CA1176330A - Double tap connector with insulation displacing terminals - Google Patents

Double tap connector with insulation displacing terminals

Info

Publication number
CA1176330A
CA1176330A CA000440740A CA440740A CA1176330A CA 1176330 A CA1176330 A CA 1176330A CA 000440740 A CA000440740 A CA 000440740A CA 440740 A CA440740 A CA 440740A CA 1176330 A CA1176330 A CA 1176330A
Authority
CA
Canada
Prior art keywords
cap
extending
connector
passage
terminals
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000440740A
Other languages
French (fr)
Inventor
Werner Eisele
Sharanjit S. Aujla
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nortel Networks Ltd
Original Assignee
Northern Telecom Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Northern Telecom Ltd filed Critical Northern Telecom Ltd
Priority to CA000440740A priority Critical patent/CA1176330A/en
Application granted granted Critical
Publication of CA1176330A publication Critical patent/CA1176330A/en
Expired legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2416Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type

Abstract

DOUBLE TAP CONNECTOR WITH INSULATION DISPLACING TERMINALS
Abstract of the Disclosure A connector for making double tap connections to conductors, particularly for telecommunications systems, has a box-like body and a hollow cap which fits into the body. Four parallel spaced apart passages extend into the body, the end passages passing right through the body, with a tapered slot extending in at each end and connecting with the related end passage. The cap carries two pairs of insulation displacing terminals. Interengaging formations on the inside of the body and outside of the cap permit for two stage assembly, a first stage with the terminals clear of the passages and a second stage with the terminals extending across the passages and in contact with the conductive cores of conductors.

- i -

Description

7633() This invention relates to double tap connectors, with insulation displacing terminals, such as are used in telecommunications systems.
Various forms of connectors exist, with various disadvantages, such as lack of effective guidance of conductors into a connector; inability to test other than by piercing the conductor insulation exterior to the connector; need to separately pair-up Tip and Ring conductors for connection; inadequate sealing against water ingress; and inability to tap Tip and Ring conductors with a single connector. Particular disadvantages may pertain to particular connectors, and other disadvantages may also be present.
Canadian Patent Number 1,162,264, in the name of the present assignee describes a two part connector, with insulation displacing terminals, which overcomes at least many of the aforementioned disadvantages. The connector can be used to make butt and bridge connections, and also tap a single conductor. The present invention provides an improvement in this connector in that a tap connection can be made to each of two conductors, for example to both Tip and Ring conductors of a conductor pair.
A connector, in accordance with the present invention, comprises a body and a cap, the cap and body having interlocking formations. Insulation displacing terminals are retained in the cap with the conductors being inserted into the body. Forcing the cap and body into a final assembly condition forms the terminals into electrical contact with the conductors. The body is provided with slots extending in from each end for insertion of continuous ' ~7633~
conductors into the outer conductor positions. The ends of two further conductors are inserted through the front of this connector.
Retainers hold the continuous conductors in the slots while the further conductors are inserted. Closure of cap and body together connect each continuous conductor to a related one of the further conductors. The terminals are in pairs for such connection. A
sealing compound is normally added to tne connector.
The invention will be readily understood by the following description in conjunction with the accompanying drawings, in which:-Figure 1 is a perspective view of the two parts of a connector in accordance with the invention;
Figure 2 is a top plan view of the body of the connector in Figure 1;
Figures 3, 4 and 5 are front, bottom and end views respectively of the body of Figure 2;
Figures 6, 7 and 8 are cross-sections on the lines 6-6, 7-7 and 8-8 respectively, of Figure 2;
Figures 9 and 10 are cross-sections on the lines 9-9 and 10-10 respectively, of Figure 3;
Figure 11 is a bottom plan view of the cap in Figure l;
Figures 12 and 13 are front and end views in the direction of arrows A and B respectively of Figure 11;
Figures 14 and 15 are cross-sections on the lines 14-14 and 15-15 respectively of Figure 11;
Figures 16 and 17 are side view and top plan view respectively of a terminal pair.

