CA1157519A - Inverter drive circuit - Google Patents

Inverter drive circuit

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Publication number
CA1157519A
CA1157519A CA000409889A CA409889A CA1157519A CA 1157519 A CA1157519 A CA 1157519A CA 000409889 A CA000409889 A CA 000409889A CA 409889 A CA409889 A CA 409889A CA 1157519 A CA1157519 A CA 1157519A
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Canada
Prior art keywords
circuit
voltage
inverter
turn
set forth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000409889A
Other languages
French (fr)
Inventor
Neil Kamiller
Pantelis P. Paradissis
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Reliance Electric Co
Original Assignee
Reliance Electric Co
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Filing date
Publication date
Priority claimed from US05/928,864 external-priority patent/US4204266A/en
Application filed by Reliance Electric Co filed Critical Reliance Electric Co
Priority to CA000409889A priority Critical patent/CA1157519A/en
Application granted granted Critical
Publication of CA1157519A publication Critical patent/CA1157519A/en
Expired legal-status Critical Current

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Abstract

Abstract of the Disclosure An inverter drive circuit is disclosed wherein the _, inverter is a pulse width modulated inverter. The inverter includes a regulator circuit to regulate the width of the pulses which control the conduction of first and second controllable semiconductors in the inverter. The regulator is controlled by the output of the inverter in a feedback arrangement with a current limit circuit as well as an instant current limit to limit the output. A turn-on circuit is utilized to act through a drive transformer to turn on the controllable semiconductors as required. A turn-off circuit acts on the drive transformer and turns off the turn-on signal. A set and reset circuit is provided using first and second drive transformers for first and second controllable semiconductors in the inverter. One transformer is set in order to provide the turn-on and then this transformer is energized in the opposite direction to saturation to obtain a reset. A decoupling diode is provided between the drive transformer and the control electrode of the semiconductor so that when the decoupling diode ceases conduction then reverse voltage developed by the drive transformer is not applied to the control electrode of the semiconductor. The foregoing abstract is merely a resume of one general application, is not a complete discussion of all principles of operation or applica-tions, and is not to be construed as a limitation on the scope of the claimed subject matter.

Description

~ l~'t5~g INVERTER DRIVE CIRCUIT

Background of the Invention ~ any inverter circuits have previously been used including those with pulse width modulation to establish variable output power. The prior art has known circuits with feedback from the output of the inverter to control the input drive signal in accordance wi~h some electrical output condition suc'n as voltage or current. The prior art has known a drive transformer used with two alternately conducting semiconductors so that when the drive transformer was energized of one polarity a first semi-conductor conducted and when energized in the op~osite polaritya second semiconductor in the inverter conducted. The dif-ficulty with such a unit was that the drive transformer had a core material exhibiting a rectangular hysteresis loop and this core material was capable of being saturated. A variable a~ount of saturation in accordance ~ith variable conduction times, for pulse width modulation, meant that the operation of the circuit was erratic, especially under rapidly changing conditions, being dependent upon the amount of conduction time in the ~revious cycle because of the variable degree of saturation.
The prior art inverter circuits have also included those of relatively high current carrying capabilitv, but where this has been attempted to be combined with high frequency of operation, the sem;conductors used, for example transistors, have been of the type which exhibited a relatively high forward voltage drop yet a relatively low reverse blocking voltage. This has made the operation of such an inverter circuit subjec~ to potential failure if the control voltage on a semiconductor should be too hioh in the reverse direction. Also such inverter circuits have often been ones wherein it was difficult to achieve a turn-off 5 ~ ~

of a particular semiconductor at the proper time in order to control the width of the pulses in -the pulse width modulated inve.rter. Still further in such prior art inverters, especially during transient conditions, a suddenly applied load might tend to cause the inverter to have a greatly increased output which could overload the current carrying capabilities of the inverter semiconductors.
Summary of the Invention The problem to be solved is therefore how to construct a pulse width modulated inverter circui-t to overcome these dis advantages of the prior art. This problem is solved according to the present invention by an inverter circuit comprising, in combination, at least first and second semiconductors connected forfull wave alternating output on output terminals from DC
input terminals, a signal source having an alternating signal voltage, first and second drive transformers and first and second capacitors connected to the control electrodes of said first and second semiconductors, respectively, first means connected to be controlled by said signal. voltage and connected through said drive transformers to control the alternate conduction of said first and second semiconductors and to drive said drive transformers from a first saturated flux level to a second flux level, second means including said first and second capacitors, third means associated with said first means and connected to establish a voltage across said first and second capacitors, and said second means connected to be controlled by said signal voltage and connected to apply the voltage of said capacitors to the control electrode of the respective A l~!~S ~g semiconductor in a direction to supply reverse bias thereto to turn off said respective semiconductor and also connected to said transformers to apply a reset current thereto during the non-conduction period oE the respective semiconductor to reset the flux of the core of the transformers to said firs-t flux level.
There is also disclosed an inverter circuit having controllable semiconductors connected for a controllable output alternating voltage, comprising, in combination; a control circuit connected to control the conduction time of said semiconductors, said control circuit having controllable input means connected to control the conduction time of said semiconductors, means establishing a voltage reference signal, means connected to sense the amount of output current from said semiconductors and to develop a current signal, rectifier means having a plurality of outputs connected to rectify a signal proportional to said current signal, a current limit setting potentiometer connected to said reference voltage signal to establish a reference signal representative of a maximum value of inverter output current, a first current limit means including an operational amplifier connected as a comparator and having first and second inputs, means connecting said comparator first input to one of the outputs of said rectifier means; and means connecting said current limit setting poten-tiometer reference signal to said second input of said comparator;
and means connecting the output of said comparator to said controllable input means of said control circuit whereby the output voltage of said inverter is decreased upon the output 1157~

