CA1108564A - Method and means of presetting the output rate of a centrifugal pump agricultural metering system - Google Patents
Method and means of presetting the output rate of a centrifugal pump agricultural metering systemInfo
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- CA1108564A CA1108564A CA343,367A CA343367A CA1108564A CA 1108564 A CA1108564 A CA 1108564A CA 343367 A CA343367 A CA 343367A CA 1108564 A CA1108564 A CA 1108564A
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000007788 liquid Substances 0.000 claims abstract description 43
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 16
- 239000002689 soil Substances 0.000 claims abstract description 11
- 239000003905 agrochemical Substances 0.000 claims abstract description 10
- 208000036366 Sensation of pressure Diseases 0.000 claims abstract description 6
- 230000011664 signaling Effects 0.000 claims description 9
- 239000000126 substance Substances 0.000 claims description 6
- 230000002441 reversible effect Effects 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 2
- 230000000875 corresponding effect Effects 0.000 abstract 3
- 230000001276 controlling effect Effects 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 6
- 239000007921 spray Substances 0.000 description 5
- 238000004364 calculation method Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000003337 fertilizer Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000004009 herbicide Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 241001435022 Alabama Species 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000002316 fumigant Substances 0.000 description 1
- 230000003455 independent Effects 0.000 description 1
- 239000002917 insecticide Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000006194 liquid suspension Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Landscapes
- Fertilizing (AREA)
- Catching Or Destruction (AREA)
Abstract
ABSTRACT
METHOD AND MEANS OF PRESETTING THE OUTPUT RATE OF
A CENTRIFUGAL PUMP AGRICULTURAL METERING SYSTEM
A system and method for metering the appli-cation of liquid agricultural chemicals to the soil from a moving vehicle at a substantially constant preselected application rate, e.g. gallons per acre, substantially independent of vehicle speed. The system uses a centrifugal pump driven at a rate sub-stantially linearly proportional to vehicle speed and having its outlet pressure substantially propor-tional to the square of its speed. The pump receives liquid from a supply tank and delivers it to liquid discharge orifice means the rate of flow through which is substantially proportional to the square root of the pressure thereon. The system also in-cludes a line having adjustable orifice means therein controllable by the vehicle driver while the vehicle is moving for returning a portion of pump delivery liquid to the tank and controlling upstream pres-sure. Orifice pressure Pn required to achieve a pre-selected application rate at a selected vehicle speed can be determined readily. For each such Pn there is a corresponding calculable, or ascertainable by test, pump system pressure Pc when flow to the discharge orifice means is shut off. A Pc pressure gauge is readable by the driver and also preferably a Pn gauge. Pn is first determined and then the corres-ponding Pc. The vehicle is moved at the selected speed with the pump being driven and flow to the discharge orifice means shut off while the driver adjusts the adjustable orifice means to preset the Pc corresponding to the determined Pn. Flow to the discharge orifice means can then be started to ob-tain substantially the preselected application rate at substantially all vehicle speeds.
METHOD AND MEANS OF PRESETTING THE OUTPUT RATE OF
A CENTRIFUGAL PUMP AGRICULTURAL METERING SYSTEM
A system and method for metering the appli-cation of liquid agricultural chemicals to the soil from a moving vehicle at a substantially constant preselected application rate, e.g. gallons per acre, substantially independent of vehicle speed. The system uses a centrifugal pump driven at a rate sub-stantially linearly proportional to vehicle speed and having its outlet pressure substantially propor-tional to the square of its speed. The pump receives liquid from a supply tank and delivers it to liquid discharge orifice means the rate of flow through which is substantially proportional to the square root of the pressure thereon. The system also in-cludes a line having adjustable orifice means therein controllable by the vehicle driver while the vehicle is moving for returning a portion of pump delivery liquid to the tank and controlling upstream pres-sure. Orifice pressure Pn required to achieve a pre-selected application rate at a selected vehicle speed can be determined readily. For each such Pn there is a corresponding calculable, or ascertainable by test, pump system pressure Pc when flow to the discharge orifice means is shut off. A Pc pressure gauge is readable by the driver and also preferably a Pn gauge. Pn is first determined and then the corres-ponding Pc. The vehicle is moved at the selected speed with the pump being driven and flow to the discharge orifice means shut off while the driver adjusts the adjustable orifice means to preset the Pc corresponding to the determined Pn. Flow to the discharge orifice means can then be started to ob-tain substantially the preselected application rate at substantially all vehicle speeds.
Description
-- 2 -- .-This invention relates to the application of liquid agricultural chemicais, e.g. fertilizers, fumi-gants, herbicides, insecticides, etc., to or into the soil from a moving vehicle. More especially, it relates to a simple method and rugged economical system for accu-rately metering such application at a substantiallyconstant preselected application rate in terms of amount per unit area, e.g. gallons per acre, substantially irre-spective of vehicle speed. Constant vehicle speed is difficult to maintain in irregular or hilly terrains. In accordance with the invention a preselected application rate is preset into the system prior to commencing appli-cation in order to avoid application at a wrong rate while adjusting a system to achieve the correct prese-lected rate.
BACKGROUND OF THE INVENTION
Conventional metering systems for the appli-cation of liquid agricultural chemicals have long used positive displacement pumps, usually of the reciprocating variable-stroke type, driven by a ground engaging wheel or other means for driving the pump at a rate linearly proportional to vehicle speed. Such pumps are expensive, however, and their valving is particularly subject to abrasion from chemicals retained in liquid suspension rather than solution. Other disadvantages of using positive displacement pumps for such metering systems are described in U.S. Patents Nos. 3,361,354 and 3,361,357, both issued January 2, 1968 to Decatur Foundry and Machine Co. Inc.
Those patents essentially teach that a ~ ' ' 1 ' :
centrifugal pump, of the type having output pressure substantially proportional to the square of its speed, can be used for accurate metering with appli-cation means having a liquid discharge orifice, the output thereof, i.e. flow rate therethrough in amount per unit of time, being substantially proportional to the square root of the pressure of the liquid sup-plied thereto. In such a system the application rate, at a given vehicle speed, is set by setting discharge orifice pressure, i.e. upstream of the orifice, usually by adjusting a by-pass valve that returns a portion of pump delivery to a supply tank.
Once so set the centrifugal pump metering system will maintain the application rate substantially constant at all other vehicle speeds, i.e. the output of or flow rate through the orifice will be substantially linearly proportional to vehicle ground speed.
The term application means is used herein to include both spray nozzles for surface application and ground penetrating blades or knives for sub-surface application, it being understood that both have a discharge orifice, the rate of flow there-through, in amount per unit of time, being substan-tially proportional to the s~uare root of the pressure thereon. As taught in the aforesaid patents the pressure developed by certain types of centrifugal pumps varies substantially as the square of their speed (in RPM), so that when such a pump supplies liquid to such an orifice, flow therethrough is substantially linearly proportional to pump speed.
