CA1101162A - Method and apparatus for molding polyurethane soles for footwear - Google Patents

Method and apparatus for molding polyurethane soles for footwear

Info

Publication number
CA1101162A
CA1101162A CA310,904A CA310904A CA1101162A CA 1101162 A CA1101162 A CA 1101162A CA 310904 A CA310904 A CA 310904A CA 1101162 A CA1101162 A CA 1101162A
Authority
CA
Canada
Prior art keywords
mold
sole portion
molding
turntable
sole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA310,904A
Other languages
French (fr)
Inventor
Guy F. Rudolf
Giuliano Frau
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bata Industries Ltd
Original Assignee
Bata Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bata Industries Ltd filed Critical Bata Industries Ltd
Priority to CA310,904A priority Critical patent/CA1101162A/en
Priority to FR7921932A priority patent/FR2435219A1/en
Priority to DE19792935955 priority patent/DE2935955A1/en
Priority to JP11508179A priority patent/JPS5545495A/en
Priority to IT25549/79A priority patent/IT1122536B/en
Application granted granted Critical
Publication of CA1101162A publication Critical patent/CA1101162A/en
Expired legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D35/00Producing footwear
    • B29D35/06Producing footwear having soles or heels formed and joined on to preformed uppers using a moulding technique, e.g. by injection moulding, pressing and vulcanising
    • B29D35/08Producing footwear having soles or heels formed and joined on to preformed uppers using a moulding technique, e.g. by injection moulding, pressing and vulcanising having multilayered parts
    • B29D35/081Producing footwear having soles or heels formed and joined on to preformed uppers using a moulding technique, e.g. by injection moulding, pressing and vulcanising having multilayered parts by injection moulding
    • B29D35/082Producing footwear having soles or heels formed and joined on to preformed uppers using a moulding technique, e.g. by injection moulding, pressing and vulcanising having multilayered parts by injection moulding injecting first the outer sole part

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE

Two component polyurethane soles for footwear are molded continuously in an apparatus including a turntable with a plurality of mold stations therearound. While a first sole portion is being molded at one mold station, a second sole por-tion interconnecting the first sole portion to a lasted upper is molded at the same mold station. Such simultaneous molding is achieved using a mold bottom or top which retains the first sole portion and with such first sole portion forms part of the mold for forming the second sole portion. The second sole portion mold is completed by mold sides and a lasted upper.

Description

11~116Z

This invention relates to a method and an apparatus for molding polyurethane soles fo~ footwear.
More specifically, the invention relates to the molding of soles for footwear using polyurethane of two different colors and~or physical and chemical properties. In the production of soles for sports shoes or the like, it is common practice to use a single material such as polyurethane or polyvinyl chloride; and to make the soles in two separate and distinct molding operations using different compositions for the two sole portions. The resulting soles have two differently colored portions and/o~ two portions with different properties such as hardness.
One conventional two color molding technique is disclosed, for example, in applicant's Canadian Patent No. 977,917 , issued November 18, 1975 . In the conventional method, a first mold cavity is formed at a first molding station where a first injec-tion of moldable material is effected, and the mold is moved to a second molding station where a second mold cavity is formed and a second moldable material is injected into the second mold cavity. The first mold cavity is formed by a mold top in the form of a dummy last, mold sides or side rings and a mold piston.
The second mold cavity is defined by the mold piston and first sole portion thereon, a lasted upper and different portions of ; the mold sides or another set of mold sides. In such a method, it is necessary to inject the moldable material at two separate ~~
locations to permit the first sole portion to at least partially cure to a hardness sufficient to prevent deformation thereof during the second injection. With the large injection units used to inject polyvinyl chloride, only one injection unit can be present at any one molding station.
It will be appreciated that the conventional method requires a large turntable with a plurality of molds - usually _ 11~116Z

