CA1059240A - Lateral semiconductor device - Google Patents

Lateral semiconductor device

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Publication number
CA1059240A
CA1059240A CA255,479A CA255479A CA1059240A CA 1059240 A CA1059240 A CA 1059240A CA 255479 A CA255479 A CA 255479A CA 1059240 A CA1059240 A CA 1059240A
Authority
CA
Canada
Prior art keywords
layer
contact region
region
base
zone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA255,479A
Other languages
French (fr)
Inventor
Pieter J.W. Jochems
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koninklijke Philips NV
Original Assignee
Philips Gloeilampenfabrieken NV
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Application filed by Philips Gloeilampenfabrieken NV filed Critical Philips Gloeilampenfabrieken NV
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Publication of CA1059240A publication Critical patent/CA1059240A/en
Expired legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/04Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body
    • H01L27/08Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind
    • H01L27/082Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind including bipolar components only
    • H01L27/0821Combination of lateral and vertical transistors only
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/027Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
    • H01L21/033Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • H01L21/82Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
    • H01L21/822Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
    • H01L21/8222Bipolar technology
    • H01L21/8224Bipolar technology comprising a combination of vertical and lateral transistors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/04Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body
    • H01L27/06Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including a plurality of individual components in a non-repetitive configuration
    • H01L27/0611Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including a plurality of individual components in a non-repetitive configuration integrated circuits having a two-dimensional layout of components without a common active region
    • H01L27/0641Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including a plurality of individual components in a non-repetitive configuration integrated circuits having a two-dimensional layout of components without a common active region without components of the field effect type
    • H01L27/0647Bipolar transistors in combination with diodes, or capacitors, or resistors, e.g. vertical bipolar transistor and bipolar lateral transistor and resistor

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Bipolar Transistors (AREA)
  • Bipolar Integrated Circuits (AREA)

Abstract

ABSTRACT:
A semiconductor device having a bipolar transistor of the lateral type, preferably a pnp-transistor which is provided in a homogeneously doped semicon-ductor layer and which may be provided both in an n-type and in a p-type semiconductor layer and of which the base comprises a highly doped contact region and an associated substantially non-depleted active base region, while the emitter zone is situated substantially entirely within the active base region. Herewith, high frequency complementary transistors cnn be formed in a single epitaxial layer. The invention furthermore comprises a suitable method of manufacturing said transistor in which use is made of underetching.

Description

I'l{N 806~
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lOS9Z40 "5~}icon~c-~r dcvie~.~' The invention relates to a semi-conductor device comp:rising a semiconductor body having at least a bipolar transistor with an ; emitter zone of a first conductivity type adjoining a surfaGe of the body, a likewise i surrace-adjoining base zone of the second ~ conductivity type which within the body surrounds s the emitter zone entirely, and a surface-adjoining collector zone of the first conductivity type, ~¦ 10 the base zone comprising an active base region ~ and a base contact region which is associated j therewith and which is deeper ænd more highly doped than the active base region and, like the emitter zone, is contacted at the surface, in which the collector zone comprises a surface- -adjoining collector contact region of the first i conductivity type which is contacted at said sur-3 face and has a higher doping concentratibn than the adjoining semiconductor material and in which, viewed in a direc-tion parallel to the surface, the active base region is present between the base contact region and the collector contact 3 region, the emitter zone, the active base ~s region, the base contact region and the collector contact region being provided in and having a J

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~059Z4() diffcrent doping than a surface-adjoining subst;an~ia].ly homogeneously doped semicondllctor layer wh:ich surrollnds the collec-tor contact region and the base regions.
The invention relates in addition to a particul.arly suitable method of manufac-turing such a semi-conductor device.
A semiconductor device of the above-described kind is known, for example, from the ~, ~ ~ ~~e /~73 U.S. Patent Specification 3,766,446'! J
In semiconductor technology, and in particular in monolithic integrated circuit tech-nology, it is often endeavoured to produce circuits, and hence semi-conductor circuits, which can be used up to very high frequencies, for example., up to frequencies of one or a few Gigaherz (GHz). In addition it is in many cases desirable for a mono-lithic integrated circuit to comprise bipolar - transistors of both the npn-type and of the type.
Although reaching such very high frequencies presents technological problems already for vertical B -transistors, this is the case in . particular in monolithic circuits having B-transistors and ~-transistors in one single epitaxial layer. The ~-transistors are nearly always constructed as lateral transistors. Therefore, PlIN 80/~) ~5. 5. 1~17G