U.S. Patent Nos. 3,361,354 and 3,361,357 also dis-close the provision of a calibrated dial liquid return or application means by-pass valve settable to produce the desired application rate by the use of a chart.
38~6 4 Most liquid agricultural chemicals are ap-plied at the present time with large truck applica-tors having a centrifugal pump distribution system.
An example of such truck applicators is the C-2950 Series made by the John Blue Co. of Huntsville, Ala-bama which are illustrated and described in Blue catalog "Liquid Fertilizer Equipment", Form No. 12T12 1174. The calibrated dial valve metering system is not, however, practical for such truck applicators.
The pump usually is driven by a power take off from the truck engine, so that when the truck transmission gears are changed, the ratio of pump speed to vehicle speed is changed. Moreover, the transmission gear ratios, rear end ratios, tire size, and pump drive ratios differ from truck to truck depending on the make, model, size and equipment specified. This would require the preparation of an application rate chart for each particular truck and for each of its transmission gear ratios to be used during applica-tion. Further, the accurate determination of pumpspeed to vehicle speed for each different truck and each of its several transmission gear ratios is practically impossible. Additionally, the chart for the dial valve must be determined by actual flow test for each number and size of discharge orifices at each application rate it is anticipated may be used.
From the foregoing it will be seen that the preparation of application rate charts for truck ap-plicators having calibrated dial valve centrifugal pump metering systems would be entirely too diffi-cult and expensive to be practical.
Still further, the calibrated dial valve must either be installed in the truck cab, requiring extra hose and fittings and the cutting of holes in the cab for the large hose and pipe fittings, or else ' ~85~;4 `
the valve must be installed outside of the cab requir-ing the driver to stop the truck and get out to ad-just the valve. Neither of these alternatives is acceptable to a truck operator. Additionally, a calibrated dial valve is quite expensive because it must have extreme accuracy and be able to resist cor-rosion and abrasion from agricultural chemicals.
For the foregoing reasons, although most truck applicators employ a centrifugal pump distri-bution system, they lack metering accuracy becausethey are not equipped with a calibrated dial by-pass valve. Most such truck applicators, however, are provided with a return valve for sparging purposes, i.e. agitating and maintaining chemicals in suspen-sion in the supply tank, and sometimes with a gaugefor measuring pressure of the liquid supplied to the discharge orifices of the application means. Cal-culations can be made to determine the pressure with which liquid should be supplied to the discharge ori-fices at a given speed for a desired applicationrate. The actual application rate usually is inac-curate, however, because of the difficulty of setting the sparger or return valve manually to give the cor-rect discharge orifice pressure for a given speed.
Moreover, in practice an operator usually starts ap-plication at the wrong rate while trying to adjust the sparger valve to adjust discharge orifice pres-sure to achieve the correct preselected rate, almost always applying too much or too little. In fact, orifice pressure may be several hundred percent in error when the discharge valve is opened to commence application. While adjusting the sparger valve to obtain the correct orifice pressure serious over or under application of chemicals can occur. Such a situation is bad enough when applying fertilizer, but . ~ ..
856~
disastrous when applying herbicides.
BRIEF SUMMARY OF T~E INVENTION
Accordingly, it is an object of this inven-tion to provide a simple method and a rugged economi-cal system for achieving accurate metering with acentrifugal pump to apply liquid agricultural chemicals to the soil from a moving vehicle substantially inde-pendent of vehicle speed.
It is another object of this invention to provide such a method and system in which a preselected application rate can be preset easily and convenient-ly before commencing application.
It is another object of this invention to provide such a method and system which will not nec-essitate the preparation of a chart for each parti-cular applicator which differs from others in ratio of pump drive to ground speed.
It is another object of this invention to provide such a method and system that is particularly adaptable to truck applicators on which all the ap-plication equipment is mounted rather than on a trailed vehicle.
It is a further object of this invention to provide such a method and system controllable by a truck driver-operator from the truck cab and in which the cab metering controls are simple and easily in-stallable.
The foregoing objects are accomplished by the discovery that for a given discharge orifice output or flow rate, and corresponding pressure on the orifice, for a particular centrifugal pump ap-plicator system of the type described in the afore-mentioned patents, the relation of pump pressure Pc in the system, when the discharge or shut-off valve is closed and no liquid is being applied, to pres-sure Pn on the discharge orifice during application, ::- ' ~ ~38564 is calculable for all flow rates. Orifice pressure Pn necessary to achieve a preselected application rate for a given number, size, and spacing (or swath width) of application means discharge orifices (num-ber x size = nozzle index I) and for a given groundspeed, can be calculated easily. From that calcu-lated Pn, the pump pressure Pc with the shut-off or discharge valve closed which will attain the desired discharge orifice pressure Pn when the valve is opened also can be calculated, or determined by actual tests, and charts prepared therefor for var-ious application rates. Thus, an operator can preset a preselected application rate prior to commencing application by closing the discharge valve, moving the vehicle at the given speed, and adjusting a sparger or return valve while observing a pressure gauge connected into the delivery system between that valve and the discharge or shut-off valve until it reads the desired Pc. To commence application at the preselected rate, the operator then has only to open the discharge valve and move the vehicle at any convenient speed. The necessary additional parts for such a system are simple and economical, and they are also simple and easily installable in a truck cab.
Other objects and advantages of the inven-tion will become apparent from the following detailed description and accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a diagrammatic view of an ap-plicator system embodying this invention.
Figure 2 is a view of exemplary controls for an applicator system embodying this invention.
Figure 3 is a graph of test data showing Pn plotted against Pc/Pn on logarithmic coordinate ~18564 paper for various nozzle indices I.
Figure 4 is a graph, derived from Figure 3, showing the variable coefficient Y and the variable exponent X, both functions of I, plotted against the nozzle index I.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to Figure 1 of the drawings, a system embodying this invention for applying liquid agricultural chemicals to the soil includes the usual large supply tank 10 for the chemicals carried upon a vehicle (not shown), preferably a truck but pos-sibly a trailer drawn by a tractor or the like. Ex-amples of trailer type applicators also are described and illustrated in the aforementioned Blue catalog.
As used herein the term "self-propelled vehicle means"
includes both a truck, or other type of self-propel-led vehicle per se, and tractor-trailer combinations.
The system includes a centrifugal pump 12 of the type having its output pressure substantially proportional to the square or second power, of its speed in RPM.
The pump is driven by means, such as a shaft 14, turning at a speed linearly proportional to ground or vehicle speed and, hence, linearly proportional to the - speed of a ground-engaging wheel 16 of the vehicle.
