CA1092884A - Method of concentrating natural fruit juices by reverse osmosis - Google Patents
Method of concentrating natural fruit juices by reverse osmosisInfo
- Publication number
- CA1092884A CA1092884A CA305,469A CA305469A CA1092884A CA 1092884 A CA1092884 A CA 1092884A CA 305469 A CA305469 A CA 305469A CA 1092884 A CA1092884 A CA 1092884A
- Authority
- CA
- Canada
- Prior art keywords
- reverse osmosis
- stage
- fruit juice
- range
- porous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 235000015203 fruit juice Nutrition 0.000 title claims abstract description 37
- 238000001223 reverse osmosis Methods 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000012528 membrane Substances 0.000 claims abstract description 35
- 239000000796 flavoring agent Substances 0.000 claims abstract description 19
- 235000019634 flavors Nutrition 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 235000000346 sugar Nutrition 0.000 claims abstract description 15
- 150000008163 sugars Chemical class 0.000 claims abstract description 12
- 150000001875 compounds Chemical class 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 10
- 229920002301 cellulose acetate Polymers 0.000 claims abstract description 8
- 125000003118 aryl group Chemical group 0.000 claims abstract description 7
- 239000001856 Ethyl cellulose Substances 0.000 claims abstract description 3
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000004760 aramid Substances 0.000 claims abstract description 3
- 229920003235 aromatic polyamide Polymers 0.000 claims abstract description 3
- 229920001577 copolymer Polymers 0.000 claims abstract description 3
- 235000019325 ethyl cellulose Nutrition 0.000 claims abstract description 3
- 229920001249 ethyl cellulose Polymers 0.000 claims abstract description 3
- 229920008347 Cellulose acetate propionate Polymers 0.000 claims abstract 2
- 229920006217 cellulose acetate butyrate Polymers 0.000 claims abstract 2
- 208000036366 Sensation of pressure Diseases 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 230000000717 retained effect Effects 0.000 claims description 2
- 239000006188 syrup Substances 0.000 claims description 2
- 235000020357 syrup Nutrition 0.000 claims description 2
- 210000004379 membrane Anatomy 0.000 abstract description 25
- 239000012141 concentrate Substances 0.000 description 13
- 235000008504 concentrate Nutrition 0.000 description 10
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 8
- 229940081735 acetylcellulose Drugs 0.000 description 7
- 235000019568 aromas Nutrition 0.000 description 7
- 235000015197 apple juice Nutrition 0.000 description 6
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 5
- 239000011780 sodium chloride Substances 0.000 description 4
- ZAMLGGRVTAXBHI-UHFFFAOYSA-N 3-(4-bromophenyl)-3-[(2-methylpropan-2-yl)oxycarbonylamino]propanoic acid Chemical compound CC(C)(C)OC(=O)NC(CC(O)=O)C1=CC=C(Br)C=C1 ZAMLGGRVTAXBHI-UHFFFAOYSA-N 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- 239000012527 feed solution Substances 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- FERIUCNNQQJTOY-UHFFFAOYSA-M Butyrate Chemical compound CCCC([O-])=O FERIUCNNQQJTOY-UHFFFAOYSA-M 0.000 description 1
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Natural products CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 1
- 235000021559 Fruit Juice Concentrate Nutrition 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229940022663 acetate Drugs 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 235000010980 cellulose Nutrition 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000502 dialysis Methods 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- 230000003534 oscillatory effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920005597 polymer membrane Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 238000003809 water extraction Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof containing fruit or vegetable juices
- A23L2/08—Concentrating or drying of juices
- A23L2/082—Concentrating or drying of juices by membrane processes
- A23L2/085—Concentrating or drying of juices by membrane processes by osmosis, reverse osmosis, electrodialysis
Landscapes
- Engineering & Computer Science (AREA)
- Water Supply & Treatment (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Non-Alcoholic Beverages (AREA)
Abstract
TITLE
A METHOD OF CONCENTRATING NATURAL FRUIT JUICES
BY REVERSE OSMOSIS
INVENTORS
Takeshi Matsuura Pierre Blais Arthur G. Baxter Srinivasa Sourirajan ABSTRACT OF THE DISCLOSURE
A reverse osmosis method of concentrating fruit juices wherein a major portion of the fruit juice sugars are removed in a reverse osmosis first stage from the fruit juice at about room temperature and a pressure in the range 500 to 1500 psi, using porous cellulose acetate membrane material, while flavor compounds are removed in a reverse osmosis second stage from the separated water in li-quid form therefrom at a temperature in the range 0°C to about room temperature and a pressure substantially in the range 50 to 1000 psi using asymmetric, porous, polymeric membrane material which is non-polar relative to the membrane ma-terial of the first stage. The membrane material of the second stage is preferably at least as polar as the mem-brane material of the first stage and is preferably of a material selected from the group consisting of cellulose acetate propionate, cellulose acetate butyrate, ethyl cellulose, aromatic polyamide, aromatic polyhydrazide and aromatic polyamide-polyhydrazide copolymer. Preferably the fruit juice fed to the first stage is at a temperature in the range 15 to 30°C and the separated water fed to the second stage is at a temperature in the range 5 to 10°C.
