CA1102691A - Liner for large diameter borehole - Google Patents

Liner for large diameter borehole

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Publication number
CA1102691A
CA1102691A CA316,481A CA316481A CA1102691A CA 1102691 A CA1102691 A CA 1102691A CA 316481 A CA316481 A CA 316481A CA 1102691 A CA1102691 A CA 1102691A
Authority
CA
Canada
Prior art keywords
cylinder
borehole
keys
liner
grout
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA316,481A
Other languages
French (fr)
Inventor
James H. Cobbs
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA316,481A priority Critical patent/CA1102691A/en
Application granted granted Critical
Publication of CA1102691A publication Critical patent/CA1102691A/en
Expired legal-status Critical Current

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Abstract

ABSTRACT OF THE DISCLOSURE
A means of anchoring a lining of low flexural rigidity with grout into a borehole drilled in the earth, which comprises a relatively thin-walled cylinder which may be composed of steel, elastomeric or plastic material of selected diameter, which is less than that of the borehole. A
plurality of keys, each having one end bonded to the wall of the cylinder extend outwardly, and have an enlarged head portion which is adapted to be bonded to the grout, which will fill the annular space between the cylinder and the borehole. A plurality of vertically spaced support rings may be used which surround the cylinder and are attached to the cylinder by means of a plurality of keys. The support rings may be supported and spaced apart by means of circumferentially spaced rods, which are attached at their ends to the support rings and are guided at intermediate positions to keys which are locked to the cylinder.

Description

This invention lies in the field of linings for boreholes drilled into the earth.
Drilled shafts or boreholes in the earth are used for a wide variety of purposes, including entries into mines, points of entry for mine storage facilities and for the storage of biological waste and for other purposes.
The most common linings for drilled boreholes or shafts in the earth are rigid steel casings, which are grouted into place by filling the annulus between the borehole wall and the steel casing with a Portland cement grout. The cost of rigid steel casing is high, especially in cases where large dia~eters are involved and large hydrostatic pressures are antici-pated. The steel casings have great weight, which necessitates the use of specialized equipment, capable of handling ver~ large weights, to run the casing into the shaft or borehole.
Another disadvantage of grouted-in-place rigid steel casing is that of transporting the casing to the borehole, because of its size and weight.
Still another disadvantage of the rigid steel casing is the time involved in placing it into the shaft prior to grouting, because of the ; requirement that many lengths must be welded together and the welds allowed to cool, before the casing can be further lowered into the hole. This is a stepwise operation, where one length of casing is welded to a preceding length, the weld is allowed to cool and then the casing is lowered by the new length prlor to welding still another length, etc.
A thin lightweight lining material offers many advantages in that the lining can in some application be an essen~ially continuous membrane, :
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which will have a relati~ely low weight and can be delivered to the site in a collapsed condition. It may be delivered in one continuous length or in a ~ew pieces of substantial length, requiring fewer joints to provide the full depth of liner.
Though the concept appears ideal~ heretofore there has been no means of maintaining the correct internal diameter of membrance linings of low flexural rigidity while grouting in place or when subjected to external pressure.
- This invention describes a new technique for using a combination lo of a membrane liner of low flexural rigidity with Portland cement grout to create a rigid waterproof lining which is impervious to the movement of fluid, either into or out of the borehole, or shaft~ and in which the membrane is rigidly joined to the grout and can withstand relatively high differential pressures by virtue of the reinforcement created by the enclo~ing cement grout.
Basically, the invention is a liner of low fle}cural rigidity adapted to be grouted into a borehole drilled in the earth comprising: a thin-walled cylinder of selected diameter, less than that of said borehole, so that when said cylinder is inserted into said borehole an annular space will be provided between said cylinder and the wall of said borehole for receiving grout therein; and a plurality of circ~mferentially spaced keys, each key having its inner end attached to said cylinder and its outer end spaced radially outwardly from said cylinder.
In a preferred embodiment of the invention, support rings and rods are keyed -to the cylinder to impart greater rigidity thereto~

