CA1125187A - Discharge electrode - Google Patents

Abstract

ABSTRACT OF THE DISCLOSURE

The specification describes an electrostatic dust filter apparatus for the electrostatic precipitation of contaminants from gas in which a gas flow path is defined within the filter apparatus to accommodate the passage of gas therethrough. The filter apparatus includes a corona generating means which has at least one collector electrode extending adjacent the gas flow path and at least one axially elongated discharge electrode spaced transversely from the collector electrode across a portion of the flow path whereby the corona generating means is cooperable with a power means to provide corona discharge in a portion of the gas flow path. The discharge electrode comprises a unitary electrode body which includes a pair of spaced body edge portions, an intermediate portion extending laterally intermediate the pair of edge portions including a pair of laterally spaced side portions and axially extending formed stiffener means disposed intermediate the side portions and protruding transversely outwardly with respect to the side portions. The electrode body also includes corona discharge means which extend longitudinally adjacent at least one of the body edge portions.

Description

.8 1 1~ 5~37 In the art of gas cleansing by eIectrostatic precipitation it is well known to provide'laterally spaced apart and opposi~ely charged discharge'and collector electrode means within an electrostatic precipitator for the purpose of arresting particulate matter from a stream of gas passed therethrough.' Among conventional discharge electrode means are the so-called pole or mast type electrodes which typically have been characterized by their elongated~ formed struc~ure including variously formed protrusions ~hereon to promote efficient corona discharge, for example as shown in ~.SO patents 3,gg5,524, 3,200,566, 3,616,608, 3,158 9 453, 3,158,454 and 3,257,779 among many others.
A~though ~nown mast or pole type discharge ' electrodes ~ave generally served the intended purposes they have nevertheless often been subject to serious deficien-' , cies. For example, conventional electrode structures and particularly those formed in relatively thin sheet metal often have been subject to considerable lateral deflection ' 20 as a result of periodic rapping or by their tendency to act as airfoils thus causing a pressure differential in the gas flowing at high velocity over the electrode. Excessive electrode deflection may result in arcing between adjacent discharge and collector electrodes thereby degrading dust collecting efficiency or causing localized burning of the electrodes. In the prior art, the requisite structural rigidity in such electrodes has been provided by such means as the use of heavier gauge sheet metal than would other-wise be required or by affixing additional structural members to the electrode. This approach seriously

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complicates electrode fabrication, results in unduly heavy and cumbersome electrodes and is unnecessarily wasteful of materials. Additiona:Lly, many prior mast or pole type discharge electrodes have included integrally formed stiffener means adjacent the electrode edqes from which corona discharge emanates. Thus the design con-siderations for desirable corona discharge and for required structural rigidity have often been in conflict and the difficult of optimizing the electrode design has been correspondingly increased.
Furthermore, the formed protrusions on prior electrodes constitute, in effect, point sources of corona emission whereby the resulting distribution of corona emission over the length of the electrode is quite non-uniform.
These and other deficiencies of prior mast type discharge electrodes are alleviated by the present invention according to which there is provided an elongated, formed discharge electrode having support or stiffener means formed integral therewith intermediate the corona emitting electrode edge portions. The electrode of this invention additionally offers improved corona propagating means and enhanced durability and simplicity of fabrication.
In accordance with the present invention, therefore, there is provided in an electrostatic dust filter apparatus for electrostatic precipitation of contaminants from gas wherein a gas flow path is defined within such filter apparatus to accommodate the passage of gas therethrough and the filter apparatus includes a corona generating means having at least one collector electrode extending adjacent such gas flow path and at least one axially elongated discharge electrode spaced transversely from the collector csm/~

electrode across a portion of such flow path whereby the corona generating means is cooperable with a power means to provide corona discharge in such portion of such gas flow path, the discharge electrode comprising: an elongated substantially unitary electrode body extending axially of the discharge electrode; the body including a pair of axially elongated laterally spaced body edge portions extending longitudinally thereof; the body including an axially elongated formed intermediate portion extending laterally intermediate the pair of edge portions and including a pair of laterally spaced axially extending side portions and axially extending formed stiffener means disposed intermediate the side portions and protruding transversely outwardly with respect to the side portions;
and corona discharge means extending longitudinally adjacent at least one of the body edge portions.
These and other objects and advantages of the : invention are more fully specified in the following description with reference to the accompanying figures, in which:
Fig. 1 is a schematic cross section of an electrostatic precipitator including discharge electrode means of the present invention;

