CA1175674A - Method of detecting foreign matters mixed in a liquid contained in transparent receptacles and apparatus relevant thereto - Google Patents
Method of detecting foreign matters mixed in a liquid contained in transparent receptacles and apparatus relevant theretoInfo
- Publication number
- CA1175674A CA1175674A CA000397390A CA397390A CA1175674A CA 1175674 A CA1175674 A CA 1175674A CA 000397390 A CA000397390 A CA 000397390A CA 397390 A CA397390 A CA 397390A CA 1175674 A CA1175674 A CA 1175674A
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- receptacle
- light
- ray
- foreign matters
- liquid
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Abstract
METHOD OF DETECTING FOREIGN MATTERS
MIXED IN A LIQUID CONTAINED IN TRANSPARENT RECEPTACLES
AND APPARATUS RELEVANT THERETO
ABSTRACT OF THE DISCLOSURE
A method of detecting foreign matters mixed in a liquid filled in a transparent receptacle, which comprises bringing said receptacle to a sudden stop after rotating it at high speed, subjecting the receptacle to light by means of a projector dis-posed outside the receptacle to thereby expose foreign matters floating in the liquid contained in the receptacle to rays of light, making the ray-receiving surface of a ray receiver disposed on the opposite side of the projector relative to the receptacle receive the flux of light passing through the receptacle by way of light-focusing glass fibers provided for the ray receiver, and detecting foreign matters mixed in the liquid on the basis of the decrease or increase in the amount of rays received.
MIXED IN A LIQUID CONTAINED IN TRANSPARENT RECEPTACLES
AND APPARATUS RELEVANT THERETO
ABSTRACT OF THE DISCLOSURE
A method of detecting foreign matters mixed in a liquid filled in a transparent receptacle, which comprises bringing said receptacle to a sudden stop after rotating it at high speed, subjecting the receptacle to light by means of a projector dis-posed outside the receptacle to thereby expose foreign matters floating in the liquid contained in the receptacle to rays of light, making the ray-receiving surface of a ray receiver disposed on the opposite side of the projector relative to the receptacle receive the flux of light passing through the receptacle by way of light-focusing glass fibers provided for the ray receiver, and detecting foreign matters mixed in the liquid on the basis of the decrease or increase in the amount of rays received.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a method of detecting foreign matters mixed in a liquid contained in a transparent receptacle, coupled with an apparatus relevant thereto. To be more precise, it relates to a method of detecting undesirable, minute foreign matters that might be present within an air-tight transparent receptacle such as amples filled with liquid medicine, as well as an apparatus relevant thereto~
Heretofore, as an art of this kind for the purpose of detect-ing foreign matters, there is known a method employing an apparatus which is devised as follows: transparent receptacle filled with a liquid are placed at regular intervals on the periphery of a turntable which rotates continuously as elucidated later on, and these receptacles are brought to a sudden stop after turning at high speed on the turntable during its rotation, whereby foreign matters mixed in the liquid are made to float; rays of light are applied to each of the thus stopped receptacles at almost a right angle by means of a projector which is installed outside the receptacle and repeats reciprocating motion of rapidly returning after moving by a fixed distance synchronously with the receptacle, and the flux of light transmitted to the outside of the receptacle is received by the ray-receiving surface of a ray receiver which is installed on the opposite side of the projector relative to the receptacle and moves synchronously with the projector; thus, when there occurs any decrease in the amount of light in respect of the image formed on the ray-receiving surface due to inter-ruption of the light by foreign matters in the course of its transmission through the liquid, it is to be detected and the presence of foreign matters is thereby detected.
In an apparatus of this type, the projector is provided with .~
. . - 2 - ~ .
~ ~56~7 ~
a condenser lens for projecting parallel rays to the receptacle, while the ray receiver is provided with a focusing lens for focusing that parallel rays transmitted through the receptacle.
As a focusing lens for this purpose, a lens set for use in ordinary cameras as lens system that displays a sufficien-t resolution even on minute foreign matters having a particle size of 50 ~ or thereabouts has been used. In this context, said focusing lens is required to be capable of not only forming a distinct image of minute foreign matters on the ray-receiving area but catching the whole flux of light given out from a light source and transmitted through the receptacle to make the bright-ness of the bac~ground as high and uniform as possible in order to improve the insepcting sensitivity, and therefore it has hitherto been unaboidable to employ a focusing lens having an aperture larger than the depth of the liquid within the receptacle.
As a consequence, the prior art is defective in that, though it is possible to perform the inspection by th use of an ordinary lens set of about 40 mm in aperture having a forcal distance of, for instance, f55/Fl.4 in the case of amples of 2 mQ or 5 mQ, it is extremely difficult to materialize a focusing lens having a sufficient resolution on minute foreign matters and an adequate aperture for use in inspecting a receptacle wherein the depth of the liquid is 100 mm or more, such as 500 mQ liquid supply bottle.
Besides, the prior art is defective in that, employment of a focusing lens having a large aperture necessitates provision of a considerably wide space between the focusing lens and the ray-receiving surface, entailing requirement for enlargement of the ray receiver as a whole that is not only difficult to design but apt to cause oscillation of the apparatus at the tl~e of recipro-cating motion dur~ng the insepction and bring about blurring of ~ 3 ~
- ~ , ¦the resulting image. To be more precise, in the case where a lens ¦having a focal distance of 135 mm, for instance, is employed, in ¦order to obtain an equimultiplied image, it is necessary to make the distance between the receptacle and the lens and that between the lens and the ray-receiving surface twice longer than the foregoing focal distance, or 270 mm. Accordingly, the distance between the receptacle and the ray-receiving surface is required to be 540 mm and the size of the resulting ray receiver becomes ¦large, entailing the foregoing defects.
