CA1067573A - Seals for alkaline electrochemical devices - Google Patents

Seals for alkaline electrochemical devices

Info

Publication number
CA1067573A
CA1067573A CA245,809A CA245809A CA1067573A CA 1067573 A CA1067573 A CA 1067573A CA 245809 A CA245809 A CA 245809A CA 1067573 A CA1067573 A CA 1067573A
Authority
CA
Canada
Prior art keywords
wall
opening
electrically conductive
terminal assembly
interposed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA245,809A
Other languages
French (fr)
Inventor
Theodore R. Beatty
Harrry Vourlis
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Union Carbide Corp
Original Assignee
Union Carbide Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Union Carbide Corp filed Critical Union Carbide Corp
Application granted granted Critical
Publication of CA1067573A publication Critical patent/CA1067573A/en
Expired legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/02Tanks; Installations therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/172Arrangements of electric connectors penetrating the casing
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • C25B9/60Constructional parts of cells
    • C25B9/65Means for supplying current; Electrode connections; Electric inter-cell connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/528Fixed electrical connections, i.e. not intended for disconnection
    • H01M50/529Intercell connections through partitions, e.g. in a battery casing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Electric Double-Layer Capacitors Or The Like (AREA)
  • Connections Arranged To Contact A Plurality Of Conductors (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE
Terminal assembly for an electrochemical device including a metallic container wherein a foil collector is disposed adjacent to the inner surface of one wall of the metallic container overlying an opening in the wall but separated therefrom by a plastic insulator washer whose opening coincides with the opening in wall and wherein a thin layer of an adhesive sealant is interposed at each one of the interf? between the washer and both the foil collecto? the inner surface of the wall.

Description

~ -, 10~;7S73 Back~round of the Invention This invention relates to sealed alkaline electrochemical devices in general, and more particularly to the provision of an improved terminal as~;embly in one wall of the sealed metallic container used for such devicesO
Electrochemical devices as the term is used herein and in the appended claims means any electrochemical device employing electrodes in physical contact with an electrolyte and particularly an alkaline electrolyte, and includes such devices as electrochemical current-producing cells, electrolytic capacitors, coulometers, electrolysis cells and the like.
Alkaline electrolytes are notoriously known for their ability to readily wet most metal and plastic eurfaces and consequently it has been a difficult problem to liquid-tightly close the metallic containers ., ` of electrochemical device8 using seals composed of metal . .
or pla8tic parts. The alkaline electrolyte upon wetting the8e parts actually creep~ past the seals and eventually ¦ leaks out from inside ~he metallic containers. It has been a particulsrly trouble80me problem to provide ~erminal assemblies in the wall or walls of the metallic container which are liquid-tightly sealed against leakage of the alkaline electrolyte.

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... ... .. , . ~ .. . . .. .. . . . _ , 10~573 8894-2 In our corresponding U.S. Patent No. 3,977,906, ~here is disclosed a flat electrochemical current-producing cell having an electrode assembly including flat electrode elements of opposite polarity with a porous separator containing an alkaline electrolyte interposed therebetween which is enclosed within a sealed plastic film envelope and wherein a terminal connection is provided by placing a current collector adjacent to one end of the electrode assembly which is exposed through an opening in the wall of the envelope.
The current collector is tightly adhered and sealed to the wall of the envelope around the opening by a thin layer of an adhesive sealant which is non-wettable by the alkaline electrolyte. The adhesive sealant is pref-erably formulated from the class of c~mpounds known as "fatty polyamides".
In our corresponding U.S.Patent: No. 3,871,921, filed April 1, 1974, there is disclosed a~nd claimed a -flat electrochemical current-producing cell wherein the electrode assembly is again enclosed within a sealed plastic film envelope and wherein a terminal connection i9 provided using both internal and external current collectors which are also sealed to the wall of the envelope by thin layers of the same non-wetting a& esive sealant around the opening in the wall, the current collectors being electrically connected to one another ' :
` 3 ;', through the opening by suitable means such as a spot weld.
The present application relates to improvements in terminal assemblies for use specifically in the metallic container o~ an electrochemical device employing an alkaline electrolyte.
An object of the present invention is therefore to provide an improved terminal assembly in one wall of the metallîc container used in an electrochemical device which is liquid-tightly sealed against leakage of the electrolyte.
In its broadest aspect, the invention con-templates the provision of a terminal assembly for use in an electrochemical device and particularly one em-ploying an alkaline electrolyte wherein an electrically conductive member is disposed adjacent to the inner surface of one wall of the metallic container used in such device overlying an opening in the wall but separated therefrom by an electrical insulator member interposed therebetween and also hAving an openi.ng which coincides with the opening in the wall and wherein the electricsl insulator member is tightly ! adhered and sealed on one side to the electrically ~, conductive member and is tightly adhered and sealed on its other side to the inner surface of the wall by thin layers of an adhesive sealant. The adhesive l '.

