CA1124335A - Electrical contact apparatus for high frequency welding - Google Patents

Electrical contact apparatus for high frequency welding

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Publication number
CA1124335A
CA1124335A CA332,900A CA332900A CA1124335A CA 1124335 A CA1124335 A CA 1124335A CA 332900 A CA332900 A CA 332900A CA 1124335 A CA1124335 A CA 1124335A
Authority
CA
Canada
Prior art keywords
conductor
secured
outer conductor
arm
conductive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA332,900A
Other languages
French (fr)
Inventor
Wallace C. Rudd
Humfrey N. Udall
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Thermatool Corp
Original Assignee
Thermatool Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Thermatool Corp filed Critical Thermatool Corp
Application granted granted Critical
Publication of CA1124335A publication Critical patent/CA1124335A/en
Expired legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K13/00Welding by high-frequency current heating

Abstract

ELECTRICAL CONTACT APPARATUS
FOR HIGH FREQUENCY WELDING

ABSTRACT OF THE DISCLOSURE: Apparatus for supporting and feeding high frequency electric current to a pair of contacts for engaging a work piece or pieces and supplying current thereto in which a co-axial line has relatively movable inner and outer conductors with a pair of contacts respectively mounted at one end of each conductor, electric current being supplied to the conductors adjacent the other ends of the con-ductors. In one embodiment, the conductors are rotatable and the contacts are mounted on radially extending arms secured to the ends of the conductors. In other embodiments, one con-ductor is rotatable and the other conductor is axially movable, one contact being mounted on a radially extending arm secured to the rotatable conductor and the other contact being secured to the end of the axially movable conductor. Also, flexible lead and conductive bearing current feed systems and contact mounting arms which are readily convertible into an induction coil support.

Description

~L~2433S

This invention relates to electrical contacts for supplying high frequency electric current to metal parts for the purpose of ~roducing a weld therebetween and particularly, to the mounting apparatus for maintaining such contacts against the parts and for supplying high frequency current thereto.
Methods and apparatus for welding parts together using high frequency eleatric currents supplied to the parts through contacts to heat the parts to be joined to welding temperature are well known in the art. See, for example, United States Patents Nos. 2,821,619; 2,833,910; 2,873,353 and other patents assigned to the assignee of this application.
In such methodsl the contacts are in sliding engagement with the moving parts, and in order to avoid arcing and other prob-lems, the contacts must remain in proper contact with the parts to which they supply current. However, a part may have an ir-regular surface, and usually, it vibrates or otherwise follows a varying path. As a result, the contacts must be able to move with the parts and have a relatively low inertia`.
The contacts are located close to the weld area, and the contacts, as well as their supports, are exposed to smoke, spume, metal particles, etc. Ideally, the contacts and their supports should be constructed so that the adverse effects of such performance interfering matter are kept to a minimum.
The currents which the contacts and the electrical leads thereto carry may be of the order of 1500 to 2000 amperes or more which means that they must be cooled, such as by high pressure water cooling, to avoid overheating of the contacts and the leads.
At the high current frequencies involved, that is frequencies of at least 50 kHz and usually about 400 kHz, the inductance of the contact support and lead system is signifi-.' ~