:10~9Z40 it is not on].y substantia]ly impossible to make said ~llp-transistors suitab].e for very high frequencies, due to the lateral structure and due to the low hole mobi]ity, but in general the _~-transis-tors and pnp-transistors provided in one single epi-taxial layer in this manner will show electrically importan-t differences due to their greatly differing geome-tric structure, which in general is not desirable.
It has been endeavoured to solve this problem by giving the npn-translstors and ~-transistors both a vertical structure, while using two or more epitaxial layers present one on top of the other, but in additinn to the fact that the provision of several epitaxial layers yields a considerable technological complication, further problems occur due to the out-diffusion of the 1 buried layers present at different levels.
¦ In the described known transistor structure these problems occur to a far smaller extent, but an important drawback is that in the kno~n transistor according to the U.S. Patent ~ ~ Specification 3,7~6,446 the emitter zone is ! present for a large part wi-thin the highly doped base contact region. The emitter-base junction of the known transistor thus comprises a considerable part across which substantially no injection of _ l~_ 25.5 1976 ~59Z~O

minoIi.ty charge carrie.rs into the base occurs, but wllich due to :i.ts eY.tra surface, does increase the emi.tter-base capacitance considerably, to which the high doping of the base contact region contr:ibutes additionally. In particular at low currents this has a very adverse infl.uence on the high-frequency characteristics, such as inter alia the cut-off` frequency.
One of the objects of the invention is to avoid or at least considerably reduce the problems occurring in the said ~nown semiconductor device.
A further object of the invention is . to provide a semiconductor device having a new transistor structure which is suitable for~ery ..
high frequenci.es.
Still another object of the invention is to provide a lateral high-frequency transistor which, together with a vertical transistor having a ~ 20 structure which is complementary thereto and has j corresponding electrical properties, can be used in one single epitaxial layer in a monolithic inte-grated circuit.
A further object of the invention is to provide a self-insulating lateral high-frequency . transistor which is particularly suitable for use in monolithic integrdted cirouits.

, P~IN 8069 25.5.1976 lOS9Z40 The invent:ion is based inter alia on the recognition Or the fact that the high-frequency behaviour of the transistor can be considerably improved by suitable choice of the place of the emitter zone in the base region.
The invention is furthermore based on the recognition of the fact that it is of advan-tage to use such a lateral transistor structure that the charge transport in the active base region immediately adjoining the emitter zone takes place mainly in a direction substantially normal to the semiconductor surface. The invention is also based on the recognition of the fact that this canbe achieved by ensuringthat the difference in transit time through the base zone of minority charge carriers from several points of the emitter zone to the collector zone is as small as possible.
- According to $he invention, a semi-conductor device of the kind described in the preamble is therefore characterized in that the emitter zone is present substantially entirely within the active base region.
- The semiconductor device according to the invention comprises a lateral transistor which is capable of a satisfactory operation at high frequencies in that the width of the active ' PIIN 8()G~
25.5. 1'~7G

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base region, taken from the emitter to the col]ector, can be made very smal] so that the difference in transit time of the charge carriers injected from -the various poin-ts of the emitter to the collector contact region can be maintained small. Therefore, the width of the active base region, measured in the direction of the base contact region to the collector contact region, is pr~erably at most equal to the smallest dis-tance between the active base region and the collector contact region, and is preferably at most equal to half said distance. The substan-tially homogeneously doped semiconductor layer may be of the first conductivity type. However, a very important preferred embodiment is characterized i in that the said semiconductor layer is of the ¦ second conductivity type. In fact, said latter ¦ embodiment enables the provision in the said semi-¦ conductor layer of both high frequency np_-transistors and ~- transistors, the semiconduc-tor layer constituting the collector zone of the vertical transistor. In order to enable a satis-factory operation and very high frequencies, it is furthermore desired that the smallest distance from the collector contact region to the active base region be so small that the depletion zone of the collector-base junction extends over the whole PIIN 80Gg 25 5 1~76 lOS9240 intermediate, substantially homogeneously doped sen~iconductor region. The very small thickness of the (substantially non-depleted) active base region then is decisive of the achievable frequency.
When the semiconductor layer is present on a substrate of a conductivity type I opposite to that of the semiconductor layer it j is desirable, in order to prevent the collecting i 10 of charge carriers emitted by the emitter of the latter transistor by the substrate, that a burried layer of the second conductivity type be present whlch i9 connected to the base contact region.
~ 15 The invention also relates to a 5, method by means of which the described device can ¦ be manufactured in a very simple manner. According ~ to the invention, this method is characterized in 3 that a first and a second masking layer are successively provided on each other on the surface of a substantially homogeneously doped semiconduc-i tor layer, which masking layers can be etched selectively relative to each other, that a first aperture is provided in the second masking layer at the area of the base contact region to be provided and a second aperture is provided in the second masking layer at the area of the collector ,, .