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sealant is non-wettable by the alkaline electrolyte and is preferably a fatty polyamide sealant. The electrical insulator member may be a flat washer made from an organic plastic composition such as polypropylene, for example.
The electrically conductive member may be a flat metal plate or foil collector and is maintained in electrical connection with one or a plurality of electrodes in the electrochemical device.
In the accompanying drawings: ;
Fig. 1 is a sectional view of one embodiment of the terminal assembly of the invention; and - Fig. 2 is a sectional view of another embodiment of the terminal assembly.
In Figure 1, the reference numeral 10 denotes ` one wall of the metallic container used in an electro-chemical device employing an alkaline elect;rolyte, e.g., a nickel plated ~teel container used in a conventlonal nickel-cadmium cell. In the embodiments of the invention illustrated, the wall 10 is polariLzed, thal: is, the wall 20 i5 maintainet in electrical connection with one electrode or electrodes (not shcwn) of one polarity while the terminal assembly to be hereinafter described is maiLntained in electrical connection with one electrode or electrodes ~ of opposite polarity. A flat thin current collector 12 is ! disposed ad~acent to ehe inner surface of the wall 10 ~ _5_ ,.

~067573 889~-2 overlying an opening 14 in the wall but is separated from the wall by a polypropylene washer 16 ~hose opening 18 coincldes with the opening 14 in the wall lO. The poly-propylene washer 16 serves to electrically insulate the current collector 12 from the wall 10. The current collector 12 may be composed of a metal foil such as nickel foil, for example. A thin layer 20 of an adhesive sealant which is non-wettable by the alkaline electrolyte, ,~. . .
e.g., a fatty polyamide sealant is disposed at the inter-face between the polypropylene washer 16 and the collector 12. The layer 20 of adhesive sealant tightly adheres i both members together and seals the interface ; against leakage of the electrolyte. Similarly, a thin layer 22 of the same non-wetting adhesive sealant is disposed at the interface between the polypropylene washer 16 and the inner surface of the wall 10. This layer 22 of adhesive 8ealant also tightly adhere~ the polypro pylene washer 16 to the wall 10 and seals the interface against leakage of ~he electrolyte. Both layers 20, 22 of adhesive sealant are preferably applied to the entire face of the polypropylene washer 16 on both of its sides :` .
during assémbly, leaving the centermost portion of the collector 12 exposed through the coinciding openings 14, .~ 18 in the wall 10 and washer 16, re~pectively. Although ~ not shown in the drawing, the collector 12 is maintained ` ^ ,' ., ~ ~ -6-. . . .
', .

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~067573 in electrical connection with one electrode or electrodes in the electrochemical device. A foil terminal lead 24 may be secured as by welding to the exposed center of the collector 12 to acilitate external electrical connection.
Figure 2 illustrates another embodin~-nt of the invention wherein the terminal assembly includes both internal and external current collectors 26, 28, respectively, which may also be metal foils. The collectors are assembled to the wall 10 in basically the same manner as hereinabove described. The internal collector 26 is disposed adjacent to the inner surface of the wall 10 overlying the opening 14 but is separated therefrom by a first polypropylene washer 30 whose opening 32 coincides with the opening 14.
The external collector 28 i~ disposed adjacent to the ;~ outer ~urface of the wall 10 overlying the opening 14 but i~ separated therefrom by a second polypropylene washer 34 whose opening 36 al8o coincides with the opening 14. A thin lsyer 38 of adhesive sealant which i8 non-wettable by the alkaline electrolyte, e.g., a fatty ,:, .
polyamide sealan~ is interposed at the interface between the fir8t polypropylene washer 30 and the internal collector 26 while snother thin layer 40 of the same adhesive sealant i8 interpo8ed at the interface between the first polypro-pylene washer 30 and ~he inner surface of the wall 10. In basically the same manner, the external collector 28 is ,' ~ ' ~ . ' ' ' :
~`, ' , .