A METHOD OF CONCENTRATING NATURAL FRUIT JUICES
BY REVERSE OSMOSIS
INVENTORS
Takeshi Matsuura Pierre Blais Arthur G. Baxter Srinivasa Sourirajan ABSTRACT OF THE DISCLOSURE
A reverse osmosis method of concentrating fruit juices wherein a major portion of the fruit juice sugars are removed in a reverse osmosis first stage from the fruit juice at about room temperature and a pressure in the range 500 to 1500 psi, using porous cellulose acetate membrane material, while flavor compounds are removed in a reverse osmosis second stage from the separated water in li-quid form therefrom at a temperature in the range 0°C to about room temperature and a pressure substantially in the range 50 to 1000 psi using asymmetric, porous, polymeric membrane material which is non-polar relative to the membrane ma-terial of the first stage. The membrane material of the second stage is preferably at least as polar as the mem-brane material of the first stage and is preferably of a material selected from the group consisting of cellulose acetate propionate, cellulose acetate butyrate, ethyl cellulose, aromatic polyamide, aromatic polyhydrazide and aromatic polyamide-polyhydrazide copolymer. Preferably the fruit juice fed to the first stage is at a temperature in the range 15 to 30°C and the separated water fed to the second stage is at a temperature in the range 5 to 10°C.
Description
10~884 This invention relates to a method of concentra-ting natural fruit juice and the concentrates obtained therehy.
At present, many fruit juices are marketPd i.n their natu.al concentra-tions. Frequently, they have to be transported over long dis-tances to the consumer markets.
The cost of such transpor-tation, ana the cost of containers used for the juices can he reduced considerably if they are concentrated ~rior to transportation.
lC It has already been proposed in V.S. Patents ~umbers 1,885,393, dated November 1, lg32, R. Il. Van Schaak Jr.; 3,165,~15, dated January 12, 1965, R W.
Rilburn et al; 3,423,310, dated January 21, 1969, K.
~opper; and 3,858,499, dated January 7, 1975, R. D. Scott, to concentrate fruit juices by dialysis.
It has also been proposed in u . s . Patents Num-bers 3,127,276, dated March 31, 1964, J. A. Brent et al;
and 3,743,513, dated July 3, 1973, ~. P. Tulin, to concen-trate portions of fruit juices by vacuum and by reverse osmosis.
While the above mentioned processes have proved use~ul, the concentrates so produced have met with limited success commercially hecause it is not possible to concen- :
trate fruit juice sugars and aromas simultaneously by re~
~-erse osmosis or to concentrate aromas by a vacuum proce.ss wichout an undesirably high loss of the aromas. It has not been appreciated that when fruit juice sugars an~
aromas are concentrated simultaneously by re-verse osmosis, the proper temperature, pressure, type of membrane and rate Ol transfer of water through the membrane for the fruit juice sugar concentration causes an unavoidably high loss of the aromas by carry over with the water extrac-tion.
10~9~884 Furthern~ore, the volatile nature of the aromas causes a loss of ~omponents when vacuum concen-tration is used~
Vacuum distillation for fruit juice concentration is also a highly energy consuming process compared to re-verse osmosis. Consequently the application o, reverse osmosis for concentration of iruit juices can result in conside.-able savings in ellergy, container-ma-terial ana transportation costs in the commercial marketing of fruit ~Ulces .
There is a need for a r.,e~-thod of concentratin~
fruit juices by reverse osmosis when an undesirably high loss of the aromas does not occur.
According to the present invention, there is provided a method of concentrating natural fruit juices by reverse osmosis, comprising:
a) in a first stage, passing a stream of the fruit juice substantially at room temperature and at a pressure in the range 500 to 1500 psi to a relatively higher pressure side of at least one porous, cellulose acetate, reverse osmosis membrane to retain, by reverse osmosis, a major portion of sugars of the fruit juice in the form of a syrup, vn the relatively higher pressure side, while causing the passage of separated water of the fruit juice contai.ni~g flavor compounds of the fruit juice, through the said at least one membrane to a relatively lower pressure side thereof, and b) in a second stage, passing a stream of the said separated water in liquid form, at a temperat:ure in the range . 0C to the said temperature which is subs-tantially a' room temperature, and at a pressure substantially in the range 50 to ].000 ~si, to a relatively higher pressure side of at least one asymme-tric, porous, polymeric, reverse osmosis ~ .