! ~ 7633n A connector comprises a body and a cap, Figure 1 illustrating a connector in which the body 20 and cap 21 interrelate, the cap fitting inside the body in the example. The cap holds four terminals 22, in two pairs, the pairs being in parallel relationship, spaced apart in the front to back direction, with the terminals in one offset laterally relative to khe other. Two conductors are shown, a continuous conductor 23 and a further conductor 24 which has its end inserted into the body.
An internal rib 25 at each end of the body engages with alternate external projections 26 and 27 at each end of the cap. A
slot 28 is formed in each end of the body, the slots extending intn outer passages 29 extending through the body, for reception o~
continuous conductors. Two further passages 30 are provided for further conductors, between the outer passages 29. A central block 31 extends up from the bottom surface of the body. The two central passages 30 pass through the block to the rear wall, while the block is open at each end to form parts of the outer passages.
The body 20 is seen in more detail in FigurPs 2 to 10.
The body has a bottom wall or surface 32, end walls 33 and 34, front wall 35 and rear wall 3~. The central block 31 extends between, and is integral with, the front and back walls. Slots 37 are formed in the block 31 and extend down to the passages 29 and 30. The slots 37 accept the terminals 22, the terminals being pushed down into the slots and into electrical contact with conductors in the passages 29 and 30 when the cap is pushed fully into the body.
Figure 3 illustrates clearly the slots 28 and the outer passages 29 with which the slots communicate. Passages 30 are also seen. Also illustrated in Figure 3 are flexible retaining fingers ~ ~ 7633n which extend at an angle across the slots 28 and hold the continuous conductors in position in the passages 29. There are, in the example, three fingers or retainers at each end. Two extend inwards and upwards from the external surface of the end walls 33 and 34, one at each end of the slot 28. These are indicated at 40. A single finger or retainer extends inwards and downwards from the inner surface of the end wa11s 33 and 34 approximate1y midway along each slot 28. These are indicated at 41. As seen in Figure 3, the inner ends of the fingers overlap slightly and have concave end surfaces.
The finger can readily deflect, fingers 40 downwards and fingers 41 upwards, to permit pushing of conductors into the slots 28, past the fingers and into the passages 29. Once the conductors are in the passages, the fingers move back into their original positions and retain the conductors in the passages.
A cap 21 for use with the body 20, is illustrated in detail in Figures 11 to 15. The cap is of hollow, box-like form, having front and back walls 45 and 46, end walls 47 and a top surface or web 48. Both the front and rear walls are of a reduced height for a major part of their length. On the end walls are the external projections 26 and 27. The single, central projection 26 is near the lower edge of each end wall, and is of tapered form extending upward and outward. The protrusions 27 are spaced apart towards the front and rear walls and one closer to the top surface.
On the inner side of the top surface or web 48 and extending laterally are two ribs 49 spaced a short distance in from the front and back walls 45 and 46. A further rib 50 is positioned between the ribs 49 to define two channels 51 and 52. These channels . , - , .

~ ~ 7633() are interconnected at their ends by grooves 53. Slots 54 extend in from each end of the central rib 50, and a further slot 55 is formed in the center of the rib 50.
Fingers 16 and 17 illustrate an insulation displacing terminal as used in the connector, and as illustrated in dotted outline in Figure 1. The terminals 22 are formed in pairs. Each terminal comprises two opposed cantilevered beams or legs 60 extending from a base 61. Each leg has its outer surface extending first upward and inward from the base and then upward and outward, forming a neck at the injunction. These terminals are more fully described in U.S. Patent Number 4,310,212.
At the lower edge of each end of the base a triangular portion 62 is bent out of the plane of the base 61, to form a sprag.
A pair of terminals is inserted into each of the channels 51 and 52.
The terminals are inserted with one pair butting at one end on one end wall and with the other pair butting at the other end against the other end wall. This causes the terminals to be offset relative to each other. The cap 21 is of molded plastic material and on insertion of the terminals the sprags 62 dig into the plastic and retain the terminals in the channels.
The cap and body are normally assembled in two stages.
After insertion of terminals into a cap, the cap is assembled to a body. Initially the cap is pushed into the body, open end of the cap entering the body. The protrusions 27 on the cap are pushed past the ribs 25 on the body, the ribs 25 then residing between protrusions 27 and protrusions 26. The terminals will have their ends remote from the base 61 positioned in the slots 37 in the body but clear of the .... -.................. .

I ~7~33(!
passages 29 and 30. The Cdp and body are thus held together in an open or non-connecting condition. This is normally how connectors would be supplied to users.
For use, conductors are inserted. Thus, for a double tap, on a Tip and Ring pair of continuous conductors, the Tip conductor is pushed in at one end through a slot 28 into a passage 29, then the Ring conductor is pushed in at -the other end through slot 28 into the other passage 29. Then ends of two conductors are pushed one into each of passages 30. The cap is then pushed fully home, as by a plier type tool. The terminals 22 displace insulation on the conductors and connect one continuous conductor to one ended conductor. If desired only a single tap need be made, and in this case the continuous conductor is pushed into one of the passages 29 and a conductor end pushed into the passage 30 which is adjacent to the other passage 29.
Sealing compound can be provided and is normally injected into the body prior to the assembly of cap and body.
The connector is extremely simple and economical. It enables a tap to be made to each conductor of a Tip and Ring pair without cutting the conductors. The body, with a lateral slot each end communicating with a through passage provides for easy insertion of the conductors, which are then retained by spring fingers. Once in position the body and conductors will not separate, leaving both hands of the installer free. A pair of conductors are then prepared and pushed into the passages 30. The conductors are pushed in until they are felt to butt against the back wall. The cap is then fully closed to make the electrical connections. Sealing compound prevents ingress of dirt and moisture and prevents corrosion.