of said comparator changing sta-te when said rectified signal exceeds said reference signal.
In addition, there is disclosed an inverter circuit having at least a first controllable semiconductor connected to supply an al-ternating voltage from DC terminals comprising, in combination; a drive transformer having a secondary, means including a decoupling unidirectional conducting device connec-ting said secondary to the control electrode of said first semiconductor, turn-on means acting on said drive transformer to cause conduction through said decoupling device to said control electrode to turn on said first semiconductor, turn-off means acting on said drive transformer to effectively terminate the turn-on signal on said secondary to terminate conduction of said first semiconductor, and said decoupling device having a recovery time to achieve reverse blocking capability longer than that of said first semiconductor to thus prevent reverse bias being applied on the control electrode of said first semiconductor.
An object of the invention is to provide a pulse width modulated inverter drive circuit which provides for extremely rapid current limit in view of rapidly increasing transient output currents.
Another ob~ect of the invention is to provide~an inverter circuit with an improved turn-on and turn-off means for control-lable semiconductors.
Another object of the invention is to provide an improved inverter circuit with drive transformers controlling the conduction of first and second semiconductors wherein the dri-ve transformers are reset to saturation in the opposite direction between each power pulse of the semiconductors.

i 1S7~ l~
Another object of the invention is to provide an improved inver~er circuit with a decoupling diode so as to prevent a too high reverse bias being applied on the control electrode of the semiconductor.
Other objects and a fuller understanding of the invention may be had by referring to the. following description and claims, taken in conjunction with the accomnanying drawi.ng.
Brief Description of the Drawing FIG. 1 is a schematic diagram of a part of a drive circuit for an inverter, FIG. 2 is a schematic dia~ram of the remainder of the drive circuit plus the inverter power circuit, FIG. 3 is a schematic diagram of a modified bias circuit for the semiconductors, FIG. 4 is a schematic diagram of a circuit usable in the control portion of the drive circuit of FIG. l; and FIGS. 5 and 6 are graphs of voltage and current pulses in the circuit of FIG. l.
Description of the Preferred Embodiments FIGS. l and 2, side by side, illustrate an inverter circuit 11 which includes in general an inverter power circuit 12 in FIG. 2 and a drive circuit 13 which ~enerally is the remainder of FIGS. 1 and 2.
The inverter power circuit may include a center tapped transfQrmer or separate decoupled transformers plus first and second controllable semiconductors 14 and 15, or a half bridge with two semiconductors, or it may be a three phase system with at least three controllable semiconductors. However, as shown, the power circuit 12 includes an inverter bridge circuit 18 whic~ includes the first and second controllable semiconductors 14 and 15 as well as third and fourth controllable semiconductors 16 and 17, respectively. In this preferred embodiment of FIG. 1 115'~5~g these semiconductors 14-17 are ~ransistors. The inver~er bridge 18 operates from positive and negative DC input terminals 19 and 20, respectively, and has an alternating current output on terminals 21 and 22. The drive circuit 13 controls the in-verter bridge 18 such that the first and second transistors 14 and 15 conduct alternateIy, and since this is a brid~e circuit, transistors 14 and 17 conduct simultaneously and transistors 15 and 16 conduct simultaneously. A high frequency switching transistor satisfactory for use in this high voltage, e.g. 300 volts, circuit is a type TTP 563.
A control circuit 26 is connected to regulate the conduction time of the semiconductors 14-17. This control circuit is one which controls the width of the output pulses of this inverter bridge 18.
The control circuit 26 has output lines 27 and 28, and these may be considered a signal source to control the conduction times of the first through fourth semiconductors 14-17. The control circuit 26 may be a commercially available controller such as Motorola part number MC 3420, and has alternate output pulses on the output lines 27 and 28, às shown by the graphs of voltages 27A and 28A on FIGS. 5B and 5C, respectively. These pulses are a logic zero or low condition from a normally high output. The control circuit 26 has a variable width of these pulses, in order that the drive circuit 13 will provide a variable conduction time of the semiconductors 14-17. The width of these pulses as shown in the graph 27A and 28A cannot be made so wide that the pulses in~ersect or overlap, instead there is a minimum deadtime 32 as shown in FIG. 5A. This is established by a deadtime voltage 29 which intersects the triangular wave for~
36 shown in this FIG. 5A. ~he triangular wave form is caused by an internal oscillator which, in this embodiment, causes a 11575~'3 ramp up volta~e f~om 2.0 volts and then a ramp down voltage from 6.0 volts Resistors 30 and 31 are connected between a voltage reference terminal VR and ground, and the junc~ion of these resistors is connected to a deadtime adjust terminal DT
in order to set the length of this minimum deadtlme 32.
The requency of oscillation is set by a resistor 33 con-nected between a terminal RE and ground and also set by a capacitor 34 connected between a tenminal CE and ground. The control circuit has controllable inPut means on conductors 37 and 38. Conductor 37 is connected to input terminal CV and conductor 3~ is connected ~o inhibit terminal I~H.
The control circuit 26 has the ability to control the width of the pulses on the output terminals 27 and 28. From a review of FIG. 5A, one will note that if the value of the control voltage on ~he conductor 37 is decreased, then the control voltage 37A intersects more of the tip of the triangular wave 36 and hence this would increase the width of the output pulses.
The control voltage 37A is shown as making a sharp decrease at the location 37B to a low level below the triangular wave form 36 in order to illustrate a maximum output condition of the inverter drive circuit 13. If the normally high voltage on the inhibit terminal to which conductor 38 is connected goes low, then this forces the output on the output lines 27 and 28 to go high.
The control circuit terminal VR is a constant voltage reference from the internally generated voltage reference signal and this is applied through an optional voltage follower circuit 42 in order to increase the power capabilities of this constant volta~e reference. The voltage follower circuit 42 has an output terminal 43 with a low impedance and this is supplied through a potentiometer 44 to ground. The potentiometer 44 I15 75~3 supplies a controllable re~erence voltage to an output volta~e regulator circuit 45. Terminals 46 and 47 are connected to all or preferably a portion of the output o~ the inverter at the AC
output termir~als 21 and 22. This voltage is rectified by rectifier 48 and filtered by an induc~or 56 and by a capacitor 49 in parallel with resistors 50 and 51. The inductor input filter senses the average voltage rather than peak voltage across the output terminals 21 and 22. The wiper of the potentiometer 44 is connected to ground throu~h a capacitor 52 and is also connected through a resistor 53 to the inverting terminal of a comparator 54. ~he non-inverting terminal of the comparator is connected to the junction of resistors 50 and 51. The voltage at the junction of resistors 50 and 51 is a positive voltage which normally slightly exceeds the voltage from the wiper of potentiometer 44. As a result the comparator 54 normally has a small positive voltage output. This might be abou~ +5 volts, for example, as shown in the control voltage 37A of FIG. 5A.
If the output volta~e increases somewhat, ~or example, as caused by a decreased load current, this will increase the error signal which is the output of comparator 54 and this is passed by a diode 55 onto conductor 37 and the control voltage terminals CV. As shown in FIG. 5A an increase in the voltage 37A will narrow the width of the pulse output on the conductors 27 and 28, and as shown on the curves 27A and 28A of FIGS. 5B
and 5C. This reduces the output voltage o~ the inverter power circuit 12 to return the inverter output to a stable condition.
The inverter drive circuit 13 also incl.udes first and second current limit circuits 61 and 62. The first current limit circuit 61 has an input on terminals 63 and 64. These terminals are shown in FIG. 2 as being the outp~t rom a current 1 1 5 tS ~9 transformer 65 connected in the output Leads of the inverter bridge circuit 18. This current signal on the input terminals 63 and 64 in FIG. 1 i5 supplied to a rectifier 66, and the rectified signal is supplied ~o a pair of voltage divider resistors 67, 68 and then through a diode 69 to the non-inverting input of an amplifier connected as a voltage follower 70. On the non-inverting input of voltage follower 70 a peak charging circuit is provided which includes a small capacitor 71 in parallel with a resistor 72 to ground. In one practical circuit constructed in accordance with the invention, the capacitor 71 was 0.1 micro~arads and the resistor 72 was 220,000 ohms. Such a combination means that the small capacitor 71 is quick to charge with a sudden increase in load current and the relatively high resistance of resistor 72 means that the capacitor 71 is relatively slow to discharge. Under these conditions, the peak charging circuit is stable and does not readily pass any AC signal therethrough, but instead follows -the peak of the incoming current limit signal.