10!9Z884 m~mbrane in the path of the stream, which is non-polar relative to the said at least one porous, cellulose ace-tate, reverse osmosis membrane, to retain, by reverse osmosis flavor compounds of the fruit juice on the rela-tively higher pressure side while causing the passage of - water therefrom through -the said at least one second mern- -brane to a relatively lo~er pressure side thereof, and c) collecting the retained sugars and flavor compounds of the fruit juice.
~0 In the accompanying drawing there is shown, by way of example, a flow diagram of an apparatus used ~o verify the present invention.
Eiyure 1 shows a reverse osmosis first stage 1 having a porous, cellulose acetate, reverse osmosis mem-brane 2 and a reverse osmosis second stage 4 having an asymmetric, porous, polymeri.c membrane 6 which is non-polar relative to the membrane 2.
An inlet end 8 of the reverse osmosis first stage 1 is connected by a supply tube 10 to a source ~not shown) of natural fruit juice to supply the ruit juice to a reIativel~ hiyher pressure side 12 of the me~brane 2. A sugar concentrate outlet end 14 of .he reverse osmosis first stage 1, from the relatively higher pressure side of the membrane 2, is connected to a sugar-concentrate receiving tube 16 for eonvPylng ~ugar concen--t.rate to a storage vessel (not shown).
An outlet side 18 of the reverse osmosis first stage 1, for separated water of the fruit juice, contain-- ing flavor compouncls of the fruit juice, from a relatively low px~ssure side 20 of the membrane 2, is connected to a sepaïated water of the fruit juice receiving tube 22 for conveying the separated water to an i.nlet end 24 of the y ,~
~ V~ 84 reverse osmosis second s-tage 4 to a relatively hi~her pressure side 26 of the membrane 6.
A flavor compounds concentrate outlet end 28 of the reverse osmosis second stage 4, from the relatively higher ~ressure side 26 of the membrane 6, i~ connected to a flavor compounds concen.rate receiving tube 30 for conveying flavor compounds concentrate to storage, in this embodiment by delivering the flavor compounds con-centrate to the sugar concentrate receiving tube 16.
A waste water outlet side 32 of the reverse osmosis second stage 4, from a relatively lower pressure side 34 of the membrane 6, is connected to a waste water receiving tube 36 for disposal of waste water.
The fruit juice on the relatively higher pres-sure side 12 of the membrane 2 is at substantially room temperature, preferably in the range 15 to 30C, and is . at a pressure in the range 500 to 1500 psi, preferably 1000 psi.
The reverse osmosis first and second stages 1 ~0 and 4 each comprise a plurality of reverse osmosis modules, specially made or commercially available in tubular, spi-ral-wound or hollow fiber configurations.
Thus, in thc first stage 1, the primary objec-tive is to recover most (>9~%) of th~ sugars present in the fruit juice; a part of the flavor components present in the juice is also recovered along with the sugars. The ~irst staye 1 reverse osmosis operation is carrie~ out at the ambient temperature, preferably in the range 15 to 30~C, . using a cellulose acetate membrane of appropriate surface porosity.
In the second stage 4, the primary objective is to recover a major part of the remaining flavor components X
~ 0~88~
by reverse osmosis treatment of the membrane permea-ted fruit juice water obtained from the firs-t stage 1. Most OL- the remaining suc~ars are also recovered in the second stage 1. The second stage 4 is carried out at a lower temperature, preferably in the ranc3e 5 to 10Cr than the first stage 1, using an asymmetric porous polymer membrane made of either a cellulosic or noncellulosic material whose chem cal nature is such that it is more nonpolar, preferably both more polar and more nonpolar, than that of the cellu-ln lose acetate membrane material used in the first stage.
~or example, cellulose acetate pxopionate, cellulose ace-tate butyrate, ethyl cellulose, aromatic polyamide r aro-matic polyhydrazide, and aromatic polyamide-polyhydrazide copolymer are suitable materials for the membrane for the second stage 4.
The concentrate recovered by the first stage 1, cor~bined with the concentrate recovered by the second staye ~, generally constitutes the required fruit juice concen-trate for purposes of cor~mercial marketing.