~oreover, in the case of a transparent receptacle whose bottom ma~es a right angle with the side wall thereof, when parallel rays are projected to the receptacle at almost a right angle as in the foregoing, the incident rays are refracted at a large angle by the bottom of receptacle to hamper the trans-mission of flux of light through the liquid within the bottom portion, entailing a defect that foreign matters which might be present in said portion can not be detected.
SUMMARY OF THE INVENTION
One object of the present invention is to provide a method of detecting foreign matters mixed in a liquid filled in trans-parent receptacles and an apparatus relevant thereto, which can eliminate the afore described defects of conventional detecting methods and apparatuses, make it possible to receive uniformly flux of light coming through any portion of the receptacle even ¦when the size of receptacle is enlarged, never bring about difference of brightness of the resulting image according to the portions of receptacle, and contribute to making the apparatus compact.
According to the present invention, the foregoing object can ~ 4 ~
~ ~-7t~
be achieved by providing a method and a relevant apparatus which are so devised that the flux of light projected to a receptacle from a projecting means installed outside the receptacle and transmitted through the receptacle and a liquid contained therein in the same way as in the prior art can be transferred to a ray-receiving surface through a multiplicity of light-focusing glass fibers provided within a ray-receiving means unlike theprior art.
Another object of the present invention is to provide a method of detecting foreign matters mixed in a liquid filled in transparent receptacles and an apparatus relevant thereto, which are so devised that the flux of light can be transmitted through a liquid within a transparent receptacle even in the case where the bottom of said receptacle makes a right angle with the side wall thereof and the thus transmitted flux of light can be received by the light-focusing glass fibers of a ray-receiving means and transferred to the ray-receiving surface.
~ccording to the present invention/ the foregoing object can be achieved by providing an apparatus which is devised such that rays of light are to be projected aslant from a projecting means toward the bottom portion of the receptacle and light-focusing glass fibers of a ray-receiving means are disposed on the opposite side of the thus slanted projecting means relative to the receptacle in such a manner as to make the optic axesofsaidraysof light agree with the optic axis of the transmitted flux of light outside the receptacle.
~ further object of the present invention is to provide a method and an apparatus relevant thereto which are capable of exactly detecting the presence of foreign matters,,mixed in a liquid with almost the same clearness whether they"'~e in the central portion or the peripheral portion of the receptacle . , .
1~'75~
even when the receptacle is considerably large-sized.
According to the present invention, the foregoing object can be achieved by providing an apparatus which is devised such that a couple of inspection sets, each set consisting of projecting means and ray-receiving means, are so arranged as to make fellow projecting means and fellow ray-receiving means of each set form a V-shap~ respectively, the optic axes of flux of light in the respective sets cross each other at the center of the receptacle, and the focal distances of the light-foeusing glass fibers of the ray-receiving means in each set vary with the use for inspection of the central portion and the use for inspeetion of the peripheral portion of the reeeptacle.
The exaet nature of the present invention, as well as other objeets and advantages thereof, will be readily apparent from eonsideration of the following speeifieation relating to the aeeompanying drawings, in whieh like referenee characters designate the same or similar parts throughout the figures thereof.
BRIEF DESCRIPTION OF THE DRAWING
l Fig. 1 is an illustration for explaining the optical ¦ properties of the light-foeusing glass fibers.
Fig. 2 is a plan of the whole of an embodiment of the foreign matter deteeting apparatus aeeording to the present invention.
Fig. 3 is an enlarged eross-seetion of the apparatus shown in Fig. 2 as partially eut vertieally along the line III-III
thereof.
Fig. 4 is an enlarged detail plan of a part of the illus-tration in Fig. 2.
Fig. 5 is an enlarged eross-seetion of the figure shown in 3L~
Fig. 4 as partially cut vertically along the line V~V thereof.
DETAILE~ DESCRIPTION OF THE INVENTION
In the embodiment of the present invention illustrated in Figs. 2 through S, parts other than the projectors 17 and 17' and the ray receivers 18 and 18' in the first inspection means 9 and the second inspection means 11 belong to well-known arts.
Therefore, some of them that are of no particular importance are herein omitted from illustration, and also as to other well-known parts than the above defined, explanation thereof will be simplified.
First, the well-known parts in the present embodiment will be explained.
Referring to Figs. 2 and 3, the reference numeral 1 denotes a screw feeder which supplies receptacles loaded on a belt conveyor 2 to a star wheel 3. The receptacles 50 supplied to the notches of the star wheel 3 are guided by a guide plate 4 with the rotation of the star wheel 3 to be supplied to seats 6 of a turntable 5.
The turntable 5 rotates continuously and synchronously with the star wheel 3, and the receptacles 50 supplied to the seats 6 of this turntable 5 are firmly held by caps 7 which hang in vertically movable fashion from a supporting plate 47 mounted on posts 46 erected on the turntable 5. On the periphery of the turntable 5 there are installed the first turning means for receptacle 8, the first inspection means 9, the second turning means for receptacle 10 and the second inspection means 11, and the first and second turning means ~or receptacle are respectively provided with a motor 12, a pulley 13 and a belt~14-.~ This belt 14 comes in contact with a pulley 15 fixed on the supporting shaft ~ f;7~
of the seat 6 supported on the turntable 5 in rotatable fashion, and rotates the receptacle 50 at high speed.
The first and second inspection means 9 and 11 are respec-tively equipped with a projector 17 and a ray receiver 18. This projector 17 is, as illustrated in Figs. 3 and 5/ provided wlth a lens case 42 which accommodates condenser lenses 31, 31' disposed in the front part thereof and projection heads 30 dis-posed in the rear part thereof to confront the respective lenses.
