CA1144435A - Hard surfacing for oil well tools - Google Patents

Hard surfacing for oil well tools

Info

Publication number
CA1144435A
CA1144435A CA000342902A CA342902A CA1144435A CA 1144435 A CA1144435 A CA 1144435A CA 000342902 A CA000342902 A CA 000342902A CA 342902 A CA342902 A CA 342902A CA 1144435 A CA1144435 A CA 1144435A
Authority
CA
Canada
Prior art keywords
layer
steel
tungsten carbide
sintered
tool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000342902A
Other languages
French (fr)
Inventor
Duane W. Wallace
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
REED TUBULAR PRODUCTS Co
Original Assignee
REED TUBULAR PRODUCTS Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by REED TUBULAR PRODUCTS Co filed Critical REED TUBULAR PRODUCTS Co
Application granted granted Critical
Publication of CA1144435A publication Critical patent/CA1144435A/en
Expired legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/10Wear protectors; Centralising devices, e.g. stabilisers
    • E21B17/1085Wear protectors; Blast joints; Hard facing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • B23K31/025Connecting cutting edges or the like to tools; Attaching reinforcements to workpieces, e.g. wear-resisting zones to tableware
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/32Selection of soldering or welding materials proper with the principal constituent melting at more than 1550 degrees C
    • B23K35/327Selection of soldering or welding materials proper with the principal constituent melting at more than 1550 degrees C comprising refractory compounds, e.g. carbides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/04Welding for other purposes than joining, e.g. built-up welding
    • B23K9/044Built-up welding on three-dimensional surfaces
    • B23K9/046Built-up welding on three-dimensional surfaces on surfaces of revolution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/002Drill-bits

Abstract

ABSTRACT OF THE DISCLOSURE

A method is disclosed for applying to rotating well drilling parts such as tool joints a multiple layer of hardbanding materials to provide extended wear service for the well tools without incurring any of the accompanying spalling normally associated with heavy layers of hardbanding.

Description

3~

HARD_SURrACING FOR _IL WELL TOOL.S
~CKGROUND or _THE _IN~ENTION
During the drilling operations when a borehole is drilled through underground formations the drill string undergoes considerable abrasion during rotation within the borehole and/
or the well casing. The abrasion is amplified when -the drilling mud contains abrasive t`ormation particles being t'lushed out oF the drilling area by the drilling mud. The wear resulting from -this abrasion often occurs on the shouldered o areas of the tool joir1ts and contributes greatly to a very rapid failure of the high'1y stressed thread areas of said tool joints.
Methods of slowing or reducing this wear involved fusing a layer of cast tungsten carbide particles in an alloy steel matrix. This resulted in an extended useful life of the tool join-t but in many instances gave rise to a second detrimental effect which was a higher -than normal rate of wear on -the inside of the well casing. Later, it WdS found that a layer of mild steel alloy on top of a layer of large sintered o tungsten carbide particles would greatly reduce the wear in the casing while extending the life of the tool joint. When ot'fshore drilling became very prevalent in the industry, the single hardbanding procedure and the hardbanding procedure with a mild steel overlay resulted in an extended life for the tool ~joint which, -though better than a p'lain steel joint, still left a lot to be desired.
Due to the expense and time involved in pulling dril'ling stri1lg;, from o-ffshore wells and shuttling new or resurfaced dri'11 string components to the site from somewt1ere onshore9 ~O the wear and tear on drill strings became an even greater ~ ' ~

consider(ltion. Attempted solutions involved placing thicker bands of hclrd surfacing materia] on the tool joints.
Unfortunately, l-his failed to solve the problem since the cast tungsten carbide particles are extremely brittle and therefore subject to spalling. Spalling is the failure of a hard brittle material during high point loading in compression.

The present invention provides a much thicker hardbanding applica-tion with accompanying extended life of the tool joint without increased susceptibility to failure due to spalling.

The invention in one aspect pertains to a method of applying a hard surface material to a drill pipe comprising the steps of welding to the surface of the drill pipe, a layer of sintered tungsten carbide particles in a steel alloy matrix, welding a second layer of sintered tungsten carbide particles in a steel matrix ontc) the first layer, and applying a third layer of mild steel to the second layer thereby forming an exterior surface having an allcy of tungsten, carbon, and steel.