The output of the voltage follower 70 i.s supplied to resistors 73 and 74 and the junction thereof supplies an output to the non-inverting input of an op-amp 75 connected as a comparator. This op-amp has the inverting input connected through a resistor 76 ~o the wiper of a potentiometer 77 which is con-nected to the voltage reference source at terminal 43. The setting of the wiper on the potentiometer 77 sets the value of the current limit and this is normally set at a higher magnitude of voltage on the inverting input of op-amp 75 than the output on the non-inverting input thereof rom the voltage follower 70.
Accordingly, upon an increase in current output of the inverter bridge circuit 18 such that the signal on the non-inverting input of op-amp 75 exceeds that reference current limit point _g_ 115~t5~
on the invertin~ input, the normally ne~ative output of op-amp 75 changes to a positive output and this is passed through a diode 78 to the conductor 37. This increasing positive signal acts, as will be seen in FIG. 5A, to decrease the width of the output pulse and hence decrease the output of the inverter brid~e circuit 18. Accordingly, current limi~ing is effected.
The second current limit circuit 62 includes a comparator 81 which has the non-inverting input thereof connected to the same wiper of potentiometer 77 so that it is controlled by the same current limit point as the first current limit circui~ 61.
The inverting input of the comparator 81 is connected to the junction of resistors 67 and 68 to receive the current limit signal from rectifier 66. A capacitor 82 is connected to ground from this inverting input. Normally the voltage at the non-inverting input exceeds the magnitude of the voltage at the inverting input of comparator 81 and both are positive voltages so that the output of comparator 81, connected to conductor 38, is normally positive. The capacitor 82 is a very small value capacitor, for example, in one practical circuit embodying the invention this was 100 picofarads. As a result this second current limit circuit 62 is an extremely rapidly operatin~ circuit. Should the current output of the inverter bridge circuit 18 suddently increase, for example, as in a short circuit, then ~his second current limit circuit 62 acts much more rapidly than the first current limit circuit 61.
In the first circuit 61 the capacitor 71 must charge before that first circult 61 can act and a typical response time might be 50 microseconds. In the second current limit circuit 62, since the capacitor 82 is a very small capacitor, the response time might typically be two to five microseconds. This would be ~ 5~3 less than one cycle of operation at the frequency of the regulator circuit which might be anywhere from 2KHZ to lOOKHZ.
Upon this rapidly increased current output from the inverter, e.g. ~rom a short circu.t, the inverting input on comparator 81 would exceed that of the non-inverting input to reverse the output thereof causing it to go from a positive or logic one condition to a low or logic zero condition. This low on the inhibit terminal INH of the control circuit 26 immediately forces the output on both lines 27 and 28 to go high to cause cessation of all ou~.put of the inverter brid~e circuit 18. Thus the extremely rapid operation o~ the second current limit circuit 62 is used to protect the entire inverter circuit 11 from damage and especially to protect the semiconductors 14-17 from burnin~ out. It also permits the various components to be of a smaller power capability rating than would otherwise be the case. For example, not only the transistors 14-17 may be smalle,r in current rating, but other components carrying power thereafter ~ay be smaller. For example, the output terminals 21 and 22 may supply some form of a rectifier. The components therein also may be made smaller in current carrying capacity because of the protection afforded by the very rapid action of the second current limit circuit 62.
In the first current limit circuit 61 the voltage follower 70 has the advantage of having a satisfactory voltage output to drive the resistors 73 and 74, yet it has a high input impedance so that it does not load the resistor 72 and capacitor 71.
Accordingly, the time constant of resistor 72 and capacitor 71 will not be affected.
The error signal fro~ comparator 54 is shown above to be that which controls the width of the pulses on the output lines 27 and 28 of the control circuit 26 and hence the width of the l15'~5~
pulses which form the output of the inverter bridge circuit 18. The drive circuit 13, see FIG. 2, does control the conduction time periods of the transistors 14-17 and the drive circuit 13 includes a tur-n-on circuit 90 and a turn-of~ circuit 91.
The turn-on circuit ~0 acts throu3h first through fourth drive transformers 94-97 each connected in association with ~he first through fourth controllable semiconductors 14-17, respectively. The turn-on circuit 90 controls the set and reset of these transformers 94-97. These transformers may be ones with a substantially rectangular hysteresis loop so that the magnetiz-ing current of the transormers is extremely small and therefore in effect the transformers are essentially transparent, ~erely giving a transformation of voltage and current in accordance with the turns ratio. A feature of the present invention is that a separate drive transformer is used for each of the controllable semiconductors 14-17, rather than the common prior art practice of one transformer for a pair of alternately conducting semi-conductors. The drive transfo~mers are substantially identical and in general only the transformer 94 and its associated circuitry with the first semiconductor 14 will be described in detail. The transformer 94 has a primary winding 99, a secondary winding 100, a reset winding 101 and a regenerative winding 102.
The turn-on circuit 90 acts through a drive transformer to the respective semiconductor. In the case of the ~irst trans-former 94 and first semiconductor 14, it acts through the second-ary 100 and what may be termed a bias circuit to a control electrode of this semiconductor 14. The semiconductor is shown as an NPN transistor havinv base drive. The secondary 100 has terminals 104 and 105 with terminal 104 colmected through a capacitor 106 to the base of the transistor 14. This capacitor is a part of the turn-off means. Bias means is connected across ~ 51g the capacitor 106 and in the preferred embodiment this bias means is an impedance which limits the voltage across the capacitor 106.
The impedance in the preferred embodiment is a plurality of diodes 107 and 108 which are poled to conduct current from terminal 104 to the base o transistor 14. A resistor 109 is connected across the secondar~ 100. The collector of transistor 14 is connPcted to the positi~e DC terminal 19 and the emitter of tr~nsistor 14 is connected through the regenerative winding 102 to the collector of the next transistor in the bridge circuit 18, transistor 16, and is also connected to the AC output terminal 21 The turn-on circuit 90 includes first and second turn-on transistors 111 and 112 shown in this preferred embodiment as being PNP type with the emitters connected together and through diodes 113 to a positive supply voltage at terminal 114.
This positive supply voltage terminal 114 is connected through resistors 115 and 116 to the ou~put lines 27 and 28, respectively, from the controL circuit 26. This connection makes these lines normally high, until driven low by the pulse output on the respective line from the control circuit 26 Resistors 117 and 118 are connected in these lines 27 and 28, respectively, to convey the signal on lines 27 and 28 and to provide a proper current to the bases of the transistors 111 and 112. The collector of transistor 112 is connected to the anodes of a group o diodes 121-124 and the collector of transistor 111 is connected to the anodes of a group of diodes 125-128. Current limiting resistors 129 are individually connected to the cathodes of the diodes 123-126, respectively. Conductors 131-138 are connected to the cathodes of the diodes 121-128, respec-tively, with the resistors 129 interposed in such connection wit'n respect to the diodes 123-126. These conductors 131-138 are 1 1575 1''3 connected to the various terminals on the Primary windings and reset windings of the pulse transformers 94-97.
The turn-off circuit 91 includes irst, second and third transistors 141, 142 and 143, respectively. The collector of MPN transistor 141 is connected through a resistor 144 to the positive supply terminal 114. The emitter of this transistor is connected to the emitter of PNP transistor 142, the collector o~
which is grounded. The base of the transistor 141 is connected through a diode OR circuit or ga~e formed by diodes 145 and 146 with the anodes connected to the base of transistor 141 and the cathodes connected to the output lines 27 and 28, respectively.
The base of the transistor 142 is connected through another diode QR circuit consisting of diodes 147 and 148 to the output lines 27 and 28, respectively. A resistor 149 connects the positive supply voltage terminal to the base of transistor 141 and a resis~or 150 connects the emitter of transistor 142 to tl~e base thereof. This emitter is also connected to the base of the NPN transistor 143 with the emitter of this transistor connected through a plurality of biasin~ diodes 151 to ground.
The collector of transistor 143 is connected through a diode QR circuit consisting of a group of diodes 153-156. The anodes of the diodes 153-156 are connected to the conductors 133-136, respectively. The emitter of transistor 143, in addition to being connected t'nrough the biasing diodes 151 to ground, is also connected to a clamping terminal 157 which in turn is connected by clamping conductors 158 to the lower terminal of each of the primaries on the transformers 94-97, such as primary winding 99.
A constant curren~ source 162 is used in the preferred embodiment as a current source for the reset windings such as winding 101 on transformer 94. This constant current source is 11~75~