The principle of the oscillatory flow in the re-verse osmosis cell described in, for example, "Improving Permeation Flux by Pulsed Reyerse Osmosis", T. J. Kennedy, . L. Merson and B. J. McCoy, Chemical Engineering Science, 1974, Vol. 29, pages 1927-1931, is preferabl~ used in both the first and second stages 1 and 4 to increase the mass transfer coefficient on the high pressure side of each membrane. The first and second stages 1 and 4 are ope-rated at high pressures, prefera~ly substantially in the range 500 to 1000 psi.
Usinq the apparatus shown in Figure 1 with cellu-lose acetate membranes in the first sta~e 1 and with aromatic X
lO~Z88~
polyami~le me~branes in the second stage 4 for concentra-tion and ap?le juice water feed solutions concentration respectively, a typical set of performance da-ta obtainable by the process according to the present invention is si.ven below using conditi.ons specified in the following Table 1.
Mem~rane Spec_fications and Operating Conditlons . ., Stage 1 Stage 2 Mernbrane material Cellulose ~romatic lQ ~ce-tate Polyamide (CA) (PA) Membrane S~cifications_at 25C
Operating pressure, psig 1000 1000 Pure water permeability constant, g mole H2O/cm2 sec atm2.0 x 10 6 Q.64 x 10 6 Solute transport parameter for NaCl, cm/sec 4.21 x 10 5 1.47 x 10 5 Ma~s transfer coefficient for NaCl, cm/sec 20 x 10 4 20 x 10 4 ~0 Solute separation Xor NaCl with 5000 ppm NaCl-H2O feed solution 93.5% 97.2%
Opera-ting Conditions for Apple Juice Concentration Operating pressure, psig 1000 lQ00 Operating temperature 25C 7.5C
Mass transfer coefficient for NaCl, cm/sec 20 x ln ~ ~0 x 10 Volumetric water recovery62.3% 80.2~
Membrane area 1. ft 2.5 ft3 Operating time: basis 24 hours 24 hours . ~
~0 Under the opera-ting conditions specified in Table 1, -:~o the process according to the presen-t invention convc~ts 30 gal--lons of apple juice with a sugar-content of 10.96 wt % and aroma~
content of 500 ppm, into two product st.reams: one combined stream in tube 16 of 15 gallons of concentrated apple juice containing 21.91 Wt ~ sugars and 902 ppm of flavor components~
~ O!~Z88~
an~ ano'.her stream in tube 36 of 15 gallons of prac~ically pure wa'~er con-tainin~ 63 ppm sugars and 98 ppm of flavor componeil~.s and suita~le for utilization in other parts of the processing plant.
0 the 30 gallons fed to the first stage 1, 11.3 gallons are received in tube 16 containing 28.05 wt ~ suyars and 510 ppm flavor components. From the first stage 1 18.7 gallons of apple juice water containing 0.63 wt ~
suga.rs and 494 ppm flavor components are conveyed by the tube 22 to the second staye 4. The tube 30 receives 3.7 ~allons of apple juice water containing 3.1~ wt ~ sugars and 2098 ppm flavor components from the second stage ~ and delivers it to the tube 16.
The above concentrated apple juice, when diluted with an equal vol~lme of drinking water, becomes appropriate for personal consumption.
, ~
--7-- , X
At present, many fruit juices are marketPd i.n their natu.al concentra-tions. Frequently, they have to be transported over long dis-tances to the consumer markets.
The cost of such transpor-tation, ana the cost of containers used for the juices can he reduced considerably if they are concentrated ~rior to transportation.
lC It has already been proposed in V.S. Patents ~umbers 1,885,393, dated November 1, lg32, R. Il. Van Schaak Jr.; 3,165,~15, dated January 12, 1965, R W.
Rilburn et al; 3,423,310, dated January 21, 1969, K.
~opper; and 3,858,499, dated January 7, 1975, R. D. Scott, to concentrate fruit juices by dialysis.
It has also been proposed in u . s . Patents Num-bers 3,127,276, dated March 31, 1964, J. A. Brent et al;
and 3,743,513, dated July 3, 1973, ~. P. Tulin, to concen-trate portions of fruit juices by vacuum and by reverse osmosis.
While the above mentioned processes have proved use~ul, the concentrates so produced have met with limited success commercially hecause it is not possible to concen- :
trate fruit juice sugars and aromas simultaneously by re~
~-erse osmosis or to concentrate aromas by a vacuum proce.ss wichout an undesirably high loss of the aromas. It has not been appreciated that when fruit juice sugars an~
aromas are concentrated simultaneously by re-verse osmosis, the proper temperature, pressure, type of membrane and rate Ol transfer of water through the membrane for the fruit juice sugar concentration causes an unavoidably high loss of the aromas by carry over with the water extrac-tion.