When mounted on a truck, the drive means for the pump 12 may be a power take-off (not shown) from the truck engine or preferably from the drive shaft (not shown) between the transmission and the driven wheels. If the power take-off is from the engine the preselec-ted application rate will have to be reset into thesystem each time the transmission gears are changed because such gear change will change the ratio of pump speed to ground speed. In either arrangement it is desirable that the pump drive be disengageable, as by an appropriate clutch 18, so that the pump 12 1~8564 need not operate when the truck is proceeding to or from an application site. If the pump 12 is mounted on a trailed vehicle it can be driven by an appro-priate drive from a ground-engaging wheel, such as the drive disclosed in the aforementioned patents Nos. 3,361,354 and 3,361,357. Again, however, it is preferable that the pump drive be disengageable for the reason set forth above.
The inlet of the pump 12 receives the liquid chemicals from the tank 10 through the usual unob-structed suction line 20 and delivers them to the application means through a pump discharge line 22 connected, as by a T-connection 24, to the usual de-livery line 26. As illustrated in the drawings the application means comprises a plurality of spray nozzles 28 located along an above-ground boom 30 connected by distribution lines 32 to the delivery line and positioned at the rear of the vehicle trans-versely to its direction of travel. The nozzles 28 are each of the same size and each is provided with a discharge orifice of known cross-sectional area.
The nozzles 28 are readily exchangeable, however, for other sets of nozzles of a different size. Connected in the delivery line 26 is a remotely-controlled dis-charge or shut-off valve 34 commonly called a boom valve. As mentioned before, instead of the spray nozzles 28, the application means may be in the form of ground penetrating blades or knives (not shown) of known types supported on a tool bar (not shown) and having discharge orifices associated therewith for sub-surface application.
The discharge line of the pump 12 also is connected, through the T-connection 24, to a return or by-pass line 36 which customarily is used for sparging purposes, i.e. connected to a pipe 38 ~85~
running along the bottam of the tank 10 and having a plurality of discharge orifices 40 for agitating, and thereby maintaining in suspension, agricultural chemicals suspended in the liquid in the tank. Con-nected into the sparger line 36 is a remotely-con-trolled valve 42, commonly called a sparger valve, which is adjustable to vary the flow area therethrough.
In a sense, the sparger valve 42 is an adjustable control orifice to vary upstream pressure.
Certain test data, described hereafter, are based upon the pipe or hose sizes for various lines 22, 26, 32, 30 and 36 indicated in Figure 1 of the drawings, but it is to be understood that such sizes can be varied, as desired, in accordance with good engineering practice.
In order to ascertain pump pressure supplied to the delivery and sparger lines 26 and 36, a pres-sure gauge 44 is connected, as by a tube 46, to the discharge line 26 or to the T-connection 24 as shown.
Preferably, another pressure gauge 48 is connected, as by a tube 50, to the delivery line 26 downstream of the boom valve 34 and preferably just upstream of one of the nozzles 28, as shown, to measure the pres-sure Pn on the nozzle discharge orifices. Both gauges 44 and 48 are located to be readily readable by the driver-operator of the vehicle means, as in the ex-emplary control panel 52 shown in Figure 2 which is adapted to be mounted in the cab of a truck or on a tractor. ~he valves 34 and 42 may be operated by ap-propriate remotely-controlled power-operated means such as reversible electric motors, 54 and 56, re-spectively, having toggle-type switches 58 and 60 respectively, for operating the motors located on the control panel 52 as shown in Figure 2. Each switch 58 and 60 preferably is loaded, as by springs ~ , , :
356~
62, to a neutral or off position. Switch 60 may be connected to operate the motor 56 to slowly move the adjustable sparging valve 42 toward closed position when the switch handle 64 is moved up and the reverse when the switch handle 64 is moved down. Switch 58 may be connected to operate the motor 54 to open the shut-off or discharge valve 34 when the switch handle 66 is moved up and the reverse when the switch handle 66 is moved down. Preferably, the control panel 52 includes signalling means, such as a green electric lamp 68, located near the Pn gauge 48 and turned on by a limit switch 70 associated with the shut-off valve 34, to indicate when that valve is fully open, and also another signalling means, such as a green electric lamp 72 located near the Pc-gauge 44 and turned on by a limit switch 74 associated with the shut-off valve 34, to indicate when that valve is closed. The panel 52 also preferably includes other signalling means, such as a red electric lamp 76, turned on by a pressure switch -78, responsive to the pressure of the Pn gauge 48, whenever nozzle or dis-charge orifice pressure becomes too low to provide a good spray pattern from the nozzles 28.
As stated heretofore, it is a relatively simple matter to calculate orifice pressure Pn nec-essary to achieve a preselected application rate for a given number, size and swath width of application means for a given ground speed. Once that pressure Pn has been set for that speed, the application rate remains substantially constant for all other conven-ient speeds. Further, as stated heretofore, once such orifice pressure Pn has been calculated, it is possible to calculate the pump pressure Pc with the boom valve 34 closed which will, when the boom valve is opened, obtain the desired discharge orifice .
,. : .
: - :
~.
pressure Pn at the given speed.
There follows an explanation of such cal-culations, based on test data using a known type of 3" straight centrifugal pump 12 which has the known characteristic that the discharge pressure in p.s.i.
is substantially proportional to the square of the speed in RPM, and the discharge rate in gallons per minute is proportional to the speed. An example of such a pump is illustrated on page 14 of the afore-mentioned Blue catalog. The exemplary calculationsalso are based upon the use of standard make spray nozzles of different size, i.e. K20 through K180 "Floodjet" nozzles made by Spraying Systems Co. of Bellwood, Illinois, whose literature indicates that the output rate, in gallons per minute, for each nozzle size at 10 p.s.i., is one-tenth the nozzle size, e.g. for nozzle K20 the output rate at 10 p.s.i. is 2 GPM. These nozzles are of the type almost always used for truck applicators.
CALCULATION SYMBOLS
G = Specific gravity of fluid I = Nozzle index = Number of nozzles x nozzle size M = Vehicle speed (for setting Pc and Pn) in miles per hour Qa = Application rate desired in gals. per acre Qn = Total nozzle flow rate in gals. per minute Pc = Pump system pressure at T connection, boom valve closed, p.s.i.
Pn = Nozzle orifice pressure, p.s.i.
S = Swath width, inches = number of nozzles x nozzle spacing R = Ratio of Pc for given value of Pn and I
Pn 35 R y , where pnX
13 ~ 3S64 Y = A variable coefficient, a function of I, plotted in Figure 4 X = A variable exponent, a function of I, also plotted in Figure 4 EQUATIONS - REFER TO FIGURE I
I Qn = Qa x M x S Well known equation for total nozzle flow rate.