connected by conductors 163 to the upper end of the reset windings on each of the transformers 94-97 and this constant current source is also connected to ground. Protective diodes 164 are connected across the series combination of each o the transistors 14-17 and its regenerative wi~ding, such as windin~
102, in order to limit the reverse voltage applied to the respective transistors. A transient supressing capacitor 165 and resistor 166 are connected in series across the AC output terminals 21 and 22.
' ~
The output lines 27 and 28 from the control circuit 26 may be considered a signal source having an alternating signal voltage.
As shown in FIGS. 5B and 5C, this alternating signal voltage is actually alternating pulses and the pulses are of variable width in order to control the conduction times of the semiconductors 14-17. FIG. 5 is a diagram of graphs of various portions of the circuit with FIG. 5D showing a graph lllA of the current conducted by transistor 11~, and with FIG. 5E showing a graph 112A of the current conducted by the transistor 112. Transistor 143 may be considered a clamping transistor and FIG. 5F shows a graph 143A of the current conducted by this clamping transistor 143. FIG. 5G shows a graph l4A of the base current conducted by the transistor 14 and FIG. 5~ shows a graph 15A of the base current conducted by transistor 15. FIG. 5I is a graph 21A of the output voltage appearing at the output terminals 21, 22.
This is for the particular case of a resistive load, or the case of a load consisting of a rectifier and an inductive input filter.
Referring to this graph 21A there is a sequence of three differ-ent operations for each transistor in one alternating current cycle. The first step is s~own by the rising ~ave front 170 whîch is caused by the set of thè transLormer 94 and practically simultaneous turn-on of the respec~i~e transistor. The second step in the sequence is the tu~l-off of the respective transistor shown by the falling wave front 171. This is accomplished by the clamp established on the transfo~mer 94 and this occurs durin~
the horizontal portion 172 of the output voltage curve between positive and negative pulses. The third step in the sequence is the reset of the respective transformer 94 which occurs during the conduction period of the opposite transistor 15.
In more detail, the set of the particular transformer will be described with respect to the first transformer 94. The signal source on the control circuit lines 27 and 28 controls the turn-on of the transistors 14-17. At the time that the output line 27 goes low, as shown at portion 175 of graph 27A, this turns on transistor 111 because the base thereof goes low.
Conduction of transistor 111 goes through the diode 125 and resistor 129 to conductor 135. This makes current flow in what will be termed the forward direction in the primary winding 99.
This sets the transformer core. The transformer is not driven to forward saturation, instead, the flux level is partially changed from the flux level at reverse saturation condition, enou~h so that the secondary winding 100 emits a pulse out of the terminal 104 which is passed by the diodes 107 and 108 to the base of the transistor 14. This turns on this transistor almost simultaneously with the beginning of the set of the core of the first transformer 94.
FIG. SB throu~h 5I show that at time tl the control circuit output line 27 has a low output pulse, the transistor 111 turns on, the transistor 14 turns on, and the out?ut of the entire inverter circuit 11 has a positive ~oing output pulse, due to conduction of both transistors 14 and 17.
The pulse from transistor 111 into the primary winding 99 continues, but it is not necessary in this particular circuit 1~575î~