20 - 24 - in order to operate efficiently and economically. With a material such as polyurethane which requires an approximately 3 minute curing time, a large apparatus has been a necessity.
Moreover, for two color injection a four component dispensing system is required, i.e. resin and hardener containers must be provided at each of the two molding stations. When injecting at two separate, spaced apart locations, the edge of the mold con-taining the injection port for the second material becomes clogged during the first injection step, thus making injection of -the second ~aterial difficult if not impossible.
Thus, it is readily apparent that there exists a need for a simple method and apparatus for injecting two component polyurethane or the like. By two component is meant polyurethane of two different colors, or polyurethane compositions having different physical and/or chemical properties for each molding operation. Alternatively, two similar compositions can be used.
The object of the present invention is to provide a method and an apparatus for injecting two component polyurethane soles for footwear which are relatively simple and which facili-tate the production of such soles. - -According to one aspect of the invention, there is pro-vided a method for molding two component soles for footwear of polyurethane or the like comprising the steps of molding a first sole portlon at a first molding station; moving the first sole portion along a path of travel such that it returns to said first molding station after a predetermined period permitting at least partial curing of the flrst sole portion; and thereafter simul- - -taneously molding a second sole portion on said first sole portion and a new, separate first sole portion at said first molding statio~
~ According to another aspect of the invention, there is ~ provided an apparatus for molding two component soles for A ~
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footwear of polyurethane or the like comprising a turntable; a plurality of spaced apart mold bottoms carried by said turntable;
mold top means carried by said turntable for forming a first mold cavity with each of said mold bottoms one at a time; mold sides; a plurality of lasts carried by said turntable for receiving uppers and forming second mold cavities with said mold bottoms and mold sides; said lasts being equal in number to said mold bottoms; and means for simultaneously injection one compon-ent into a first mold cavity and the second component into a - 10 second mold cavity, whereby simultaneously to complete a two component sole and mold a newr separate first sole portion.
; By simultaneously injecting one component of a two component sole into one mold and a second component of a two component sole into another mold at the same molding station, the number of molding stations can be substantially reduced.
Moreover, after the initial injection of a first component into a plurality of molds on a turntable to form a plurality of first sole portions, simultaneGus injection of the second component to complete the soles and injection of new first components can take place on a continuous basis. It is also possible to use a single source of polyurethane resin and a single injection unit. With such an arrangement, three material feed systems are required instead of four One feed system supplies the polyurethane resin to a pair of mixing devices, the second system supplies the hardener and other materials, e.g.
coloring agents to the first component mixing device and injec-tion nozzle, and the third system supplies the hardener and other materials to the second component mixing device and injection nozzle. Thus, not only do the method and apparatus of the present invention facilitate production, but they can lead to a substantial saving in machinery costs. The use of a single ; injectiOn unit having two nozzlesmeans that the safety features ~ \
1~01162 normally required are also red-~ced in number, i.e. safety features may be required for one injection unit instead of two.
With the method and apparatus of the present invention, the molds pass an operator immediately before molding operations, and the face of the molds containing the injection ports can be cleaned In known two component molding methods,molding of one component occurs at a first molding station and molding of a second component occurs at a second molding station remote from the first station. Thus, if the second injection port becomes blocked during the first molding step, it may be difficult or impossible to effect the second molding step unless an operator ; is present to clean the face of the mold containing the injection . -. ,.~ ~ .
ports. In other words, instead of two cleaning operations for molding at two separate locations, only one cleaning operation is required with the method and apparatus of the present invention.
The invention will now ~e described in greater detail with reference to the accompanying drawings, which illustrate preferred embodiments of the invention, and wherein:
Figure 1 is a schematic plan view of a molding apparatus ~ ~
in accordance with the present invention; ~ - -Figure 2 is a schematic elevation view of the apparatus of Fig. l;
Figures 3 to 5 are schematic cross-sectional views of molds and sole components during molding in accordance with one embodiment of the method of the present invention;
Figure 6 is a longitudinal sectional view of the molds $ and sole components of Fig. 5;
Figures 7 to 9 are schematic cross-sectional views of molds and sole components during molding in accordance with a second embodiment of the method of the present invention;
Figures 10 to 13 are schematic cross-sectional views of molds and sole components during molding in accordance with a . . .
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a~6z third embodiment of the method of the present invention; and Figures 14 to 16 are schematic cross-sectional views of molds and sole components during molding in accordance with a fourth embodiment of the method of the present invention.
With reference to the drawings and in particular to Figs. 1 and 2, the molaing apparatus of the present invention includes a base 1 resting on the floor and a turntable 2 rota-tably mounted on the base 1 for rotation about the vertical longitudinal axis of the machine. The turntable 2 is generally circular and is provided with a plurality of molds (not shown in Figs. 1 and 2) spaced equidistant apart about the periphery of the turntable for receiving a liquid polyurethane mixture from a pair of injection units 4 and 5. Polyurethane resin, --hardener and any desired additives are fed into the units 4 and 5 and then injected into the molds via nozzles 6 and 7, respectively.
The two injection units 4 and 5 can be replaced by a single unit (not shown) With a pair of nozzles and separate mixing facilities.
The separate mixing ~acilities would both b~ connected to a single source of polyurethane resin, and to separate sources of hardener and additives. The two injection units 4 and 5 or the pair of nozzles on the single unit are located at one molding station for simultaneously injecting polyurethane into two ~ separate molds.
-' A central column 8 on the turntable 2 is provided with last holders 9 (one shown) located above the turntable, the number of last holders 9 being equal to the number of molds.
Each last holder 9 supports a dummy or false last 10 on one surface and a last 11 on an opposite surface thereof, or alter-natively a pair of lasts on such surfaces. The last holders 9 are rotatably and vertically slidable on the column 8 so that a first mold cavity can be formed using a false last 10 to produce a first sole portion. Conventionally, after formation of the first sole portion, the false last 10 is then raised to open the 11~ 16Z
first mold which is moved with the turntable 8 to a second molding station. Before reachin~ the second molding station, the last holder 9 is rotatea so that a lasted upper, i.e. an upper on the last 11 extends downwardly. The lasted upper is moved downwardly to close the mold at a second molding station, a second sole portion is molded using a second injection unit, and the lasted upper with the complete sole is moved upwardly to open the mold. Finally, the completed article of footwear is moved with the turntable to an unloading station which corres-ponds to the loading station for uppers. Thereafter, the method is repeated continuously.
- Referring now specifically to Figs. 3 to 5, in accord-ance with the method of the present invention, first and second sole portions of a two component sole are molded separately and simultaneously at a single molding station using a pair of injection units or a single injection unit with two separate injection nozzles. The first step in the method is to form a first mold cavity 12 using a false last, which is in the form of a vertically movable mold bottom 13, and a double faced sole plug 14. The sole plug 14 is rotatably mounted on a turntable 2.
The two faces of the sole plug 14 contain recesses 15 and 16 for defining the first mold cavity 12 and a second mold cavity 17.
Initially, the second mold cavity 17 is formed by a last 18 with an upper thereon (hereinafter referred to as a lasted upper), side molds 19 and the face of the sole plug 14 containing the recess 16. A first component in the form of a mixture of poly-urethane resin, hardener and other additives is injected into the first mold cavity 12 to form a first sole portion 20. In the same manner, a first sole portion is formed in each of a plurality of molds of the above-described type on a turntable (not shown). The first sole portions 20 ultimately form the ; outer or bottom portion of the sole.
Upon completion of all of the first sole po~tions 20, the first mold, h~ving completed a circular path of travel, returns to the molding station. However, before reaching such molding station, both mold cavities 12 and 17 are opened by moving the false last 13 downwardly, moving the side molds 19 apart and moving the lasted upper 18 upwardly, leaving the first sole portion 20 in the recess 15 in the sole plug 14. The sole plug 14 is rotated to a position in which the lasted upper 18 is opposed by the first sole portion 20, and the empty recess 16 in the opposite face of the sole plug 14 opposes the mold bottom or false last (Fig. 4). Finally, the mold is closed to form new mold cavities, and a second sole portion 21 (Figs. 5 and 6) is molded using a second color polyurethane or a polyurethane compo-sition having different properties from that used in the first sole portion 20. At the same time as the second sole portion 21 ~ is being molded, i.e., simultaneously with the in~ection of the ; second component into the mold cavity 17 via an injection port 23, a second batch or shot of first component is injected into the mold cavity defined by the recess 16 and the mold bottom 13 via an injection port 24. It is readily apparent that the second sole portion 21 forms an inner sole on the outer sole (first sole portion 20). It is also apparent that after all of the first sole portions are molded initially, the second mold cavities are formed by a first sole portion on the sole plug 14, a lasted upper 18 and the mold sides 19. Following completion of the initial molding of the first sole portions, the method is con-tinuous.
Referring now to Figs. 7 to 9, in accordance with a second embodiment of the present invention, first and second molds generally indicated at 25 and 26 are formed on a single plate 27, which is rotatable about a vertical axis 28. In a first molding operation, a first mold 25 including a vertically movable mold top or false last 29 and a sole plug or mold bottom 30, is .