This lens case 42 is disposed outside the turntable 5 and mounted on a case seat 44 fixed on the upper end of an L-shaped arm 36 which projects sideways from a shaft 85 installed in rotatable fashion relative to the turntable 5. Meanwhile, the projection head 30 is connected to a lamp 28 through a light transmit means 29. The thus devised projector 17 is disposed almost horizontally so as to be capable of projecting rays of light in almost normal direction toward the receptacle 50.
The ray receiver 18 is installed on a seat 38 mounted on a table 37 fixed to the upper end of a shaft 35 and is so devised that the position thereof can be freely adjusted both forward and backward by virtue of engagement of slits 39 and bolts 40 (cf. Fig. 4).
The above described projector and ray receiver are disposed to be opposite to each other with a receptacle 50 supported on the turntable 5 between them.
Further, between the first turning means for receptacle 8 and the first inspection means 9 there is provided a brake 19 for the purpose of bringing the receptacle 50 rotating as shown in Fig. 4 to a halt as it comes in contact with the pulley 15.
Accordingly, when a receptacle held by a Gap 7 dïsposed there-above reaches the first turning means for receptacle 8 with ~ ?~
the rotation of the turntable 5, the belt 14 and the pulley 15 come in contact with each other and rotate at high speed, whereby the receptacle 50 rotates together with the seat 6. When the receptacle passes through the first turning means for receptacle 8, the hrake 19 comes in contact with the pulley 15 and brings the seat 6 to a halt. At this, the receptacle also comes to a halt, but minute foreign matters mixed in the liquid contained therein keep floating.
When the receptacle reaches the firsk inspection means 9, lQ the table 37 moves synchronously with the turntable 5 by virtue of a reciprocating device not shown in the drawings and according-¦ly the projector 17 and the ray receiver 18 move together with the receptacle 50, whereby inspection of the content of receptacle is performed.
This inspection has been explained in detail in Japanese Laid-Open Patent Application No. 139597/1978 submitted previously by the applicant o the present invention. To give an epitome of the inspection hereunder, the flux of light transmitted through the receptacle 50 is focused by a focusing lens not shown herein 2a and is formed into an image on a bundle of optical fibers that forms a ray-receiving surface disposed in the rear of said lens.
The thus formed image is then transferred by way of said bundle of optical fibers to photoelectric elements disposed in the rear thereof, and by observing increase and decrease of the luminous intensity through the output from the photoelectric element the presence of foreign matters is to be detected. When the inspec-tion is completed in this way, the first inspection means 9 returns rapidly to its former position and performs inspection of the suceeding receptacles.
The receptacle 50 subjected to the first inspection further ~ 5i~
moves with rotation of the turntable 5 and undergoes the second inspection by the second inspection means 11 in the same way as the first inspection by way of the second turning means 10.
Based on the results of the foregoing first and second inspections, the receptacles filled with a liquid 50 are classi-fied into ~ualified goods and inferior goods by a succeeding selecting means 20 (cf. Fig. 2). Transfer of said receptacles 50 from the turntable 5 to this selecting means 20 is performed by a delivery star wheel 21, whose structure is the same as that of the aforesaid star wheel 3, together with the guide plate 22.
The selecting means 20 is equipped with a damper 25 for the purpose of sifting inferior goods to be sent to a delivery portion for inferior goods 23 from qualified goods to be sent to a delivery portion for qualified goods 24 with respect to the respectacles 50 transported by the conveyor 2, and this damper 25 works in accordance with instructions from the inspection means 9 and 11.
The delivery portion for qualified goods 24 comprises a guide plate 26 and a turntable 27.
The foregoing processes of the conventional method of detecting foreign matters are admittedly to be followed in the present invention in almost the same manner, but the point of difference between the method proposed in the present invention and the conventional method relates to the construction of the projector and ray receiver as well as the disposition thereof, so this characteristic of the present invention will be hereunder elucidated by reference to the embodiment illustrated in the accompanying drawings.
Referring to Figs. 3 through 5, the first and second inspec-tion means 9 and 11 are respectively provided with another ..~ 7~
projector 17' in addition to the afore described projector 17, said projector 17' being of the same construction, having optic axis "Q'" which intersects the optic axis "Q" oE rays of light emitted from the projector 17 at the center of the receptacle 50 and being so disposed as to form a V-shape with the projector 17 relative to said center of receptacle. In concert with this provision of projector 17', another ray receiver 18' having the same construction as the ray receiver 18 for the purpose of l receiving the flux of light emitted from the projector 17' is so disposed as to form a V-shape with the ray receiver 18 relative to the center of receptacle. The purpose in providing two sets of inspection means consisting of projector and ray receiver as set forth above is to facilitate the inspection of the central portion of the receptacle 50 by means of one set consisting of, for instance, the projector 17 and the ray receiver 18 and the inspection of the peripheral portion of the receptacle 50 by means of the other set consisting oE the projector 17' and the ray receiver 18'. In this respect Eurther elucidation will be Imade later on.
