CA1161265A - Cryogenic freezing system - Google Patents

Cryogenic freezing system

Info

Publication number
CA1161265A
CA1161265A CA000391192A CA391192A CA1161265A CA 1161265 A CA1161265 A CA 1161265A CA 000391192 A CA000391192 A CA 000391192A CA 391192 A CA391192 A CA 391192A CA 1161265 A CA1161265 A CA 1161265A
Authority
CA
Canada
Prior art keywords
air
freezer
bag
main
articles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000391192A
Other languages
French (fr)
Inventor
Alan L. Prentice
Richard E. Filippi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Air Products and Chemicals Inc
Original Assignee
Air Products and Chemicals Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US06/219,020 external-priority patent/US4315409A/en
Application filed by Air Products and Chemicals Inc filed Critical Air Products and Chemicals Inc
Application granted granted Critical
Publication of CA1161265A publication Critical patent/CA1161265A/en
Expired legal-status Critical Current

Links

Landscapes

  • Freezing, Cooling And Drying Of Foods (AREA)

Abstract

ABSTRACT
The operation of a prior art freezer installation for freezing food can be improved by:-(1) improved refrigeration techniques;
(2) providing air curtains at the doors of the freezer;
(3) using a pulse bag filter for separating ice from the air leaving the freezer;
and (4) ensuring that the air leaving the freezer is colder than -80°F.

Description

1 1 ~12'6S

. CRYOGENIC FREEZING SYSTEM
The present invention relates to systems for freezing articles in a freezer using a ci.rculation system of air at cryogenic temperatures. It is particu-larly concerned with a more efficient circulating air refrigeration system for large scale food reezing applications.

BACKGROUND OF THE; INVENTION
Refrigeration systems employing air at cryogeni~
temperatures for free~ing food are co~nercially available, for example, see U.S. Patent Nos. 3,733,848 and 3,868,8~7.
In the latter patent, air is compressed in a first stage compressor, cooled in an intercooler, further compressed in a second stage compr~ssor, cooled in another intercooler, further cooled by countercurrent exchange with cold air leaving the freezer and finally expanded in an expansion turbine mechanically coupled to the second stage compressor where the gas is reduced to about -180F before being directed into the freezer.
This prior art freezer has been used in combination with a vortex separator for removing particles of ice in excess o~ 5 microns in diameter from the air leaving the ~ood freezer~ However, despite this separation ice has been found to ~uild up in the regenerative heat e.xchanger and to result in an intolerable pressure drop across the main heat exchanger which greatly reduces the efficiency o~ this system.

. _ .. _ .. .... . . .. .. -- . .... . ... . . . .... .. ... __ ._ _.. __ __ 1 1 61~65 SUMMARY OF THE INVENTION
To overcome the disadvantages of the prior art cryogenic freezers, the present novel system affords greater efficiency by replacing the first and second stage compressors and expander system of the prior art with a single refrigeration unit comprising a compressor portion and an expansion turbine portion, replacing the vortex separator with a pulse bag filter and maintaining the temperature of the air leaving the freezer at temperatures below -80F. Additional efficiency is ,. achieved by supplying dry air to maintain an air curtain at the inlet and outlet of the f~eezer to prevent entry of warm~ moist atmospheric air into the freezer and subse~uent refrigeration loss. Finally, air is introduced into the bottom of the freezer adja-cent to the freezer inlet to promote more rapid freez-ing of the food articles, thus limiting the dehydration of the food products and the ice formed therefrom.
In accordance with one embodiment of the present invention, but not restricted thereto, the novel system which is used for refrigeration, particularly in the rapid freezing of food products comprises a freezer having an inlet for admitting t:he articles to be frozen, an outlet for permitting the frozen articles to leave said freezer and a conveyor for transporting the articles through the freezer from the inlet to the outlet thereof;
a refrigerant supply main connected to the freezer for introducing refrigerant air ~o the freezer; a return main connected to the freezer for receiving the warmed air from the freezer; a refrigeration unit having a compression section and an expansion turbine section connected to the refrigerant supply main for supplying the supply main with air at cryogenic temperatures; a main heat exchanger having a high pressure side connected between the compression and expansion turbine sections of the refrigeration unit and a low pressure side connected between the compression section of the re-frigeration unit and the return main for exchangingthe refxigerant value of the warmed air from the return main in the low pressure side with the air from the compression section of the refrigeration unit in the high pressure side; and bag filter means connected between the return main and the main exchanger for removing ice particles from the warmed air in said return main prior to exchanging its refrigeration value in the main heat exchanger. The filter means comprises at least one bag which is periodically pulsed to remove ice collected on the outside thereof through the pulsing action of a portion of the air leaving the high pressure side of the main heat exchanger prior to enterlng the expansiorl section of the refrigeration unit.
The refrigeration unit comprises a motor, a gear rotatable by the motor, a first shaft and a second shaft rotatable by said gear, a compressor at each end oE the first shaft and a compressor at one end of the second shaft and an expander at the other end of the second shaftO The air in the system is progressively compressed by the compressors on the first shaft and by the compressor on the second shaft of the machine. The air is cooled in the main heat exchanger and is expanded in the expander of the refrigeration unit before being introduced into the freezer.
The air that is withdrawn from the freezer is passed through the bags of the pulse bag filter to remove ice particles in excess of approximately 1 micron in diameter, is warmed in the main heat ex-changer and is recycled through the refrigeration unit.
The present apparatus and method thereof enableone to recover air from the exit of the freezer at temperatures colder than -80~F.
., ~.
BRIEF DES~RIPTION OF THE DRAWING
FIGo 1 is a schematic flow diagram illustrating a preferred embodiment of the present invention; and
2 ~ ~