8894-~
~067573 tightly adhered and sealed to the outer surface of the wall 10 by a thin layer 42 of the adhesive sealant interposed at the interface between the second polypropylene washer 34 and the external collector 28 and by a thin layer 44 - of the adhesive sealant interposed at the interface between the second polypropylene washer 34 and the outer ~urface of the wall 10. The layers of adhesive sealant are also preferably spplied to the entire face of the first and second polypropylene washers 30, 34. Collectors 26, 28 are both dimpled at the centermost portion thereof and are electrically connected to one another by suitable means such as the spot weld 46.
The electrical insulator member used in the terminal assembly of the invention may be made from a `; polypropylene film or sheet. In addition to polypropylene, ; the insulator member may be composed of one of the following materials: vinyl polymers and copolymers, poly-vinylidene chloride, polyethylene, nylon, polys~lfone, polystyrene, and fluorocarbon polymers. For use with the 20 preferred fatty polyamifde adhesive, fllms or sheets made 1 ,.. .
of polyethylene, polypropylene, and vinyl polymers and copolymers are preferred.
,~ Although there are probably a number of organic compounds whlch exhibit a non-wetting characteristic when f in contact with an alkaline electrolyte, the most ...

~
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10675~3 preferred adhesive sealant for use in the practice of the invention are the fatty polyamides. Such fatty polyamide sealants are disclosed in U.S. Patent No. 3,922,178 issued in the name of J. Winger and assigned to the common assignee hereof. As disclosed in the copending application, fatty polyamides are produced by reacting a polybasic acid with a polyfunctional amine. Generally, the fatty polyamides useful in the practice of the in-vention are those having an amine number of above about 9. The amine number is the number of milligrams of KOH
equivalent to one gram of fatty polyamide and is determined by procedures well known in the art. The fatty polyamide sealants can be mixed with extenders and modifiers in order to modify the physical properties of the fatty polyamide. The fatty polyamide sealant can be applied as a hot-melt or from solution in a solvent such as an alcohol/aromatic hydrocarbon mixture.
Among the specific commercially availabLe fatty polyamides , .
~;; that are particularly useful in the practice of the invention are those produced under the Tlames of VERSALON
and GENBOND trademarks of General Mills, Inc. and Swift's Z-610 a trademark of Swift and C'ompany.
It has been found that the preferred adhesive sealants, i.e., fatty polyamides, do not readily wet some ':
.~ g - .

.~ .

.' types of organic plastics and accordingly a liquid-tight seal between the plastic insulator and the metal parts of the terminal assembly is sometimes difficult to attain. This difficulty may be overcome and the bond between the plastic insulator and metal parts substan-tially improved if the plastic film or sheet from which the insulator is made, is first subjected to successive heat and corona discharge treatments. The process for treating the plastic film or sheet is disclosed and claimed in our corresponding U.S. patent No. 3,914,521, filed on April 1, 1974. In this process, the plastic film or sheet is heated to an elevated temperature, about 120C in the case of a polypropylene, for a period of about one half minute, optionally cooling the plastic film or sheet to ambient temperature and then subjecting the film or sheet to a high intensity corona discharge in the area where the metal parts are to be adhered.

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Claims (5)