10~9~884 Furthern~ore, the volatile nature of the aromas causes a loss of ~omponents when vacuum concen-tration is used~
Vacuum distillation for fruit juice concentration is also a highly energy consuming process compared to re-verse osmosis. Consequently the application o, reverse osmosis for concentration of iruit juices can result in conside.-able savings in ellergy, container-ma-terial ana transportation costs in the commercial marketing of fruit ~Ulces .
There is a need for a r.,e~-thod of concentratin~
fruit juices by reverse osmosis when an undesirably high loss of the aromas does not occur.
According to the present invention, there is provided a method of concentrating natural fruit juices by reverse osmosis, comprising:
a) in a first stage, passing a stream of the fruit juice substantially at room temperature and at a pressure in the range 500 to 1500 psi to a relatively higher pressure side of at least one porous, cellulose acetate, reverse osmosis membrane to retain, by reverse osmosis, a major portion of sugars of the fruit juice in the form of a syrup, vn the relatively higher pressure side, while causing the passage of separated water of the fruit juice contai.ni~g flavor compounds of the fruit juice, through the said at least one membrane to a relatively lower pressure side thereof, and b) in a second stage, passing a stream of the said separated water in liquid form, at a temperat:ure in the range . 0C to the said temperature which is subs-tantially a' room temperature, and at a pressure substantially in the range 50 to ].000 ~si, to a relatively higher pressure side of at least one asymme-tric, porous, polymeric, reverse osmosis ~ .
10!9Z884 m~mbrane in the path of the stream, which is non-polar relative to the said at least one porous, cellulose ace-tate, reverse osmosis membrane, to retain, by reverse osmosis flavor compounds of the fruit juice on the rela-tively higher pressure side while causing the passage of - water therefrom through -the said at least one second mern- -brane to a relatively lo~er pressure side thereof, and c) collecting the retained sugars and flavor compounds of the fruit juice.
~0 In the accompanying drawing there is shown, by way of example, a flow diagram of an apparatus used ~o verify the present invention.
Eiyure 1 shows a reverse osmosis first stage 1 having a porous, cellulose acetate, reverse osmosis mem-brane 2 and a reverse osmosis second stage 4 having an asymmetric, porous, polymeri.c membrane 6 which is non-polar relative to the membrane 2.
An inlet end 8 of the reverse osmosis first stage 1 is connected by a supply tube 10 to a source ~not shown) of natural fruit juice to supply the ruit juice to a reIativel~ hiyher pressure side 12 of the me~brane 2. A sugar concentrate outlet end 14 of .he reverse osmosis first stage 1, from the relatively higher pressure side of the membrane 2, is connected to a sugar-concentrate receiving tube 16 for eonvPylng ~ugar concen--t.rate to a storage vessel (not shown).
An outlet side 18 of the reverse osmosis first stage 1, for separated water of the fruit juice, contain-- ing flavor compouncls of the fruit juice, from a relatively low px~ssure side 20 of the membrane 2, is connected to a sepaïated water of the fruit juice receiving tube 22 for conveying the separated water to an i.nlet end 24 of the y ,~
~ V~ 84 reverse osmosis second s-tage 4 to a relatively hi~her pressure side 26 of the membrane 6.
A flavor compounds concentrate outlet end 28 of the reverse osmosis second stage 4, from the relatively higher ~ressure side 26 of the membrane 6, i~ connected to a flavor compounds concen.rate receiving tube 30 for conveying flavor compounds concentrate to storage, in this embodiment by delivering the flavor compounds con-centrate to the sugar concentrate receiving tube 16.
A waste water outlet side 32 of the reverse osmosis second stage 4, from a relatively lower pressure side 34 of the membrane 6, is connected to a waste water receiving tube 36 for disposal of waste water.
The fruit juice on the relatively higher pres-sure side 12 of the membrane 2 is at substantially room temperature, preferably in the range 15 to 30C, and is . at a pressure in the range 500 to 1500 psi, preferably 1000 psi.
The reverse osmosis first and second stages 1 ~0 and 4 each comprise a plurality of reverse osmosis modules, specially made or commercially available in tubular, spi-ral-wound or hollow fiber configurations.
Thus, in thc first stage 1, the primary objec-tive is to recover most (>9~%) of th~ sugars present in the fruit juice; a part of the flavor components present in the juice is also recovered along with the sugars. The ~irst staye 1 reverse osmosis operation is carrie~ out at the ambient temperature, preferably in the range 15 to 30~C, . using a cellulose acetate membrane of appropriate surface porosity.
