arrangement.
Over the s~ructural member 10 there is provided a wall12 that comprises an inner aluminum wall or skin 11 and an outer aluminum wall or skin ~3. The wall 13 has an integral curb flange 15 through which the nails 14 penetrate. Other waterp~oofing means may be also associated with the skylighk for securing it about the opening such as felt stripping.
The inner and outer skins 11 and 13 define an open space that is to be filled with fiber glass insulation 18. At the lower end oE the aluminum walls 11 and 13 there is provided a ~her-mal break 19 w}~ich is preferably made of extruded rigid PVC.
FIG. 1 depicts 03le of the aspects of the present inven-tion wherein the curb frame 20 is provided with downwardly depending walls, such as walls 24 and 26 W}liCh along with barbed wall 25 defines a pair of recesses 27 and 2~. These P~:
recesses permit the snap engagement of the inner and outer i ~ -7-., aluminum walls without requiring any welding between the :~ aluminum walls 11 and 13. In ~his regard it is noted in FIG. 1 that the walls extend ver~ically but have slan~ed - upper ends llA and 13A with the very ends of these walls ~ 5 snappîng into bar~s of the wall 25. This provides a united ,~ firm lnterlocking arrangement between the wall means 12 and ' the curb frame 20.
In addition ~o the downwardly depending walls just men-tioned including walls 24, 25, and 26, there is also pro-10 vided a base wall 30 and uprigh~ walls defining a trough 34.
The curb frame 20, of course, also provides support for the dome 16. In one al~erna~e embodiment a pair of domes could be provided. At the wall 36 ~here is provide~ a cup shaped sealing gasket 48. In the trough 34 there is preferably dis-15 posed a moisture absorbent material 42 which may be a cotton or other fibrous batten of the like. The trough 42 with the absorbent material is for receiving any condensation from the dome 16 and collec~ing this condensation. The curb frame is preferably also provided with openings or condensation 20 drainage holes 44 and 46 spaced therealong. These are also referred to as weep holes for any excess wa~er permitting the water to be removed from khe curb frame.
The extruded cur`b frame may be cons~ruc~ed of a weather-~) able rigid thermal plastic material, such as a rigid PVC com-pound of AST~I-D 1784-69 type 1334-C made by B.F. Goodrich Com-pany of Cleveland, Ohio. The specific gravity of this material t is on the order of 1.46. The material has a durometer D haId-ness of 82-3. The tensile strength is 6200 lbs. per sq. inch , and the tensile modulus is 355, aoo p.s.i. The IZOD impact at 32F. is 1.781 lbs. per inch. The hea~ distortion at 264 p.s.i.
is 163F.
'~ The curb frame also includes an internally threaded re-cess 52 which receives bolt 54 for seeuring the retainer 22 ~i to the curb frame 20. It is noted that the gasket 50 is 35 slightly deflec~ed and seals against the wall 56 of ~he re~ainer.

. .
.i, i ., The top wall 58 of the retainer presses against the edge 17 of ~he dome 16. The bot~om of the edge 17 rests upon ~he cup-shaped gasket 48 which compresses to seal between ., the curb frame and the dome.
! 5 FIG. 3 shows a corner of the construction of the sky-light curb frame wherein ~wo straight sections of ex~ruded curb frame are joined. These sections are joined to form the square or rec~angular overall configura~ion of the curb frame. The joining is preferably accomplished by a heated platten welding technique which welds the section of curb frame at the same time also welding the gaske~s 48 and S0.
In addition to ~he gaske~s 48 and S0 ~here i5 also pro-vided one other co-extruded flexlble gasket 60. This flexible gasket seals the curb frame to the outer aluminum wall 13. This arrangement eliminates energy-waste-ful air infiltration an~ water leakage. As the wall 13 and inparti-cular the slanted top end 13A is compressed into the recess 27 the wall is urged agalnst the flexible gas]cet 60.
What is claimed is:

~,

Claims (21)