¦ As regards the projectors 17 and 17', the construction of ~a portion thereof is different from that of the aforesaid conven-tional one. This point of difference lies in that, as seen from Fig. 5, one projection head 30 is disposed almost horizontally relative to the receptacle 50 like the conventional one, while the other projection head 30' is disposed aslant downward, preferably in such a manner as to make the optic axis "Q"" of rays of light pass through the lens 31' aslant downward at an angle of about 15 relative to a horizontal level. By so disposing, it becomes possible to inspect the bottom portion of the receptacle 50 in concert with the ray receivers 18 and 18' described below~
~ 3~ ~
Further, in the ray receivers 18 and 18', in lieu of a single focusing lens employed for the conventional ray receiver, a multiplicity of light-focusing glass fi~ers 45 and 45' as disposed parallel to one another (cf. Fig. 5) are set within a frame 32 to thereby construct focusing lenses 33 and 33', and the lens 33 is disposed face to face with the projection head 30 while the lens 33' is disposed face to face with the projection head 30'. And7 at a fixed distance S in the rear of these lenses 33 and 33' there is provided a ray-receiving surface 34 like in the prior art and ¦ further in the rear of this ray-receiving surface there are provided photoelectric elements (not shown in the drawing) as accommodated in a casing 410 The foregoing light-focusing glass fiber 45 is a kind of unistructural glass fiber popular under the trade name "Selfoc", and the radial refractive index of the rays of light transmitted ¦lengthwise is to change continuously excepting that the rays of ¦light incident upon the optic axis are to go straight on.
Accordingly, as illustrated in Fig. 1, in the case of objects "X, Y, Z" located in different positions on the optic axis, rays of light projected from these objects mender along the optic axis to come to form an image respectively at different places along the lengthwise direction of the optic axis, such as denoted by ¦"X', Y', Z"'. Therefore, by the use of this glass fiber 45 cut ¦into pieces of an appropriate length, there can be provided a ¦lens having a focal distance corresponding to said length. Also, ¦by virtue of arranging such pi~ces in proportion to the length of field of vision, there can be provided a lens having a wide field of vision or a lens having a short focal distance while being ¦capable of functioning like conventional lenses of large aperture.
~ In the foregoing embodiment, by virtue of utilizing ~ 6'~
the optical characteristics of said optical fiber 45 such as described above, it also has become possible to perform inspection of the central portion and the peripheral portion of a receptacle separately as stated above.
For example, in the case of a receptacle 50 having a large diameter such as liquid supply bottles containing 200 mQ, 500 mQ
and the like, detection of foreign matters floating in the peripheral portion of the receptacle can not be performed satisfactorily by merely focusing on one point of the central portion thereof. In view of this fact, two sets of projectors and ray receivers are installed as above, and at the time of inspecting the central portion by the ray receiver 18 and the peripheral portion by the ray receiver 18' with xespect to a receptacle containing, for instance, 500 mQ of liquid, as optical fiber 45 for the former receiver 18, fibers having a length corresponding to f50 mm are employed, while as optical fiber 45 for the latter receiver 18', fibers having a length corresponding of f50 mm are employed. The result of detection conducted by the use of the thus devised apparatus has proved very satisfactory.
¦ Although a particular preferred embodiment of the invention ¦has been disclosed in detail for illustrative purposes, it will be recognized that variations or modifications of the disclosed apparatus~ including the arrangement of parts, lie within the ~cope f the ~ s t inve~tio .
The present invention relates to a method of detecting foreign matters mixed in a liquid contained in a transparent receptacle, coupled with an apparatus relevant thereto. To be more precise, it relates to a method of detecting undesirable, minute foreign matters that might be present within an air-tight transparent receptacle such as amples filled with liquid medicine, as well as an apparatus relevant thereto~
Heretofore, as an art of this kind for the purpose of detect-ing foreign matters, there is known a method employing an apparatus which is devised as follows: transparent receptacle filled with a liquid are placed at regular intervals on the periphery of a turntable which rotates continuously as elucidated later on, and these receptacles are brought to a sudden stop after turning at high speed on the turntable during its rotation, whereby foreign matters mixed in the liquid are made to float; rays of light are applied to each of the thus stopped receptacles at almost a right angle by means of a projector which is installed outside the receptacle and repeats reciprocating motion of rapidly returning after moving by a fixed distance synchronously with the receptacle, and the flux of light transmitted to the outside of the receptacle is received by the ray-receiving surface of a ray receiver which is installed on the opposite side of the projector relative to the receptacle and moves synchronously with the projector; thus, when there occurs any decrease in the amount of light in respect of the image formed on the ray-receiving surface due to inter-ruption of the light by foreign matters in the course of its transmission through the liquid, it is to be detected and the presence of foreign matters is thereby detected.
In an apparatus of this type, the projector is provided with .~
. . - 2 - ~ .
~ ~56~7 ~
a condenser lens for projecting parallel rays to the receptacle, while the ray receiver is provided with a focusing lens for focusing that parallel rays transmitted through the receptacle.
As a focusing lens for this purpose, a lens set for use in ordinary cameras as lens system that displays a sufficien-t resolution even on minute foreign matters having a particle size of 50 ~ or thereabouts has been used. In this context, said focusing lens is required to be capable of not only forming a distinct image of minute foreign matters on the ray-receiving area but catching the whole flux of light given out from a light source and transmitted through the receptacle to make the bright-ness of the bac~ground as high and uniform as possible in order to improve the insepcting sensitivity, and therefore it has hitherto been unaboidable to employ a focusing lens having an aperture larger than the depth of the liquid within the receptacle.
As a consequence, the prior art is defective in that, though it is possible to perform the inspection by th use of an ordinary lens set of about 40 mm in aperture having a forcal distance of, for instance, f55/Fl.4 in the case of amples of 2 mQ or 5 mQ, it is extremely difficult to materialize a focusing lens having a sufficient resolution on minute foreign matters and an adequate aperture for use in inspecting a receptacle wherein the depth of the liquid is 100 mm or more, such as 500 mQ liquid supply bottle.