~ -8-,~ .

P~IN 80G~) 25.5. 197G

~059~Z40 contact region to be provided, that within the first aperture the exposed first masking layer is removed by etching, the first masking layer within the second aperture bcing masked against said etching process, after which by introduction of a dopant . :.
i determining the second conductivity type via the first aperture at least a part of the base contact region is formed which is then covered with an electrically insulating layer, and that, pri.or to the formation of the active base region, within . the first aperture at least the edge portion of the ~ masking layers nearest to the second aperture is ¦ subjected to an etchant which attacks only-one of the two said masking layers so that said masking ~ 15 layer is etched away selectively over a lateral '3 distance which is smaller than half and preferably is smaller than one third of the shortest distance ~' between the first and the second aperture, the ! etched masking layer being masked on its upper side against said etching process by a mask extending i thereon up to the edge of the first aperture, ~ after which, via the surface part present below .~ _ said etched-away portion, the active base region is provided by the introduction of a dopant deter-:
mining the second conductivity type, and the emitter zone and the collector contact zone are formed by the introduction of a dopant determining the ;, ., .

_9 _ ' , "- , ; Pll~ 80~9 25.5. 1~7G

~L~592'~

first conductivity type via the said surface part and the second aperture.
The invention will now be described `i in greater detail with reference to a few examples and the drawing, in which Figure 1 is a diagrammatic plan ~ view of a deviee according to the invention, j Figure 2 is a diagrammatic cross-sectional view taken on the line II-II of the device shown in Figure 1, Figures 3 to 9 show the device of Figures 1 and 2 in successive stages of manu-facture, Figures 10 to 19 show successive stages j 15 of a semiconductor device manufactured by using the method according to the invention, and Figures 20 to 24 show successive stages of a modified embodiment of the method aceording to the invention.
The Figures are diagrammatie and not drawn to seale. Corresponding parts are as a rule referred to by the same reference numerals.
For elarity, the boundary of doped regions, in particular of diffused regions, is in most of the eases not in aeeordance with-reality ~ but is shown purely diagrammatically. Notably -' the lateral diffusion is ignored in the drawings.
., , PIIN 80~
25.5. 1976 lO~gZ~O
In the plarl view of Figure 1 the metallisation is shadecl and the boundaries of doped regions are shown in solid lines.
Figurc 1 is a diagrammatic plan view and Figure 2 is a diagrammatic cross-sectional view taken on the line II-II of a semiconductor device according to the invention. The device comprises a semiconductor body 1, in this exam-ple a si]icon plate, which contains inter alia a bipolar ~-transistor T1. The transistor T1has an emit1;or zone 3 of a first conductivity type, in this example a ~-type zone, adjoining a surf~ce 2 of the body, a base zone (4,5) of the second conductivity type, so in this example an n-type zone, which also adjoins the surface 2 and which surrounds the emitter zone 3 within the body entirely, and a collector zone 6 of the first (~) conductivity type adjoining the surface 2.
The base zone comprises an active base region 4 and an associated base contact region 5 which is deeper and more highly doped than the active base region 4 and, ]ike the emitter zone 3, is contacted at the surface ~.
The collector zone comprises a collector contact region 6 of the first (~) conductivity type which adjoins the surface 2 and is contacted at said surface 2 and has a -~'IIN 80G~
25.5.197G

