CA1092524A - Apparatus and system for stabilizing the disc elements of a rotary concentrator for solids- containing fluids - Google Patents

Abstract

ABSTRACT OF THE DISCLOSURE
The disclosure describes an improvement in an appara-tus for continuous separation of a solids-containing fluid into a vehicle fluid and a concentrated slurry of solids which includes a housing characterized by an interior surface and a longitudinal axis and having an inlet for introducing a solids-containing fluid into the housing and an outlet for removing a concentrated slurry of solids therefrom. It also comprises at least two substantially parallel, coaxially disposed, spaced-apart annular elements mounted within the housing on the longitudinal axis thereof and established stationarily with respect thereto between the inlet and the outlet. A
rotor shaft extends within the housing along the longitudinal axis thereof and passes coaxially through the annular elements in spaced diametral relation thereto leaving openings for fluid flow between the outer surface of the shaft and the inner circumferential surfaces of the annular elements, the shaft being rotatable with respect to the housing and the annular elements. The improvement to the apparatus comprises at least one stabilizing member secured to the inner circumferential surface of at least one of the annular elements and having a portion extending radially from said one element toward the rotor shaft, and the rotor shaft can receive said portion of the stabilizing member in a circular recess the generative center of which is on the longitudinal axis of the rotor shaft.

Description

-.

This application is a division of Canadi~n Application No. 256,511, filed on July 7, 1976.
This invention relates to an apparatus for separating a vehicle fluid and a concentrate of solids from a solids-containing fluid. More particularly, this invention relates to a means for stabilizing the relative positioning within a dynamic concentrator or rotating elements and elements adjacent - thereto.
Heretofore, it has been known that dynamic filters or concentrators may be employed to separate a vehicle fluid and a concentrate of solids from a solids-containing fluid. For ~ ~
, .
example, U.S. Patent 3,437,208 describes an apparatus for `j the dynamic filtration of liquids wherein rotating filtering elements of disc-like configuration are alternatively dis-~ posed with either stationary filtering elements or stationary -~, solid bodies. U.S. Patent 3,437,208 also describes a fil-tration apparatus in which rotating disc-like elements of solid construction are alternatively disposed with stationary filter elements. Further, U.S. Patent 1,264,635 discloses a filtering apparatus having rotating disc~like filter ele-ments which are alternatively disposed with adjacent counter- ~ --rotating filter elements.
- If it be desired to increase the filtering effect of a dynamic filtration apparatus as that described in U.S. Patent ; 3,437,208, one means might be to increase the diameter of the ~
fiItering elements, and another might be to increase the ~ -number of coaxial filtering elements disposed serially along the longitudinal axis of the apparatus. However, the appara-` tus described in that patent has a cantilevered rotor shaft, and increasing the length of the rotor shaft may result in undesirable wavering from a normal path of those rotating members which are mounted to the cantilevered shaft relatively . . ~ - ~ , .
, lO9Z5Z4 close to its un~upported end. Also, increasing the diameter of filtering and cooperating elements within the apparatus may result during operation of the apparatus in undesirable deflection of the peripheries of those elements a~sent a radial stiffening of them. Such stiffening would increase the cost and the bulk of the apparatus.
~ urther, in a dynamic concentrator or filter having rotating disc-like elements, increases in the angular speed of the rotating elements may cause their radial peripheries to vibrate or otherwise vary in position for kinetic reasons.
Also, in a dynamic concentrator wherein the solids-containing material being processed is pressurized, pressure differences across elements in the concentrator may bend or otherwise displace the elements during operation of the apparatus. ~ -Any change in the relative positioning of the elements within a concentrator having rotating elements may cause binding of adjacent elements within the concentrator, bringing about a standdown of, or damage to, the apparatus. Accordingly, dynamic concentrators have had limitations with respect to the maximum fluid pressure employable within the apparatus, the maximum rotational speed of their rotating elements, and the diameter of their filtering members or elements. As in-dicated, there have also been limitations as to the number of coaxial filtering stages employable in a concentrator having a rotor shaft of cantilevered mounting.
Accordingly, it is an object of this invention to provide a means for stabilizing the positions of rotating elements relative to other elements within a dynamic concentra-tor.
It is a further object of this invention to provide means for protecting a dynamic concentrator against damage caused by displacement in position of either shaft-mounted rotating elements or of tneir adjacent elements whether stationary or rotating during operation of the concentrator.
It is a further object of this invention to prevent the relative displacement of rotating elements and adjacent stationary or rotating elements subjected to pressure dif-ferentials within a dynamic concentrator.
It is a further object of this invention to provide means for stabilizing disc-like rotating members in a dynamic concentrator which is of large size or is subjected to high rotational speeds.
Briefly, this invention is concerned with stabilizing the relative positions of elements within a dynamic concentra-tor for solids-containing fluids having a rotor with a plural-ity of disc-like elements which rotate adjacent other station-ary or rotating surfaces. Such a dynamic concentrator may have stationary, circuilar or annular filter elements of hollow construction arranged between radially extensive discs of solid construction mounted on a rotor shaft. With the shaft- --mounted disc elements rotating in such a concentrator, a solids-containing fluid which is under pressure is forced to pass in sinuous, U-turn fashion across and around the peri-pheries or free edges of the discs and across the faces of filter diaphragms on adjacent filter elements. During opera-tion of the concentrator pressure differentials occur between -~
the inlet and discharge spigots thereof, across the filter diaphragms through which separated vehicle fluid or filtrate is extracted and, most pertinently, from side to side of the rotor discs and from side to side of the filter elements which carry the filter diaphragms. The forces created by the pressure differentials tend to distort or displace the radial peripheries of the rotating discs and the filter elements.
If not corrected, such distortion or displacement may cause problems during operation of the concentrator, for example, the rotating discs may be sufficiently displaced that they hit against the surfaces of adjacent filter elements.
To stabilize the relative positions of the rotating - discs according to this invention those discs are provided with angularly spaced-apart fingers or projections on their outer edges which ride along guide mémbers on, or guide path in, the inner wall of the concentrator housing. An alternative embodiment of this invention employs angularly spaced-apart T-shaped appendages on the outer edges of the rotating discs whose arms or fingers ride along a guide path on the surfaces of adjacent filter elements instead of on or in the inner --wall of the concentrator housing. To stabilize the positions of the stationary, annular filter elements, their inner edges which face the rotor shaft are provided with angularly spaced-i apart fingers or projections which ride along guide members on or guide paths in that shaft.
The stabilizing fingers or projections can either them-selves be hardened for wear resistance, or they can have re-placeable inserts in their respective distal ends, which inserts are hardened and adapted to be removed and replaced ;' after they have worn down. Similarly, the guide members can themselves be hardened for wear resistance, or they can be provided with replaceable, wear-resistant inserts which pro-vide riding surfaces for the fingers. As an alternative or in addition, roller or ball bearings may be employed in the distal ends of the fingers.
According to this invention, there is provided an improvement in an apparatus for continuous separation-of a " .. ~ . - .. . . . .