because of the regenerative winding 102. A~ soon as the transis-tor 14 begins to conduct, then current flows through the regen-era~ive windinO 102 to supply current from the secondary winding 100 to keep transistor 14 turned on. This current flows through the bias means which is the diodes 107 and 108 and this will charge the capacitor 106 so that it is positive on the left side as viewed in FIG. 2. It will be noted that transistor 17 is also turned on by a similar action of turn-on of transistor 111 acting through diode 126 and resistor 129 to supply the initial pulse to the fourth transformer 97 and turn on transistor 17. This energizes the two transistors 14 and 17 in the inverter bridge circuit 18 so that an output voltage is supplied to the terminals 21 and 22.
At time t2 in FIG. 5, the output pulse on the control circuit output line 27 ceases and this line 27 goes bac~ to a logi~ hi~h condition. The diode OR circuit 145-148 responds to the change in the pulse and controls the turn-off circuit 91.
Since both lines 27 and 28 are hi~h, this turns off the transistor 142 and turns on transistors 141 and 143. The conduction of this transistor 143 establishes a clamp or effective short circuit across all of the drive transformers 94-97. To consider first the transformer 94, the current through transistor 143 goes through the clamping conductors lS~ to the lower end of the primary winding 99, travels upwardly through this winding, back through the conductor 135 and the diode 155 to the collector of the transistor 143.
The capacitor 106 has previously been charged, during the turn-on o~ transistor 14, so that it is positive on the left side thereof, as viewed in FIG. 2. The voltage across capacitor 106 will be limited by the two diodes 107 and 10~. If these are silicon diodes, the voltage will be about 1.4 volts. This l 1575~9 voltage on the capacitor is trans~ormed by the ~ransformer from the windin~ 100 to the wlndin~ 99 and this provides the voltage causing current ~low throug~ the transistor 143. Transistor 143 in combination with diode 155 forms a low impedance circui~
which provides an effective short circuit on the transformer winding 99, which in turn is transformed to the winding 100.
Thus even though the voltage on the capacitor 106 is a small voltage, e.~. 1.4 volts, this is applied in the reverse direc-tion to the forward or turn-on current, hence this is a reversely applied bias on the base-emitter of the transistor 14 as shown in FIG. 5G, to turn off this transistor. This reverse current removes the stored charge of this transistor 14 and thus turns it off. Durin~ this same time interval, the regenerative winding 102 is by transformer action short circuited by transistor 143 and diode 155 to eliminate the regenerative effect thereof.
The FIG 5 shows that at time t2 the control circuit output line 27 goes high, the transistor lll turns off, the transistor 143 turns on, the transistor 14 turns off, and the output voltage of the inverter brid~e 18 ~oes to zero. The clamp function on the trans~ormer 94 starts at time t2 and continues as long as clean out or removal current is flowing from the base of the transistor 14. This is shown as a small pulse of current 143A in FIG. 5F. This cla~p is maintained, without any substantial current flow, until time t3 when the control circuit output line 28 goes to an on condition; namely, goes low as shown in FIG. 5C. This is the start of the reset func~ion of transformers 94 and 97.
At the time t3, because line 2~ goes low, the diode OR
circuit 145-148 causes transistor 142 to conduct and transistors 141 and 143 to cease conduction. FIG. 5E shows that transistor 112 now conducts and conducts current through all the diodes 121-124. That current through diode 124 sets the second drive transformer 95 and turns on the transistor 15. That current ~ 157~9 throu~h diode 121 travels throu~h conductor 131 to the lower end of the reset winding 101 on the first drive transforrner 94.
This current travels upwardly through this reset winding, as view-ed in FIG. 2, then through the constant current source 152 to ground. Since this is in a direction opposite to the previously mentioned fo~ard direction of current in the primary winding 99, this resets the flux in the core of the first drive transformer ~4 to a saturated condition in the reverse direction. This makes sure that this transformer is fully saturated in the reverse direction ready to again be set to turn on the transistor 14 at time t5 as shown in FIG. 5. Current through the diode 122 from tlle transistor 112 resets the fourth drive transformer 97 in a manner similar to reset of the first drive transformer 94. It will be noted that the resistors 129 limit the set current or turn-on current to the primary winding and that the constant current source 162 controls ~he reset current. The reset voltage nay be made large for a positive reset of the transformer no matter kow short the reset time available.
At the time t4 the clamping action of transistor 143 is again reestablished on the first and fourth drlve transformers 94 and 97. In this case it does not perform any function on these transformers because the capacitor 106 has now been discharged. However, this clamp does perform a function on the second and third drive transformers 9S and 96, because the associated transistors have previously been conducting and the capacitors associated therewith, similar to capacitor 106, have previously been char~ed and are now supplying a volta~e for this charge removal function.
Starting at time t5, FIG. 5 shows the condition of maximum conduction periods for maxim~m output of the inverter bridge circuit 1~. In this case the deadtime, shown in FIG. SI, is the minimum deadtime 32.