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- llall6z closed by moYin~ the false last 29 downwardly onto the mold bottom 3a and a first sole portion 31 is molded by injecting a first polyurethane composition into mold cavity 32. At the same time, the second mold 26 is closed to form a mold cavity 33 on the opposite side of the top surface of the plate 27. The second mold 26 is formed by a mold bottom 34, mold sides 35 and lasted upper 36.
Upon completion of the first sole portion 31, the molds 25 and 26 are opened by moving the false last 29 upwardly, by moving the mold sides 35 apart and the lasted upper 36 upwardly, and the plate 27 is rotated about the axis 28 to reverse the positions of the mold bottoms 30 and 34 (Fig. 8). A new mold cavity 37 similar to cavity 32 is formed using the false last 29 and the mold bottom 34; and a new mold cavity 38 similar to cavity 33 is formed using the first sole portion 31 on the mold bottom 30, the mold sides 35 and the lasted upper 36. As illustrated in -Fig. 9, a new first sole portion 39 is formed in the mold cavity 37, and simultaneously, a second sole portion 40 is molded in the mold cavity 38. Thereafter, the method is continuousO While a first sole portion is being molded in one mold 25, a second sole portion is being molded in the second mold 26 at a single molding station using a pair of injection units 4 and 5 (Figs. 1 and 2) or a single injection unit with two injection nozzles.
In another embodiment of the method of the present invention illustrated in Figs. 10 to 13, four mold bottoms 41, 42, 43 and 44 are utilized with a single mold top or false last 45 to form one mold generally indicated at 46, and with side molds 47 and a lasted upper 48 to form a second mold generally indicated at 49. The sequence o~ operation is essentially the same as in the other embodiments of the invention. The mold bottoms move in a generally rectangular path of travel. Firstly, the molds 46 and 49 are closed, with the mold bottom 41 forming the base .
: . . . . . . .
.. . .. . .