~09Z5~4 solids containing fluid into a vehicle fluid and a concentrated slurry of solids which includes a housing characterized by an interior surface and a longitudinal axis and having an inlet for introducing a solids-containing fluid into the housing and an outlet for removing a concentrated slurry of solids therefrom.
It also comprises at least two substantially parallel, coaxially disposed, spaced-apart annular elements mounted within the housing on the longitudinal axis thereof and established stationarily with respect thereto between the inlet and the -~
outlet. A rotor shaft extends within the housing along the longitudinal axis thereof and passes coaxially through the annular elements in spaced diametral relation thereto leaving openings for fluid flow between the outer surface of the shaft and the inner circumferential surfaces of the annular elements, the shaft being rotatable with respect to the housing and the annular elements. The apparatus further comprises a radially extensive rotor element having one side and another, opposite side and an outside edge mounted to the rotor shaft to turn therewith with its outside edge terminating in spaced relation ~
to the interior surface of the housing and positioned b tween ~ ~-the spaced-apart annular elements to define a flow path for solids-containing fluid from the inlet to the outlet extending across at least one side of one of the spaced-apart annular elements between it and one side of the rotor elements, then between the outside edge of the rotor element and the interior surface of the housing and then between the other, opposite side of said xotor element and the other annular elements with at least one of those elements being a filter means comprising a filter chamber having at least one filtering surface serving as a boundary of the flow path with the interior of that ~-chamber being in fluid flow communication with the exterior of ; ~. . - : , . . - ., : - . - . .
:, . . , .. . . - . ., ., . ~ . :, the housing for the removal of filtrate vehicle fluid from that chamber. The improvement to the apparatus comprises at ; least one stabilizing member secured to the inner circumfer-ential surface of at least one of the annular elements and having a portion extending radially from said one element toward the rotor shaft, and means on the rotor shaft for receiving said portion of the stabilizing member in a circular recess, the generative center of which is on the longitudinal axis of the rotor shaft.
The nature and substance of the present invention as well as its objects and advantages will be more clearly perceived and fully understood from consideration of the following detailed description and the appended claims taken in conjunc-tion with the accompanying drawings in which:
Figure 1 is a partial view in longitudinal cross-section of a concentrator having stationary filter elements of hollow construction and interposed rotor discs with stabilizing means mounted on the radial peripheries thereof according to this invention:
Figure 2 is an enlarged cross-section view of representative stabilizing means in Figure 1:
Figure 3 is a cross-sectional view of a second embodiment of a stabilizing means according to this invention for the rotor discs of the concentrator shown in Figure 1.
Figure 4 is a partial cross-sectional view of the concentrator shown in Figure 1 which has been modified according to this invention to include stabilizing means on the stationary filter elements extending into guides in the rotor:
Figure 5 is an end elevation or face view along the line 5-5 of Figure 2 looking in the direction of the arrows, . . .

