CA1065430A - Insulation piercing flat cable connector - Google Patents

Insulation piercing flat cable connector

Info

Publication number
CA1065430A
CA1065430A CA244,905A CA244905A CA1065430A CA 1065430 A CA1065430 A CA 1065430A CA 244905 A CA244905 A CA 244905A CA 1065430 A CA1065430 A CA 1065430A
Authority
CA
Canada
Prior art keywords
flat
jaw
jaw portions
flat cable
shell members
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA244,905A
Other languages
French (fr)
Inventor
Robert W. Donnelly
Allan F. Jones
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ITT Inc
Original Assignee
ITT Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ITT Industries Inc filed Critical ITT Industries Inc
Application granted granted Critical
Publication of CA1065430A publication Critical patent/CA1065430A/en
Expired legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/59Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/65Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
    • H01R12/67Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals

Landscapes

  • Coupling Device And Connection With Printed Circuit (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Multi-Conductor Connections (AREA)
  • Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)

Abstract

INSULATION PIERCING FLAT CABLE CONNECTOR
ABSTRACT OF THE DISCLOSURE
A flat cable connector comprising a pair of mating connector elements each containing terminations for the con-ductive tracks of a cable. Each termination comprises a pair of jaw portions one embodying a curved projection which extends into the space between two projections on the mating jaw portion. The jaw portions rupture the insulation and contact the tracks on a flat cable positioned therebetween when the jaw portions are passed together. Each jaw portion is formed of flat metallic strip. The jaw portions in one connector element embody flat pin contacts twisted 90° which mate with bifurcated female contacts formed on the flat jaw portions in the mating connector element.

Description

O R. W. Donnelly et al. 11-5 BACKGROUND OF THE INVENTION

This invention relates to electrical connectors for use with flat cables, also known as strip cables, consi-~ting of a number of flat strip conductors incorporated in a strip of electrical insulation material, with each of the conductors totally enclosed in the insulation.
U. S. Patent No. 3,881,796 to L. A. Saunders disclo-~eq a termination for an insulated electrical conductor or the conductive track of a flat cable. The termination include-q first and second jaw portions made from strip material. At least one of the jaw portions is formed of metal. Each jaw portion ha-~ along one of its edges curved projections each in the plane of the strip. The gaps between the projections on each jaw portion are so dimensioned as to be able to receive one of the-projections on the other one jaw portion. The metal jaw portion has an extension to which an electrical connection can be made. To terminate a flat cable conductor the two jàw portions are located one on each side of the conductor and longitudinally aligned therewith with the pro-jections on each jaw portion facing gaps on the other said jaw portion. Thereafter, the jaw portions are urged together so that the conductor is gripped therebetween and its insulation ruptured to establish electrical connection between the conductor and the metal jaw portion.
The above-mentioned patent also discloses electrical connectors for use with multi-conductor flat cables. The purpose of the present invention is to provide connector elements for a multi-conductor flat cable having, respectively terminations formed with male pin contacts and mating bifurcated female con-tacts which are simple in construction and inexpensive to manu-facture.
r -2-10~5430 R. W. Donnelly et al. 11-5 SUMl'~IARY OF THE INVENTION
. _ _ According to the invention, there is provided an electrical connector assembly for interconnecting first and second insulated electrical flat cables each having a plurality of parallel electrically conductive tracks. The connector comprises first and second mating connector elements.
The first connector element comprises first and second, generally rectangular, half-shell members of an electrically i.nsulating material, a plurality of terminations in said first connector element, one for each conductive track of said first flat cable, each said termination comprising first and second jaw portions each formed of flat metallic.
strip, one of said jaw portions having an extension formed as a flat pin contact, said flat contact being twisted so as to be normal to the plane of said flat strip, each said jaw portion .
having one or more curved projections each in the plane of the strip along its edge facing the other jaw portion, the gaps between or adjacent to said projections being so dimensioned that each such gap on one jaw portion can receive a projection on the other jaw portion, said first jaw portions being located in parallel relationship in the inner surface of one of said half-shell members and said second jaw portion being located in parallel relationship in the inner surface of the other half-shell member, said first flat cable being insertable between said two half-shell members, entering the gap therebetween from the opposite end from that at which said flat pin contacts are found with each track on said first flat cable aligned with one of each set of jaw portions, whereby when said half-shell members are pressed together said jaw portions rupture the R. W. Donnelly et al. 11-5 iO~5~30 insulation of each said track of said first flat cable to establish electrical connection therewith. The second connector element comprises first and second, generally rectangular, half-shell members of an electrically insulating material, a plurality of terminations in said second connector element, one for each conductive track of said second flat cable, each said termination comprising first and second jaw portions, each formed of flat metallic strip, one of said jaw portions having an extension formed as a bifur-cated female contact and lying in the plane of said flat strip, each said jaw portion having one or more curved projections each in the plane of the strip along its edge acing the other jaw portion, the gaps between or adjacent to said projections being so dimensioned that each such gap on one jaw portion can receive a projection on the other jaw portion, said first jaw portions being located in parallel relationship in the inner surface of one of said half-shell members and said second jaw portions being located in parallel relationship in the inner surface of the other half-shell member, said second flat cable being insertable between the said half-shell members, entering the gap therebetween from the opposite end from that at which said female contacts are found with each track on said second flat cable aligned with one of each set of jaw portions, whereby when said half-shell members are pressed together said jaw portions rupture the insulation of each said track of said second flat cable to establish electrical connection therewith.
The pin contacts and the female contacts are so disposed in their respective connector elements so that when said connector elements are mated, the pin contacts are aligned and engaged i, "~ ' .