The invention also compre}lends a well tool having surface wear properties enhanced by hard me-tal banding, the tool comprlsing cl generally cylindrical steel tool body, a first layer of hardbal-lding material fused to the body, with the first layer comprising large particles of sintered tungsten carbide in a mild steel mat:rix. A second layer of hardbanding material is on top of the first layer, the second layer comprising sintered tungsten carbide particles in a mild steel matrix. A
third :layer of mild steel alloy is on top of the second layer,
2-, ~

~4~35 the third layer applied by heat process whereby tunysten from the second layer alloys with the mild steel of the third layer to form a third layer of tungsten, carbon and steel.

Utilizing multiple layers of sintered tungsten carbide particles in a steel matrix provides a thicker overall surface of hardbanding material while -the tougher sintered tungsten carbide particles are resistant to spalling. The third layer provides extra resistance to spalling and provides abrasive wear protec-tion to the inside of the well casing.

BRIEF DESCRIPTION OF THE DRAWINGS
~ _ . . .
Figure 1 is a partial cross-sectional view of a tool joint made according to the present invention.
Figure 2 is a second embodiment of the invention.
Figure 3 is a graph illustrating the improved wear characteristics of the inven-tion.

DESCRIPTION OE~'_TI~E PREFFRRED EMBODIMENTS

Referring to the Figure 1, a typical tool ~Oillt section 10 comprising a body 12 having a box end 16 with internal threads ]8 is manufactured according to normal tool joint technology.

A hardbanding yroove is formed a-t 26 along the wear susceptible shoulder of -the -tool joint extending over a considerable portion of the tool joint length. The groove 26 may be formed during the ma]cing of the tool joint or can be machined in-to the finished tool joint at any time prior to the application of the hard metal layers. The hard metal layers are usually applied in five individual side-by-side passes of a welding machine.

:,, .- -~.

The tool join~ is rigged up in a rotating fixture in close proximity to the MIG welding machine. The welding process is started with tbe gas-blallketed electro(Ie cons-istill(3 of a mild steel wire forminy a puddle at one end of -the hard surface groove 26. The tool joint is rotated beneath the welding electrode and the large tungsten carbide particles are poured into the weld puddle formed by the electrode. Due to the high temperatures in the proximity to the electrode it is preferable that the large particles be placed near the back end of the weld puddle near its cooling edge.
The hard metal particles comprise large sintered tungsten carbide par-ticles with cobalt or other sui-table metallic binder. Preferably the ratio of tungsten carbide to steel in the deposit is in the range of 60% tungsten carbide and 40~
steel. The size of the particle is a 14-20 mesh size. This size particle will pass through a 14 mesh schreen but will be retained on a 20 mesh screen. The range of acceptable parameters is 40 to 65% tungsten carbide with 60 to 35~
steel. The size of` tlle cobalt-tungsten carbide particles preferable ranges tronl about 10 mesh to abolJt 2~ mesh.
Each pass of -the electrode around the tool joint is approximately 3/32 inch thick and about 3/4 of an inch wide.
Thus a total initial hardbanding layer next to the tool joint will be five passes of the welding rod side by side with a resulting hardband approximately 3.75 inches wide and
3/32 to 1/8 inch thick. After the welding has been performed to provide the initial layer the welder is indexed back ~o the starting point and repeats the same process for the second layer.

~1~4~35 The second layer of hardbanding material also colnprises large sintered tungsten carbide particles in a mild steel matrix applied in thicknesses of approxin~(ltely 3/32 to 1/~
inch thick. The same metallurgical composition of the hard metal particles and the binders are utilized in the second pass; however, the percentage of tungsten carbide partic'les in the second layer will be higher than in the first layer.
The weld penetration is into the first layer (containing 40% steel), whereas the first layer penetration is into the tool joint surface, which is 100% steel. Tilerefore, the second layer will provide more wear protection than the usual single layer hard surfacing application.
Applying two layers of hardbanding material results in a total thickness of the hardsurfacing material in the range of 7/32 to 9/32 inch. In the prior art the maximum practical hardsurfacing thickness usually did not exceed 3/16 of an inch without suffering considerable spalling failure.
In addition to the double layer hardsurfacing descrihed above, an alternate embodinlent would be the applicatiorl of a third layer of n~ilcl steel on top of the second 'layer of sintered tungsten carbide in a steel matrix. The application of the third layer of mild steel results in an alloying of the steel with the tungsten and carbon to arrive at a relatively hard third layer which is extra-resistant to spalling and failure and which will provide abrasive wear protection to the inside of the casing.
Although a specific preferred embodilllent of the present invention has been described in the detailed description above, the description is not in-tended to limit the invention to the particular forms or embodilllents disclosed thereill since they are to be recognized as illustrative rather than restrictive and it would be obvious to those skilled in the art that the invention is not so limited. Tllus, the invention is declared to cover all changes and modifications of the specific example of the invention herein disclosed for the purposes of illustration which do not constitute departure from the spirit and scope of the invention.