In the second stage 4, the primary objective is to recover a major part of the remaining flavor components X
~ 0~88~
by reverse osmosis treatment of the membrane permea-ted fruit juice water obtained from the firs-t stage 1. Most OL- the remaining suc~ars are also recovered in the second stage 1. The second stage 4 is carried out at a lower temperature, preferably in the ranc3e 5 to 10Cr than the first stage 1, using an asymmetric porous polymer membrane made of either a cellulosic or noncellulosic material whose chem cal nature is such that it is more nonpolar, preferably both more polar and more nonpolar, than that of the cellu-ln lose acetate membrane material used in the first stage.
~or example, cellulose acetate pxopionate, cellulose ace-tate butyrate, ethyl cellulose, aromatic polyamide r aro-matic polyhydrazide, and aromatic polyamide-polyhydrazide copolymer are suitable materials for the membrane for the second stage 4.
The concentrate recovered by the first stage 1, cor~bined with the concentrate recovered by the second staye ~, generally constitutes the required fruit juice concen-trate for purposes of cor~mercial marketing.
The principle of the oscillatory flow in the re-verse osmosis cell described in, for example, "Improving Permeation Flux by Pulsed Reyerse Osmosis", T. J. Kennedy, . L. Merson and B. J. McCoy, Chemical Engineering Science, 1974, Vol. 29, pages 1927-1931, is preferabl~ used in both the first and second stages 1 and 4 to increase the mass transfer coefficient on the high pressure side of each membrane. The first and second stages 1 and 4 are ope-rated at high pressures, prefera~ly substantially in the range 500 to 1000 psi.
Usinq the apparatus shown in Figure 1 with cellu-lose acetate membranes in the first sta~e 1 and with aromatic X
lO~Z88~
polyami~le me~branes in the second stage 4 for concentra-tion and ap?le juice water feed solutions concentration respectively, a typical set of performance da-ta obtainable by the process according to the present invention is si.ven below using conditi.ons specified in the following Table 1.
Mem~rane Spec_fications and Operating Conditlons . ., Stage 1 Stage 2 Mernbrane material Cellulose ~romatic lQ ~ce-tate Polyamide (CA) (PA) Membrane S~cifications_at 25C
Operating pressure, psig 1000 1000 Pure water permeability constant, g mole H2O/cm2 sec atm2.0 x 10 6 Q.64 x 10 6 Solute transport parameter for NaCl, cm/sec 4.21 x 10 5 1.47 x 10 5 Ma~s transfer coefficient for NaCl, cm/sec 20 x 10 4 20 x 10 4 ~0 Solute separation Xor NaCl with 5000 ppm NaCl-H2O feed solution 93.5% 97.2%
Opera-ting Conditions for Apple Juice Concentration Operating pressure, psig 1000 lQ00 Operating temperature 25C 7.5C
Mass transfer coefficient for NaCl, cm/sec 20 x ln ~ ~0 x 10 Volumetric water recovery62.3% 80.2~
Membrane area 1. ft 2.5 ft3 Operating time: basis 24 hours 24 hours . ~
~0 Under the opera-ting conditions specified in Table 1, -:~o the process according to the presen-t invention convc~ts 30 gal--lons of apple juice with a sugar-content of 10.96 wt % and aroma~
content of 500 ppm, into two product st.reams: one combined stream in tube 16 of 15 gallons of concentrated apple juice containing 21.91 Wt ~ sugars and 902 ppm of flavor components~
~ O!~Z88~
an~ ano'.her stream in tube 36 of 15 gallons of prac~ically pure wa'~er con-tainin~ 63 ppm sugars and 98 ppm of flavor componeil~.s and suita~le for utilization in other parts of the processing plant.
0 the 30 gallons fed to the first stage 1, 11.3 gallons are received in tube 16 containing 28.05 wt ~ suyars and 510 ppm flavor components. From the first stage 1 18.7 gallons of apple juice water containing 0.63 wt ~
suga.rs and 494 ppm flavor components are conveyed by the tube 22 to the second staye 4. The tube 30 receives 3.7 ~allons of apple juice water containing 3.1~ wt ~ sugars and 2098 ppm flavor components from the second stage ~ and delivers it to the tube 16.
The above concentrated apple juice, when diluted with an equal vol~lme of drinking water, becomes appropriate for personal consumption.