lO~S~30 R. W. Donnelly et al. 11-5 with the female contacts.

BRIEF DESCRIPTION OF THE DRAWINGS
.
Fig. 1 is a top plan view of a male connector element according to the present invention;
Fig. 2 is a sectional view of the element of Fig. 1 with its two halves separated to show the arrangement of the individual electrical terminations therein;
Fig. 3 is a fragmentary, front view of one end of the element of Figs. 1 and 2, viewed in the direction of the arrow III in Fig. l;
Fig. 4 is a fragmentary, front view of one end of the element of Figs. 5 and 6, viewed in the direction of the arrow IV in Fig. 5;
Fig. 5 is a top plan view of a female connector element according to the present invention which is mateable with the male connector of Figs. 1 - 4;
Fig. 6 is a sectional view of the element of Fig. 5 with the two halves separated to show the arrangement of the individual electrical terminations therein;
Fig. 7 is a plan view showing how the male and female connector elements fit together; and Fig. 8 is a fragmentary, partial sectional view showing how one of the latches is secured to the male connector element.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The male connector element, generally designated 10, is constructed in two half-shell portions 12 and 14, as can be seen from Fig. 2. Each of the conductor terminations o~ the conductor element consists of two jaw portions 16 and 18. The jaw portion 16 has two projections 20 and 22 and a recess 24 therebetween while the jaw portion 18 has two recesses 26 and 28 and a projection 30. The jaw portions are formed of flat 10~5~30 R. W. Donnelly et al. 11-5 metal, e.g. brass strip, and may be inexpensively produced by stamping from sheet stock. The jaw portions 16 are located in parallel slots 32 in the inner surface of half-shell portion 12 and the jaw portions 18 are located in parallel slots 34 in the inner surface of half-shell portion 14.
The upper half-shell 12 has a row of recesses such as 36 and the lower half-shell 14 has a row of up-standing pillars such as 38, each of which is aligned with one of the recesses 36.
In addition, the lower half-shell has two up-standing studs 40 (only one being visible in Fig. 2), each of which is aligned with a hole (not shown) in the upper half-shell. These pillars, studs, recesses, and holes are used to locate the two half-shells with respect to each other.
Each of the jaw portions 18 has an extension 42 which extends through an extended slot 44 in the body of the half-shell 14. The end of this extension is twisted 90~, as can be seen in Fig. 2, so as to be normal to the plane of the flat strip.
The half-shell portions 14 and 16 have cavities 46 and 48 in their inner surfaces at their left-hand ends as viewed in Fig. 2.
When the two half-shell portions are fitted together, the two cavities define a "tunnel" of rectangular cross-section within which there is a row of extensions 42, each of which (as will be seen) forms a male contact element. The edges 50 of the "tunnel" are bevelled, as can be seen from Fig. 3, to facilitate mating with a female connector element.