lO9ZSZ4 o~ a rotor disc with stabilizing means according to this invention, and Figure 6 is a cross-sectional view of a third embodi-ment of a stabilizing means according to this invention for the rotor discs of the concentrator shown in Figure 1.
Figure 1 illustrates a rotary concentrator 10 having a housing~ll which defines a separation chamber 12 and includes a pair of end plates 13, 14 at its opposite ends.
The front end plate 13 is provided with inlet spigot 15 which is coupled to a pump or fluid supply means 15A for the intro-duction into the concentrator of a solids-containing fluid, while the rear end plate 14 is provided with an outlet spigot 16 for the removal from the concentrator of a concentrate of solids which may be in the form of a slurry. In addition, the outlet spigot 16 has a control valve 16A to control the out- -flow of the concentrated slurry through the spigot 16. Housing 11 is of built-up or stacked construction and is held together by a plurality of tie rods 17 each with a nut 17A on each ~
end. These rods and nuts press together end plates 13, 14, --between which and pressed together by which there are a plurality of ring-like elements 18A and 18B. As shown in Figures 2 and 3, the ring-like elements 18A and 18B are secured as by welding in sets to the separate annular filter elements 19 on opposite sides of each prior to final assembly of the ~
concentrator with the tie rods 17. After assembly any two - ~-immediately adjacent ring-like elements 18A and 18B abut each other along an annular plane 18 shown in Figures 2 and 3, and the ring-like elements 18A, 18B constitute outer rims or -flanges for their respective filter elements 19.
A rotor shaft 20 operatively coupled to a motor 20A
extends through the front end plate 13 of the housing of the . . ~ ! ,' ' ' ~10925Z4 concentrator 10 and terminates within the separation chamber 12. This shaft 20 extends essentially concentrically or co-axially through central openings 25 in the filter elements 19 and carries a plurality of radially extensive rotor discs 21 which turn within separation chamber 12 with the rotor shaft. The rotor discs 21 are each of solid configuration with vanes 21A on opposite, planar surfaces. Each disc is secured as by welding to a collar or hub 22, and the hubs 22 are in turn secured by a key 22A to the rotor shaft 20. A nut, not shown, threaded onto the free or cantilevered end of the rotor shaft 20 maintains the longitudinal or axial positioning of the disc hubs 22. Each rotating element 21 has an outer, generally cylindrical periphery of a diameter less than the inside diameter of the flange portions 18A and 18B of the annular filter elements 19, and the edges of the vanes 21A on the side surfaces of the rotor discs 21 are spaced from any end wall 13, 14 or filter element 19 which is adjacent the respective rotor disc. The hubs 22 of the rotor discs 21 are in abutting relationship and serve to space the discs 21 in alternating relationship with the filter elements 19 along the longitudinal axis of the rotor shaft 20.
Each filter element 19 is of annular configuration with a central opening 25 for the passage of the rotor shaft 20.
In addition, each filter element 19 is provided with a pair of opposite filtering surfaces 23 formed for example by filter cloth and is of hollow construction to provide for passage of filtrate through the filtering surfaces 23 and thence to a filtrate drain pan 24 from drains 24A for the respective filter elements 19. A valve 24B is provided to control the discharge of filtrate from the drain pan 24.
The filtering diaphragms or surfaces 23 of the filter ele-ments are secured in place in a known manner as by means of - .