II Qn = 10 ~ = 31.6 ~
Characteristic nozzle catalog total flow rate equation.
III Pn = 2.83 ~Qa x M x S) x G x 10 5 From equations I and II.
Pc = R x Pn by symbol definition above.
IV Pc = ( X) x (Pn) y x Pn (l-X) From test results with various nozzle indices Pc I, Pn was plotted against R = Pn on logarithmic co-ordinate paper as shown in Figure 3. Since the tan-gent of the angle ~ for each I curve is equal to Log Pn/Log R, and since Log R D Log Y - X Log Pn, the exponent X for each I curve is equal to Tan ~ . There-fore the exponent X for each I curve was determined from the plot, Figure 3.
.. . . .
,, ~, ' ` ~ ;
' ~ ~
~638564 Also, since for a value of Pn = 1 the equation R = YX becomes R = Y, the value of Y is Pn determined simply by reading this value on the bottom scale, where Pn = 1.
From the plotted test data for this parti-cular system for 11 nozzles of sizes K20, K40, K60, K80, K100, K120, and K180 the coefficient Y and the exponent X were found to be:
I X Y
10 220 .070 1.46 440 .096 1.82 660 .120 2.26 880 .158 2.92 1100 .206 3.81 151320 .257 5.09 1980 .572 19.69 In Figure 4 these values of X and Y are plotted against I, the number of nozzles times the nozzle size.
With the equation Pc = Y x Pn(l X) and the plot of X and Y against I, it is a simple matter to construct a slide rule to solve for Pc for any given value of I and Pn. Pn is determined first from equation III above.
If it is desired to solve for Pc with an electronic calculator, instead of a slide rule, equa-tions may be developed for X and Y. In this case the following equations fit the curves fairly well, and more precise ones can be derived:
V X = .0652 I 000145 ~I Y = 1.448 I
~8564 VII where m = .0000037 I -and so VIII Pc = 1.448 Im x Pn(l The following example will illustrate how the nozzle pressure Pn and the pump pressure Pc are calculated.
Given:
11 K40 nozzles on 60" spacing I = 11 x 40 = 440 S = 60 x 11 = 660 M = 10 m.p.h.
G = 1.00 Qa = 70 gallons per acre output desired III Pn = 2.83 ~70 x 10 x 660) 2 5 31.2 p.s.i.
VIII Pc = 1.448 x Im x pn(l X) = 1.448 x (440)m x 31 2(1-X) V X = .0652 x (440)-000145 x 440 0638 .096 (l-X) = (1.00 - .096) = .9038 VII m = .0000037(440)1 5 = .0341 Pc = 1.448(440).0341 x 31.2'9038 = 1.448 x 1.231 x 22.41 = 39.9 p.s.i.
From the plot of the test data, Figure 3, for I = 440, at Pn = 31.2 p.s.i., R = Pc/Pn = 1.28 Pc = 1.28 x 31.2 = 39.9, which is the same pressure calculated for Pc from equation VIII.
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:
~ ~-16 1~ 3s64 It thus will be seen that the objects of this invention have been fully and effectively ac-complished. It will be realized, however, that the specific embodiment shown and described is suscept-ible to modification without departure from the prin-ciples of the invention. Hence, the invention encom-passes all modifications within the spirit and scope of the following claims.
BACKGROUND OF THE INVENTION
Conventional metering systems for the appli-cation of liquid agricultural chemicals have long used positive displacement pumps, usually of the reciprocating variable-stroke type, driven by a ground engaging wheel or other means for driving the pump at a rate linearly proportional to vehicle speed. Such pumps are expensive, however, and their valving is particularly subject to abrasion from chemicals retained in liquid suspension rather than solution. Other disadvantages of using positive displacement pumps for such metering systems are described in U.S. Patents Nos. 3,361,354 and 3,361,357, both issued January 2, 1968 to Decatur Foundry and Machine Co. Inc.
Those patents essentially teach that a ~ ' ' 1 ' :
centrifugal pump, of the type having output pressure substantially proportional to the square of its speed, can be used for accurate metering with appli-cation means having a liquid discharge orifice, the output thereof, i.e. flow rate therethrough in amount per unit of time, being substantially proportional to the square root of the pressure of the liquid sup-plied thereto. In such a system the application rate, at a given vehicle speed, is set by setting discharge orifice pressure, i.e. upstream of the orifice, usually by adjusting a by-pass valve that returns a portion of pump delivery to a supply tank.
Once so set the centrifugal pump metering system will maintain the application rate substantially constant at all other vehicle speeds, i.e. the output of or flow rate through the orifice will be substantially linearly proportional to vehicle ground speed.
The term application means is used herein to include both spray nozzles for surface application and ground penetrating blades or knives for sub-surface application, it being understood that both have a discharge orifice, the rate of flow there-through, in amount per unit of time, being substan-tially proportional to the s~uare root of the pressure thereon. As taught in the aforesaid patents the pressure developed by certain types of centrifugal pumps varies substantially as the square of their speed (in RPM), so that when such a pump supplies liquid to such an orifice, flow therethrough is substantially linearly proportional to pump speed.
U.S. Patent Nos. 3,361,354 and 3,361,357 also dis-close the provision of a calibrated dial liquid return or application means by-pass valve settable to produce the desired application rate by the use of a chart.
38~6 4 Most liquid agricultural chemicals are ap-plied at the present time with large truck applica-tors having a centrifugal pump distribution system.
An example of such truck applicators is the C-2950 Series made by the John Blue Co. of Huntsville, Ala-bama which are illustrated and described in Blue catalog "Liquid Fertilizer Equipment", Form No. 12T12 1174. The calibrated dial valve metering system is not, however, practical for such truck applicators.
The pump usually is driven by a power take off from the truck engine, so that when the truck transmission gears are changed, the ratio of pump speed to vehicle speed is changed. Moreover, the transmission gear ratios, rear end ratios, tire size, and pump drive ratios differ from truck to truck depending on the make, model, size and equipment specified. This would require the preparation of an application rate chart for each particular truck and for each of its transmission gear ratios to be used during applica-tion. Further, the accurate determination of pumpspeed to vehicle speed for each different truck and each of its several transmission gear ratios is practically impossible. Additionally, the chart for the dial valve must be determined by actual flow test for each number and size of discharge orifices at each application rate it is anticipated may be used.
From the foregoing it will be seen that the preparation of application rate charts for truck ap-plicators having calibrated dial valve centrifugal pump metering systems would be entirely too diffi-cult and expensive to be practical.