~Z~33~i cant and is significantly affected by their construction andthe spacing ~f the leads. It is desirable that the inductance thereof be small, and it is important that the inductance re-main relatively constant with movement of the contacts in or-der to avoid variations in the magnitude of the current sup-plied to the parts and hence, variations in the heating of the parts.
Other desirable characteristics of the contact and its support and lead system are ease of manufacture, ease of displacement of the contacts to permit initial insertion of the parts into welding positions, good resistance to electrical brea~down and a shape which will not interfere with the rolls used to squeeze the parts together at the weld point. Some of such problems and characteristics are ~eferred to in United States Patent No. 3,056,882.
One object of the invention is to provide contact support apparatus for use in high frequency welding methods which has the aforesaid desirable characteristics, which is resistant to the effects of foreign material, which has a low and substantially constant inductance with contact movement and which causes the contacts to follow rapid variations in the path of movement of the surfaces which they engage.
In accordance with the preferred embodiment of the in~ention, one contact is supported from a first end of the inner conductor of a lo~ impedance co-axial transmission line and the other contact is-supported from the corresponding first end of the outer conductor of said line. Both the inner and outer conductors are supported so that they are movable with respect to each other ~hile maintaining a su~stantially constant impedance, and the opposite second ends of the inner and outer conductors are connecte~ to the source of high fre-~L~24335 quency current either through conductive bearings or flexibleleads. In one embodiment, the inner and outer conductors are independently rotatable about a common axis and the contacts are supported by arms secured to the first ends of the conduc-tors and extending radially of said axis. In another embodiment, one contact is similarly supported at the first end of one of the conductors which is rotatable about said axis whereas the other contact is supported from the first end of the other con-ductor so that it faces axially away from the other conductor, such other conductor being movable axially but being non-rotat-able. In both embodiments, the conductors are urged in the direction which will cause the contacts to engage the parts by means such as a fluid operable piston and cylinder means or spring means.
Broadly stated, according to one aspect of the invention, there is provided high frequency electrical contact apparatus for contacting a work piece or pieces and supplying electric current thereto, said apparatus comprising a conductive arm comprising two separate parts, one of said parts having a pair of longitudinal channels therein for conveying cooling fluid, said channels extending from adjacent one end thereof to adjacent the other end thereof and connecting, respectively, with a pair of channels extending from the upper surface of said one part to the lower surface thereof, detachable means closing said pair of channels at said upper surface, the other of said parts having a channel therein for conveying a cooling fluid which has a pair of openings in the upper surface of said other part and said other part having its upper surface in engagement with said lower surface of said one part and with said openings aligned, respectively, with said pair of channels, a conductive contact secured to a surface of said other part and releasable means engaging said parts and holding them together.

~L24335 The inv~ntion will now be described in greater detail with reference to the accompanying drawings, in which:
Fig. 1 is a side elevation view of the preferred embodiment of apparatus in which both contacts are pivotable about a common axis;
Fig. 2 is an end elevation view of the apparatus shown in Fig. l;
Fig. 3 is a plan view, partly in cross-section, of the apparatus shown in Figs. 1 and 2 and is taken along the line 3-3 indicated in Fig. l;
Figs. 4 and 5 are fragmentary, perspective views illustrating alternate ways of supplying high fre--3a-. .
- :, ~i24335 quency current to the conductors of a co-axial line on which the contacts are mounted;

Fig. 6 is a cross-sectional, end elevation view of a contact mounting arm and is taken along the line 6-6 indicated in Fig. l;

Figs. 7 and 8 are, respectively, cross-sectional, end elevation and side elevation views illustrating the use of a portion of the arm shown in Fig. 6 for supporting an induction coil;

Fig. 9 is a perspective view of a preferred em-bodiment of apparatus in which one contact is piv-otable about an axis and ~he other contact is re-ciprocable parallel to such axis;

E~s.10 is a fragmentary perspective view of a way of supplying high frequency current to the conduc-tors of a co-axial line when one of them is rota-tabl~sand the other is movable parallel to the axis of the line; and Fig. 11 i9 a fragmentary, perspective view of a modification of the embodiment shown in Fig. 9.
.
The contact mounting and support apparatus illus-tra~ed in Figs. 1-3 comprises a co-axial transmission line 1 having an outer conductor 2 and an inner conductor 3 each of which is rotatable through a few degrees around a common axis 4. The outer conductor 2 is supported intermediate its ends by a bracket 5, preferahly, made of insulating material and secured at one end to a shelf 6, preferably, made of insula-ting material, which may support a high frequency transformer ~433S