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5~137 Fig. 2 is an enlarged fragmentary portion of Fig. 1 showing an upper end portion of a discharge electrode according to one preferred embodiment of the invention;
Fig. 3 is a transverse section of the electrode of Fig. 2 taken on line III-III of Fig. 2;
Fig. 4 is a transverse section similar to Fig. 3 showing a variation of the embodiment of Fig. 3;
Fig. 5 is a transverse section similar to Figs. 3 and 4 showing yet another variation of the embodiment of Fig. 3;
Fig. 6 is a partial side elevation taken on line VI-VI of Fig. 5;
Fig. 7 is a partial side elevation of another preferred embodiment of the invention;
Fig. 8 is an elevation taken on line 8-8 of Fig. 7;
Fig. 9 is a transverse cross section taken on line 9-9 of Fig. 7; and Fig. 10 is an elevation similar to Fig. 7 showing a variation of the embodiment of Fig. 7.
There is generally indicated at 10 in Fig. 1 an electrostatic precipitator including discharge electrode means constructed according to the principles of the present invention. For purposes of illustration the precipitator 10 is shown in simplified schematic form and of course it is to be understood from the outset that such simplification is not intended to unduly limit the scope of the invention described.

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~'~f~ 5~:37 Precipitator 10 comprises a closed housing 12 which encloses a space 14 and includes gas inlet and outlet means 24, 26, respectively~ whereby a flow of gas may be directed through space 14 as indicated by arrows 28 for cleansing. Within space 14 there is carried at least one discharge'electrode bank 21 assembled from a plurality of discharge'electrodes 20r Electrodes 20 are carried in generally vertically extending, parallel orientation by respective pairs of upper and lower elec~
trode support members 15, 30 such that the electrodes 20 extend transversely across the gas flow path ~ith the plane of each electrode 20 generally aligned with the' direction of gas flow. Members 15, 30 supportingly and electrically conductively engage respective upper and lower end portions of the electrodes 20. The upper suppor~
members 15 are suitably secured to a rigid support frame 16. Frame 16 in turn is carried by and electrically insulated from housing 12 as by an elongated upwardly extending frame hanger member 17 which is supportingly engaged by a well known compression insulator 18 such that frame 16 and the electrode bank 21 carried thereby are suspended within the flow path of gas passed through space 14. Adjacent the lower ends of respective electrodes 20, the lower support memebrs 30 are suitably secured to a base frame 22 which is electrically insulated from hous-ing 12 as by the surrounding-air space.
As is well known, there may be provided a plurality of generally parallel, laterally spaced electrode banks 21 within space'14 with conventional grounded collector electrode plates 23 also carried within ~ 7 space 14 intermediate respective pairs of adjacent discharge electrode banks 21 and parallel thereto whereby the discharge electrodes 20 may ~e electrîcally energized by any suitable means (not shown) to set up corona discharge therefrom in the space ~etween each discharge electrode 20 and the respective adjacent collectors 23.
Accordingly, in practice the gas stream passed through space 14 is cleansed by electrical precipitation of entrained particulate contaminants and deposition thereof on the collector electrode plates 23 in the well known mannerv Conventional rapping techniques are employed to dislodge the accumulated contaminants from collector electrodes 23 for disposal. Inasmuch as electrostatic precipitators such as described hereina~ove and the operation thereof are well ~nown to those versed in the art, further detailed description thereof if considered unnecessary for an understanding of the present invenion.
According to one preferred embodiment of the invention as shown in Figs. 2 and 3, each electrode 20 includes an elongated, generally planar and substantially unitary electrode body 36 formed as by roll forming or similar processes and comprising: a central axially extending elongated stiffener or support portion 38 formed intermediate the transversely opposed longitudinal edges 58 of the body 36 and corona discharge portions shown as elongated tabs 40 formed adjacent respective adges 58 to define respective lines of corona emission extending therealong. Supporting web portions 42 extend inter-mediate respective tabs 40 and stiffener portion 38. The electrode portions 38, 40 and 42 ordinarily may be l~Z5~