-- ~09Z524 bolts (not shown) which thread into the filter elements along the edges of the filtering diaphragms.
Each rotor disc 21 iQ provided with a plurality of spaced-apart stabilizing members 30, for example four or twelve, which are mounted equidistantly as shown in Figure 5, about the outer circumference of the disc. In the embodiment of Figures 1 and 2, each stabilizing member 30 has a U-shaped portion through which it is secured to its respective disc 21 and a projection or finger portion which extends radially out-wardly from the disc and toward the interior wall of the con- ;
centrator's housing 11. The U-shaped portion of each stabilizing member is mounted to the disc by at least one bolt 32, and the finger portion extends into a recess 33 of circumferential extentin the inside surface of the housing 11, that is, in the inside surface of each flange portion or ;~
spacer ring 18A, B. A clearance of, for example, 0.005 to 0.010 inch (.13 to .25mm.) is provided between the sides of ` the finger and the walls of the recess. The fingers ride ` within the guide path provided by recess 33 as the rotor shaft and discs are turned.
During operation, as the rotor discs 21 are rotated there is a flow of solids-containing fluid entering the con- ~ ~
centrator through inlet spigot 15, and continuing in a sinuous ~ ~-pattern from one side of each rotor disc to the other and -across the filtering surfaces 23 of the filter elements 19 ;-as indicated in Figure 1. The fluid makes a tight U-turn about the outer periphery of each rotor disc 21 and about the inner peripheries of the filter elements. During such opera-tion, as the finger portions of the stabilizing members 30 ride within recesses or channels 33 on the interior of the housing they cannot have any significant axial movement and ,~ :: ' - '' ' ,' ':' ' ;. . , . : ' lO9Z5Z4 so operate to prevent displacements or deflections of the rotor discs such as might tend to result from the presence of pressure differentials across the disc caused by the supply pressure of pump 15A on solids-containing fluid passing through the concentrator, or such as might result dynamically from rotation of the filter discs through the solids-con-taining fluid.
Figure 3 illustrates an alternative embodiment of a stabilizing means according to this invention for the rotor discs of the concentrator sho~n in Figure 1 and Figure 2 where-in like numbers denote like members of the apparatus. In the embodiment of Figure 3 a pair of flat bearing washers 28 are secured as by cement in confronting relationship within the guide channels or recesses 33 and a ring-like bearing strip or wear strip 31 is secured as by cement to the bottom of the recess. An advantage of this embodiment is that the washers 28 and the bearing strip 31 are inserts which may be removed and replaced upon any wear.
Figure 4 illustrates a modification of the concentrator shown in Figure 1 according to this invention by the inclusion of stabilizing means for the stationary filter elements 19 of the concentrator. In Figure 4 corresponding members of the concentrator shown in Figure 1 are denoted by like numbers.
As shown in Figure 4, in this embodiment the filter elements 19 have stabilizing means 40 mounted on their inner periphery. -The stabilizing means have U-shaped portions which are se-cured by bolts 42 to the filter elements and proj~ctions or finger portions which extend inwardly therefrom. The distal ends of the fingers are received in circular guide or receiving recesses 44 whose planes are normal to the longitudinal axis of the rotor shaft. The generative center point of the cir- - -. ~ . .