FIG. 2 is a more detailed flow diagram illustrating the preferred embodiment of the present invention.

DESCRIPTION OF PREFERRED EMBODINENT
.
~eferring now to ~he FIGURES, FIG. 1 illus~rates ~he combination of freeæer 1, refrigeration unit 2, main heat exchanger 3, make-up air system 4 and filter 5 comprising bag 6 and rotary valve 7. The details of the operation of filter 5 are described below.
In FIG. 2, freezer 1 is shown having feed station 8, discharge station 9 and continuous bel~ conveyor 10 for transporting the articles to be frozen through the free~er. One suitable freezer ~or u~e in combination with the present invention is described in pending Can.
Pat. Appln. No. 386, 873 filed September 2~, 1981, ~ssigned to Air Products and Chemicals, Inc., the assignee of the present application.
Air at approximately 1 atmosphere and -205F is introduced from refrigerant supply main 12 through line 13 into freezer 1. The flow th:rough line 13 is controlled by temperature indicating controller 15 which controls valve 17. Air at approximately -100F exits freezer 1 through line 20 connected ~o re~urn main 22. The flow of the air from freezer 1 is controlled through valve 24 by means of pressure indicating controller 26.
Air in return main 22 is passed to bag filter 5 via line 28 whPre the particles of ice formed from the food products being frozen are separated from the air and is desi~led to extract 99.9% of all the particles having a diametex of 1 micron or greater through vaIve 7. It is understood that for particles that are not substantially spherical, particles having their ~aximum dimension equàl to 1 micron or greater are removed from the air in filter 5.
~he substantially ice-free air from filter ~ is
3~ then passed through line 30 to main heat exchanger 3.
Specifically the air in line 30 passes through low ~ ~ 6~65 pressure side 31 of main heat exchanger 3 where it is heated to about 95F at a pressure of about 10.7 psia.
Air from main heat exchanger 3 flows through line 34 to refrigeration unit 2. One form of refrigeration unit 2 that is suitable for use in this preferred embodiment is commercially available under the designation of TA-100 3-Stage Centrifugal Compressor from Joy Manufacturing Company, which compressor has an expansion turbine mounted on the open end of its second post thereof.
This refrigeration unit comprises motor 38 which rotates gear 40 whlch in turn rotates first post 42 and second post 43. First compressor stage 46 is mounted on one end of first post 42 and second compressor stage 47 is mounted on the other end thereof. Third compressor stage 49 is mounted on one end of second post 43 and expander 50 is mounted on the other end thereof. Air is compressed in first compressor stage 46, passed through line 51, cooled in intercooler 52 and compressed in second compressor stage 47. The air is then passed through line 53, cooled in intercooler 54, and compressed in third compressor stage 49 to 78 psia. The air is passed through line 55 and cooled to about 100F in aftercooler 56. The compressed air from the compressor stage of refrigeration ~mit 2 is passed through line 57 and cooled to about -95F in the high pressure side 58 of main heat exchang~r 3. The major portion of the cold air from high pressure side 58 is passed through line 59 and expanded in expander 50 before being passed into refrigerant supply main 12 via line 60. From main 12, the refrigerant air is introduced into freezer 1 at a temperature of about -205F and 15 psia via line 13.
The flow of air through main heat exchanger 3 is equalized by means of valve 62 and pressure indicating controller 63.
Referring to FIG. 1, air in line 28 enters filter 5 through inlet 64 and is deflected by deflector 65.
The largest particles of ice fall directly into the l ~ 612~