~05g2~0 hig~ r ~opin~ conccntratioIl than the adjoining semiconductor material. Viewed in a direction parallel to the surface, the active base region 4 is present between the base contact region 5 and the collector contact region 6, while the emitter zone 3, the base regions ll and 5 and collector contact region 6 have a different doping form and are provided in a homogeneously doped, in this example n-type conductlve, semiconductor layer 7 which adjoins the surface
2 and has a resistivity of approximately 1 to 2 Ohm.cm and which surrounds the collector contact region 6 and the base regions ~I and 5. Since the ~ . layer 7 in this example is an n-type layer, the ¦ 15 collector la~er is entirely formed by the collector contact reginn 6; this need not always be the case since, as will be explained hereinafter, the regions 3, 4, 5 and 6 may also be provided in a ~-type layer.
I 20 According to the invention, the j emitter zone 3 is situated substantially entirely within the active base region 4. As a result of this, an emitter-base junction is obtained which takes part in the injection substantially entirely and has a minimum capacitance, so that, in parti-cular with low currents, the high-frequency -properties are considerably improved and inter alia P~l~ 8069 25.5. 197G
, :~05~ 40 the cut off frequency (fT)is increased.
i The base contact region 5 is connected through the semiconductor layer 7 to an n-type conductive buried layer 8 and forms therewith a coherent n-type conductive region. The buried layer 8 is present between the layer 7 and an n-type conductive substrate 9 which adjoins same and ~ has a resistivity of approximately 5 Ohm.cm and j extends down to below the collector contact region 6, in which, however, the region 6 need not be ¦ present entirely above the layer 8. The said buried layer serves to prevent holes injected by 7 the emitter zone 3 from being collected partly at the p-n junction 10 which in the operating condi-tion is reversely biased. When the substrate 9 is of the same conductivity type as the layer 7, the buried layer 8 may be omitted, if desired. This is the case also when the transistor is provided in a single homogeneously doped body w~thout an i 20 epitaxial layer. The regions 3, 5 and 6 are contacted via windows in an insulating layer 11, - in this example of silicon oxide, provided on the semiconductor surface 2.
Since~the dimension, taken in-a direction from the emitter to the collector, of the active base region 4 in which the emitter is present can be maintained very small (in ~igure 1 ., '. .
; -13-.
.,. . :~ .: , , . ~ .
:`''t`'~ ".".~,, P~IN 8069 25.5. 197G

~C~592~0 the distance a is 1 micron), the di~ference in transit time of he holes from any point of the emitter zone 3 to the collector contact region 6 may be minimum; this is the case in particular when, as in the present example, the width a of the active base region 4, measured in the direction frorn the base contact region 5 to the collector contact region 6, is at most equal to half the smallest distance b between the active base region 4 and the collector contact region 6.
In Figure 1 which, as already said, is not drawn to scale for reasons of clarity, the distance a is 1 micron and the distance b is 3 microns. This latter distance is so small that the depletion zone of the collector-base junction at normal values of the collector base voltage extends throughout the intermediate part of the layer 7.
In these circumstances, the charge transport in this lateral transistor in the substantially non-depleted active base region 4 takes place by diffusing emitted holes mainly in a direction - substantially normal to the semiconductor surface 2, which considerably improves the ¦ ~ high-frequency properties of the transistor with respect to those of the conventional lateral ~-transistors. The region between the active base region 4 and the collector contact region , - 1 Ll.

: ' ' 25.5. l~)7G

G is fully deplcted, as already noted, and heIIce the effecti~e base thickness is very small, since the depth of the emitter zone 3 is approximately 0.2 micron and that of the nctive base region 4 is approximately 0.3 microns.
I In the e~ample described the
3 substantially homogeneously doped n-type semiconductor layer 7 forms part, besides of the ~-transistor T1, also of a second bipolar npn-transistor T2 which is complelnentary to the transistor T1 and which has an n-type ¦ emltter zone 12 adjoining the surface 2 and a ¦ . p-type base zone 13 which also adjoins the surface 2 and which surrounds the emitter ~one 12 entirely within the semiconductor body, the collector zone of the transistor T2being formed by the layer 7 in which, to reduce the collector series resistance, an n-type buried layer 14 and n-type contact zones 15 are also provided. A
resistor R is also provided consisting of a p-type surface zone 16 havlng ~ contact zones 17 and 18. These three circuit elements are sepa-~ rated from each other by p-type insulation zones i 25 19 Since the charge tranSport in the non-depleted region between the emitter-base !

- . .