To terminate a flat cable, such a cable 52 is fitted to the lower half-shell 14 after the latter has had its jaw portions 18 installed, and then the upper half-shell 12 is fitted to the lower half-shell. The two half-shells are then squeezed together, for instance in a press tool or by a hand R. W. Donnelly et al. 11-5 lO~S~30 tool. This causes each strip conductor of the flat cable to be gripped between two jaw portions 16 and 18, and the insulation thereof to be ruptured to establish a good electrical connection as described in the aforementioned Saunders patent. This is facilitated by the serrations 54 on the lower jaw portion 18.
The two half-shells are then held together by an interference fit between the pillars 38 and projections 40 with the corresponding parts of the upper jaw member 12. This can be assisted by any suitable means, such as a glue, ox ultrasonic welding, or possibly by screws (as shown at 38).
The male connection element 10 also has two latches 56, 58 for latching it to the female element, as will be described below.
Now we consider the female connector element 60, Figs. 4, 5, and 6, which is similar in many respects to the male element 10.
Thus, only the differences will be described. The first to consider is the lower jaw element 18a, Fig. 6. This is the same as the corresponding element 18, Fig. 2, in its flat conductor contacting portion, but its extension 42A is bifurcated to form a female electrical contact suitable to cooperate ~ith the male contact 42 of Fig. 2. The bifurcated extension lies in the same plane as the flat strip portion of jaw 18a~ The jaw por-tions 16a, 18a can be produced by stamplng from flat sheet stoc~.
The left-hand portions of the connector element half-shells 12a, 14a together form a shroud 62 for the bifurcated female contacts, with a front wall 64 having a hole 66 aligned with each female contact.
The next important difference is that instead of rockable latches, as in the male element, the female element 60 has hooks 68, 70, Figs. 4 and 5, for cooperation with the latches.
_7_ 10~5430 R. W. Donnelly et al. 11-5 The connector element 60 terminates a flat cable 52a in the same manner that connector element 10 terminates flat cable 52.
When the two elements are to be fitted together, the shroud 62 of the female element 60 is fitted into the "tunnel"
of the male element 10, such that each male contact 42 enters one of the holes 66 in the shroud and thus engages with a female contact 42a. When the elements are fully mated, the latches 56, 58 on the male element engage with the hooks 68, 70 on the female element to hold the male and female elements together. To insure that the elements mate the right way up, the dimensions between the hooks and the connector body at the two ends thereof differ, as do the dimensions between the latches and the connector body. This can be seen clearly from the drawings, especially from Fig. 7. In addition, as can be seen from Figs.
3 and 4, bevels 50, 50a have been added to insure that polarization is correctly attained. When the connector elements are mated, they electrically connect the conductive tracks on the flat cables 52, 52a.
Each latch, Fig~ 8, has an extension 72, which fits into a hole 74 in the lower half-shell 14.
It is to be understood that the foregoing description of specific examples of this invention is made by way of example only, and is not to be considered as a limitation on its scope~