conical bottom or hopper of filter 5 for removal through solids discharge spout 66 and rotary valve 7. The air stream 67 flows upward through at least one bag 6 mounted on clamps 68 and supported by cage 69. The ice particles remaining in the air having a diameter or largest dimension of at least 1 micron are collected on the outside of bag 6. The ice-free air passes through outlet 70 and thxough line 30 to main heat exchanger 3.
, Periodically bag 6 is pulsed by means of a small side stream, approximately 1 to 5% by weight, of high pressure air (about 75 psig) which is directed through line 71 to a position directly above venturi nozzle 72. The pulse of air stops the flow of substantially ice~free air, i.e. the air contains no more than 0.1% by weight of ice after filtration, and the pulse causes a shock wave to t:ravel down bag 6. This wave forces bag 6 to momentarily depart from wire cage 69 to position 73 (shown in phantom), to snap bac]c in place and to dislodge the ice built up on the outside of bag 6 into the hopper of filter 5. The compos:ition of the bag can be of any suitable material, for example, a polyester felt bag coated with Teflon~ polymer . A suitable bag fil ter for this embodiment is commercially available as P-l-120 Pulse Dust Collector, which is a single width unit ~ontaining 120 bags; see Bulletin AP-750 entitled "Buffalo A~ROTURN~ Pulse Dust Collector Type P" from Buffalo Forge Company, Buffalo, New York, September 1977 for further details of this device.

The temperature of the cold air leaving high ~
pressure side 58 is abou~ -95F or within a few degrees of the air entering filter 5 from line 28. The latter is combined with the small side stream used in the pulsing action described above to form a stream at about -100F entering low pressure side 31 of heat exchanger 3. All of the exterior surfaces of filter 5 are provided with suitable insulation 74 to prevent heat loss of this stream in filter 5.

1 31612~

Referring again to FIG. 2, ingress of moist air into freezer 1 is inhibited and heat loss is prevented by air curtains 76 and 77 which are positioned above inlet 8 and outlet 9, respectively. One acceptable version of an air curtain is commercially available as Transvector~ Air Flow Amplifier. Alternatively, a venturi system powered by the small compressed air flow from make-up air system 4 through lines 78 and 79 can be utilized for this purpose.
Dry make-up air for the cryogenic refrigeration system and for the air curtains is provided by air in line 80, compressed in compressor 81 and dried in drier 82 containing a suitable dessicant such as alumina or 5A molecular sieves. The dried compressed air is combined via line 84 with air in line 57 to high pressure side 70 of main heat exchanger 3.
It is obvious from FIG. 2 that supply main 12 and return main 22 extend in both directions such that additional freezers beyond the single freezer 1 shown may be used provided that sufficient refrigeration capacity is available from unit 2. Alternatively, additional refrigeration units identical to unit 2 may be connected to the supply and return mains.
In order for refrigeration unit 2 to operate e~ficiently, the compressed air leaving aftercooler 56 must be cooled as effectively as possible in main heat exchanger 3. This is achieved by inhibiting the build up of ice in main heat exchanger 3 by: (13 the provi~ion of air curtains 76 and 77, (2) bag filter 5 and (3) maintaining the air leaving freezer 1 colder than -80F. Most of the iC2 iS likely *o form on high pressure side 5B of main heat ~xchanger 3. Using the process of the present invention the rate of icing is redu,ced by a factor of roughly 5, if the temperature of air leaving freezer 1 is -100F, when compared ~ith the rate of icing in cryogenic frePzers of the type described above in connection with a discussion of the prior art.

Claims (8)

WHAT IS CLAIMED IS:
1. An apparatus for freezing articles comprising in combination a freezer having an inlet for admitting the articles to be frozen, an outlet for permitting the frozen articles to leave said freezer and a conveyor for transporting the articles through said freezer from said inlet to said outlet thereof;

a refrigerant supply main connected to said freezer for introducing refrigerant air to said freezer;

a return main connected to said freezer for receiving the warmed air from said freezer;

a refrigeration unit having a compression section and an expansion turbine section connected to said refrigerant supply main for supplying said supply main with air at cryogenic temperatures;