PlIN 806') 25.5.197G

lOS9Z40 junction ancl the col]ector-base junction both in the transistor T1 and in the transistor T2 ¦ takes place mainly in a direction normal to the surface 2, the difference in the gain characteristics may be maintained small. So the invention offers the possibility of providing in one single epitaxial layer 7 two complementary transistors the characteristics of which are ~ comparable.
¦ 10 The described device may be manu-~ factured, for example, as follows. Starting ; material (see Figure 3) is a ~-type silicon substrate 9 having a resistivity of approximately 5 Ohm.cm. Provided on said substrate by a gene-rally known photolithographic method is an oxide mask 21 comprising apertures at the area of the buried n-type layers 14, 8 and 20 to be provided.
These layers are provided, for example, by an arsenic diffusion, see Figure 3, after which the oxide layer 21 is removed and an:n-type silicon layer 7, for example 3 microns thick, is grown epitaxially by using conventional methods. The layer 7 has a resistivity of 1 to 2 ohm.cm; the ¦ buried layers prior to the epitaxial growth have J, 25 a sheet resistance of 15 to 25 ohm per square. By ¦ a boron diffusion, separating channels 19 are s diffused throughout the thickness of the layer 7 ,i .
-16_ , s P~ o-,9 ~5.5. l976 105~9Z40 down to the substrate 9. A fresh oxide mask 22 is then provided in which apertures are etched at the area of the contact zones 15 to be pro-vided of the npn-transistor and of the base contact zone 5 of the pnp-transistor, see Figure 4.
By a deep n-diffusion, for example a phosphorus diffusion, the _-type zones 15 and 5 j are then provided after which the mask 22 is replaced by a fresh oxide mask 23 which, like ~ 10 the preceding masks, is formed by thermal oxida-¦ tion or by pyrolytic deposltion, in which mask 23, apertures are etched to form the ~-type zones 13 and 16, see Figure 5. Said zones 13 and 16 are then formed either by diffusion, or by ~ 15 ion implantation of, for example, boron, after 3 which an oxide layer 24 is deposited pyrolytically ¦ over the assembly, in which layer an aperture is ~ etched to provide the emitter zone 12 of the npn_ ¦ transistor, see Figure 6.
~ 20 After the formation of the emitter j zone 12, for example by an arsenic implantation, succeeded by an annealing treatment by heating at 1000C in nitrogen, all the apertures necessary for the further dopings and all the contact windows are etched. The resulting mask is shown diagram-matically in a simplified form in Figure 7 and bears reference numeral 11.

~ 17 . . .. . . . .
, . . . . . . .
.

PHN 8~9 25.5. 197-~
i lO59~Z40 ~ photolacquer mask ~ is then provided wh:ich closes all t}le apertures with the ~o~e~$ion of those for providing the active base region 4 and the emitter zone 3 and of the base contact ' 5 wi.ndow of the ~ transistor T1, see Figure 7.
i. By the implantation of~ for example, arsenic ions, J the active base region 4 of the transistor T1 is then provided, an n+ contact window 26 in the base contactregion 5 being formed within the base contact window, see Figure 8. The photolacquer ¦ mask 25 masks against said implantation and need not be provided very accurately since the oxide layer 11 also masks against said impIantation.
The photolacquer mask 25 is then replaced by a ¦ 15 fresh photolac~uer mask 27, see Figure 8, which does not cover only the base contact windows of the transistors T2, the collector.windows and the j emitter windows of the ~-transistor T1 and the ¦ contact windows of the resistor R. A.s shown in ¦ 20 Figure 1, the emitter zone 3 of the ~ transistor .¦ T1 does not entirely surround the base contact window, but the emitter zone 3 is divided into two separated zones so as to avoid short-circuit of the emitter-base junction upon contacting the emitter and the base.
l The contact diffusions 28 and 29 of .~ the ~ transistor T2, the collector contact zone 6, . ~
~ -18-:, ~, .

PIIN ~Ofi9 25.5. 197G

~059~Z40 the emitter zones 3 of` the ~-transistor T1, j and the contact zones 17 and l8 of the resis-tor R are then ~ormed by an implantation of boron ions, the mask 27 and the oxide layer 11 serving as a mask, see Figure 9. A:~ter removing the photolacquer mask 27, the metallisation is then provided in the usua] manner so that the structure shown in Figures 1 and 2 is I obtained.
¦ 10 It.will be obvious that~ where ion implantations are used above, diffusions may also be used in which it should be taken into account that during the diffusion oxide masks or other pyrolytic masks are used instead of .15 photolacquer masks, for the manufacture of which the normal photolithographic etching methods may be used.
In the above-described method of manufacture some masking windows are difficult . 20 to realise by using photolacquer masks due to the very small dimensions; this applies, for example, to the windows in the oxide layer 11 (Figure 7) which serve for the formation of the active base region 4 and the emitter zone 3 of the transistor T1. A method in which said draw-back is reduced by using an underetching step will now be described with reference to Figures ; 10 to 19.

_ 19_ .