Besides, the prior art is defective in that, employment of a focusing lens having a large aperture necessitates provision of a considerably wide space between the focusing lens and the ray-receiving surface, entailing requirement for enlargement of the ray receiver as a whole that is not only difficult to design but apt to cause oscillation of the apparatus at the tl~e of recipro-cating motion dur~ng the insepction and bring about blurring of ~ 3 ~
- ~ , ¦the resulting image. To be more precise, in the case where a lens ¦having a focal distance of 135 mm, for instance, is employed, in ¦order to obtain an equimultiplied image, it is necessary to make the distance between the receptacle and the lens and that between the lens and the ray-receiving surface twice longer than the foregoing focal distance, or 270 mm. Accordingly, the distance between the receptacle and the ray-receiving surface is required to be 540 mm and the size of the resulting ray receiver becomes ¦large, entailing the foregoing defects.
~oreover, in the case of a transparent receptacle whose bottom ma~es a right angle with the side wall thereof, when parallel rays are projected to the receptacle at almost a right angle as in the foregoing, the incident rays are refracted at a large angle by the bottom of receptacle to hamper the trans-mission of flux of light through the liquid within the bottom portion, entailing a defect that foreign matters which might be present in said portion can not be detected.
SUMMARY OF THE INVENTION
One object of the present invention is to provide a method of detecting foreign matters mixed in a liquid filled in trans-parent receptacles and an apparatus relevant thereto, which can eliminate the afore described defects of conventional detecting methods and apparatuses, make it possible to receive uniformly flux of light coming through any portion of the receptacle even ¦when the size of receptacle is enlarged, never bring about difference of brightness of the resulting image according to the portions of receptacle, and contribute to making the apparatus compact.
According to the present invention, the foregoing object can ~ 4 ~
~ ~-7t~
be achieved by providing a method and a relevant apparatus which are so devised that the flux of light projected to a receptacle from a projecting means installed outside the receptacle and transmitted through the receptacle and a liquid contained therein in the same way as in the prior art can be transferred to a ray-receiving surface through a multiplicity of light-focusing glass fibers provided within a ray-receiving means unlike theprior art.
Another object of the present invention is to provide a method of detecting foreign matters mixed in a liquid filled in transparent receptacles and an apparatus relevant thereto, which are so devised that the flux of light can be transmitted through a liquid within a transparent receptacle even in the case where the bottom of said receptacle makes a right angle with the side wall thereof and the thus transmitted flux of light can be received by the light-focusing glass fibers of a ray-receiving means and transferred to the ray-receiving surface.
~ccording to the present invention/ the foregoing object can be achieved by providing an apparatus which is devised such that rays of light are to be projected aslant from a projecting means toward the bottom portion of the receptacle and light-focusing glass fibers of a ray-receiving means are disposed on the opposite side of the thus slanted projecting means relative to the receptacle in such a manner as to make the optic axesofsaidraysof light agree with the optic axis of the transmitted flux of light outside the receptacle.
~ further object of the present invention is to provide a method and an apparatus relevant thereto which are capable of exactly detecting the presence of foreign matters,,mixed in a liquid with almost the same clearness whether they"'~e in the central portion or the peripheral portion of the receptacle . , .
1~'75~
even when the receptacle is considerably large-sized.
According to the present invention, the foregoing object can be achieved by providing an apparatus which is devised such that a couple of inspection sets, each set consisting of projecting means and ray-receiving means, are so arranged as to make fellow projecting means and fellow ray-receiving means of each set form a V-shap~ respectively, the optic axes of flux of light in the respective sets cross each other at the center of the receptacle, and the focal distances of the light-foeusing glass fibers of the ray-receiving means in each set vary with the use for inspection of the central portion and the use for inspeetion of the peripheral portion of the reeeptacle.
The exaet nature of the present invention, as well as other objeets and advantages thereof, will be readily apparent from eonsideration of the following speeifieation relating to the aeeompanying drawings, in whieh like referenee characters designate the same or similar parts throughout the figures thereof.
BRIEF DESCRIPTION OF THE DRAWING
l Fig. 1 is an illustration for explaining the optical ¦ properties of the light-foeusing glass fibers.
Fig. 2 is a plan of the whole of an embodiment of the foreign matter deteeting apparatus aeeording to the present invention.
Fig. 3 is an enlarged eross-seetion of the apparatus shown in Fig. 2 as partially eut vertieally along the line III-III
thereof.
Fig. 4 is an enlarged detail plan of a part of the illus-tration in Fig. 2.
Fig. 5 is an enlarged eross-seetion of the figure shown in 3L~
Fig. 4 as partially cut vertically along the line V~V thereof.
DETAILE~ DESCRIPTION OF THE INVENTION
In the embodiment of the present invention illustrated in Figs. 2 through S, parts other than the projectors 17 and 17' and the ray receivers 18 and 18' in the first inspection means 9 and the second inspection means 11 belong to well-known arts.
Therefore, some of them that are of no particular importance are herein omitted from illustration, and also as to other well-known parts than the above defined, explanation thereof will be simplified.
First, the well-known parts in the present embodiment will be explained.
Referring to Figs. 2 and 3, the reference numeral 1 denotes a screw feeder which supplies receptacles loaded on a belt conveyor 2 to a star wheel 3. The receptacles 50 supplied to the notches of the star wheel 3 are guided by a guide plate 4 with the rotation of the star wheel 3 to be supplied to seats 6 of a turntable 5.