~ 1 575~g The constant current source 162 is connected in the circuit for the reset of each of the drive transformers 94-97.
This may be considered a constant current sink because the positive supply voltage at terminal 114 passes through transistor 112 for example, diode 121, and passes upwardly through the reset winding lOl and then through the constant current sink to ground. This establishes constant current on each drive trans-former reset winding during reset conditions~
FIG. 3 is a schematic diagram of a modified bias circuit for use with the transistors 14-17. FIG. 3 shows only the transistor 14 and identical circuits would be usecL with the other transistors 15-17. Agaîn the fir~t drive transformer 94 is shown with its windings 99, lO0, 101, and 102. The change from the circuit shown in FIG. 2 is the addition of a decoupling unidirectional conducting device; namely, a diode 180 and also a protec~ive diode 181. A resistor 1~2 is connected between base and emitter to provide a path for collector-base leakage current.
The decoupling diode is comlected in the bias circuit poled in the same direction as the bias diodes 107, 108. The criterion for the decoupling diode l~0 is that it have a longer recovery time to achieve reverse blocking capability than that of the base-emitter diode of the transistor 14. Diode 181 prevents excessive reverse bias being applied on the base-emitter of this transistor 14. The circuit of FIG. 3 has an advantage where large currents and high frequency conditions are encountered.
In one practical circuit the inverter was supplying low volta~e and high current at a frequency of about 20 kilohertz with five volts output and 150 am?eres being supplied to the AC
output terminals 21 and 22. Under such conditions a transistor is required which has high current conducting capabilities and capable of being switched at high frequencies. A high frequency llS 7S19 switching transistor to control this value o current ls a type
2~16277 transistor.
The transi~stors currently commerc:ially available for such operating conditions have a fairly large forward base voltage drop, e.g. as much as 3.5 volts and a relatively low reverse blocking voltage, e.g. five vol~s. When one considers that transient voltac,e spikes may occur, it is very difficult to assure proper operation of the transistor without possibility of failure due to exceeding the reverse volta~,e limitations. It will be recalled that the application of reverse voltage occurs because of the turn-off and even more because of the reset of the drive transformer. During turn-off there was a clamp applying a reverse voltage on the base-emitter of the transistor 14 in order to cause it to cease conduction. This voltage came from the capacitor 106. An even larger reverse voltage is applied during reset conditions when the reset winding 101 is energized.
Now in FIG. 3, rapid resetting of the core of ~he drive trans-- former results in a large voltage on all the wlndings o the associated drive transformer. Because of the addition of the decoupling diode 18Q, any reverse voltage on the secondary~100, which is established during reset condition, is absorbed across the decoupling diode 180, and hence no large reverse bias ls applied across the base-emitter of transistor 14. The protective diode 181 is also in the circuit to bypass any large reverse bias voltages applied on the base-emitter of transistor 14 before diode 180 stops conducting, limiti.ng such reverse voltages to the forward voltage drop of this diode 181, e.g. 0.7 volts.
As stated above, the criterion for the decoupling diode 180 is that it should have a recovery time longer than that of the transistor 14. The decoupling diode is therefore normally considered a slow diode, that is, slow to recover reverse 1~75~L9 blocking ca~ability, although this need not necessarily be the case, it may be rather rapid so long as it is one which has a longer recovery time than that o~ the transistor 14.
FIG. 6 illustrates the operation of the circuit of FIG. 3 on a time base expanded relative to that of FIG. 5. The ~ime base in FIG. 6 has been expanded such that t~le time between t2 and t2 1 is less than two microseconds for a typical turn-of~
o a transistor 14. This FIG. 6 shows the same t2 as in FIG. 5 immediately above. The minimum deadtime 32 has been shown as being muc~l longer, because of the expanded time base scale. At the tîme t2 the graph 14B of the current passed by transistor 14 starts to decrease toward æero and passes on through zero to a time t2 1 at which time the transistor 14 turns off due to the reversely applied voltage from the dischar~in~ capacitor 106.
The diode 180 is still conducting, now in the reverse direction, until a time t2 2 whereat the conduction of this decoupling diode 180 ceases. The current is now zero and remains at zero through the remainder of the minimum dead~ime 32.
This illustrates another advantage of using the decoupling diode 180. The reset time for resetting each of the drive transformers may be made very short, for example, only a few microseconds. This may be accomplished by applying a large current on the reset winding in order to reset the core to the negative saturation condition. Despite any large voltage appearing on the reset winding and hence on the secondary 100, the decoupling diode absorbs this voltage thereacross and prevents it being applied as a reverse bias on the base emitter of the transistor 14.
FIG. 4 illustrates an equivalent circuit ~or the control circuit 26 which may be a ~Iotorola MC 3420 circuit. An internal 11~75~