(not shown~ to which the l~ads 7 and 8 connect. The bracket 5 has a sliding fit with the conductor 2 so that the latter may rotate as required and has a clearance slot 9 to allow for movement of the cooling tuhes 10 and 11 which are secured to the outer conductor 2, such as by brazing.
The inner conductor 3 is rotatably supported on the outer conductor 2 by means of bearings 12 and 13 of insu-lating material, e~g. tetrafluoroethylene, and the remaining space between the inner and outer conductor~ 3 and 2 may be filled with wrapped insualting sheet material 14, e.g.,also made of tetrafluoroethylene.
The outer conductor 2 is also supported at its end 2a by a conductive bearing 15 which is spring loaded by springs, such as the spring 18, and which is conductively connected to the lead 8. The leads 7 and 8 may be relatively rigid bars of copper mechanically supported at their ends remote from ~he bearings lS and 16 and spaced by insulating material 17, e.g.
tetrafluoroethylene. The conductive bearing 16 is similar to the bearing 15, ~5 spring loaded by springs, such as the spring 18, and supports the inner conductor 3 near its end 3a.
An adjustable, end-p~y collar 19 is secured to the inner con-ductor 3 and engages a side of the bearing 16.
Conductively secured to the opposite end 2b of the outer conductor 2, such as by brazing, is an arm 20 which car~ies a support 21 or a first contact 22. 5imilarly se-~cured to the corresponding end 3b of the inner conductor 3 is an arm 23 which carries a support 24 for a second contact 25.
The faces of the contacts 22 and 25 lie in planes parallel to the axis of the line 1 and also face in a direction perpen-dicular to the direction of such axis. As is ~est shown in Figs 3 and 6, the arms 20 and 23 are similar in construction, the arm 20 having internal channels 26 and 27 and the arm 23 having internal channels 28 and 29 for cooling ~ater. Each arm 20 and 23 is secured to its corresponding contact support 21 and 24 by bolts 30 and the channels, at the bottom faces of the arms, are aligned with a channel, such as the channel 31, in the contact support, 21 or 24. O-rings 32 and 33 provide water-tight seals between the arms and the contact supports.
As shown in Fig. 6, the channels, 28 and 29 or 26 and 27, may extend upwardly to the upper surfaces of the arms, 23 and 2~, for purposes hereinafter described, but such channels are sealed at the upper surfaces in the embodiment shown in Fig. 6 by a plate 34 and O-rings 3S and 36. Of course, it will be apparent that the arms 20 and 23 may have a simpler construc-tion, ~nd for example, the arms 20 and 23 may be in-tegral with the supports 21 and 24.
Cooling water is circulated in the channels 28 and 29 by way of the tube 37, the interior of the inner conductor 3 and the tube 38, and the channels 26 and 27 interconnect with the cooling water tubes 10 and ll.
~ he embodiment shown in Figs. 1-3 is particularly useful for pruducing a longitudinal seam at the edges of a s~rip of metal being formed into a tube. Fig. l illustrates such a strip 39 with the contacts 22 and 2S engaging the strip 39 at its edges. The arms 20 and 23, and hence, the con-tacts 22 and 25 are respectively urged or biased toward the strip 39 by air operabLe piston and cylinder assem~lie~ 40 and 41 so as to maintain the contacts 22 and 25 in contact with the strip 39 as it is moved ~ongitudinally during the welding there-of. The assemhly 4a ro*ates the outer conductor 2, and the assembly 41 rotates the inner conductor 3. The assemblies 40 and 41 may also be used to lift the contacts 22 and 25 away ~124335 from the welding area when it is desired to feed the strip 39 into welding position.
Since both assemblies 40 and 41 are the same, only the assembly 40 will be described in further detail. The assem-bly 40 comprises a cylinder 42 pivotally mounted at one end from a bracket 43 secured to the shelf ~. A piston rod ~4 carries a yoke 45 pivotally connected to an arm 46 secured, such as by brazing, to the outer conductor 2. When the shelf 6 is made of insulation the assemblies 40 and 41 are insulated from ground, but preferably, at least the cylinder 42 is insu-lated from the conductor 2 by making the rod 44, the yoke 45 an~/or the arm 46 of insulating material. Of course, if the arm 46 is made of insulating material, it would be secured to the conductor 2 by other than brazing, such as by making it an extension of a collar which surrounds and is clamped on the con-ductor 2. Although the use of the assem~lies 40 and 41 is pre-ferred, it will be apparent that springs may be substituted for the assemblies 41 and 42.
From an examination of Figs. 1 and 3, it will be noted that, immedi~tely adjacent the welding area, the parts are sealed with respect to the~ingress of dirt and other par-ticles. ~lso, except when there is a large difference between the levels of the contacts 22 and 25, which would be very un-usual and only occur if the welding is proceeding improperly, there is very little, if any, change in the spacing and the size o the facing areas of the current carrying conductors, the leads 7 and 8, the bearings 15 and 16, the conductors 2 and 3, and arms 20 and 23 and the supports 21 and 24, during normal up and down movements o the contacts 22 and 25. This latter means that during the welding, there is little, if any, change in the inductance of the contaot current feed system.