coextensive throughout substantially the entire length of body 36.
Stiffener portion 38 is so formed as to define a longitudinally extending opening 50 substantially co-extensive therewith. The opening 50, shown as having a circular cross section9 is adapted to have secured therewithin the cooperably formed support members~15 and 30 adjacent respective opposed end portions of body 36 (only the upper end portion is shown in Fig. 2) as by weld-ments 60 whereby members 15 and 30 are electrica~ly con-ducti~ely affixed to body 36. ~s shown in Figs. ~ and 3~
body 36 is comprised of two identical and generally planar ~- elongated, formed plates 44, each being formed for example from NoO 16 gauge steel to have a thickness of approximately 0.04 to ~.08 inches. Each plate 44 includes a longitudinally extending semi-circular outward bend 48 intermediate the longitudinal edges thereof which forms one half of the stiffener portion 38, and a plurality of the longitudinally spaced tabs 40 transversely to one side of bend 48 adjacent one longitudinal edge of each plate 44. In each plate 44, a longitudinal web portion 42a extends transversely intermediate the bend 48 and tabs 40, and a second elongated web portion 42b extends transversely outward from bend 48 generally coplanar with and in the opposite direction from web 42a.
In assembly, two plates 44 are positioned adjacent one another so as to extend in generally parallel coplanar relation with the inner or concave sides of the bends 48 coaxially aligned and facing each other, and with the tabs 40 of each pla~e 44 being spaced laterally in opposite , .