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The invention also encompasses the method of installing a liner of low flexural rigidity adapted to be grouted into a borehole in the earth, said liner comprising a cylinder having a plurality of spaced outwardly extending keys attached at their first ends to said cylinder and extending outwardly, with their outer ends having suitable means to lock to the grout~ the me-thod comprising the steps of: (a) inserting said liner, axially, into said borehole, with its bottom end at a selected distance above the bottom of said borehole; (b) inserting a plurality of grou~ipipes circumferentially spaced into the annulus between said cylinder and the wall of said borehole to a point near the bottom of said borehole; (c) pumping in Portland cement grout through said pipes into said annulus, while (d) raising said pipes, as the level of grout in said annulus rises, always keeping the bottom ends of said pipes- below the surface of said grout.
A better understanding of the invention will be evident from the following description taken in conjunction with the appended drawings, in which:
Figure 1 illustrates schematically one embodiment of this invention inserted into an open borehole in the earth;
Figures 2 and 3 illustrate in plan and elevation sections the detailed construction of one embodiment of this invention;
Figures ~, 5, 6 and 7 illustrate~details of the various types of keys which are imbedded at one end into the cylinder and serve to tie the cyli.nder to the grout, to outer support rings and to support rods; and Figure 8, on the same sheet as Figure 1, illustrates schematically one method of installing the embodiment of FIGURES 2 and 3.
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Referring now to the drawings and in partic~ar to Figure 1J there is shown schematically one embodiment of the invention. The mlmeral 10 in-dicates generally the system comprising a cylinder 20 of low flexural rigidity material of suitable wall thickness and diameter, positioned axially inside of a borehole 18 in the earth 16 extending from the surface 14 down to a depth 17. There is an annular space 12 between the cylinder 20 and the wall 18 of the borehole. In this annular space are provided a plurality of support rings 22, which are spaced axially and are maintained in their positions by means of a plurality of circumferentially spaced support rods 24. The support rings and support rods are attached to the cylinder 20 by means of a plurality of keys which will be fully described in connection with Figures 4, 5, 6, and 7.
Referring now to Figures 2 and 3, there is shown in horizontal and vertical cross-section one embodiment of the invention. There is a thin-walled cylinder 20 of suitable low flexural rigidity material. There are a plurality of support rings indicated generally by the numeral 22, which may be of any selected cross-sectional shape, such as the H cross-section illustrated, having outer walls 30, inner walls 32, and a hori~ontal web 34~ These support rings are of suitable diameter so as to oe spaced outwardly from the cylinder 20. They are held in this posltion by a plurality of radial keys 36 which are locked at their inner end to the cylinder and are attached to the support rings by any suitable means~ such as the threaded ends interlocking with the support rings illustra~ed.
A plurality of circu~ferentially spaced support rods 24 are utilized to connect adjacent support rings, and are attached to the support rings, so - : ' , ' ., ~ : . !: , : ' ', .: ' , , ' G~

that the entire liner~ including the cylinder, support rings, and support rods, forms a fairly rigid elongated structure, by means of which the liner can be lifted and lowered into the borehole.
Another type of key 38 is provided which is locked at its irner end into the wall of the cylinder and is attached to the support rods at its outer end, such as by having an opening or eye through which the rods are~
passed so as to maintain the position of the rods at intermediate points between the support rings, so as to mak0 the cylinder more rigid.
In Figure 6 the H cross-section of the ring is shown in greater detail than in Figure 3 and it is attached to the cylinder by means of the keys 36 which have inner ends 60, imbedded in the wall of the cylinder and shanks 62 which are threaded at the end 64 and are locked to the ring by means of nuts 66, for example.
The support rings can be of any desired cross-sectional shape and si~e, and can be attached in any way to the wall of the cylinder 20. There is no limitation on the details of such shape, si3e or manner of attachment.
Illustrated in ~igure 4 is a detail of the construction and assem-bl~ of the support rods 24 to the webs 34 of the support rings, illustrated in Figures 3 and 6. The rods 24 are threaded at top and bottom ends. ~t the top end is a fixture 40 which has an internal thread 44 on the bottom, which mates with the threaded end 42 of a rod 24. This fixture has a shoulder 46 and a threaded end 47 which is locked to the web 34 by means of a collar 50 which screws down on the threaded end 47 and locks the web. The upper end of the collar 50 has a threaded opening which is adapted -to receive the bottom threaded end of another support rod 24 etc. Of course, - ~ . : . ; , . ;. :., , :, . ~ .. . : - :: , ,, :, .. . ;. : : .
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other means may be provided for attachment of the support rods to the support rings.
In Figure 5 is illustrated one type of key indicated generally by the numeral 38 which has an inner end 54 by means of which it can be imbedded in, or attached to~ the cylinder 20. It has a spacing shank 56 and an eye 58 adapted to pass a support rod 24 and to hold it in proper spaced relation to the cylinder 20.
Figure 7 illustrates another key 70 which can be attached at 72 to the cylinder 20 and which has a shank 74 of selected length, terminating in a head 76 spaced a selected distance from the cylinder. If desired, the shank 74 or head 76 ma~ have a weak section designed in so that the head will shear or break off at a selected applied force.
When the cylinder is assembled with the support rods, support rings and keys and is lowered in the borehole, the support rings, keys, support rods, etc., are all imbedded in the Portland cement grout that fills the annular space and serves to strongly and rigidly tie the cylinder to the grout and!!make a watertight, rigid, thick-walled cylindrical liner for the boreholeO
Three di~ferent types of keys have been illustrated, one which is just to provide a bond between the cylinder and the grout, such as illustrated in Figure 77 another type 36 which is utilized to tie the support ring to the cylinder, as illustrated in Figure 6, and a third type 3~ in Figure 5, which is used to tie the support rods to the cylinder at intermediate points between the support rings. However, if the diameter of the borehole is small and if the ratio of the thickness to the diameter is not too small, the ` `:,.