11C~1162 of the mold 46, and a first sole portion 50 is molded in recess 51 in the top of the mold bottom 41 (Fig. 101. The molds 46 and 49 are opened, and the mold bottoms are moved to the next adjacent corner of the rectangular path of travel in the direc-tions of arrows A, B, C and D (Fig. 11). A second set of molds 46 and 49 are formed, the mold bottom 41 forming the base of the mold 49 and the mold bottom 42 forming the base of the mold 46.
Another first sole portion 52 is molded in recess 53 in the top of the mold bottom 42, and simultaneously a second sole portion 54 is molded onto the bottom of the lasted upper 48. The mold bottom moving steps and double molding operations are repeated for each of the mold bottoms, first sole portions 55 and 56 being molded in recesses 57 and 58 in the mold bottoms 43 and 44, respectively, and second sole portions 59 and 60 being molded in the mold 49 on the first sole portions 52 and 55, respectively, Thereafter, the method is continuous. In the next simultaneously molding operations, a new first sole portion is molded in the , recess 51 in the mold bottom 41 and a second sole portion is molded onto the first sole portion 56 in the mold bottom 44.
By continuously moving the mold bottoms in the direction of arrows A, B, C and D, the two component soles can readily be mass produced.
In Figs. 14 to 16 the same reference numerals are used to identify elements similar to those in Figs. 10 to 13.
The apparatus and method of Figs. 14 to 16 are similar to those of Figs. 10 to 13, except that the mold bottoms 41, 42, 43 and 44 are moved through a circular, clockwise path of travel.
A series of molds 46 are formed using the mold bottoms 41, 42, 43 and 44, and a mold top or false last 45. By the time a first sole portion 55 is being molded in the mold bottom 43, a second sole portion 54 is being molded onto, between and bonded to the lasted upper 48 and the first sole portion 50. Thereafter, the g -- :