Still further, the calibrated dial valve must either be installed in the truck cab, requiring extra hose and fittings and the cutting of holes in the cab for the large hose and pipe fittings, or else ' ~85~;4 `
the valve must be installed outside of the cab requir-ing the driver to stop the truck and get out to ad-just the valve. Neither of these alternatives is acceptable to a truck operator. Additionally, a calibrated dial valve is quite expensive because it must have extreme accuracy and be able to resist cor-rosion and abrasion from agricultural chemicals.
For the foregoing reasons, although most truck applicators employ a centrifugal pump distri-bution system, they lack metering accuracy becausethey are not equipped with a calibrated dial by-pass valve. Most such truck applicators, however, are provided with a return valve for sparging purposes, i.e. agitating and maintaining chemicals in suspen-sion in the supply tank, and sometimes with a gaugefor measuring pressure of the liquid supplied to the discharge orifices of the application means. Cal-culations can be made to determine the pressure with which liquid should be supplied to the discharge ori-fices at a given speed for a desired applicationrate. The actual application rate usually is inac-curate, however, because of the difficulty of setting the sparger or return valve manually to give the cor-rect discharge orifice pressure for a given speed.
Moreover, in practice an operator usually starts ap-plication at the wrong rate while trying to adjust the sparger valve to adjust discharge orifice pres-sure to achieve the correct preselected rate, almost always applying too much or too little. In fact, orifice pressure may be several hundred percent in error when the discharge valve is opened to commence application. While adjusting the sparger valve to obtain the correct orifice pressure serious over or under application of chemicals can occur. Such a situation is bad enough when applying fertilizer, but . ~ ..
856~
disastrous when applying herbicides.
BRIEF SUMMARY OF T~E INVENTION
Accordingly, it is an object of this inven-tion to provide a simple method and a rugged economi-cal system for achieving accurate metering with acentrifugal pump to apply liquid agricultural chemicals to the soil from a moving vehicle substantially inde-pendent of vehicle speed.
It is another object of this invention to provide such a method and system in which a preselected application rate can be preset easily and convenient-ly before commencing application.
It is another object of this invention to provide such a method and system which will not nec-essitate the preparation of a chart for each parti-cular applicator which differs from others in ratio of pump drive to ground speed.
It is another object of this invention to provide such a method and system that is particularly adaptable to truck applicators on which all the ap-plication equipment is mounted rather than on a trailed vehicle.
It is a further object of this invention to provide such a method and system controllable by a truck driver-operator from the truck cab and in which the cab metering controls are simple and easily in-stallable.
The foregoing objects are accomplished by the discovery that for a given discharge orifice output or flow rate, and corresponding pressure on the orifice, for a particular centrifugal pump ap-plicator system of the type described in the afore-mentioned patents, the relation of pump pressure Pc in the system, when the discharge or shut-off valve is closed and no liquid is being applied, to pres-sure Pn on the discharge orifice during application, ::- ' ~ ~38564 is calculable for all flow rates. Orifice pressure Pn necessary to achieve a preselected application rate for a given number, size, and spacing (or swath width) of application means discharge orifices (num-ber x size = nozzle index I) and for a given groundspeed, can be calculated easily. From that calcu-lated Pn, the pump pressure Pc with the shut-off or discharge valve closed which will attain the desired discharge orifice pressure Pn when the valve is opened also can be calculated, or determined by actual tests, and charts prepared therefor for var-ious application rates. Thus, an operator can preset a preselected application rate prior to commencing application by closing the discharge valve, moving the vehicle at the given speed, and adjusting a sparger or return valve while observing a pressure gauge connected into the delivery system between that valve and the discharge or shut-off valve until it reads the desired Pc. To commence application at the preselected rate, the operator then has only to open the discharge valve and move the vehicle at any convenient speed. The necessary additional parts for such a system are simple and economical, and they are also simple and easily installable in a truck cab.
Other objects and advantages of the inven-tion will become apparent from the following detailed description and accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a diagrammatic view of an ap-plicator system embodying this invention.
Figure 2 is a view of exemplary controls for an applicator system embodying this invention.
Figure 3 is a graph of test data showing Pn plotted against Pc/Pn on logarithmic coordinate ~18564 paper for various nozzle indices I.
Figure 4 is a graph, derived from Figure 3, showing the variable coefficient Y and the variable exponent X, both functions of I, plotted against the nozzle index I.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to Figure 1 of the drawings, a system embodying this invention for applying liquid agricultural chemicals to the soil includes the usual large supply tank 10 for the chemicals carried upon a vehicle (not shown), preferably a truck but pos-sibly a trailer drawn by a tractor or the like. Ex-amples of trailer type applicators also are described and illustrated in the aforementioned Blue catalog.
As used herein the term "self-propelled vehicle means"
includes both a truck, or other type of self-propel-led vehicle per se, and tractor-trailer combinations.
The system includes a centrifugal pump 12 of the type having its output pressure substantially proportional to the square or second power, of its speed in RPM.
The pump is driven by means, such as a shaft 14, turning at a speed linearly proportional to ground or vehicle speed and, hence, linearly proportional to the - speed of a ground-engaging wheel 16 of the vehicle.
When mounted on a truck, the drive means for the pump 12 may be a power take-off (not shown) from the truck engine or preferably from the drive shaft (not shown) between the transmission and the driven wheels. If the power take-off is from the engine the preselec-ted application rate will have to be reset into thesystem each time the transmission gears are changed because such gear change will change the ratio of pump speed to ground speed. In either arrangement it is desirable that the pump drive be disengageable, as by an appropriate clutch 18, so that the pump 12 1~8564 need not operate when the truck is proceeding to or from an application site. If the pump 12 is mounted on a trailed vehicle it can be driven by an appro-priate drive from a ground-engaging wheel, such as the drive disclosed in the aforementioned patents Nos. 3,361,354 and 3,361,357. Again, however, it is preferable that the pump drive be disengageable for the reason set forth above.
The inlet of the pump 12 receives the liquid chemicals from the tank 10 through the usual unob-structed suction line 20 and delivers them to the application means through a pump discharge line 22 connected, as by a T-connection 24, to the usual de-livery line 26. As illustrated in the drawings the application means comprises a plurality of spray nozzles 28 located along an above-ground boom 30 connected by distribution lines 32 to the delivery line and positioned at the rear of the vehicle trans-versely to its direction of travel. The nozzles 28 are each of the same size and each is provided with a discharge orifice of known cross-sectional area.
The nozzles 28 are readily exchangeable, however, for other sets of nozzles of a different size. Connected in the delivery line 26 is a remotely-controlled dis-charge or shut-off valve 34 commonly called a boom valve. As mentioned before, instead of the spray nozzles 28, the application means may be in the form of ground penetrating blades or knives (not shown) of known types supported on a tool bar (not shown) and having discharge orifices associated therewith for sub-surface application.