Claims (7)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A method of applying a hard surface material to a drill pipe comprising the steps of welding to the surface of the drill pipe, a layer of sintered tungsten carbide particles in a steel alloy matrix, welding a second layer of sintered tungsten carbide particles in a steel matrix onto said first layer, and applying a third layer of mild steel to said second layer thereby forming an exterior surface having an alloy of tungsten, carbon, and steel.
2. The method of claim 1 wherein said welding step comprises welding by metal inert gas electrode welding and applying sintered tungsten carbide particles in the molten weld material.
3. The method of claim 1 or claim 2 wherein said sintered carbide particles comprise tungsten carbide sintered in a metal binder, said sintered tungsten carbide particles being of a size to pass through a 10 mesh screen and be retained on a 24 mesh screen.
4. A method of applying a hard metal banding to a steel cylindrical tool joint surface, said method comprising the steps of (a) forming a channel in said tool joint surface to receive hard metal banding, (b) rotating said surface in relation to an arc welding machine while applying through an electric arc a weld material comprising an alloy steel, (c) feeding sintered tungsten carbide particles into the molten weld during said welding operation in the ratio of from 40 to 65 percent sintered tungsten carbide to 60 to 35 percent steel, repeating steps (b) and (c) above on a second layer to form a dual layer of sintered tungsten carbide steel hardbanding to said cylindrical surface, and the additional locating of a third layer of alloy steel weld on said second layer to provide a steel alloy composition third layer having tungsten, carbon, and steel therein.
5. A well tool having surface wear properties enhanced by hard metal banding, said tool comprising a generally cylindrical steel tool body, a first layer of hardbanding material fused to said body, said first layer comprising large particles of sintered tungsten carbide in a mild steel matrix, a second layer of hardbanding material on top of said first layer, said second layer comprising sintered tungsten carbide particles in a mild steel matrix, and a third layer of mild steel alloy on top of said second layer, said third layer applied by heat process whereby tungsten from said second layer alloys with the mild steel of said third layer to form a third layer of tungsten, carbon and steel.
6. The well tool of claim 5 wherein said sintered tungsten carbide particles originally comprised tungsten carbide sintered in a metal binder having a size in the range of 10 mesh to 24 mesh wherein said layers comprised from 40 to 65% tungsten carbide and from 60 to 35% steel alloy.
7. The well tool of claim 5 or 6 wherein said tool both has a channel formed therein in which at least a portion of said first layer is received.
CA000342902A 1979-01-29 1980-01-02 Hard surfacing for oil well tools Expired CA1144435A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US709079A 1979-01-29 1979-01-29
US007,090 1979-01-29

Publications (1)

Publication Number Publication Date
CA1144435A true CA1144435A (en) 1983-04-12

Family

ID=21724164

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000342902A Expired CA1144435A (en) 1979-01-29 1980-01-02 Hard surfacing for oil well tools

Country Status (3)

Country Link
CA (1) CA1144435A (en)
GB (1) GB2041275B (en)
MX (1) MX155246A (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2126512A (en) * 1982-08-26 1984-03-28 Hoverdale Engineering Limited Method of hard-surfacing
US4745254A (en) * 1983-12-05 1988-05-17 Funk Charles F Method of hard-facing a metal surface
US4837417A (en) * 1983-12-05 1989-06-06 Funk Charles F Method of hard-facing a metal surface
GB2490924B (en) * 2011-05-18 2013-07-10 Volnay Engineering Services Ltd Improvements in and relating to downhole tools

Also Published As

Publication number Publication date
MX155246A (en) 1988-02-08
GB2041275B (en) 1983-07-20
GB2041275A (en) 1980-09-10

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