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``` llU1162 process is continuous, with the mold bottoms 41, 42, 43 and 44 virtually constantly in use, and the simultaneous injection of the first and second components being effected during each molding operation.
of course, in each of the method of Figs. 10 to 13 and ~-- 14 to 16, the finished sole can and preferably is retained in the mold 49 until it reaches a location immediately before the location of the mold 46. This would provide sufficient time for complete curing. MoreoVer, the molds 46 and 49 would be opened simultaneously, new molds closed, and the mold injection ports cleaned simultaneously.
In the first embodiment of the apparatus described hereinbefore (Figs. 3 to 5), the top surface of the mold bottom 13 is coated with polytetrafluoroethylene, which facilitates separation of the mold bottom from the first sole portion. By ~ the same token, the mold top or false last used to form the first - mold in the apparatus of Figs. 7 to 16 can be coated with polytet-rafluoroethylene.

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~ ' 11~1162 SUPPLEr~ENTARY DISCLOSURE
The principal disclosure describes several different embodiments of the apparatus for molding polyurethane soles in which molding of two sole portions occurs simultaneously at a single mold station.
In accordance with another embodiment of the invention the first sole portion is molded in a-mold cavity defined by a recess in a sole plug or mold bottom, which is mounted on one arm of a generally L-shaped carrier, and a mold cover or false last; the mold bottom is rotated around an inclined axis to a second molding location beneath a lasted upper; a second mold cavity is formed using the mold bottom and first sole portion, mold sides and the lasted upper; and a second sole portion is molded in the second mold cavity. At the same time, another first sole portion is molded in a new first mold cavity defined by a second mold bottom on the other arm of the L-shaped carrier and the mold cover or false last.
The apparatus for carrying out the above method includes a generally L-shaped mold carrier,with a mold bottom mounted on the outer end of each arm thereof. Thus, the mold bottoms are at a right angle to each other; A sole cover opposing the vertically disposed mold bottom completes one mold cavity for molding the first sole portion. The second mold bottom is horizontally disposed, and cooperates with mold sides and a lasted upper to form the second mold cavity. After a first sole portion has been molded in one mold cavity, operation of the apparatus is contin-uous, with first and second sole portions being molded simultan-eously at the same molding station.
In practice, the first mold is opened by moving the mold cover outwardly away from the mold bottom. The second mold is opened by moving the mold sides outwardly away from the lasted .~ .