The turntable 5 rotates continuously and synchronously with the star wheel 3, and the receptacles 50 supplied to the seats 6 of this turntable 5 are firmly held by caps 7 which hang in vertically movable fashion from a supporting plate 47 mounted on posts 46 erected on the turntable 5. On the periphery of the turntable 5 there are installed the first turning means for receptacle 8, the first inspection means 9, the second turning means for receptacle 10 and the second inspection means 11, and the first and second turning means ~or receptacle are respectively provided with a motor 12, a pulley 13 and a belt~14-.~ This belt 14 comes in contact with a pulley 15 fixed on the supporting shaft ~ f;7~
of the seat 6 supported on the turntable 5 in rotatable fashion, and rotates the receptacle 50 at high speed.
The first and second inspection means 9 and 11 are respec-tively equipped with a projector 17 and a ray receiver 18. This projector 17 is, as illustrated in Figs. 3 and 5/ provided wlth a lens case 42 which accommodates condenser lenses 31, 31' disposed in the front part thereof and projection heads 30 dis-posed in the rear part thereof to confront the respective lenses.
This lens case 42 is disposed outside the turntable 5 and mounted on a case seat 44 fixed on the upper end of an L-shaped arm 36 which projects sideways from a shaft 85 installed in rotatable fashion relative to the turntable 5. Meanwhile, the projection head 30 is connected to a lamp 28 through a light transmit means 29. The thus devised projector 17 is disposed almost horizontally so as to be capable of projecting rays of light in almost normal direction toward the receptacle 50.
The ray receiver 18 is installed on a seat 38 mounted on a table 37 fixed to the upper end of a shaft 35 and is so devised that the position thereof can be freely adjusted both forward and backward by virtue of engagement of slits 39 and bolts 40 (cf. Fig. 4).
The above described projector and ray receiver are disposed to be opposite to each other with a receptacle 50 supported on the turntable 5 between them.
Further, between the first turning means for receptacle 8 and the first inspection means 9 there is provided a brake 19 for the purpose of bringing the receptacle 50 rotating as shown in Fig. 4 to a halt as it comes in contact with the pulley 15.
Accordingly, when a receptacle held by a Gap 7 dïsposed there-above reaches the first turning means for receptacle 8 with ~ ?~
the rotation of the turntable 5, the belt 14 and the pulley 15 come in contact with each other and rotate at high speed, whereby the receptacle 50 rotates together with the seat 6. When the receptacle passes through the first turning means for receptacle 8, the hrake 19 comes in contact with the pulley 15 and brings the seat 6 to a halt. At this, the receptacle also comes to a halt, but minute foreign matters mixed in the liquid contained therein keep floating.
When the receptacle reaches the firsk inspection means 9, lQ the table 37 moves synchronously with the turntable 5 by virtue of a reciprocating device not shown in the drawings and according-¦ly the projector 17 and the ray receiver 18 move together with the receptacle 50, whereby inspection of the content of receptacle is performed.
This inspection has been explained in detail in Japanese Laid-Open Patent Application No. 139597/1978 submitted previously by the applicant o the present invention. To give an epitome of the inspection hereunder, the flux of light transmitted through the receptacle 50 is focused by a focusing lens not shown herein 2a and is formed into an image on a bundle of optical fibers that forms a ray-receiving surface disposed in the rear of said lens.
The thus formed image is then transferred by way of said bundle of optical fibers to photoelectric elements disposed in the rear thereof, and by observing increase and decrease of the luminous intensity through the output from the photoelectric element the presence of foreign matters is to be detected. When the inspec-tion is completed in this way, the first inspection means 9 returns rapidly to its former position and performs inspection of the suceeding receptacles.
The receptacle 50 subjected to the first inspection further ~ 5i~
moves with rotation of the turntable 5 and undergoes the second inspection by the second inspection means 11 in the same way as the first inspection by way of the second turning means 10.
Based on the results of the foregoing first and second inspections, the receptacles filled with a liquid 50 are classi-fied into ~ualified goods and inferior goods by a succeeding selecting means 20 (cf. Fig. 2). Transfer of said receptacles 50 from the turntable 5 to this selecting means 20 is performed by a delivery star wheel 21, whose structure is the same as that of the aforesaid star wheel 3, together with the guide plate 22.
The selecting means 20 is equipped with a damper 25 for the purpose of sifting inferior goods to be sent to a delivery portion for inferior goods 23 from qualified goods to be sent to a delivery portion for qualified goods 24 with respect to the respectacles 50 transported by the conveyor 2, and this damper 25 works in accordance with instructions from the inspection means 9 and 11.
The delivery portion for qualified goods 24 comprises a guide plate 26 and a turntable 27.
The foregoing processes of the conventional method of detecting foreign matters are admittedly to be followed in the present invention in almost the same manner, but the point of difference between the method proposed in the present invention and the conventional method relates to the construction of the projector and ray receiver as well as the disposition thereof, so this characteristic of the present invention will be hereunder elucidated by reference to the embodiment illustrated in the accompanying drawings.
Referring to Figs. 3 through 5, the first and second inspec-tion means 9 and 11 are respectively provided with another ..~ 7~
projector 17' in addition to the afore described projector 17, said projector 17' being of the same construction, having optic axis "Q'" which intersects the optic axis "Q" oE rays of light emitted from the projector 17 at the center of the receptacle 50 and being so disposed as to form a V-shape with the projector 17 relative to said center of receptacle. In concert with this provision of projector 17', another ray receiver 18' having the same construction as the ray receiver 18 for the purpose of l receiving the flux of light emitted from the projector 17' is so disposed as to form a V-shape with the ray receiver 18 relative to the center of receptacle. The purpose in providing two sets of inspection means consisting of projector and ray receiver as set forth above is to facilitate the inspection of the central portion of the receptacle 50 by means of one set consisting of, for instance, the projector 17 and the ray receiver 18 and the inspection of the peripheral portion of the receptacle 50 by means of the other set consisting oE the projector 17' and the ray receiver 18'. In this respect Eurther elucidation will be Imade later on.