` ~09ZSZ4 cular recesses 44 is on the longitudinal axis of the rotor shaft. A pair of flat bearing washers 46 are secured as cement within each recess on either side of the finger re-ceived therein. Further a bearing strip 48 is secured as by cement to the distal face of each finger. The guide recesses 44 are formed in the hubs 22 for the rotor discs 21 which are alternatively disposed with the filter elements.
During operation, the finger portions of the stabilizing means 40 ride within the circular recesses or guide channels 44 as the rotor shaft turns relative to the filter element, and the fingers and guide channels cooperate to prevent displace-ments of the filter elements such as might tend to result from pressure differentials across the filter elements 19. ~-~
As with the stabilizing members 30 for the rotor elements ; ~ -illustrated in Figures 1-3, the stabilizing means 40 for the ;~-filter elements illustrated in Figure 4 may comprise a plu-rality of stabilizing means 40, such as four, mounted equi-distantly about the inner edge of each filter element 19. By -such spacing apart of the stabilizing members 30 and the stabi~
20 lizing means 40, displacements of the edges of the respective ` -rotor and filter elements are controlled, and yet adequate passageways remain for the flow of solids-containing fluid -past their edges since it is only the fingers which extend into the flow path.
In the embodiment shown in Figure 2 a plurality of spaced-apart stabilizing members 30 may be mounted along the periphery of the rotor discs 21. As shown in Figure 5 twelve qtabilizing members 30 are mo~nted equidistantly around the periphery of rotor discs 21 and mounted to ride between the ring-like elements 18A and 18B. Alternatively, the stabilizing members 30 may be mounted to rotate within the guide channels . .. . - - - - - - - : . . . , - . .

or recesses 33 against a ring-like bearing strip or wear strip 31.
The rotor disc 21 shown in Figure 5 is secured as by welding to a collar or hub 22 which is secured to the rotor shaft 20 by a key 22A. A plurality of equally spaced fluid passages 50 are arranged along the interior periphery o the rotor disc 21 adjacent the collar 22. The passages 50 serve to permit a portion of the solids-containing fluid within the separation chamber 12 to flow through rather than around the rotor discs 21. Alte`rnatively the passages can be omitted or, in a further modification, passages may be provided elsewhere in the rotor discs 21 for a flow of fluid through the rotor discs.
As also shown in Figure 5, each radial rotor disc 21 has four or more equally spaced blades or vanes 21A on each of its radial surfaces which project from the respective radial surface of the discs 21 towards an adjacent filter element 19 when the disc element is in place in the housing 11. The blades each extend in a curved path from a point 54 adjacent to but spaced apart from its collar 22 to the outer periphery of the disc. On the internal discs 21 the curvilinear con- -figuration of the blades 21A on one radial surface of any disc is the mirror image of the configuration of the blades on the opposite surface of that disc. Thus, each disc 21 is mounted on the rotor shaft 20 such that the intended direction -of rotation of movement imparted to solids-containing fluid contacted by its blades 21A on either side of the rotor ele-ment, corresponds to the direction of movement of the flow path on said side of the rotor element as indicated generally by arrows in Figure 1. Thus, for a given direction of rotation the blades on one side direct fluid circumferentially and radially outwardly of the rotor disc 21 and the blades on the , ~ . .. , ~ ............... .... - . - - . . ...... . .
: : . . :, , :

lO9ZS24 opposite side direct fluid radially inwardly. The rotor disc 21 is mounted in the apparatus such that these direc-tions correspond to the intended flow path adjacent the respective blades.
Figure 6 shows a further embodiment of the stabilizing means wherein the stabilizing means 60 are T-shaped members having a lower portion 62 which extends radially outward from disc 21. The portion 62 is fastened to disc 21 by rivets -~ ~
64 or other appropriate fastening means. The stabilising ~ -means 60 includes a pair of arms 66 ~hich are substantially perpendicular to the lower portion 62 of the T-shaped members, and which extend toward each of the adjacent filters 19. The ~ ~
arms 66 may be constructed to provide a small clearance between ~; -the distal ends 68 and 69 of the arms and the surfaces of the adjacent filters 19. A removable bearing surface 70 may then be secured as by cement upon the surfaces of the ~ ~
filters 19 adjacent to the distal ends 68 and 69 of the ~-T-shaped member 60. Thus, should these surfaces 70 become worn during operation of the stabilizing means 60 the surfaces 70 may be replaced.
During operation of the unit, the stabilizing 60 shown in Figure 6 rotate with the rotor discs 21 and co-operate with the filter elements 19 to prevent displacements of the rotor discs 21 such as might tend to result from pressure differentials across the filter elements 19. Similar to the embodiment shown in Figure 5, a plurality of T-shaped stabilizing elements 60 may be mounted equidistantly on the periphery of the rotor discs 21. In this manner stabilization of the rotor discs 21 is provided at spaced-apart locations around the periphery of the discs 21.
As appears from the foregoing, by this invention a .