11(~116Z

upper, moving the lasted upper upwardly away from the mold bottom, and moving the mold bottom downwardly away from the lasted upper.
Thus, the mold carrier is moved downwardly with the bottom molds.
In the lower position, the mold carrier can be freely rotated around an inclined axis (through the corner of the L), so that the mold bottoms change places.
The additional embodiment of the invention will now be described with reference to the accompanying drawings, wherein:
Figures 17 to 19 are schematic, partly sectioned views of molds and sole components or portions during molding in accord-ance with a fifth embodiment of the method of the present invention.
With reference to Figs. 17 to 19, in accordance with the fifth embodiment of the invention first and second molds generally indicated at 61 and 62 are provided at each molding station on - the turntable 2 (Figs. 1 and 2). The molds 61 and 62 are defined in part by a pair of mold bottoms 63 and 64 mounted on the outer free ends of a generally L-shaped carrier 65. The carrier 65 is rotatably mounted on the turntable for rotation around an inclined axis 66, which extends through the corner of the L (in this case through the point where such corner would be).
Referring to Fig. 17, the mold bottom 63, which is vert-ically disposed in the first molding position, forms a first mold cavity 67 with a mold top or false last 68. A first sole portion 69 is injected into the mold cavity 67 through a nozzle 70 and a molding port 71 in the mold top 68. At the same time, a second mold cavity 72 is formed on the mold bottom 64 using ` mold sides 73 and 74, and a lasted upper 75.
Upon completion of the first molding operation, the mold 61 is opened by moving the mold top 68 outwardly in the direction of arrow 76 (Fig. 18), leaving the first sole portion .

~ - 12 11C~1162 69 on the mold bottom 63. The mold 62 is also opened by moving the mold sides 73 and 74 outwardly in the directions of arrows 77, moving the lasted upper 75 upwardly (arrow 78~ and moving the mold bottom 64 downwardly (arrow 79). Of course, because the mold bottom 64 is mounted on the carrier 65, it is necessary to move the whole carrier and both mold bottoms 63 and 64 downwardly.
The carrier 65 is then rotated around the inclined axis 66 in the direction of arrow 80, so that the mold bottom 64 assumes the vertical orientation and the mold bottom 63 assumes the top, horizontal position (Fig. l9).
In the second molding position, the molds are again closed. A new first mold cavity is defined by the mold bottom 64 and the mold top 68, and a new first sole portion 81 is injected into the mold cavity via the port 71. At the same time, a second mold cavity is defined by the mold bottom 63 and the first sole portion 69, mold sides 73 and 74, and the lasted upper 75. A
second sole portion 82 is injected into the second mold cavity through an injection nozzle 83 ana a molding port 84 in the mold side 74.
; ~ 20 It will be appreciated that the first sole portions form the outer or bottom portions of the sole, and the second sole portions form the inner or so-called midsole which connects the outer sole portior to the 1asted ~pper.