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cylinder will have sufficient rigidity that i-t may not be necessary to provide the support rings and support rods. In that case, keys of the type shown in Figure 7 would be utilized for the purpose of anchoring the cylinder wall to the grout and that would be all that would be necessary. On the other hand, if the diameter of the hole is large and it is impractical to provide a great enough thickness to make the cylinder self supporting, then the addition of the support rings and support rods would be advisable.
Various materials can be used for the cylinder~ For example, if the material is castable, such as plastic, then the keys illustrated in Figures 4, 5, 6 and 7 can be inserted into the wall and be cast integral with it~ On the other hand, the cylinder may be made of a suitable material that can be extruded and the keys can be then attached to the extruded cylin-der, provided suitable means are utilized to make the bond strong enough between the key and the cylinder.
Another way of constructing the cylinder and the key would be to make the cylinder of suitable thermoplastic material and, similarly, to mold or extrude the keys of the same type of material. The keys can be attached to the cylinder by thermal fusion, as is used in the joining of sections of large diameter pipes made of thermoplastic materials. Such a process would involve means to heat a selected area of the outer wall of the cylinder and to heat the surface of the key until they were both at a suitable elevated temperature and then to press the two heated surfaces together, so that they will bond and form a monolithic structure.
Another way of constructing the keys which are used to bond the cylinder to the grout and illustrated in Figure 7 would be to use a short ~f~6~1 section of a thermoplastic thin-walled pipe to form a thin strap or loop, which is attached to the outside wall of the thermoplastic laner by the heat fusion method, etc.
Having constructed the assembly as indica-ted in Figures 1, 2 and 3, in accordance with the details of ~igures 4, 5, 6, and 7, it becomes necessary to install this assembled liner into a borehole and to grout it into position This is indicated in Figure 8, which shows in cross-section, a borehole having a wa11 18 of suitable diameter in the ear~h 16, drilled from the surface 14 down to a bottom 84 at a depth 17. The liner is schema-tically indicated by numeral 10 without all of the detail of Figure 1. This is lowered into position in the borehole with the bottom end 82 at a selected distance 83 above the bottom 84 of the borehole. The liner 10 is centered in the hole, providing an annular space 86 of uniform radial width.
Assume that this hole has been drilled by the use of drilling mud and is filled with drilling mud at the time the liner is to be inserted. The liner is dropped into the mud-filled hole to the proper depth~ A plurality of grout lines 90 of suitable diameter are positioned in the annulus in circumferentially-spaced relation, with the bottom ends close to the bottom 84 of the hole. Portland cement grout is pumped in from the surface in accordance with arrows g6 and the grout, because of its greater density, dis-places the mud upwardly. The level of the grout is indicated 97 in Figure 8. As the grout rises and pushes upwardly the mud in the annulus 86, the grout pipes 90 can be raised. Mowever, their bottom end must be maintained below the interface 97 between the grout 85 in the space 88 and the mud 87 in the ann~lus on top of the grout. The interior space 92 inside the cylin-.