Claims (6)

WHAT IS CLAIMED IS:
1. An electrical connector assembly for interconnecting first and second insulated electrical flat cables each having a plurality of parallel electrically conductive tracks comprising:
(a) first and second mating connector elements;
(b) said first connector element comprising first and second, gener-ally rectangular, half-shell members of an electrically insulating material, a plurality of terminations in said first connector element, one for each conductive track of said first flat cable, each said termination comprising first and second jaw portions each formed of flat metallic strip, one of said jaw portions having an extension formed as a flat pin contact, said flat contact being twisted so as to be normal to the plane of said flat strip, each said jaw portion having one or more curved projections each in the plane of the strip along its edge facing the other jaw portion, the gaps between or adjacent to said projections being so dimensioned that each such gap on one jaw portion can receive a projection on the other jaw portion, said first jaw portions being located in parallel relationship in the inner surface of one of said half-shell members and said second jaw portion being located in parallel relationship in the inner surface of the other half-shell member, said first flat cable being insertable between said two half-shell members, entering the gap therebetween from the opposite end from that at which said flat pin contacts are found with each track on said first flat cable aligned with one of each set of jaw portions, whereby when said half-shell members are pressed together said jaw portions rupture the insulation of each said track of said first flat cable to establish electrical connection therewith;

(c) said second connector element comprising first and second, generally rectangular, half-shell members of an electrically insulating material, a plurality of terminations in said second connector element, one for each conductive track of said second flat cable, each said ter-mination comprising first and second jaw portions, each formed of flat metallic strip, one of said jaw portions having an extension formed as a bifurcated female contact lying in the plane of said flat strip, each said jaw portion having one or more curved projections each in the plane of the strip along its edge facing the other jaw portion, the gaps between or adjacent to said projections being so dimensioned that each such gap on one jaw portion can receive a projection on the other jaw portion, said first jaw portions being located in parallel relationship in the inner surface of one of said half-shell members and said second jaw portions being located in parallel relationship in the inner surface of the other half-shell member, said second flat cable being insertable between the said half-shell members, entering the gap therebetween from the opposite end from that at which said female contacts are found with each track on said second flat cable aligned with one of each set of jaw portions, whereby when said half-shell members are pressed together said jaw portions rupture the insula-tion of each said track of said second flat cable to establish electrical con-nection therewith; and (d) said pin contacts and said female contacts being so disposed in their respective connector elements so that when said connector elements are mated, said pin contacts are aligned and engaged with said female contacts.
2. An electrical connectorassembly as set forth in claim 1 wherein:
one of said half-shell members of each said connector element has up-standing pillars and said other half-shell member has holes aligned with said pillars to located said half-shells with respect to each other.
3. An electrical connector assembly as set forth in claim 1 wherein:
said half-shell members of said first connector element together provide a generally rectangular enclosure for said pin contacts.
4. An electrical connector assembly as set forth in claim wherein:
said half-shell members of said second connector element provide a generally rectangular shroud enclosing said female contacts, said shroud having an end face containing holes aligned with said female contacts.
5. An electrical connector assembly as set forth in claim 1 including:
means for releasably locking said two connector elements together.
6. An electrical connector assembly as set forth in claim 5 wherein:
said locking means includes latches on one of said elements which cooperate with hooks on the other of said elements.
CA244,905A 1975-02-06 1976-02-03 Insulation piercing flat cable connector Expired CA1065430A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB507175A GB1472343A (en) 1975-02-06 1975-02-06 Electrical connectors for flat cables

Publications (1)

Publication Number Publication Date
CA1065430A true CA1065430A (en) 1979-10-30

Family

ID=9789216

Family Applications (1)

Application Number Title Priority Date Filing Date
CA244,905A Expired CA1065430A (en) 1975-02-06 1976-02-03 Insulation piercing flat cable connector

Country Status (6)

Country Link
JP (1) JPS5217687A (en)
CA (1) CA1065430A (en)
DE (1) DE2558665A1 (en)
FR (1) FR2300430A1 (en)
GB (1) GB1472343A (en)
IT (1) IT1055048B (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5974793U (en) * 1982-11-12 1984-05-21 昭和ラミネ−ト印刷株式会社 Electromagnetic shielding sheet
JPS5977292U (en) * 1982-11-12 1984-05-25 日東電工株式会社 Magnetic shield sheet for floppy disk
JPS5977293U (en) * 1982-11-12 1984-05-25 日東電工株式会社 Jacket for floppy disk
JPS5977294U (en) * 1982-11-16 1984-05-25 昭和ラミネ−ト印刷株式会社 Electromagnetic shielding bag
JPS5978693U (en) * 1982-11-19 1984-05-28 昭和ラミネ−ト印刷株式会社 Electromagnetic wave shielding cardboard paper
JPS5978694U (en) * 1982-11-19 1984-05-28 昭和ラミネ−ト印刷株式会社 electromagnetic shielding wallpaper
JPS5984889U (en) * 1982-11-30 1984-06-08 昭和ラミネ−ト印刷株式会社 Electromagnetic shielding file
JPS5987196U (en) * 1982-12-03 1984-06-13 昭和ラミネ−ト印刷株式会社 Electromagnetic shielding tape
JPS6032266A (en) * 1983-07-31 1985-02-19 松下電工株式会社 Connector
JPS6032265A (en) * 1983-07-31 1985-02-19 松下電工株式会社 Connector

Also Published As

Publication number Publication date
GB1472343A (en) 1977-05-04
JPS5217687A (en) 1977-02-09
DE2558665A1 (en) 1976-08-19
FR2300430A1 (en) 1976-09-03
JPS569798B2 (en) 1981-03-04
IT1055048B (en) 1981-12-21
FR2300430B3 (en) 1978-10-20

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