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directions as shown in Fig. 3. The two plates 44 are affixed rigidly together in the position described as by a plurality of resistance weldments 52 spaced long;tudinally at intervals to rigidly secure together adjacent web portions 42a and 42b such that the juxtaposed outward bends 48 form the stiffener portion 38 and opening 50. Of - course, any suitable alternative fastening means may be employed in lieu weldments 52, for example o~her types of welding, threaded fasteners or rivets.
Longitudinally adjacent ones of tabs 40 are shown as being formed by intervening slots 39 and as shown may be bent or outstruck alternately in oppos;te directions from the plane of web portion 42 at an angle of approximately 45 degrees, for example such that alter-nate tabs 40 provide corona emission to the collector plates 23 on opposite sides of the discharge electrode 20.
Of course, the particular angle, shape and size of tabs 40 may be varied to achieve the most desirable and efficient pattern of corona emission therefrom. For example, in another preferred embodiment of this invention which is described in detail hereinbelow tabs 40 may be substantially coplanar with web 42 such that corona will propagate from each tab to the collector plates 23 on both sides of the discharge electrode. In any case, one desirable property in the discharge electrode of this invention is that the pattern of corona discharge to collectors on opposite sides of the discharge electrode be generally symmetrical about the plane of the discharge electrode. By this it is meant that approximately equal corona discharge propagates from one edge of the electrode ~ 5~,~7 20 to each of the adjacent collector electrodes 23.
Fig. 4 illustrates a variation of the embodiment of Figs. 2 and 3 wherein eIectrode body 36 is comprised of a generally p'Lanar elongated formed plate 44' having a ormed semi-circular outward bend 48' which extends longitudinally of plate'44' and is located centrally intermediate opposed longitudinal edges 58 thereof. Corona d;scharge means such as outstruck tabs 40 are formed adjacent the edges 58 of plate 44' and identical coplanar web portions 42' extend inter-mediate ~he bend 48l and respective tabs 40~ According to this embodiment an elongated stiffener portion 38', including an elongated cylindrical opening 50' adapted to receive support mem~ers 15 and 3~, is formed by bend 48' in cooperation with an elongated, formed means shown as a member 54 having an alongated semi-circular outward bend 62 formed intermediate transversely extending coplanar web portions 64 thereof. The members 44' and 54 are positioned with the respective inner or concave sides of bends 48' and 62 facing each other and coaxially aligned ' to form the stiffener portion 38' and opening 50' in the manner indicated hereinabove for the first described embodiment, and the respective web portions 64 and 42' are affixed rigidly together in any suitable manner as hereinabove described to form the substantially unitary body 36'. Elongated means 54 may be comprised of a plurality of distinct members affixed at longitudinally spaced intervals along the member 44' if desired.
Another variation on the embodiment of Figs. 2 and 3 is shown in Figs. 5 and 6 wherein electrode body 36'' ,,, ~ 37 comprises a single, elongated, generally planar formed member 44''having an elongated stiffener portion 38'' and identical, coplanar web portions 42'' extending transversely in opposite directions therefrom. Tabs 40 are formed adjacent respective opposed outer edges 58 of member 44''. According to this embodiment, a cylindrical opening 50" to receive support members 15 and 30 is formed by a plurality of longitudinally adjacent segments ~6 of stiffener portion 381~ being outwardly formed alternately in opposite directions.
~n each of ~he hereinabove and herei~below described variatio~s, the stiffener portions 38-38'' are suitably formed and dimensioned to provide the structural rigidity considered sufficient to xender the electrode body 36-36l' substantially self-supporting in that only the end support members 15 and 30 are needed to support the electrode and that portion of the electrode body extending longitudinally intermediate the respective electrode body ends has no support means other than its own formed structure. The openings 50-50'' as described may be substantially coextensive with stiffeners 38-38'' whereby if desired the support members 15 and 30 may be longitudinally opposed end portions of a single elongated member disposed within the opening 50 and extend-ingthrouhgout thelength of body 36 to provide added struc-tural rigidity therefor. If members 15 and 30 engage only the opposed end portions of the body 36, the stiffener portion 38 intermediate the end portions engaging members 15 and 30 need not necessarily be formed to include the opening 50, for example as in the hereinbelow described ~ ~ 5~ ~7 embodiment.
In Figs. 7, 8 and 9, there is shown another preferred embodiment of the invention wherein the electrode body 36''' includes a formed plate member 70 having a generally serpentine or S-curved longitudinally extending stiffener portion 72 formed laterally intermediate the longitudinal edges 74 thereof. Generally coplanar side portionq 76 of plate 70 are spaced laterally to elther side of stiffener portion 72 and each has formed therein corona discharge means such as a plurality of longitudinally spaced tabs 78 and intervening notches 80. The corona discharge tabs 78 may be coplanar with each other and with side portions 76 as shown or may be alternately outstruck as described hereinbelow. The dimensions and spacing , of notches 80 may be varied to alter the current-voltage characteristics and hence the corona discharge characteris-tics of the electrode. For example, it may be desirable that the electrode 20 have a current-voltage characteristic approximating that of a pair of laterally spaced, parallel-wire discharge electrodes. One suitable configuration is shown in Fig. 10 wherein the longitudinal extent of tabs 78 is approximately equal to the longitudinal extent ofnotches 80. A similar configuration results from the tabs in the embodiment of Fig. 3 being of substantially equal longitud-inal extent and being outstruck in opposite directions. It should be noted, however, that in general the longer the notches 80 are in relation to the length of the tabs 78, the more corona propagation from the electrode will deviate from longitudinal uniformity. As notches 80 are lengthened and tabs 78 correspondingly shortened, the corona 1 ~ 5~ ~7 propagation pattern will approach that of plural, longitudinally spaced discharge points. In a variation of the Fig. 10 configuration (not shown) the alternate notches 80 and tabs 78 formed in the opposite edges 74 of plate 70 may be'longitudinally offset or staggered in such a manner that each tab 78 in one edge'74 is transversely aligned with a notch 80 formed in the opposite edge 74~ In an alternate embodiment the corona discharge means may be comprised of a continuous edge portion of the discharge electrode ~aving no cutou~s or notches therein.
If corona emission from the discharge electrodes must be curtailed, as for example to promote the'uniform current flow or corona discharge to the collectors near the upper and lower ends of the body 36 whereat edges 74 are disposed laterally adjacent corresponding edge portions of collector plates 23, electrically conductive shroud means 82 may be employed as shown to "soften" the contour of the elctrode thereat by eliminating exposed edge por-tions and curtailing corona discharge from the covered edge ; 20 portions. As shown, shrouds 82 may be formed as elongated, generally tubular members each having a longitudinally extending through slot 84 which receives the edge 74 of plate 70 whereby the edges of slit 84 grip plate 70 to secure the shroud 82 thereto.
The formed plate member 70 extends intermediate ~rames 16, 22 and is secured thereto by respective upper and lower support members 15', 30'. As shown, member 15' comprises a formed body having a transversely extending upper body portion 86 by which the support 15' is releas-ably secured to a cooperably formed lower portion 88 of . ...