a main heat exchanger having a high pressure side connected between said compression and expansion turbine sections of said refrigeration unit and a low pressure side connected between said compression section of said refrigeration unit and said return main for exchanging the refrigerant value of said warmed air from said return main in said low pressure side with the air from said compression section of said refrigeration unit in said high pressure side; and bag filter means connected between said return main and said main exchanger for removing ice particles from the warmed air in said return main prior to exchanging its refrigeration value in said main heat exchanger, which filter means comprises at least one bag which is periodically pulsed to remove ice collected therein.
2. The apparatus of Claim 1 wherein the ice particles are removed in said bag filter means through the pulsing action of a portion of the air leaving the high pressure side of said main heat exchanger and have a diameter of 1 micron or greater.
3. The apparatus of Claim 1 wherein air is introduced into said freezer at or colder than -180°F
and is withdrawn from said freezer colder than -80°F.
4. The apparatus of Claim 1 wherein means are provided for supplying a curtain of dry air over said inlet and said outlet to control heat loss from said freezer.
5. A method for cryogenically freezing articles comprising the steps of:
(a) contacting articles in a freezer with air at a temperature of about -180°F or colder;
(b) continuously withdrawing a portion of the warmed air from the freezer after contacting the articles within the freezer with the air;
(c) passing the warmed air from step (b) through at least one bag of a bag filter and collecting the ice particles on the outside of the bag;
(d) alternately compressing the substantially ice particle-free air from step (c) and cooling the compressed air stream to a temperature substan-tially above -180°F in a refrigeration unit, and (e) exchanging the refrigeration valve of the air from step (c) with at least a portion of the compressed air stream from step (d); and (f) expanding in the same refrigeration unit of step (d) the compressed air stream from step (e) to cool it to a temperature of about -180°F
or colder for use in said freezer.
6. The method of Claim 5 wherein the ice particles collected on the bag of said bag filter have a diameter of one micron or greater.
7. The method of Claim 5 or 6 wherein a small portion of the compressed air stream from steps (d) and (e) is periodically passed to said bag filter to dislodge the ice collected on the bag.
8. The method of Claim 5 or 6 wherein at least 99.9% by weight of the ice particles are removed from the warmed air leaving the freezer.

25,321
CA000391192A 1980-12-22 1981-11-30 Cryogenic freezing system Expired CA1161265A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US219,020 1980-12-22
US06/219,020 US4315409A (en) 1980-12-22 1980-12-22 Cryogenic freezing system

Publications (1)

Publication Number Publication Date
CA1161265A true CA1161265A (en) 1984-01-31

Family

ID=22817479

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000391192A Expired CA1161265A (en) 1980-12-22 1981-11-30 Cryogenic freezing system

Country Status (1)

Country Link
CA (1) CA1161265A (en)

Similar Documents

Publication Publication Date Title
US4317665A (en) Cryogenic freezing system
US5524442A (en) Cooling system employing a primary, high pressure closed refrigeration loop and a secondary refrigeration loop
US5267449A (en) Method and system for cryogenic refrigeration using air
US8225619B2 (en) Air-refrigerant cooling apparatus with a warm gas defrost bypass pipe
CN1060270A (en) The environmental control system condensing circulation
US3868827A (en) Air cycle food freezing system and method
CA1295545C (en) Method and device for compression of gases
US4976116A (en) Cold-air generating device
US4761968A (en) High efficiency air drying system
CA2030288A1 (en) Refrigeration
CN117803997A (en) Dehumidifier unit with low dew point exceeding zero depth intelligent cleaning and control method
CA1161265A (en) Cryogenic freezing system
CA1161264A (en) Cryogenic freezing system
US5369961A (en) Apparatus for the defrosting of refrigerating driers below 0 degrees celsius
US5108475A (en) Solvent recovery system with means for reducing input energy
US6067817A (en) Process and installation for the supply of an apparatus for separating air
US4307580A (en) Method and apparatus for refrigeration
CN1044162A (en) Improved self-contained air drying unit
CN1068672C (en) Air circulationf reezing technology for making gelatin powder and equipment thereof
CN221463924U (en) Dehumidifier unit and air conditioner with low dew point exceeding zero depth intelligent cleaning function
EP3372922A1 (en) Oil separator
CN2204637Y (en) Compressed air drying apparatus by refrigeration
US4341080A (en) Method for refrigeration
CN114369480A (en) Natural gas dehydration device and dehydration method
JPH11132583A (en) Air cleaning/cooling facility

Legal Events

Date Code Title Description
MKEX Expiry
MKEX Expiry

Effective date: 20010131