The discharge line of the pump 12 also is connected, through the T-connection 24, to a return or by-pass line 36 which customarily is used for sparging purposes, i.e. connected to a pipe 38 ~85~
running along the bottam of the tank 10 and having a plurality of discharge orifices 40 for agitating, and thereby maintaining in suspension, agricultural chemicals suspended in the liquid in the tank. Con-nected into the sparger line 36 is a remotely-con-trolled valve 42, commonly called a sparger valve, which is adjustable to vary the flow area therethrough.
In a sense, the sparger valve 42 is an adjustable control orifice to vary upstream pressure.
Certain test data, described hereafter, are based upon the pipe or hose sizes for various lines 22, 26, 32, 30 and 36 indicated in Figure 1 of the drawings, but it is to be understood that such sizes can be varied, as desired, in accordance with good engineering practice.
In order to ascertain pump pressure supplied to the delivery and sparger lines 26 and 36, a pres-sure gauge 44 is connected, as by a tube 46, to the discharge line 26 or to the T-connection 24 as shown.
Preferably, another pressure gauge 48 is connected, as by a tube 50, to the delivery line 26 downstream of the boom valve 34 and preferably just upstream of one of the nozzles 28, as shown, to measure the pres-sure Pn on the nozzle discharge orifices. Both gauges 44 and 48 are located to be readily readable by the driver-operator of the vehicle means, as in the ex-emplary control panel 52 shown in Figure 2 which is adapted to be mounted in the cab of a truck or on a tractor. ~he valves 34 and 42 may be operated by ap-propriate remotely-controlled power-operated means such as reversible electric motors, 54 and 56, re-spectively, having toggle-type switches 58 and 60 respectively, for operating the motors located on the control panel 52 as shown in Figure 2. Each switch 58 and 60 preferably is loaded, as by springs ~ , , :
356~
62, to a neutral or off position. Switch 60 may be connected to operate the motor 56 to slowly move the adjustable sparging valve 42 toward closed position when the switch handle 64 is moved up and the reverse when the switch handle 64 is moved down. Switch 58 may be connected to operate the motor 54 to open the shut-off or discharge valve 34 when the switch handle 66 is moved up and the reverse when the switch handle 66 is moved down. Preferably, the control panel 52 includes signalling means, such as a green electric lamp 68, located near the Pn gauge 48 and turned on by a limit switch 70 associated with the shut-off valve 34, to indicate when that valve is fully open, and also another signalling means, such as a green electric lamp 72 located near the Pc-gauge 44 and turned on by a limit switch 74 associated with the shut-off valve 34, to indicate when that valve is closed. The panel 52 also preferably includes other signalling means, such as a red electric lamp 76, turned on by a pressure switch -78, responsive to the pressure of the Pn gauge 48, whenever nozzle or dis-charge orifice pressure becomes too low to provide a good spray pattern from the nozzles 28.
As stated heretofore, it is a relatively simple matter to calculate orifice pressure Pn nec-essary to achieve a preselected application rate for a given number, size and swath width of application means for a given ground speed. Once that pressure Pn has been set for that speed, the application rate remains substantially constant for all other conven-ient speeds. Further, as stated heretofore, once such orifice pressure Pn has been calculated, it is possible to calculate the pump pressure Pc with the boom valve 34 closed which will, when the boom valve is opened, obtain the desired discharge orifice .
,. : .
: - :
~.
pressure Pn at the given speed.
There follows an explanation of such cal-culations, based on test data using a known type of 3" straight centrifugal pump 12 which has the known characteristic that the discharge pressure in p.s.i.
is substantially proportional to the square of the speed in RPM, and the discharge rate in gallons per minute is proportional to the speed. An example of such a pump is illustrated on page 14 of the afore-mentioned Blue catalog. The exemplary calculationsalso are based upon the use of standard make spray nozzles of different size, i.e. K20 through K180 "Floodjet" nozzles made by Spraying Systems Co. of Bellwood, Illinois, whose literature indicates that the output rate, in gallons per minute, for each nozzle size at 10 p.s.i., is one-tenth the nozzle size, e.g. for nozzle K20 the output rate at 10 p.s.i. is 2 GPM. These nozzles are of the type almost always used for truck applicators.
CALCULATION SYMBOLS
G = Specific gravity of fluid I = Nozzle index = Number of nozzles x nozzle size M = Vehicle speed (for setting Pc and Pn) in miles per hour Qa = Application rate desired in gals. per acre Qn = Total nozzle flow rate in gals. per minute Pc = Pump system pressure at T connection, boom valve closed, p.s.i.
Pn = Nozzle orifice pressure, p.s.i.
S = Swath width, inches = number of nozzles x nozzle spacing R = Ratio of Pc for given value of Pn and I
Pn 35 R y , where pnX
13 ~ 3S64 Y = A variable coefficient, a function of I, plotted in Figure 4 X = A variable exponent, a function of I, also plotted in Figure 4 EQUATIONS - REFER TO FIGURE I
I Qn = Qa x M x S Well known equation for total nozzle flow rate.
II Qn = 10 ~ = 31.6 ~
Characteristic nozzle catalog total flow rate equation.
III Pn = 2.83 ~Qa x M x S) x G x 10 5 From equations I and II.
Pc = R x Pn by symbol definition above.
IV Pc = ( X) x (Pn) y x Pn (l-X) From test results with various nozzle indices Pc I, Pn was plotted against R = Pn on logarithmic co-ordinate paper as shown in Figure 3. Since the tan-gent of the angle ~ for each I curve is equal to Log Pn/Log R, and since Log R D Log Y - X Log Pn, the exponent X for each I curve is equal to Tan ~ . There-fore the exponent X for each I curve was determined from the plot, Figure 3.
.. . . .
,, ~, ' ` ~ ;
' ~ ~
~638564 Also, since for a value of Pn = 1 the equation R = YX becomes R = Y, the value of Y is Pn determined simply by reading this value on the bottom scale, where Pn = 1.
From the plotted test data for this parti-cular system for 11 nozzles of sizes K20, K40, K60, K80, K100, K120, and K180 the coefficient Y and the exponent X were found to be:
I X Y
10 220 .070 1.46 440 .096 1.82 660 .120 2.26 880 .158 2.92 1100 .206 3.81 151320 .257 5.09 1980 .572 19.69 In Figure 4 these values of X and Y are plotted against I, the number of nozzles times the nozzle size.
With the equation Pc = Y x Pn(l X) and the plot of X and Y against I, it is a simple matter to construct a slide rule to solve for Pc for any given value of I and Pn. Pn is determined first from equation III above.