, ~
--7-- , X
Claims (5)
1. A method of concentrating natural fruit juices by reverse osmosis, comprising:
a) in a first stage, passing a stream of the fruit juice substantially at room temperature and at a pressure in the range 500 to 1500 psi to a relatively higher pressure side of at least one porous, cellulose acetate, reverse osmosis membrane to retain, by reverse osmosis, a major portion of sugars of the fruit juice in the form of a syrup on the relatively higher pressure side, while causing the passage of separated water of the fruit juice containing flavor compounds of the fruit juice, through the said at least one membrane to a relatively lower pressure side thereof, and b) in a second stage, passing a stream of the said separated water in liquid form, at a temperature in the range 0°C to the said temperature which is substantially at room temperature, and at a pressure substantially in the range 50 to 1000 psi, to a relatively higher pressure side of at least one asymmetric, porous, polymeric, reverse osmosis membrane in the path of the stream, which is non-polar relative to the said at least one porous, cellulose acetate, reverse osmosis membrane, to retain, by reverse osmosis flavor compounds of the fruit juice on the relatively higher pres-sure side while causing the passage of water therefrom through the said at least one second membrane to a rela-tively lower pressure side thereof, and c) collecting the retained sugars and flavor compounds of the fruit juice.
a) in a first stage, passing a stream of the fruit juice substantially at room temperature and at a pressure in the range 500 to 1500 psi to a relatively higher pressure side of at least one porous, cellulose acetate, reverse osmosis membrane to retain, by reverse osmosis, a major portion of sugars of the fruit juice in the form of a syrup on the relatively higher pressure side, while causing the passage of separated water of the fruit juice containing flavor compounds of the fruit juice, through the said at least one membrane to a relatively lower pressure side thereof, and b) in a second stage, passing a stream of the said separated water in liquid form, at a temperature in the range 0°C to the said temperature which is substantially at room temperature, and at a pressure substantially in the range 50 to 1000 psi, to a relatively higher pressure side of at least one asymmetric, porous, polymeric, reverse osmosis membrane in the path of the stream, which is non-polar relative to the said at least one porous, cellulose acetate, reverse osmosis membrane, to retain, by reverse osmosis flavor compounds of the fruit juice on the relatively higher pres-sure side while causing the passage of water therefrom through the said at least one second membrane to a rela-tively lower pressure side thereof, and c) collecting the retained sugars and flavor compounds of the fruit juice.
2. A method according to claim 1, wherein the said at least one second, asymmetric, porous, polymeric, reverse Claims (Cont.) osmosis membrane is at least as polar as the said at least one porous, cellulose acetate, reverse osmosis membrane.
3. A method according to claim 1, wherein the said at least one second, asymmetric, porous polymeric, reverse osmosis membrane is of a material selected from the group consisting of cellulose acetate propionate, cellulose acetate butyrate, ethyl cellulose, aromatic polyamide, aromatic polyhydrazide and aromatic polyamide-polyhydrazide copolymer.
4. A method according to claim 1, wherein the stream of fruit juice in the first stage is at a temperature in the range 15 to 30°C.
5. A method according to claim 1, wherein the said stream of separated water in the second stage is at a temperature in the range 5 to 10°C.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA305,469A CA1092884A (en) | 1978-06-14 | 1978-06-14 | Method of concentrating natural fruit juices by reverse osmosis |
| US06/114,700 US4322448A (en) | 1978-06-14 | 1980-01-23 | Method of concentrating natural fruit juices by reverse osmosis |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA305,469A CA1092884A (en) | 1978-06-14 | 1978-06-14 | Method of concentrating natural fruit juices by reverse osmosis |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1092884A true CA1092884A (en) | 1981-01-06 |
Family
ID=4111690
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA305,469A Expired CA1092884A (en) | 1978-06-14 | 1978-06-14 | Method of concentrating natural fruit juices by reverse osmosis |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US4322448A (en) |
| CA (1) | CA1092884A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2625652A1 (en) * | 1988-01-08 | 1989-07-13 | Biotech So | Method for obtaining fruit and/or vegetable concentrates and installation for implementing this method |