¦ As regards the projectors 17 and 17', the construction of ~a portion thereof is different from that of the aforesaid conven-tional one. This point of difference lies in that, as seen from Fig. 5, one projection head 30 is disposed almost horizontally relative to the receptacle 50 like the conventional one, while the other projection head 30' is disposed aslant downward, preferably in such a manner as to make the optic axis "Q"" of rays of light pass through the lens 31' aslant downward at an angle of about 15 relative to a horizontal level. By so disposing, it becomes possible to inspect the bottom portion of the receptacle 50 in concert with the ray receivers 18 and 18' described below~
~ 3~ ~
Further, in the ray receivers 18 and 18', in lieu of a single focusing lens employed for the conventional ray receiver, a multiplicity of light-focusing glass fi~ers 45 and 45' as disposed parallel to one another (cf. Fig. 5) are set within a frame 32 to thereby construct focusing lenses 33 and 33', and the lens 33 is disposed face to face with the projection head 30 while the lens 33' is disposed face to face with the projection head 30'. And7 at a fixed distance S in the rear of these lenses 33 and 33' there is provided a ray-receiving surface 34 like in the prior art and ¦ further in the rear of this ray-receiving surface there are provided photoelectric elements (not shown in the drawing) as accommodated in a casing 410 The foregoing light-focusing glass fiber 45 is a kind of unistructural glass fiber popular under the trade name "Selfoc", and the radial refractive index of the rays of light transmitted ¦lengthwise is to change continuously excepting that the rays of ¦light incident upon the optic axis are to go straight on.
Accordingly, as illustrated in Fig. 1, in the case of objects "X, Y, Z" located in different positions on the optic axis, rays of light projected from these objects mender along the optic axis to come to form an image respectively at different places along the lengthwise direction of the optic axis, such as denoted by ¦"X', Y', Z"'. Therefore, by the use of this glass fiber 45 cut ¦into pieces of an appropriate length, there can be provided a ¦lens having a focal distance corresponding to said length. Also, ¦by virtue of arranging such pi~ces in proportion to the length of field of vision, there can be provided a lens having a wide field of vision or a lens having a short focal distance while being ¦capable of functioning like conventional lenses of large aperture.
~ In the foregoing embodiment, by virtue of utilizing ~ 6'~
the optical characteristics of said optical fiber 45 such as described above, it also has become possible to perform inspection of the central portion and the peripheral portion of a receptacle separately as stated above.
For example, in the case of a receptacle 50 having a large diameter such as liquid supply bottles containing 200 mQ, 500 mQ
and the like, detection of foreign matters floating in the peripheral portion of the receptacle can not be performed satisfactorily by merely focusing on one point of the central portion thereof. In view of this fact, two sets of projectors and ray receivers are installed as above, and at the time of inspecting the central portion by the ray receiver 18 and the peripheral portion by the ray receiver 18' with xespect to a receptacle containing, for instance, 500 mQ of liquid, as optical fiber 45 for the former receiver 18, fibers having a length corresponding to f50 mm are employed, while as optical fiber 45 for the latter receiver 18', fibers having a length corresponding of f50 mm are employed. The result of detection conducted by the use of the thus devised apparatus has proved very satisfactory.
¦ Although a particular preferred embodiment of the invention ¦has been disclosed in detail for illustrative purposes, it will be recognized that variations or modifications of the disclosed apparatus~ including the arrangement of parts, lie within the ~cope f the ~ s t inve~tio .
Claims
THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE PROPERTY OR
PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
A method of detecting foreign matters mixed in a liquid filled in a transparent receptacle, which is characterized in that said receptacle filled with the liquid is brought to a sudden stop after rotating it at high speed, the receptacle is subjected to light by the use of a projecting means disposed out-side the receptacle to thereby expose foreign matters floating in the liquid contained in the receptacle to rays of light, the flux of light transmitted through the receptacle is received on a ray-receiving surface by way of light-focusing glass fibers provided for a ray-receiving means disposed opposite to said projecting means relative to the receptacle, and detection of the foreign matters mixed in the liquid is performed by observing the decrease in the amount of rays of light thus received.
An apparatus for detecting foreign matters mixed in a liquid filled in a transparent receptacle, which is characterized by the provision of a means of bringing said receptacle filled with a liquid to a sudden stop after rotating it at high speed, a means of projecting rays of light to the thus stopped receptacle that is disposed outside the receptacle in order to expose the foreign matter in floating state within the liquid contained in the receptacle to rays of light, a ray-receiving means which is disposed opposite to the foregoing projecting means relative to the receptacle in order to receive flux of light transmitted to the outside of the receptacle and a means of detecting foreign matters mixed in the liquid by sensing the decrease in the amount of rays received by the ray receiving means, said ray-receiving means being equipped with a focusing lens consisting of a bundle of a multiplicity of light-focusing glass fibers arranged in parallel with optic axis thereof.
A detecting apparatus according to Claim 2, in which there are provided two sets of projecting means and ray-receiving means, fellow projecting means and ray-receiving means of each set are so disposed as to form a V-shape, optic axes of flux of light in each set are to intersect at the center of the receptacle, and further the focal distance of light-focusing glass fibers of the ray-receiving means in each set varies with their uses, i.e., use for inspection of the central portion and use for inspection of the peripheral portion of the receptacle.