~i~433S

Furthermore, since the spacings between the current carrying conductors may be relatively small and the conductors may be relatively large, the impedance thereof may be relatively low.
In the embodiment illustrated in Figs 1-3, high frequency current is supplied to the inner and outer conduc-tors 3 and 2 by the bearings 15 and 16 which have sliding con-tact with the conductors 2 and 3. Since the electrlcal resis-tance at contacts usually is hi~her than the resistance of the current supplying leads, there is undesirable power loss and heating at the contacts. To reduce such power loss and heat-ing as well as to avoid possible arcing and a place where dirt and other particles can enter, it may be desirable to elimin-ate the bearings 15 and 16 and to supply current to the outer and inner conductors 2 and 3 by flexible leads secured thereto, such as by brazing. However, even though the amount of rela-tive rotation between the outer and inner conductors is small care should be taken to avoid impedance changes because of ro-tation of the conductors 2 and 3 and consequent movement of-ione Iead with respect to the other.
Fig. 4 illustrates schematically a pair of flexible leads 7a and 8a, corre~ponding to the leads 7 and 8 shown in Fig. 1, which are conductively secured at their ends, such as by bra~ing, respectirvely, to the inner conductor 3 and the out-er conductor 2 of the co-axial line 1. With the small amounts of rotation of the conductors 2 and 3 during welding, there is no change in the size of the facing surface areas~of the leads 7a and 8a and the conductors 2 and 3, and there is very little change in the spacing of the leads 7a and 8a. Accordingly, the impedance of the current supply conductors remains substan-tially constant with movement of the contacts 22 and 25 during welding. As with the previous embodiment, the outer conductor
2 is rotatable by the assembly 40, and the inner conductor 3 is rotatable by the assembly 4~ connected to the extension 3a of the inner conductor 3.
A preferred way to secure the leads 7a and 8a to the outer and inner conductors 2 and 3 is illustrated schematically in Fig. 5. In Fig. 5, the outer and inner conductors 2 and 3 are provided with ~onductive lugs 47 and 48 conduct~vely se-cured to the inner and outer conductors 3 and 2, such as by brazing. The lugs 47 and 48 are shaped and positioned so that the leads 7a and 8a are disposed on opposite sides of, and close to, the axis of rotation 4. With such arrangement, the size of the facing surface areas of the leads 7a and 8a, etc.
remains constant and the spacing between the leads 7a and 8a changes very little, e.g. of the order of 0.13 inches, with movement of the contacts 22 and 25 during welding. As with the first embodiment, the outer conductor 2 is rotatable by the assembly 40, and the inner condu~tor 3 may be rotatable by the assembly 40 through an arm connected to the lug 47.
In the embodiments shown in Figs. 4 and 5, it may be sufficient to have only the support 5, but if desired or re-quired, a second support 5 at the position of the bearing 15 may be used.
As indicated previously, the construction of the arms 20 and 23 and the supports 21 and 24 shown in Figs. 1-3 and 6 is more complicated than is required if the apparatus is to be used only for one type of w~lding, e.g. tube welding. On the other hand, making the supports 21 and 24 separate and detach-able from the arms 20 and 23 has the advantage that the parts subject to wear during welding, namely, the contacts 22 and 25 which are secured to the suppoxts 21 and 24 by braæing, may be quickly and easily replaced withbut changing the axms 20 and 23 ~lZ4~5 or attempting to braze contacts to the latter. Thus, by merely removing the bolts 30, the supports 21 and 24 may be removed and replaced hy new supports 21 and 24 with new contacts 22 and 25.
In addition, the support and current supply appara-tus of the invention may be used to support and supply current to an induction coil used for heating or welding purposes even though such a coil normally is stationary during such heating or welding. With the apparatus of the invention, an installa-tion may be easily converted from one which supplies current to metal parts through contacts to one which induces current in the parts with a coil, and the posit~i~on of the coil with re-spec~ to the parts may be readily adjusted by means of the assemblies 40 and/or 41.
It will be observed from an examination of Figs. 1,
3 and 6 that the arms 20 and 23 have arcuate grooves 49 and 50 and threaded holes 51 and 52 as well as the upward extensions of the channels 28 and 29 which are not used when supports 21 and 24 are mounted on the arms 20 and 23. As illustrated in Figs. 7 and 8 an induction coil 53 of metal tub ng may be mounted on the arms 20 and 23 in place of the supports 21 and 24. Thus, the lead portions 54 and 55 of the coil 53 are re-ceived in the grooves 49 and 50 and held therein by plates 56 and S7 secured to the arms 20 and 23 by bolts 59 received in the holes 51 and 52~ Two plates 34 are placed at the bottom surfaces of the arms 20 and 23 to steal the portions of the channels 28 and 29 ~hich previously fed cooling water to the supports 21 and 24, and a p~ate 60,,carrying short lengths 61 and 62 of tubing and secured to the plate 60 with a water tight seal, replace the plate 34 ~ormerly at the top surface of the arm 23. A further plate,,not shown ~ut like the plate 34 and 10 .