| WO1991010373A1 (en) * | 1990-01-19 | 1991-07-25 | Bush Boake Allen Limited | Flavour concentrates and their production |
| US5536512A (en) | 1993-03-23 | 1996-07-16 | Labatt Brewing Company Limited | Improvements in production of fermented malt beverages |
| US5695795A (en) | 1993-03-23 | 1997-12-09 | Labatt Brewing Company Limited | Methods for chill-treating non-distilled malted barley beverages |
| US5869114A (en) | 1994-03-18 | 1999-02-09 | Labatt Brewing Company Limited | Production of fermented malt beverages |
| USRE36897E (en) | 1993-03-23 | 2000-10-03 | Labatt Brewing Company Limited | Methods for chill treating non-distilled malted barley beverages |
| WO2006014115A3 (en) * | 2004-08-05 | 2006-09-28 | Rs Ind Nz Ltd | A juice concentration process |
Families Citing this family (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2497825A1 (en) * | 1981-01-13 | 1982-07-16 | Bonneau Marc | PROCESS FOR THE PREPARATION OF NATURAL BEVERAGES WITH A LOW ALCOHOLIC CONTENT, BEVERAGES AND VARIOUS PRODUCTS OBTAINED BY CARRYING OUT SAID METHOD |
| CA1166969A (en) * | 1981-11-05 | 1984-05-08 | Ronald E. Beaumont | Production of wine |
| DE3413085A1 (en) * | 1984-04-06 | 1985-10-24 | Henkell & Co, 6200 Wiesbaden | METHOD FOR REDUCING THE ALCOHOL CONTENT OF BEVERAGES CONTAINING ALCOHOL, IN PARTICULAR WINE AND SPARKLING WINE |
| US4643902A (en) * | 1984-09-07 | 1987-02-17 | The Texas A&M University System | Method of producing sterile and concentrated juices with improved flavor and reduced acid |
| US4952751A (en) * | 1988-04-08 | 1990-08-28 | Membrane Technology & Research, Inc. | Treatment of evaporator condensates by pervaporation |
| US5051236A (en) * | 1988-12-19 | 1991-09-24 | Fmc Corporation | Process for reducing the concentration of viable cells in a flowable fluid |
| US4938856A (en) * | 1989-03-01 | 1990-07-03 | Fmc Corporation | Process for mild heat treatment of a flowable fluid |
| US4936962A (en) * | 1989-03-01 | 1990-06-26 | Fmc Corporation | Process for adjusting the pH of an aqueous flowable fluid |
| US4880647A (en) * | 1989-03-10 | 1989-11-14 | Fmc Corporation | Process for mild heat treatment of concentrated fluids from membranes |
| US4959237A (en) * | 1989-06-07 | 1990-09-25 | E. I. Du Pont De Nemours And Company | Reverse osmosis concentration of juice products with improved flavor |
| US5281430A (en) * | 1992-12-08 | 1994-01-25 | Osmotek, Inc. | Osmotic concentration apparatus and method for direct osmotic concentration of fruit juices |
| US20050260312A1 (en) * | 2004-05-21 | 2005-11-24 | Conagra Grocery Products Company | System for producing tomato paste and powder using reverse osmosis and evaporation |
| US20050260313A1 (en) * | 2004-05-21 | 2005-11-24 | Conagra Grocery Products Company | Method for producing tomato paste and powder using reverse osmosis and evaporation |
| US9220291B2 (en) * | 2006-09-30 | 2015-12-29 | Tropicana Products, Inc. | Method of producing a reduced-calorie food product |
| CA2967653C (en) | 2014-11-17 | 2023-09-12 | Massachusetts Institute Of Technology | Concentration control in filtration systems, and associated methods |
| WO2017192886A1 (en) | 2016-05-04 | 2017-11-09 | Massachusetts Institute Of Technology | Multi-stage reverse osmosis systems and methods |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL269380A (en) * | 1960-09-19 |
-
1978
- 1978-06-14 CA CA305,469A patent/CA1092884A/en not_active Expired
-
1980
- 1980-01-23 US US06/114,700 patent/US4322448A/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2625652A1 (en) * | 1988-01-08 | 1989-07-13 | Biotech So | Method for obtaining fruit and/or vegetable concentrates and installation for implementing this method |
| WO1991010373A1 (en) * | 1990-01-19 | 1991-07-25 | Bush Boake Allen Limited | Flavour concentrates and their production |
| TR25114A (en) * | 1990-01-19 | 1992-11-01 | Bush Boake Allen Ltd | TASTE CONCENTRATES AND THEIR PRODUCTION |
| US5330654A (en) * | 1990-01-19 | 1994-07-19 | Bush Boake Allen Limited | Flavor concentrates and their production |
| US5536512A (en) | 1993-03-23 | 1996-07-16 | Labatt Brewing Company Limited | Improvements in production of fermented malt beverages |
| US5695795A (en) | 1993-03-23 | 1997-12-09 | Labatt Brewing Company Limited | Methods for chill-treating non-distilled malted barley beverages |
| USRE36897E (en) | 1993-03-23 | 2000-10-03 | Labatt Brewing Company Limited | Methods for chill treating non-distilled malted barley beverages |
| US5869114A (en) | 1994-03-18 | 1999-02-09 | Labatt Brewing Company Limited | Production of fermented malt beverages |
| WO2006014115A3 (en) * | 2004-08-05 | 2006-09-28 | Rs Ind Nz Ltd | A juice concentration process |
Also Published As
| Publication number | Publication date |
|---|---|
| US4322448A (en) | 1982-03-30 |
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