If it is desired to solve for Pc with an electronic calculator, instead of a slide rule, equa-tions may be developed for X and Y. In this case the following equations fit the curves fairly well, and more precise ones can be derived:
V X = .0652 I 000145 ~I Y = 1.448 I
~8564 VII where m = .0000037 I -and so VIII Pc = 1.448 Im x Pn(l The following example will illustrate how the nozzle pressure Pn and the pump pressure Pc are calculated.
Given:
11 K40 nozzles on 60" spacing I = 11 x 40 = 440 S = 60 x 11 = 660 M = 10 m.p.h.
G = 1.00 Qa = 70 gallons per acre output desired III Pn = 2.83 ~70 x 10 x 660) 2 5 31.2 p.s.i.
VIII Pc = 1.448 x Im x pn(l X) = 1.448 x (440)m x 31 2(1-X) V X = .0652 x (440)-000145 x 440 0638 .096 (l-X) = (1.00 - .096) = .9038 VII m = .0000037(440)1 5 = .0341 Pc = 1.448(440).0341 x 31.2'9038 = 1.448 x 1.231 x 22.41 = 39.9 p.s.i.
From the plot of the test data, Figure 3, for I = 440, at Pn = 31.2 p.s.i., R = Pc/Pn = 1.28 Pc = 1.28 x 31.2 = 39.9, which is the same pressure calculated for Pc from equation VIII.
. ~ :
:
~ ~-16 1~ 3s64 It thus will be seen that the objects of this invention have been fully and effectively ac-complished. It will be realized, however, that the specific embodiment shown and described is suscept-ible to modification without departure from the prin-ciples of the invention. Hence, the invention encom-passes all modifications within the spirit and scope of the following claims.
Claims (16)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. In a system for applying liquid agri-cultural chemicals to the soil from driver-operated self-propelled moving vehicle means at a substantial-ly constant preselected rate, in amount per unit area, substantially independent of vehicle speed, the combination comprising:
centrifugal pump means of the type having its outlet pressure substantially proportional to the square of its speed, for receiving liquid from a source of supply and delivering it to liquid discharge orifice means for applying the liquid to the soil, flow through said orifice means being substantially proportional to the square root of the pressure of liquid delivered thereto;
means for driving said pump means at a rate substantially directly proportional to vehicle means speed;
a delivery line connected to the outlet of said pump means;
a shut-off valve in said delivery line;
first means controllable by the vehicle means driver for operating said shut-off valve;
a by-pass line connected to the outlet of said pump means for returning liquid to the source of supply;
adjustable orifice means in said by-pass line for controlling pressure upstream of said ad-justable orifice means;
second means controllable by the driver while the vehicle means is moving for adjusting said adjustable orifice means;
and a pressure gauge readable by the driver while the vehicle means is moving and con-nected to said lines upstream of said valve and said adjustable orifice means;
whereby the driver can select an appli-cation rate, predetermine a pressure upstream of said valve when the latter is closed and when the vehicle means is moving at a predetermined speed with said pump means being driven which will re-sult in the selected application rate when said valve is opened, close said valve, operate the ve-hicle means to move at the predetermined speed with said pump means being driven while the vehicle means is so moving, adjust said adjustable orifice means to attain said predetermined pressure in said lines upstream of said valve while the latter is closed, and then open said valve to apply liquid at the selected rate substantially independent of vehicle means speed.
centrifugal pump means of the type having its outlet pressure substantially proportional to the square of its speed, for receiving liquid from a source of supply and delivering it to liquid discharge orifice means for applying the liquid to the soil, flow through said orifice means being substantially proportional to the square root of the pressure of liquid delivered thereto;
means for driving said pump means at a rate substantially directly proportional to vehicle means speed;
a delivery line connected to the outlet of said pump means;
a shut-off valve in said delivery line;
first means controllable by the vehicle means driver for operating said shut-off valve;
a by-pass line connected to the outlet of said pump means for returning liquid to the source of supply;
adjustable orifice means in said by-pass line for controlling pressure upstream of said ad-justable orifice means;
second means controllable by the driver while the vehicle means is moving for adjusting said adjustable orifice means;
and a pressure gauge readable by the driver while the vehicle means is moving and con-nected to said lines upstream of said valve and said adjustable orifice means;
whereby the driver can select an appli-cation rate, predetermine a pressure upstream of said valve when the latter is closed and when the vehicle means is moving at a predetermined speed with said pump means being driven which will re-sult in the selected application rate when said valve is opened, close said valve, operate the ve-hicle means to move at the predetermined speed with said pump means being driven while the vehicle means is so moving, adjust said adjustable orifice means to attain said predetermined pressure in said lines upstream of said valve while the latter is closed, and then open said valve to apply liquid at the selected rate substantially independent of vehicle means speed.
2. The system defined in claim 1 includ-ing another pressure gauge readable by the driver while the vehicle means is moving and connected to the delivery line adjacent the discharge orifice means for measuring the pressure of liquid delivered thereto.
3. The system defined in claim 1 includ-ing pressure-responsive signalling means which can be sensed by the driver while the vehicle means is moving and connected to the delivery line adjacent the discharge orifice means for indicating when the pressure of liquid delivered thereto is below a pre-determined pressure.
4. The system defined in claim 1 in which the second controllable means includes a reversible electric motor and a reversing switch therefor.
5. The system defined in claim 1 including electric lamp signalling means usable by the driver and responding to the position of the shut-off valve for indicating when said shut-off valve is fully open.
6. The system defined in claim 1 including electric lamp signalling means visible by the driver and responsive to the position of the shut-off valve for indicating when said shut-off valve is closed.
7. A system for applying liquid agri-cultural chemicals to the soil from a moving vehicle at a substantially constant preselected rate, in amount per unit area, substantially independent of vehicle speed, the combination comprising:
driver-operated self-propelled wheeled vehicle means;
a supply tank for the chemicals operatively associated and movable with said vehicle means;
liquid discharge orifice means operatively associated and movable with said vehicle means for applying liquid to the soil, flow through said dis-charge orifice means being substantially proportional to the square root of the pressure of the liquid delivered thereto;
centrifugal pump means of the type having its outlet pressure substantially proportional to the square of its speed operatively associated and mov-able with said vehicle means for receiving liquid from said tank and delivering it to said liquid dis-charge orifice means;
means for driving said pump means at a rate substantially directly proportional to the speed of said vehicle means;
a suction line connected between said tank and the inlet of said pump means;
a delivery line connected between the outlet of said pump means and said orifice means;
a shut-off valve in said delivery line;
first means controllable by the vehicle means driver for operating said shut-off valve;
a by-pass line connected between the outlet of said pump means and said tank;
adjustable orifice means in said by-pass line for controlling pressure upstream of said ad-justable orifice means;
second means controllable by the driver while the vehicle means is moving for adjusting said adjustable orifice means; and a pressure gauge readable by the driver while the vehicle means is moving and connected to said lines upstream of said valve and said adjustable orifice means;
whereby the driver can select an applica-tion rate, predetermine a pressure upstream of said valve when the latter is closed and when said vehicle means is moving at a predetermined speed with said pump means being driven which will result in the selected application rate when said valve is opened, close said valve, operate said vehicle means to move at the predetermined speed with said pump means being driven while said vehicle means is so moving, adjust said adjustable orifice means to attain said pre-determined pressure in said lines upstream of said valve while the latter is closed, and then open said valve to apply liquid at the selected rate substan-tially independent of vehicle means speed.