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Claims (13)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A method of molding two component soles for foot-wear of polyurethane or the like in an apparatus including a turn-table carrying molds, said method comprising the steps of (a) molding a first sole portion at a first molding station on one side of said turntable; (b) moving the first sole portion along a path of travel such that it returns to said first molding station on said one side of the turntable after a predetermined period of time permitting at least partial curing of said first sole por-tion; (c) simultaneously molding a second sole portion on said first sole portion to complete a sole and molding another, separate first sole portion at said first molding station on said one side of the turntable; and (d) repeating steps (a) to (c) an indefinite number of times, whereby first and second sole portions are con-tinuously molded separately and simultaneously at a single molding station on one side of the turntable.
2. A method according to claim 1, wherein said first sole portion is molded in a mold cavity defined by a recess in one face of a sole plug, and a mold bottom opposing said recess;
and said second sole portion is molded in a second mold cavity defined by a first sole portion in said sole plug, mold sides and a lasted upper, whereby the second sole portion is interposed between and interconnects the first sole portion and a lasted upper.
3. A method according to claim 1, wherein said first sole portion is molded at said first molding station in a first mold defined by a first mold bottom and a top, said first mold is opened by moving the mold top upwardly away from the first mold bottom leaving the first sole portion in the mold bottom; said first mold bottom and first sole portion are moved to a second molding location at the same location or in close proximity to said first molding station and on said one side of the turntable, and a second mold bottom replaces the first mold bottom beneath the mold top; a new first mold is formed with said second mold bottom and said mold top; a second mold is formed using said first mold bottom and first sole portion, mold sides and a lasted upper; and the second sole portion is molded in said second mold while another first sole portion is molded in said new first mold.
4. A method according to claim 3, wherein during move-ment to said second molding location, said first mold bottom and first sole portion are rotated about a vertical axis to the second molding location.
5. A method according to claim 3, wherein during move-ment to said second molding location, said first mold bottom and first sole portion are moved horizontally.
6. A method according to claim 3, wherein during move-ment to said second molding location, said first mold bottom and first sole portion are moved along a portion of a circular path of travel, the path of travel having a horizontal axis.
7. An apparatus for molding two component soles for footwear of polyurethane or the like comprising a turntable; a plurality of spaced apart mold bottoms carried by said turntable;
mold top means carried by said turntable for forming a first mold with each of said mold bottoms one at a time for molding a first sole portion; mold sides; a plurality of lasts carried by said turntable for receiving uppers and forming second molds with said mold tops or mold bottoms and mold sides for molding a second sole portion between said first sole portion and an upper, said lasts being equal in number to said mold tops and mold bottoms and means for simultaneously injecting one component into the first mold and the second component into a second mold, whereby to complete a two component sole and separately and simultaneously mold a first sole portion.
8. An apparatus for molding two component soles for footwear of polyurethane or the like comprising a turntable; a plurality of spaced apart mold bottoms carried by said turntable;
mold top means carried by said turntable for forming a first mold with each of said mold bottoms one at a time at a first molding station on one side of said turntable for molding a first sole portion at said first molding station; mold sides; a plurality of lasts carried by said turntable for receiving uppers and forming second molds with said mold tops or mold bottoms and mold sides for molding a second sole portion between said first sole portion and an upper at said first molding station on said one side of the turntable, said lasts being equal in number to said mold tops and mold bottoms; and means for simultaneously injecting one component into the first mold and the second component into a second mold at said first molding station on said one side of the turntable, whereby to complete a two component sole and separately and simul-taneously mold a first sole portion at said first molding station.
9. An apparatus according to claim 7, including a plate mounted for rotation about a vertical axis at each of a plurality of molding stations on said turntable; a pair of mold bottoms mounted on the top surface of said plate; a mold top carried by said turntable for forming said first mold with one of said mold bottoms on said plate while an upper on one said last simultaneously forms a second mold with the other mold bottom and a completed first sole portion on said plate.
10. An apparatus according to claim 7, including a plurality of mold bottoms at each of a plurality of mold stations on said turntable; means for moving said mold bottoms along a rectangular path of travel; a mold top carried by said turntable for sequentially forming first molds with said mold bottoms while an upper on said last simultaneously and sequentially forms second molds with others of said mold bottoms and completed first sole portions.
11. An apparatus according to claim 7, including a plurality of mold bottoms at each of a plurality of mold stations on said turntable; means for moving said mold bottoms along a circular path of travel, the circle having a horizontal axis; a mold top carried by said turntable for sequentially forming first molds with said mold bottoms while an upper on said last simul-taneously and sequentially forms second molds with others of said mold bottoms and completed first sole portions.