~ ~7~33n Test ports can be provided for making contact by a probe with the terminals. Test ports in the bottom wall of the body are indicated at 65, in Figures 2, 7 and 8. Alternatively test ports can be provided in the cap.
The body can be provided with laterally extending flanges 66 which act to support the connector in a crimping tool, leaving the bottom surface or wall of the body unobscured, to permit observation of the positions of conductors in the connector during crimping.

Claims (6)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A connector for double-tap connections in telecommunications systems, comprising:
a body and a cap, each of hollow box-like formation, the cap inserted into the body; insulation displacing terminals in the cap; and interengaging formations on the cap and the body for retention of the cap in the body;
said body including a bottom wall, opposite end walls, and back and front walls extending up from the bottom wall, and a central block extending between and integral with said front and back walls;
four spaced apertures extending through said front wall and four passages extending through said central block, a passage aligned with each aperture; a first pair of spaced, aligned slots in said central block adjacent to the front wall and connecting respectively with one end passage and one further passage spaced from said one end passage by an intervening passage, and a second pair of spaced, aligned slots in said central block spaced rearwards from said first pair and connecting respectively with the other end passage and said intervening passage;
a tapered slot extending inward through each end wall and connecting with the adjacent end passage, said tapered slots extending for the full length of said end walls and into said back and front walls; flexible retaining fingers extending into each tapered slot, said flexible fingers deflecting to permit lateral insertion of a continuous conductor into an end passage and acting to retain the conductor in the passage;

said cap including a top web, opposite end walls and back and front walls, said front and back walls being of reduced height, relative to said end walls;
front and rear ribs extending down from said top web, spaced from and parallel to the front and back walls, and a central web extending down from said top web between said front and rear ribs, to define four parallel channels, the channels between said central rib and said front and rear ribs adapted to receive insulation displacing terminals;
a further channel extending along inside each end wall;
and said interengaging formations adapted to retain said cap and body in a first, initial assembled position with said terminals entered in said slots in said central block but clear of said passages, and to retain said cap and body in a second, fully inserted position with said terminals extending across said passages and in electrical connection with conductive cores of conductors positioned in said passages.
2. A connector as claimed in claim 1, said interengaging formations comprising:
an inwardly projecting rib adjacent to and parallel to an upper edge of each side of the body;
at least one first outwardly projecting protrusion adjacent to a lower edge of each side wall of the cap; and at least one further outwardly projecting protrusion spaced from said lower edge of each side wall of the cap, said first protrusion engaging over said inwardly projecting ribs at a first stage of assembly and said further protrusions engaging over said inwardly projecting ribs at a second stage of assembly.
3. A connector as claimed in claim 1, the end walls of said cap extending beyond the slot in the said side of said body when in a fully assembled condition.
4. A connector as claimed in claim 1, including a predtermined quantity of sealing compound in the connector.
5. A connector as claimed in claim 1, including at least one test port extending through the bottom wall of said body and aligned for contact with a terminal.
6. A connector as claimed in claim 5, including two test ports in said bottom web of said body.
CA000440740A 1983-11-08 1983-11-08 Double tap connector with insulation displacing terminals Expired CA1176330A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000440740A CA1176330A (en) 1983-11-08 1983-11-08 Double tap connector with insulation displacing terminals

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000440740A CA1176330A (en) 1983-11-08 1983-11-08 Double tap connector with insulation displacing terminals

Publications (1)

Publication Number Publication Date
CA1176330A true CA1176330A (en) 1984-10-16

Family

ID=4126486

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000440740A Expired CA1176330A (en) 1983-11-08 1983-11-08 Double tap connector with insulation displacing terminals

Country Status (1)

Country Link
CA (1) CA1176330A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007121581A1 (en) * 2006-04-25 2007-11-01 Belden Cdt Canada Inc. Balanced interconnector
US8477928B2 (en) 2004-11-17 2013-07-02 Belden Cdt (Canada) Inc. Crosstalk reducing conductor and contact configuration in a communication system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8477928B2 (en) 2004-11-17 2013-07-02 Belden Cdt (Canada) Inc. Crosstalk reducing conductor and contact configuration in a communication system
US8958545B2 (en) 2004-11-17 2015-02-17 Belden Cdt (Canada) Inc. Crosstalk reducing conductor and contact configuration in a communication system
WO2007121581A1 (en) * 2006-04-25 2007-11-01 Belden Cdt Canada Inc. Balanced interconnector

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MKEX Expiry