driver-operated self-propelled wheeled vehicle means;
a supply tank for the chemicals operatively associated and movable with said vehicle means;
liquid discharge orifice means operatively associated and movable with said vehicle means for applying liquid to the soil, flow through said dis-charge orifice means being substantially proportional to the square root of the pressure of the liquid delivered thereto;
centrifugal pump means of the type having its outlet pressure substantially proportional to the square of its speed operatively associated and mov-able with said vehicle means for receiving liquid from said tank and delivering it to said liquid dis-charge orifice means;
means for driving said pump means at a rate substantially directly proportional to the speed of said vehicle means;
a suction line connected between said tank and the inlet of said pump means;
a delivery line connected between the outlet of said pump means and said orifice means;
a shut-off valve in said delivery line;
first means controllable by the vehicle means driver for operating said shut-off valve;
a by-pass line connected between the outlet of said pump means and said tank;
adjustable orifice means in said by-pass line for controlling pressure upstream of said ad-justable orifice means;
second means controllable by the driver while the vehicle means is moving for adjusting said adjustable orifice means; and a pressure gauge readable by the driver while the vehicle means is moving and connected to said lines upstream of said valve and said adjustable orifice means;
whereby the driver can select an applica-tion rate, predetermine a pressure upstream of said valve when the latter is closed and when said vehicle means is moving at a predetermined speed with said pump means being driven which will result in the selected application rate when said valve is opened, close said valve, operate said vehicle means to move at the predetermined speed with said pump means being driven while said vehicle means is so moving, adjust said adjustable orifice means to attain said pre-determined pressure in said lines upstream of said valve while the latter is closed, and then open said valve to apply liquid at the selected rate substan-tially independent of vehicle means speed.
8. The system defined in claim 7 including another pressure gauge readable by the operator while the vehicle means is moving and connected to the delivery line adjacent the discharge orifice means for measuring the pressure of liquid delivered thereto.
9. The system defined in claim 7 including signalling means which can be sensed by the driver while said vehicle means is moving and connected to the delivery line adjacent the discharge orifice means for indicating when the pressure of liquid delivered thereto is below a predetermined pressure.
10. The system defined in claim 7 in which the second controllable means includes a reversible electric motor and a reversing switch therefor.
11. The system defined in claim 7 includ-ing electric lamp signalling means visible by the driver and responsive to the position of the shut-off valve-for indicating when said shut-off valve is fully open.
12. The system defined in claim 7 includ-ing electric lamp signalling means visible by the driver and responsive to the position of the shut-off valve for indicating when said valve is closed.
13. A method for setting a selected rate of application, in amount per unit area, in a system for applying liquid agricultural chemicals to the soil from driver-operated self-propelled moving ve-hicle means which includes a supply tank, liquid discharge orifice means for applying liquid to the soil, centrifugal pump means of the type having its outlet pressure substantially proportional to the square of its speed, means for driving the pump means at a rate substantially proportional to vehicle means speed, a suction line connected between the tank and the pump means inlet, a delivery line connected between the pump means outlet and the discharge orifice means, a by-pass line connected between the pump means outlet and the tank, a shut-off valve in the delivery line, and adjusta-ble orifice means in the by-pass line for controlling pressure upstream of the adjustable orifice means, the steps comprising:
selecting an application rate;
determining a pressure upstream of the valve when the latter is closed and while the vehicle means is moving at a predetermined speed with the pump means being driven which will result in the selected application rate when the valve is opened;
moving the vehicle means at the predetermined speed with the pump means being driven and the valve closed;
while the vehicle means is moving at the prede-termined speed and the pump means is being driven with the valve closed, adjusting the adjustable orifice means to attain the determined pressure upstream thereof;
opening the valve; and moving the vehicle means at substantially any speed with the pump means being driven to apply liquid to the soil at the selected application rate.
selecting an application rate;
determining a pressure upstream of the valve when the latter is closed and while the vehicle means is moving at a predetermined speed with the pump means being driven which will result in the selected application rate when the valve is opened;
moving the vehicle means at the predetermined speed with the pump means being driven and the valve closed;
while the vehicle means is moving at the prede-termined speed and the pump means is being driven with the valve closed, adjusting the adjustable orifice means to attain the determined pressure upstream thereof;
opening the valve; and moving the vehicle means at substantially any speed with the pump means being driven to apply liquid to the soil at the selected application rate.
14. The method defined in claim 13 including the steps, replacing the determining step, of:
determining the pressure on the orifice means necessary for achieving the selected appli-cation rate while the vehicle means is moving at a predetermined speed with the pump means being driven and the valve is open, and determining a pressure upstream of the valve when the latter is closed and while the vehicle means is moving at the predetermined speed with the pump means being driven which will result in the deter-mined pressure on the orifice means when the valve is opened.
determining the pressure on the orifice means necessary for achieving the selected appli-cation rate while the vehicle means is moving at a predetermined speed with the pump means being driven and the valve is open, and determining a pressure upstream of the valve when the latter is closed and while the vehicle means is moving at the predetermined speed with the pump means being driven which will result in the deter-mined pressure on the orifice means when the valve is opened.
15. The method defined in claim 14 includ-ing the additional step, following the valve opening step, of further adjusting the adjustable orifice means, if necessary, to attain the determined pres-sure on the orifice means.
16. The method defined in claim 13 where-in the determined pressure is a function of (1) num-ber of discharge orifices in the liquid discharge orifice means, (2) size of each discharge orifice, (3) swath width of the discharge orifice means, (4) specific gravity of the liquid, (5) the predetermined speed and (6) the application rate.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US06/040,309 US4267971A (en) | 1978-09-26 | 1979-05-18 | Method and means of presetting the output rate of a centrifugal pump agricultural metering system |
| US40,309 | 1979-05-18 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1108564A true CA1108564A (en) | 1981-09-08 |
Family
ID=21910295
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA343,367A Expired CA1108564A (en) | 1979-05-18 | 1980-01-09 | Method and means of presetting the output rate of a centrifugal pump agricultural metering system |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1108564A (en) |
-
1980
- 1980-01-09 CA CA343,367A patent/CA1108564A/en not_active Expired
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