voltage reference is generated by a re.Eerence source 185 operating ~rom a supply voltage input at terminal 114. This is used internally and is also avallable at the voltage reference terminal VR in order to set the minlmum deadtime 32~ see FIGS.
5A and 5I, at the deadtime adjust terminal DT. A ramp generator 186 produces a symmetrical triangular wave form r~mping up and dswn between two fixed linits, e.g. 2.0 volts and 6.0 volts. The frequency is determined by an external resistor connected to the RE terminal and by an external capacitor connected to the CE
terminal. The outpu~ of the ramp ~enerator 186 îs available externall~ at an R0 terminal and this is connected externally to a ramp in terminal RI. This terminal leads to a Pl~ comparator 187 which compares the triangular wave form with the control voltage on the terminal CV. This comparator 187 thus has a positive pulse voltage for the length of time that the triangular wave form exceeds the control voltage. Therefore this controls the pulse width or the duty cycle.
A deadtime comparator 188 compares the triangular wave form with the smaller voltage available on the deadtime terminal DT. This is the deadtime voltage 29 as shown in FIG. 5A and controls the amount of the minimum deadtime 32. A phase splitter is included to obtain two 180 out-of-phase outputs in order to control the two transistors 14 and 15. This phase splitter consists of a toggle flip flop 189 with the clock signal supplied through an ~D gate 190 from the outputs of the comparator 187 and the ramp generator 186. The output lines 27 and 28 are fed by NPN transistors 191 and 192, respectively, so that when turned on the output line is low. The output from the PW~I
comparator 187 is available on a terminal P~ and this is external-ly connected to a symmetry correction terminal SC. Four-input ~ID gates 193 and 194 supply the transistors 191 and 192, 1'15~5~g respectively, and permit base drive of these transistors only when the triangular wave form exceeds the control voltage, when the deadtime comparator has a high output, and when the flip flop Q output is high. The inhibit signal ~ust al50 be high in order to have an output on either of the two output lines 27 and 28, and this is controlled by an AND gate 195.
The presen~ disclosure includes that contained in the appended claims, as well as that of the foregoing description.
Although this invention has been described in its preferred form with a certain degree of particularity, it is understood that the present disclosure of the preferred form has been made only by way of example and that numerous changes in the details of the circuit and the combination and arrangement of circuit elements may be resorted to without departing from the spirit and scope of the invention as hereinafter claimed.