An apparatus for detecting foreign matters mixed in a liquid filled in a transparent receptacle, which is characterized by the provision of a means of bringing said receptacle filled with a liquid to a sudden stop after rotating it at high speed, a means of projecting rays of light to the thus stopped receptacle that is disposed outside the receptacle in order to expose the foreign matters in floating state within the liquid contained in the receptacle to rays of light, a ray-receiving means which is disposed opposite to the foregoing projecting means relative to the receptacle in order to receive flux of light transmitted to the outside of the receptacle and a means of detecting foreign matters mixed in the liquid by sensing the decrease in the amount of rays received by the ray-receiving means, said projecting means comprising a member disposed in the upper part of the means so as to project rays of light to the upper portion of the receptacle at almost a right angle and a member disposed in the lower part thereof so as to project rays of light downward to the lower portion of the receptacle, said ray-receiving means having its focusing lens composed of a bundle of a multiplicity of light-focusing glass fibers as arranged in parallel with the optic axis thereof, and said focusing lens and the ray-receiving surface of said ray-receiving means consisting of two sets of them, each set being disposed in different directions so as to face the respective members of the projecting means.
A detecting apparatus according to Claim 4, in which there are provided two sets of projecting means and ray-receiving means, fellow projecting means and ray-receiving means of each set are so disposed as to form a V-shape, optic axes of flux of light in each set are to intersect at the center of the receptacle, and further the focal distance of light-focusing glass fibers of the ray-receiving means in each set varies with their uses, i.e., use for inspection of the central portion and use for inspection of the peripheral portion of the receptacle.
PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
A method of detecting foreign matters mixed in a liquid filled in a transparent receptacle, which is characterized in that said receptacle filled with the liquid is brought to a sudden stop after rotating it at high speed, the receptacle is subjected to light by the use of a projecting means disposed out-side the receptacle to thereby expose foreign matters floating in the liquid contained in the receptacle to rays of light, the flux of light transmitted through the receptacle is received on a ray-receiving surface by way of light-focusing glass fibers provided for a ray-receiving means disposed opposite to said projecting means relative to the receptacle, and detection of the foreign matters mixed in the liquid is performed by observing the decrease in the amount of rays of light thus received.
An apparatus for detecting foreign matters mixed in a liquid filled in a transparent receptacle, which is characterized by the provision of a means of bringing said receptacle filled with a liquid to a sudden stop after rotating it at high speed, a means of projecting rays of light to the thus stopped receptacle that is disposed outside the receptacle in order to expose the foreign matter in floating state within the liquid contained in the receptacle to rays of light, a ray-receiving means which is disposed opposite to the foregoing projecting means relative to the receptacle in order to receive flux of light transmitted to the outside of the receptacle and a means of detecting foreign matters mixed in the liquid by sensing the decrease in the amount of rays received by the ray receiving means, said ray-receiving means being equipped with a focusing lens consisting of a bundle of a multiplicity of light-focusing glass fibers arranged in parallel with optic axis thereof.
A detecting apparatus according to Claim 2, in which there are provided two sets of projecting means and ray-receiving means, fellow projecting means and ray-receiving means of each set are so disposed as to form a V-shape, optic axes of flux of light in each set are to intersect at the center of the receptacle, and further the focal distance of light-focusing glass fibers of the ray-receiving means in each set varies with their uses, i.e., use for inspection of the central portion and use for inspection of the peripheral portion of the receptacle.
An apparatus for detecting foreign matters mixed in a liquid filled in a transparent receptacle, which is characterized by the provision of a means of bringing said receptacle filled with a liquid to a sudden stop after rotating it at high speed, a means of projecting rays of light to the thus stopped receptacle that is disposed outside the receptacle in order to expose the foreign matters in floating state within the liquid contained in the receptacle to rays of light, a ray-receiving means which is disposed opposite to the foregoing projecting means relative to the receptacle in order to receive flux of light transmitted to the outside of the receptacle and a means of detecting foreign matters mixed in the liquid by sensing the decrease in the amount of rays received by the ray-receiving means, said projecting means comprising a member disposed in the upper part of the means so as to project rays of light to the upper portion of the receptacle at almost a right angle and a member disposed in the lower part thereof so as to project rays of light downward to the lower portion of the receptacle, said ray-receiving means having its focusing lens composed of a bundle of a multiplicity of light-focusing glass fibers as arranged in parallel with the optic axis thereof, and said focusing lens and the ray-receiving surface of said ray-receiving means consisting of two sets of them, each set being disposed in different directions so as to face the respective members of the projecting means.
A detecting apparatus according to Claim 4, in which there are provided two sets of projecting means and ray-receiving means, fellow projecting means and ray-receiving means of each set are so disposed as to form a V-shape, optic axes of flux of light in each set are to intersect at the center of the receptacle, and further the focal distance of light-focusing glass fibers of the ray-receiving means in each set varies with their uses, i.e., use for inspection of the central portion and use for inspection of the peripheral portion of the receptacle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000397390A CA1175674A (en) | 1982-03-02 | 1982-03-02 | Method of detecting foreign matters mixed in a liquid contained in transparent receptacles and apparatus relevant thereto |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000397390A CA1175674A (en) | 1982-03-02 | 1982-03-02 | Method of detecting foreign matters mixed in a liquid contained in transparent receptacles and apparatus relevant thereto |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1175674A true CA1175674A (en) | 1984-10-09 |
Family
ID=4122196
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000397390A Expired CA1175674A (en) | 1982-03-02 | 1982-03-02 | Method of detecting foreign matters mixed in a liquid contained in transparent receptacles and apparatus relevant thereto |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1175674A (en) |
-
1982
- 1982-03-02 CA CA000397390A patent/CA1175674A/en not_active Expired
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