CLAIMS SUPPORTED BY SUPPLEMENTARY DISCLOSURE
12. A method according to claim 1, wherein said first sole portion is molded in a first mold cavity defined by a recess in a mold bottom and a mold top opposing said recess; and said second sole portion is molded in a second mold cavity defined by a first sole portion in said mold bottom, mold sides and a lasted upper, whereby the second sole portion is interposed between and interconnects the first SOLE portion and a lasted upper.
13. An apparatus according to claim 7, including a plurality of generally L-shaped carriers equal in number to the number of lasts on said turntable, each carrier carrying a pair of mold bottoms at a right angle to each other, one said mold bottom being vertically oriented and the other mold bottom being horizontally oriented; a single mold top for each pair of mold bottoms for forming the first mold with the vertically oriented mold bottom; one said last forming a second mold with said mold sides and the horizontally oriented mold bottom; and means for rotating said carrier around an inclined axis, whereby the mold bottoms change places to permit continuous molding of a first sole portion and simultaneous completion of a two component sole.
CA310,904A 1978-09-08 1978-09-08 Method and apparatus for molding polyurethane soles for footwear Expired CA1101162A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
CA310,904A CA1101162A (en) 1978-09-08 1978-09-08 Method and apparatus for molding polyurethane soles for footwear
FR7921932A FR2435219A1 (en) 1978-09-08 1979-08-31 Composite injection-moulded, polyurethane shoe sole - by moulding one part, returning to moulding stage when set, and shaping second part, while forming new first part for next moulding cycle
DE19792935955 DE2935955A1 (en) 1978-09-08 1979-09-06 METHOD AND DEVICE FOR THE PRODUCTION OF SHOE SOLES FROM INJECTABLE MATERIALS
JP11508179A JPS5545495A (en) 1978-09-08 1979-09-07 Method and apparatus for molding polyurethane shoe bottom
IT25549/79A IT1122536B (en) 1978-09-08 1979-09-07 METHOD AND APPARATUS TO PRINT POLYURETHANE SOLES FOR FOOTWEAR

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA310,904A CA1101162A (en) 1978-09-08 1978-09-08 Method and apparatus for molding polyurethane soles for footwear

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CA1101162A true CA1101162A (en) 1981-05-19

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CA310,904A Expired CA1101162A (en) 1978-09-08 1978-09-08 Method and apparatus for molding polyurethane soles for footwear

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JP (1) JPS5545495A (en)
CA (1) CA1101162A (en)
DE (1) DE2935955A1 (en)
FR (1) FR2435219A1 (en)
IT (1) IT1122536B (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2907751A1 (en) * 1979-02-28 1980-09-04 Desma Werke Gmbh GIESS- OR INJECTION MOLDING DEVICE FOR SHOE SOLE
GB2048160B (en) * 1979-04-26 1983-02-16 Clark Ltd C & J Manufacture of shoes
DE3516510A1 (en) * 1985-05-08 1986-11-13 Klöckner Ferromatik Desma GmbH, 7831 Malterdingen DEVICE FOR DIRECT SOLELING ON SHOE SHOES
DE4038153A1 (en) * 1990-11-30 1992-06-04 Kloeckner Ferromatik Desma METHOD, TOOL, TOOL STATION AND SYSTEM FOR REQUESTING MULTI-LAYER SHOE SOLE ON SHOE SHOES
JP2586414B2 (en) * 1993-05-28 1997-02-26 アキレス株式会社 Method of manufacturing injection molded shoes
IT201700017793A1 (en) * 2017-02-17 2018-08-17 Stemma S R L Method for the production of plastic footwear
IT201800009893A1 (en) 2018-10-30 2020-04-30 Stemma Srl Mold and method for the production of footwear

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1546866A (en) * 1966-11-19 1968-11-22 Desma Werke Gmbh Method and apparatus for making articles such as multi-piece soles from deformable material as well as the shoe provided with such a sole
DE1529890A1 (en) * 1966-11-19 1969-10-30 Desma Werke Gmbh Method and device for producing multi-part soles with such a sole
CA977917A (en) * 1971-09-29 1975-11-18 Ladislav Hujik Method of molding shoe soles
CA993616A (en) * 1973-10-29 1976-07-27 Ladislav Hujik Multi-station machine for injection molding of shoe soles

Also Published As

Publication number Publication date
JPS5545495A (en) 1980-03-31
FR2435219A1 (en) 1980-04-04
DE2935955A1 (en) 1980-03-27
IT7925549A0 (en) 1979-09-07
FR2435219B1 (en) 1985-02-15
IT1122536B (en) 1986-04-23

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