Claims (16)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. An inverter circuit comprising, in combination, at least first and second semiconductors connected for full wave alternating output on output terminals from DC input terminals, a signal source having an alternating signal voltage, first and second drive transformers and first and second capacitors connected to the control electrodes of said first and second semiconductors, respectively, first means connected to be controlled by said signal voltage and connected through said drive transformers to control the alternate conduction of said first and second semiconductors and to drive said drive transformers from a first saturated flux level to a second flux level, second means including said first and second capacitors, third means associated with said first means and connected to establish a voltage across said first and second capacitors, and said second means connected to be controlled by said signal voltage and connected to apply the voltage of said capacitors to the control electrode of the respective semiconductor in a direction to supply reverse bias thereto to turn off said respective semiconductor and also connected to said transformers to apply a reset current thereto during the non-conduction period of the respective semiconductor to reset the flux of the core of the transformers to said first flux level.
2. An inverter circuit as set forth in Claim 1, wherein said second means includes gate means connected to said alternating signal voltage.
3. An inverter circuit as set forth in Claim 1, wherein said first means includes first and second turn-on transistors connected to supply a voltage in accordance with said signal voltage to a primary of each of said drive transformers.
4. An inventor circuit as set forth in Claim 1, wherein said drive transformers are square loop transformers and supply a signal to the respective semiconductors to establish conduction thereof.
5. An inverter circuit as set forth in Claim 1, wherein said third means includes bias means connected in parallel with said capacitors, said bias means conducting voltage to the control electrode of the respective semiconductor during turn-on of the semiconductor, and said bias means establishing the voltage across said capacitors for said second means.
6. An inverter circuit as set forth in Claim 5, wherein said bias means includes at least one diode for unidirectional current flow therethrough.
7. An inverter circuit as set forth in Claim 1, wherein said third means includes unidirectional conducting means to establish current flow to the control electrode of the respective semiconductor for turn-on thereof, said unidirectional conducting means establishing a voltage across said capacitors.
8. An inverter circuit as set forth in Claim 1, wherein said signal source includes first and second output conductors, said alternating signal voltage comprising alternate pulses on said output conductors, and said second means being connected to said output conductors to be responsive to the incidence of an absence of pulses on both said output conductors.
9. An inverter circuit as set forth in Claim 1, wherein said second means includes a turn-off transistor connected to said signal source and connected to be rendered conducting Upon the incidence of an absence of signal voltage from said signal source.
10. An inverter circuit as set forth in Claim 9, wherein said turn-off transistor is connected to a winding on the respective transformer to effectively short circuit said winding upon conduction of said turn-off transistor.
11. An inverter circuit as set forth in Claim 10, wherein the short circuit on a particular transformer winding is reflected to the secondary thereof, and said secondary being connected to the control electrodes of said first and second semiconductors, respectively, as part of said first means.
12. An inverter circuit as set forth in Claim 11, wherein said capacitors are connected in circuit with said secondary to supply a reverse bias to the respective semi conductor upon the effective short circuit on -the respective transformer secondary.
13. An inverter circuit as set forth in Claim 1, wherein said second means includes a reset winding on each of said transformers, and said second means supplies current to each of said reset windings to drive the flux in the core of the respective transformer to said first flux level to reset said transformer.
14. An inverter circuit as set forth in Claim 1, including a constant current source connected in circuit in said second means to establish substantially constant reset current to the respective transformer.
15. An inverter circuit as set forth in Claim 1, wherein said second means is connected to establish reset current in the respective transformer during substantially the same time period as the normal conduction period of the opposite semiconductor supplying current to the inverter output terminals.
16. The inverter circuit as set forth in Claim 1, wherein said first means drives said drive transformers to said second flux level whose magnitude is less than the magnitude of said first flux level.
CA000409889A 1978-07-28 1982-08-20 Inverter drive circuit Expired CA1157519A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000409889A CA1157519A (en) 1978-07-28 1982-08-20 Inverter drive circuit

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US05/928,864 US4204266A (en) 1978-07-28 1978-07-28 Inverter drive circuit
CA000331360A CA1138038A (en) 1978-07-28 1979-07-09 Inverter drive circuit
CA000409889A CA1157519A (en) 1978-07-28 1982-08-20 Inverter drive circuit
US928,864 1986-11-10

Publications (1)

Publication Number Publication Date
CA1157519A true CA1157519A (en) 1983-11-22

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Family Applications (1)

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