,. . , . . ~
- ~ -; -': :
' ~ , . ' ' ' : ' ; .

having a coolant channel therein, is employed at the top surface of the arm 20 to interconnect the upper extensions of the chan-nels 28 and 29 so as to permit the circulation of cooling water in the arm 20. The tube 61 is connected with the portion 55 by a length of tubing 63, and the tube 62 is interconnected with the portion 54 by a length of tubing 64, both the tubing 63 and the tubing 64 being made of an insulating material, e.g.
rubber.
From the foregoing, it will be apparent that one end of the coil 53 is connected to the inner conductor 3 through the arm 23, and the other end of the coil 53 is connected to the outer conductor 2 through the arm 20. Cooling water is supplied to the coil 53 through the inner conductor 3 and the arm 23. It will also be apparent that the appaEatus of the in-vention may be used for supporting and supplying current to either a pair of contacts or an induction coil.
In the embodiment of the invention illustrated in Figs. l-6, the contacts 22 and 25 face in the same direction and the outer and inner conductors 2 and 3 are rotatable rela-tive to a co~mon axis 4. In some types of welding, the parts are disposed so that the contacts must face in different di-rections. Fig. 9 illustrates schematically a modification of the first embodiment which may be used to weld the edge sur-face of a metal plate or strip 65 to an intermediate portion of another metal plate or strip 66.
In the embodiment of the invention illustrated in Fig. 9, the structure is the same as shown in Figs. 1-3 except at the contact carrying ends of the outer and inner conductors 2 and 3 and except for the fact that the piston and cylinder assembly 4L moves the inner conductor 3 axially rather than rotates it around its axis. Accordingly, the structure shown 11 .

.. . . . . .
.
' ; ~ ' , '
4~35 in Figs. 1-3 has not been illustrated in detail and parts have been omitted for the purpose of simplicity.
As shown in Fig. 9, the contact 25a, which faces in a direction parallel to the axis of the line 1 and which is conductively secured to the end of the inner conductor 3, en-gages a surface of the strip 65 while it and the strip 66 are pulled in the direction of the arrow 67 and brought together at a weld point W. The contact 22a, which faces in a direction perpendicular to the direction of the axis of the line l and which is conductively secured to and supported by a conductive arm 68 which is conductively secured to the outer conductor 2, engages a surface of the strip 66. The contact 25a is urged toward the strip 65 by the assembly 41 connected to the oppo-site end o~ the inner conductor 3 which is movable in the di-rections indicated by the double ended arrow 69 and hence, parallel to the axis of the co-axial line 1. The contact 22a is urged toward the strip 66 by the assembly 40 in the manner described in connection with the first embodiment. Because there is almost no change in the spacing or size of the facing areas of the arm 68 and the conductor 3, ~here is very little change in the impedance of the apparatus shown in Fig. 9 with movement of the contacts 22a and 25a during welding. As with the first embodiment, springs may be substituted for the as-semblies 40 and 41.
Instead of supplying current to the outer and inner conductors 2 and 3 through the bearings 15 and 16 as shown in Fig. 9, the current may be supplied through leads secured to the conductors 2 and 3 in the manner described in connection with Figs. 4 and 5.
In the embodiment sho~n in Fig. 9, the inner con-ductor 3 is movable axially and the outer c~ndùctor 2 is ro-1~ .