The embodiments of the invention in which an exclu-sive property or privilege is claimed are defined as follows:
1. A skylight construction for an opening in a building comprising:
a curb frame extending about the opening and having means for receiving a means for securing the frame in place about the opening, translucent or transparent means covering the opening and extending at its edges to the curb frame, means for retaining the covering means on the curb frame, said curb frame being constructed of a rigid thermoplastic and having associated therewith at least one gasket for sealing between the curb frame, and support means for the curb frame including inner and outer metal wall members defining therebetween a void space that may be filled with insulation, said curb frame having inner and outer recesses for receiving said respective inner and outer metal wall members and being defined at least in part by a common wall forming a thermal break between said inner and outer metal wall members.
2. A skylight construction as set forth in claim 1, wherein said rigid thermoplastic is a rigid PVC and said gasket is a flexible PVC.
3. A skylight construction as set forth in claim 2, wherein the rigid PVC has a hardness which is within the shore "D" hardness scale and the flexible PVC has a hardness which is within the shore "A" hardness scale.
4. A skylight construction as set forth in claim 1, wherein said covering means includes at least one plate means.
5. A skylight construction as set forth in claim 1, wherein said covering means includes at least one acrylic dome.
6. A skylight construction as set forth in claim 1, wherein both said curb frame and gasket are heat sealed at the corners of the construction.
7. A skylight construction as set forth in claim 1, wherein said gasket is deflectable towards the body of the curb frame.
8. A skylight construction as set forth in claim 1, wherein said curb frame has weep holes therein and means on the inner side thereof defining a condensation gutter.
9. A skylight construction as set forth in claim 1, including a second gasket that is flexible, integral with the curb frame and adapted for sealing between the curb frame and covering means.
10. A skylight construction as set forth in claim 1, wherein said means for retaining includes a retainer having one side contacting the edge of the covering means and another side extending over the curb frame.
11. A skylight construction as set forth in claim 10, including securing means for securing the retainer to the curb frame sandwiching the edge of the covering means between the curb frame and one side of the retainer.
12. A skylight construction as set forth in claim 1, including a second gasket that is flexible, integral with the curb frame and contacting the retaining means to form a seal therewith.
13. A skylight construction as set forth in claim 1, wherein said common wall is barbed so that said inner and outer metal wall members snap-fit therewith.
14. A skylight construction as set forth in claim 1, wherein said curb frame has means defining a gasket in one of said recesses for sealing between the curb frame and one of the metal wall members.
15. A skylight construction as set forth in claim 14, wherein the gasket is disposed in the outer recess for contact with the outer metal wall member.
16. A skylight construction as set forth in claim 1, including a second separate thermal break for isolating bottom ends of the wall members.
17. A skylight construction as set forth in claim 1, wherein each wall member has a turned upper end.
18. A skylight construction for an opening in a building comprising:
a curb frame extending about the opening and having means for receiving a means for securing the frame in place about the opening, translucent or transparent means covering the opening and extending at the edges to the curb frame, means for retaining the covering means on the curb frame, and support means for the curb frame including a pair of inner and outer metal walls defining a space for insulation and wherein the curb frame has a pair of recesses with each wall having an upper end means for engaging into its corresponding curb frame recess.
19. A skylight construction as set forth in claim 18, including a curb thermal break disposed between metal inner and outer walls defining the support member.
20. A skylight construction as set forth in claim 18, wherein the wall end means has a turned end.
21. A skylight construction as set forth in claim 18, including separate thermal break means, one at the top of the metal walls and the other at the bottom thereof.
CA000408090A 1982-07-26 1982-07-26 Skylight construction Expired CA1195075A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000408090A CA1195075A (en) 1982-07-26 1982-07-26 Skylight construction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000408090A CA1195075A (en) 1982-07-26 1982-07-26 Skylight construction

Publications (1)

Publication Number Publication Date
CA1195075A true CA1195075A (en) 1985-10-15

Family

ID=4123290

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000408090A Expired CA1195075A (en) 1982-07-26 1982-07-26 Skylight construction

Country Status (1)

Country Link
CA (1) CA1195075A (en)

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