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der 10 is also filled with mud. ~s grout is pumped in and the grout lines are wi-thdrawn the annulus will be filled with grout. Because of the greater density of the grout, than the mud inside the space 92, in the inside of the cylinder, it may be advisable to close off the top of the cylinder by means of a closure 91 and to apply pressure through the closure to the surface of the mud inside the cylinder. The added pressure is required to prevent the collapse of the cylinder inwardly because of the greater hydro-static force of the cement grout.
In other cases the hole may be drilled by mining or other means and is dr~. In that case the liner is positioned as before. The grout lines 90 are installed. Also, a mud line 9~ is provided so that mud can be ; inserted into the inside of the cylinder in accordance with arrows 98, then, as the grout fills the bottom end 88 of the annular space 86 and rises with a surface such as 97, the hydrostatic force in~ardly of the grout on the cylinder can be compensated by mud in the space 92 having a longer column ; from the top 93 than the column of grout, such as to balance the hydro~static force inwardly of the cement. As the cement grout is applied and the top swrface 97 moves upwardly, likewise, the level 93 of the mud is increased as necessary. As in the previous description, when the cement grout reaches the top surface, it may be necessary to fill the entire in-ternal space of the liner with mud and to apply a suitable pressure to the top in accordance with arrow 89.

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Claims (10)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A liner of low flexural rigidity adapted to be grouted into a borehole drilled in the earth comprising: a thin-walled cylinder of selected diameter, less than that of said borehole, so that when said cylinder is inserted into said borehole an annular space will be provided between said cylinder and the wall of said borehole for receiving grout therein; and a plurality of circumferentially spaced keys, each key having its inner end attached to said cylinder and its outer end spaced radially outwardly from said cylinder.
2. The liner as in claim 1 including at least one support ring of selected material, surrounding said cylinder, and attached to said cylinder by means of said keys or a plurality of circumferentially spaced second keys, each having its inner end bonded to said cylinder, and its outer end attached to said support ring.
3. The liner as in claim 2 including a plurality of said support rings, each of said support rings rigidly spaced from and attached to the adjacent rings by means of a plurality of circumferentially spaced support rods.
4. The liner as in claim 3 including a plurality of circumferentially and axially spaced other keys, attached at their inner ends to said cylinder and at their outer ends attached to said support rods.
5. The liner as in claim 1 in which said cylinder is made of castable material and the inner ends of said keys are cast in the wall of said cylinder.
6. The liner as in claim 1 in which said cylinder is made of thermo-plastic material and said keys are made of thermoplastic material and said keys are attached to said cylinder by fusion sealing.
7. The method of installing a liner of low flexural rigidity adapted to be grouted into a borehole in the earth, said liner comprising a cylinder having a plurality of spaced outwardly extending keys attached at their first ends to said cylinder and extending outwardly, with their outer ends having suitable means to lock to the grout, the method comprising the steps of: (a) inserting said liner, axially, into said borehole, with its bottom end at a selected distance above the bottom of said borehole; (b) inserting a plurality of grout pipes circumferentially spaced into the annulus between said cylinder and the wall of said borehole to a point near the bottom of said borehole; (c) pumping in Portland cement grout through said pipes into said annulus, while (d) raising said pipes, as the level of grout in said annulus rises, always keeping the bottom ends of said pipes below the surface of said grout.
8. The method as in claim 7 including the step of closing the top of said cylinder and applying a selected fluid pressure to the top of a mud column inside said cylinder.
9. The method as in claim 8 including the additional step, prior to step (a) of; (e) installing a support ring around said cylinder at a select-ed position, concentric with said cylinder and attached to said cylinder by a plurality of circumferentially spaced keys.
10. The method as in claim 9 including the additional step, prior to step (a) and after step (e) of; (f) installing a plurality of further support rings around said cylinder, each supported by and positioned between adjacent support rings by a plurality of circumferentially spaced support rods.
CA316,481A 1978-11-20 1978-11-20 Liner for large diameter borehole Expired CA1102691A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA316,481A CA1102691A (en) 1978-11-20 1978-11-20 Liner for large diameter borehole

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA316,481A CA1102691A (en) 1978-11-20 1978-11-20 Liner for large diameter borehole

Publications (1)

Publication Number Publication Date
CA1102691A true CA1102691A (en) 1981-06-09

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA316,481A Expired CA1102691A (en) 1978-11-20 1978-11-20 Liner for large diameter borehole

Country Status (1)

Country Link
CA (1) CA1102691A (en)

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