i~2~335 tatable. As illustrated in Fig. 11 the inner canductor 3 maybe rotatable and the outer conductor 2 may be movable axially, and with the arrangement shown in Fig. 11, the use of an arm 68 which is relatively widely separated from the inner con-ductor 3, and consequent impedance discontinuity, is avoided.
In Fig. 11, the contact-~25a is conductively secured, such as by brazing, to an arm 70 which is conductively aecured to the conductor 3, and the contact 25a faces in a direction perpendicular to the direction of the axis of the line 1. The surface of the arm 70 nearest the outer conductor 2 has a curvature corresponding as closely as possible to the curvature of the inner surface of the conductor 2 so that there is little, if any, change in impedance with rotation of the conductor 3.
Preferably, the arm 70 is made in two parts 70a and 70b, which are bolted together, so that the contact 25a may be replaced by removing the part 70a with the contact 25a thereon and sub-stituting another part 70a with a new contact 25a thereon.
The contact 22a is conductively secured to an arm 71 which s conductively secured to the outer conductor 2, and the contact 22a faces in a direction parallel to the axis of the line 1. The contacts 25a and 22a may be urged toward the work pieces by assemblies 40 and 41 or by springs as described in connection with Fig. 9.
Although current may be supplied to the outer and inner conductors 2 and 3 in the embodiment shown in Fig. 11 by means of conductive bearings as described in connection with Fig. 9, the current may be supplied thereto by flexible leads 7b and 8b as illustrated in Fig. 10. As shown in Fig. 10, the lead 7b is conductively secured to the inner conductor 3, and the lead 8b is conductively secured to a lug 72 conductively secured to the outer conductor 2. The conductor 2 may be moved 13.

~24335 axially by means of an arm 73 operable by an assembly 40 or 41 or by a spring, and the conductor 3 is rotatable by means of an arm 74 and an assembly 40 or 41 or a spring.
It will be observed that in the embodiment shown in Fig. 10, the lead 7b has an axial dimension greater than the axial dimension of the lead 8b so that as the outer conductor 2 moves axially, there is no change in the area of the facing surfaces of the leads 8b and 7b with normal movement of the conductor 2. Also, with normal movement of inner conductor 3, there is only a small change in the spacing between the leads 7b and 8b.
In the various embodiments described, either both the outer and inner conductors 2 and 3 are independently ro-tatable about a common axis or one is rotatable about the axis of the co-axial line 1 and the other is movable in a direction parallel to such axis. It may be desirable, in some cases, to make both the inner and outer conductors independently movable in the axial direction in which cases both of the contacts 22a and 25a would be mounted on the ends of the respective conduc-tors of the line 1, like the contact 25a in Fig. 9, and would face in a direction parallel to the axis of the line 1. In the embodiments in which the inner or outer conductor i9 mov-able axially, it will be apparent that conventional means, such as a key and keyway, will be used to prevent rotation of such conductor. Also, where air gaps are shown between parts of different electrical potential, it will be apparent that the gaps may be filled with solid insulating material. In addition, channels for cooling fluid will usuall~ be provided in the con-tact carrying parts.
Although preerred emhadiments~of the present in-vention has been described and illu~trated, it will be apparent to those skilled in the art that various modifications may be m~de without departing from the spirit and scope of the in-vention.

WHAT IS CLAIMED IS:

,. .

: i.

Claims (20)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. High frequency electrical contact apparatus for contacting a moving work piece or pieces and sup-plying electric current thereto, said apparatus comprising:

a co-axial transmission line having an outer conductor and an inner conductor co-axial with and insulated from said outer conductor;

mounting means mounting said outer con-ductor and said inner conductor for move-ment of each independently of the other without a change of their co-axial relation;

first conductive contact means conductively secured to said outer conductor at an end there-of and movable therewith;

second conductive contact means conductive-ly secured to said inner conductor at an end thereof adjacent said end of said outer con-ductor, said second contact means being movable with said inner conductor;