1 1~ 51 ~7 frame 16 as by threaded fasteners 90, and a pair of inwardly and downwardly converging side'portions 92 the lower ends of which receive t'he'respective upper ends of electrode side portions 76 therebetween for securing thereof as by threaded fasteners 94. In similar fashion an upwardly extending end portion 96 of generally H-shaped, elongated, lower alignment support 30~ is secured by threaded fasteners 98 to the lower ends of respective electrode side portions 76, and the lower end of support 30' is secured by threaded fasteners 100 to frame 22.
~ccording tu the description hereinabove~
there is provided by the instant invention an improved discharge electrode of the pole or mast type for electrostatic precipitators which is uncomplicated in fabrication and assembly, highly durable and sufficiently rigid by virtue of integrally formed stiffener portions therein to resist excess lateral deflections without being : wasteful of materials in fabrication.
Although only certain preferred embodments of the invention have been described herein it is to be under-stood that the invention may be practiced in numerous alternative embodiments with various modifications thereto without departing from the broad spirit and scope thereof.
For example: openings may be formed in web portions 42 to provide a lighter weight electrode assembly; the support members 15 and 30 may comprise tubular members or solid bars of any suitable cross section with the cross section of respective openings 50 being cooperably formed; the tabs 40 may be formed and positioned according to any of numerous suitable designs, for example, a sawtooth .. .

configuration; the electrodes may be assembled from plural elongated electrode portions connected end to end; an electrode may combine elements of the several described t~,~
embodiments in a single structure; end--the~ e. These and other embodiments and modifications have been envisioned and anticipated by the inventor, this invention should be interpreted as broadly as permitted by the scope of the claims appended hereto.

Claims (11)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:

1. In an electrostatic dust filter apparatus for electrostatic precipitation of contaminants from gas wherein a gas flow path is defined within such filter apparatus to accommodate the passage of gas therethrough and the filter apparatus includes a corona generating means having at least one collector electrode extending adjacent such gas flow path and at least one axially elongated discharge electrode spaced transversely from said collector electrode across a portion of such flow path whereby said corona generating means is cooperable with a power means to provide corona discharge in such portion of such gas flow path, said discharge electrode comprising: an elongated substantially unitary electrode body extending axially of said discharge electrode; said body including a pair of axially elongated laterally spaced body edge portions extending longitudinally thereof; said body including an axially elongated formed intermediate portion extending laterally intermediate said pair of edge portions and including a pair of laterally spaced axially extending side portions and axially extending formed stiffener means disposed intermediate said side portions and protruding trans-versely outwardly with respect to said side portions; and corona discharge means extending longitudinally adjacent at least one of said body edge portions.

2. A discharge electrode as claimed in claim 1 wherein said formed stiffener means extends throughout substantially the entire axial extent of the body.

3. A discharge electrode as claimed in claim 2 including support means affixed to said body and projecting longitudinally thereof for support of said discharge electrode within such filter apparatus.

4. A discharge electrode as claimed in claim 2 wherein said formed stiffener means is of a generally serpentine cross sectional form.

5. A discharge electrode as claimed in claim 1 wherein said corona discharge means extend adjacent each of said body edge portions.

6. A discharge electrode as claimed in claim 5 wherein said side portions are generally planar and said corona dis-charge means are generally coplanar with the respective adjacent said side portions.

7. A discharge electrode as claimed in claim 6 wherein said side portions are substantially mutually coplanar.

8. A discharge electrode as claimed in claim 7 wherein said corona discharge portions and said formed stiffener means are formed integrally with said body.

9. A discharge electrode as claimed in claim 2 wherein said corona discharge means include longitudinally extending pluralities of elongated tabs and intervening notches.

10. A discharge electrode as claimed in claim 9 additionally including shroud means removably secured to said body adjacent selected longitudinal extents of said corona discharge means for curtailing corona discharge from said selected longitudinal extents of said corona discharge means.

11. In an electrostatic dust filter apparatus for electro-static precipitation of contaminants from gas wherein a gas flow path is defined within such filter apparatus to accommodate passage of gas therethrough and wherein such filter apparatus includes a corona generating means having at least one collector electrode extending adjacent such gas flow path and at least one axially elongated discharge electrode spaced transversely from said collector electrode across a portion of such flow path whereby said corona generating means is cooperable with a power means to provide corona discharge in such portion of such gas flow path, said discharge electrode comprising: an elongated substantially unitary electrode body extending axially of said discharge electrode; said body including a pair of axially elongated, laterally spaced body edge portions extending longitudinally thereof; said body including an elongated formed intermediate portion extending axially thereof laterally intermediate said edge portions; said formed intermediate portion including a pair of axially extending substantially coplanar side portions and axially extending formed stiffener means disposed intermediate said coplanar side portions and protruding outwardly of the common plane thereof; and at least one of said edge portions including formed longitudinally extending corona discharge means.