WHAT IS CLAIMED IS:
1. Terminal assembly for an electrochemical device including a metallic container having an alkaline electrolyte therein comprising, in combination, an electrically conductive member disposed adjacent to the inner surface of one wall of said metallic container and overlying an opening in said wall, an electrical insulator member having an opening therein interposed between said electrically conductive member and the inner surface of said wall with its opening coinciding with said opening in said wall and a thin layer of an adhesive sealant which is non-wettable by said alkaline electrolyte interposed at each one of the interfaces between said electrical insulator member and both said electrically conductive member and the inner surface of said wall.
2. Terminal assembly in accordance with claim 1, wherein said adhesive sealant comprises a fatty polyamide.
3. Terminal assembly for an electrochemical device including a metallic container having an alkaline electrolyte therein comprising, in combination, an internal electrically conductive member disposed adjacent to the inner surface of one wall of said metallic container and overlying an opening in said wall, a first electrical insulator member having an opening therein interposed between said internal electrically conductive member and the inner surface of said wall with its opening coinciding with said opening in said wall, an external electrically conductive member disposed adjacent to the outer surface of said wall and overlying said opening therein, a second electrical insulator member having an opening therein interposed between said external electrically conductive member and the outer surface of said wall with its opening coinciding with said opening in said wall, a thin layer of an adhesive sealant which is non-wettable by said alkaline electrolyte interposed at each one of the interfaces between said first and second electrical insulator members and said internal and external electrically conductive members and between said first and second electrical insulator members and the inner and outer surfaces of said wall and means for making electrical connection through said opening in said wall between said internal and external electrically conductive members.
4. Terminal assembly in accordance with claim 3, wherein said internal and external electrically conductive members are composed of metal foil and wherein said means for making electrical connection between said electrically conductive members consists of a spot weld.
5. Terminal assembly in accordance with claim 4, wherein said adhesive sealant comprises a fatty polyamide.
CA245,809A 1975-03-17 1976-02-16 Seals for alkaline electrochemical devices Expired CA1067573A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US55907575A 1975-03-17 1975-03-17

Publications (1)

Publication Number Publication Date
CA1067573A true CA1067573A (en) 1979-12-04

Family

ID=24232188

Family Applications (1)

Application Number Title Priority Date Filing Date
CA245,809A Expired CA1067573A (en) 1975-03-17 1976-02-16 Seals for alkaline electrochemical devices

Country Status (9)

Country Link
JP (1) JPS51114638A (en)
AU (1) AU502641B2 (en)
BE (1) BE839628R (en)
CA (1) CA1067573A (en)
CH (1) CH608914A5 (en)
DE (1) DE2610414C3 (en)
FR (1) FR2331157A2 (en)
GB (1) GB1544711A (en)
IT (1) IT1058006B (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FI65688C (en) * 1981-04-27 1984-06-11 Sporax Oy CONTACT CONTROL FOR BATTERIES I ETT GALVANISKT BATTERI
DE3342449A1 (en) * 1983-11-24 1985-06-05 Uhde Gmbh, 4600 Dortmund ELECTROLYTIC CELL FOR THE ELECTROLYSIS OF AQUEOUS HALOGENIDE-CONTAINING ELECTROLYT
DE102014219001A1 (en) * 2014-09-22 2016-03-24 Robert Bosch Gmbh Battery cell with cell housing and a cover assembly with battery contacts
KR20210021842A (en) * 2019-08-19 2021-03-02 삼성에스디아이 주식회사 Rechargeable battery
KR20210156608A (en) * 2020-06-18 2021-12-27 삼성에스디아이 주식회사 Secondary battery
KR20210158163A (en) * 2020-06-23 2021-12-30 삼성에스디아이 주식회사 Secondary battery
KR20220118834A (en) * 2021-02-19 2022-08-26 삼성에스디아이 주식회사 Rechargeable battery

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2981782A (en) * 1958-06-26 1961-04-25 Servel Inc Terminal-depolarizer unit for primary cells
US3294591A (en) * 1964-03-30 1966-12-27 Gulton Ind Inc Sealed battery
US3427205A (en) * 1966-09-01 1969-02-11 Nasa Spacecraft battery seals
JPS4516490Y1 (en) * 1966-11-30 1970-07-08
US3646405A (en) * 1969-01-08 1972-02-29 Mallory & Co Inc P R Hermetic seal
FI43755B (en) * 1970-06-29 1971-03-01 P Tamminen
US3713896A (en) * 1970-08-19 1973-01-30 Esb Inc Seal for electrochemical cells
US3784414A (en) * 1972-06-01 1974-01-08 Esb Inc Battery sealant carrier having adhesive patches impregnated therein and a method for making it

Also Published As

Publication number Publication date
FR2331157B2 (en) 1981-08-28
AU1205576A (en) 1977-09-22
JPS5645251B2 (en) 1981-10-24
DE2610414A1 (en) 1976-09-23
BE839628R (en) 1976-09-16
CH608914A5 (en) 1979-01-31
JPS51114638A (en) 1976-10-08
DE2610414B2 (en) 1980-06-26
IT1058006B (en) 1982-04-10
AU502641B2 (en) 1979-08-02
FR2331157A2 (en) 1977-06-03
DE2610414C3 (en) 1981-04-09
GB1544711A (en) 1979-04-25

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