first and second biassing means connected respectively to said outer conductor and said inner conductor and urging each of them in a direction which will move said first and said second contact means toward a work piece or pieces; and current supplying means at portions of said inner and outer conductor spaced from said end of said outer conductor and said end of said inner conductor in a direction axially of said outer conductor for supplying current to said inner and outer conductors.
2. Apparatus as set forth in claim 1 wherein said fir-st contact means comprises a conductive arm con-nected at one end to said end of said outer conduc-tor and extending radially of the axis of said outer conductor and a conductive contact conductively se-cured to the other end of said arm and facing in a direction perpendicular to the direction of said axis, wherein said second contact means comprises a conductive arm connected at one end to said end of said inner conductor and extending radially of the axis of said inner conductor and in closely spaced relation to said arm of said first contact means and a conductive contact conductively secured to the other end of said arm of said second contact means and facing in a direction perpendicular to the di-rection of said axis and wherein said mounting means mounts each said outer conductor and said inner con-ductor for rotation about said axis.
3. Apparatus as set forth in claim 2 wherein at least one said arm comprises two separate parts, one of said parts being connected to the conductor and the other of said parts being secured to said one part, the contact being secured to said other of said parts, and releasable means for securing said other of said parts to said one of said parts.
4. Apparatus as set forth in claim 3 wherein said parts have inter-connecting channels for the circulation of a cooling fluid and further comprising means on said co-axial line for supplying cooling fluid to, and removing cooling fluid from, said channels.
5. Apparatus as set forth in claim 1 wherein one of said contact means comprises a conductive arm con-nected at one end to the said end of the conductor to which said one contact means is secured and ex-tending radially of the last-mentioned conductor and a conductive contact conductively secured to the other end of said arm and facing in a direction per-pendicular to the direction of said axis, wherein the other of said contact means comprises a conduc-tive contact conductively secured to the said end of the conductor to which said other contact means is secured and facing in a direction parallel to said axis and wherein said conductor to which said arm is connected is rotatable about said axis and said con-ductor to which said other contact means is secured is movable parallel to said axis.
6. Apparatus as set forth in claim 5 wherein said arm is connected to said outer conductor and said last-mentioned conductive contact is secured to said inner conductor.
7. Apparatus as set forth in claim 5 wherein said arm is connected to said inner conductor and said last-mentioned conductive contact is secured to said outer conductor.
8. Apparatus as set forth in claim 1 wherein said mounting means comprises a pair of conductive bear-ings in conductive contact, respectively, with said inner conductor and said outer conductor at said portions thereof, said bearings also being said current supplying means.
9. Apparatus as set forth in claim 1 wherein said cur-rent supplying means comprises a pair of flexible leads connected, respectively, to said inner con-ductor and said outer conductor.
10. High frequency electrical contact apparatus for con-tacting a work piece or pieces and supplying elec-tric current thereto, said apparatus comprising a tubular outer conductor with an inner conductor mounted co-axially within the outer conductor and insulated from the latter; first conductive bearing means conductively engaging said outer conductor at a first portion thereof and permitting movement of said outer conductor with respect to said bearing means; first conductive contact means conductively secured to said outer conductor at a second portion thereof spaced from said first bearing means in a direction axially of said outer conductor; second conductive hearing means conductively engaging said inner conductor at a first portion thereof adjacent said first portion of said outer conductor and per-mitting movement of said inner conductor with respect to said second bearing means, said first and said second bearing means being in closely spaced, in-sulated relation; second conductive contact means conductively secured to said inner conductor at a second portion thereof spaced from said second bear-ing means in a direction axially of said inner con-ductor and adjacent said second portion of said outer conductor; and first and second biassing means re-spectively engaging said outer conductor and said inner conductor for urging said outer and said inner conductor in a direction which will move said first and second contact means toward a work piece or pieces.
11. Apparatus as set forth in claim 10 further comprising insulating bearing means intermediate said outer con-ductor and said inner conductor and permitting rota-tion of one said conductor relative to the other said conductor.
12. Apparatus as set forth in claim 11 wherein said in-sulating bearing means also permits axial movement of said other said conductor.
13. Apparatus as set forth in claim 10, 11 or 13 wherein said outer conductor is said one conductor and where-in said first conductive contact means comprises a conductive arm secured at one end to said outer con-ductor and extending radially of the axis of said outer conductor and a conductive contact secured to the opposite end of said arm and facing in a direction perpendicular to the direction of the axis of said outer conductor.