guide and support system is provided which tend~ to stabilize the relative positioning of the rotating and non-rotating elements of a dynamic concentrator. In one capability or operational attribute, fingers are provided at the outer edge of rotating elements and their distal ends ride in guideways ` formed in or secured to an inner stationary wall of the housing. In another capability, fingers are providsd on non-rotating elements and their distal ends ride in guideways secured to or formed in the rotor shaft of the concentrator or hubs of discs thereon.
While in the herein particularly described embodiments of this invention the filter elements 19 and the housing 11 for the concentrator are described as being stationary, it is within the contemplation of this invention that all filter elements, the housing or both all filter elements and the housing can rotate or be otherwise non-stationary, so long as the concentrator includes a rotor element which rotates relative to the concentrator's housing and relative to the filtering surfaces or diaphragms of the filter elements.

.. . . . .
More generally, it is contemplated that there be at least ~ ~
two spaced-apart surfaces which are relatively stationary - -surfaces. In this regard, it is further contemplated that the housing of the concentrator and the relatively stationary surfaces may rotate either in the same or in the counter direction as the direction of rotation of the rotor element.
Also, while the herein particularly described embodi-ments of this invention include relatively stationary filter elements 19 which cooperate with rotor discs 21 of solid con-struction, it is contemplated that relatively stationary discs of solids construction can be employed in association with filter members carried by a rotor shaft. Further it .. - , , . , ~. .. :

109Z52g is contemplated that a concentrator according to this invention can comprise an alternating or serial arrangement of rotor elements which are sometimes ~f hollow construction to serve as filter elements and sometimes of solid construc-tion, together with an alternating or serial arrangement of relatively stationary members which are sometimes of hollow construction to serve as filter elements and sometimes of .
solid construction. ~ ' .
., ' ~`' .

Claims (3)

The embodiments of the invention in which an exclu-sive property or privilege is claimed are defined as follows:

1. An apparatus for continuous separation of a solids-containing fluid into a vehicle fluid and a concentrated slurry of solids which includes (1) a housing characterized by an interior surface and a longitudinal axis and having an inlet for introducing a solids-containing fluid into said housing and an outlet for removing a concentrated slurry of solids therefrom;
(2) at least two substantially parallel, coaxially dis-posed, spaced-apart annular elements mounted within said housing on the longitudinal axis thereof and established stationarily with respect thereto between said inlet and said outlet:
(3) a rotor shaft extending within said housing along the longitudinal axis thereof and passing coaxially through said annular elements in spaced diametral relation thereto leaving openings for fluid flow between the outer surface of said shaft and the inner circumferential surfaces of said annular elements, said shaft being rotatable with respect to said housing and said annular elements, and (4) a radially extensive rotor element having one side and another, opposite side and an outside edge mounted to said rotor shaft to turn therewith with its outside edge terminating in spaced relation to the interior surface of said housing and positioned between said spaced-apart annular elements to define a flow path for solids-containing fluid from said inlet to said outlet extending across at least one side of one of said spaced-apart annular elements between it and one side of said rotor elements, then between the outside edge of said rotor element and the interior surface of said housing and then between the other, opposite side of said rotor element and the other of said annular elements with at least one of those elements being a filter means comprising a filter chamber having at least one filtering surface serving as a boundary of said flow path with the interior of that chamber being in fluid flow communication with the exterior of said housing for the removal of filtrate vehicle fluid from that chamber, the improvement comprising at least one stabilizing member secured to the inner circumferential surface of at least one of said annular elements and having a portion extending radially from said one element toward said rotor shaft, and means on the rotor shaft for receiving said portion of the stabilizing member in a circular recess the generative center of which is on the longitudinal axis of the rotor shaft.

2. The improvement of claim 1, wherein there are a plurality of said stabilizing members secured in spaced-apart relationship to the inner circumferential surface of said one annular element.

3. The improvement of claim 2, wherein the stabiliz-ing members each comprise a U-shaped portion secured to said one annular element and a finger portion extending therefrom the distal end of which is within the circular recess of said receiving means on the rotor shaft.