14. Apparatus as set forth in claim 10, 11 or 12 wherein said outer conductor is said one conductor, wherein said first conductive contact means comprises a conductive arm secured at one end to said outer conductor and extending radially of the axis of said outer conductor and a conductive contact secured to the opposite end of said arm and facing in a direction perpendicular to the direction of the axis of said outer conductor, wherein said inner conductor is said other conductor and wherein said second conductive means is a conductive contact secured to said inner conductor and facing away from said inner conductor and in a direction parallel to the axis of said outer conductor.
15. Apparatus as set forth in claim 10 or 11 wherein said outer conductor is said one conductor, said inner con-ductor is said other conductor and said insulating bearing means also permits rotation of said inner conductor and wherein said second conductive contact means comprises a conductive arm secured at one end to said inner conductor and extending radially of the axis of said outer conductor and a conductive contact secured to the opposite end of said last-mentioned arm and facing in a direction perpendicular to the direction of said axis.
16. Apparatus as set forth in claim 10 or 11 wherein said inner conductor is said one conductor, said outer con-ductor is said other conductor and said insulating bearing means also permits axial movement of said outer conductor, wherein said first conductive contact means is a conductive contact secured to said outer conductor and facing away from said outer conductor and in a direction parallel to the axis of said outer conductor and wherein said second conductive contact means comprises a conductive arm secured at one end to said inner conductor and extending radially of said axis and a conductive contact secured to the opposite end of said arm and facing in a direction perpendicular to the direction of said axis.
17. High frequency electrical contact apparatus as set forth in claim 1 wherein at least one of said conductive contact means comprises a conductive arm comprising two separate parts, one of said parts having a pair of longitudinal channels therein for conveying cooling fluid, said channels extending from adjacent one end thereof to adjacent the other end thereof and connecting, respectively, with a pair of channels extending from the upper surface of said one part to the lower surface thereof, detachable means closing said pair of channels at said upper surface, the other of said parts having a channel therein for conveying a cooling fluid which has a pair of openings in the upper surface of said other part and said other part having its upper surface in engagement with said lower surface of said one part and with said opening aligned, respectively, with said pair of channels, a conductive contact secured to a surface of said other part and releasable means engaging said parts and holding them together.
18. Apparatus as set forth in claim 17 wherein said means closing said pair of channels comprises a plate and said releasable means also engages said plate and also holds said plate against said upper surface of said one part.
19. High frequency electrical contact apparatus for contacting a work piece or pieces and supplying electric current thereto, said apparatus comprising a conductive arm comprising two separate parts, one of said parts having a pair of longitudinal channels therein for conveying cooling fluid, said channels extending from adjacent one end thereof to adjacent the other end thereof and connecting, respectively, with a pair of channels extending from the upper surface of said one part to the lower surface thereof, detachable means closing said pair of channels at said upper surface, the other of said parts having a channel therein for conveying a cooling fluid which has a pair of openings in the upper surface of said other part and said other part having its upper surface in engagement with said lower surface of said one part and with said openings aligned, respectively, with said pair of channels, a conductive contact secured to a surface of said other part and releasable means engaging said parts and holding them together.
20. Apparatus as set forth in claim 19 wherein said means closing said pair of channels comprises a plate and said releasable means also engages said plate and also holds said plate against said upper surface of said one part.
CA332,900A 1978-12-11 1979-07-31 Electrical contact apparatus for high frequency welding Expired CA1124335A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US968,286 1978-12-11
US05/968,286 US4241284A (en) 1978-12-11 1978-12-11 Electrical contact apparatus for high frequency welding

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CA1124335A true CA1124335A (en) 1982-05-25

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CA332,900A Expired CA1124335A (en) 1978-12-11 1979-07-31 Electrical contact apparatus for high frequency welding

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NO155607C (en) * 1985-01-04 1987-04-29 Per H Moe PROCEDURE FOR BUTT WELDING BY RESISTANCE HEATING OF RUBBER OR BOLT-SHAPED PARTS OR PARTS OF METAL WITH HIGH-FREQUENCY CURRENT.
NO164583C (en) * 1986-11-20 1990-10-24 Per H Moe DEVICE HEATING DEVICE.
NO942441D0 (en) * 1994-06-28 1994-06-28 Per H Moe Procedure for welding
US6037556A (en) * 1998-11-11 2000-03-14 Thermatool Corp. High frequency contact welding apparatus with skewed contacts

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2821619A (en) * 1955-12-07 1958-01-28 Magnetic Heating Corp Continuous welding of strips and the like
US2833910A (en) * 1956-03-14 1958-05-06 Magnetic Heating Corp Tube welding

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