PlIN 8069 25.5. 197G

lOS9Z~O

Star-ting aterial is the structure of Figure 10 having a ~-type substrate 9 and an n-type layer 7 which can be obtained in a manner analogous to that of` the preceding example.
Only the transistors T1 and T2 are shown in the figures; further circuit elements may be present in other places of the disl~. The reference numerals correspond to those of Figures 1 to 9, in which the same parts of the device are referred to by the same reference numerals.
According to the invention, a silicon nitride layer 31 and a silicon oxide layer 32 are provided successively one on top of the other on the surface 2. As is known, said layers can be etched selectively relative to each other by means of specific etchants. Masking layers of other materials may also be used, provided they can be etched selectively relative to each other.
At the area of the base contact region 5A including the part 5B thereof still to be provided, a first aperture 33 i6 provided an~, at the area of the collector contact region of the ~ transistor T1 to be provided, a second aperture 34 is provided in the second masking layer 32 of silicon oxide. Apertures are simul-taneously provided at the area of the collector contact windows of the ~ transis-tor T2 to be 25.5.1~76 ~Q59240 forme~ and of the ba.se zone of said transistor, see Figure 10. Subsequently, the exposed first masl~ing layer 31 of silicon nitride within the first aperture 33 i~ removed by etching, the first masking layer 31 within the second aperture 34 being masked against said etching process, for example, by means of a photolacquer mask 35 which in this example covers all the apertures but for 33, see Figures 11 and 12, after which (see Fi~ure 12) via the aperture 33, the surface-adjoining part 5B of the base contact region is further provided by introduction of a donor.
This may be carried out, for example, by implantation of boron ions, the mask 35 and the oxide layer 32 serving as a mask, but , if desired, also by diffusion, in which case the - mask 35 has first to be removed. When the layer 7 is thin, the base contact region 5 in this stage may also be provided entirely down to the buried layer 8, but when the layers are s~ghtly thicker it is desired to form the region 5 in two steps as is described in this example.
After removing the photolacquer mask 35 an insulating layer 36 which is approximately 1 micron thick and is partly sunk in the body is formed on the base contact region by thermal oxi-dation, -the remaining part of the semiconductor ., :

P~IN 80Gg 25,5.197 surface being protected against said oxidation by the silicon n:itride layer 31, see Figure 13.
Prior to forming thc active base region 4, at least the edge portion of the masking layers 31 and 32 nearest to the second aperture 3ll is exposed to an etchant, in this case phosphoric acid, at approximately 150C, which etchant attacks the silicon nitride 31 but leaves the oxide layer 32 substantially unattacked, see Figure 14. The nitride layer 31 is etched away over a lateral distance which is smaller than half, and in this example is smaller than one third of, the shortest dis-tance between the first and second apertures 33 and 34. During this etching process, the layer 31 is masked on the upper side by a mask exten-ding thereon up to the edge of the first aperture 33 and formed by the layer 32. Due to under-etching a part of the layer 31, approximately 1 micron wide, is removed which is denoted in Figure 14by 37. In this example, the nitride layer 31 within the second aperture 34 and within the contact windows and the base window of the npn-transistor T1 are simultaneously etched away. Of cou~se, the same underetching occurs which, however, is not shown in the figure for clarity and which is taken into account upon 25.5. 197 lOS~240 proportioning the masks. However, it is also possible first to mask said other apertures and to etch them free only afterwards in a second nitride etching s-tep.
Tlle active base region 4 is then provided by the introduction of an acceptor via the surface part present below the etched-away part 37, see Figure 15. In the present example this is carried out by first remo-ving the oxide layer 32 entirely, covering all the apertures except the etched-away part 37 with a photolacquer layer 38, and then implanting arsenic ions. The doping of the region 4, however, may also be carried out by diffusion, in which case, for example, a mask consisting of a pyrolytically deposited oxide layer should be used instead of a photolacquer mask, and the layer 32 may be maintained for the time being, if desired.
As shown in Figure 16, the base zone 13 of the npn-transistor is then formed by an implantation of boron ions and the use of the nitride layer 31 as a mask, the remaining apertures being covered by a photolacquer mask 39 or in a different manner, after which a pyrolytically deposited layer 40 of silicon oxide is provided over the assembly, see Figure 17. Via P}~N 80G9 25.5.197 1~59Z40 a window in said layer 40, the n-type emitter zone 12 of he n~n-transistor Tz is provided1 for example~ ~y implantation or diffusion of arsenic. The layer Llo is then S provided with base contact windows for the _~-transistor T2 and is removed from the whole region of the ~-transistor T1, while a base contact window for the transistor T1 is etched in the oxide layer 36. This base contact window, the emitter window of transistor T2 and the part of the active base region 4 not destined for providing the emitter zone are then closed with a photo-lacquer mask 41, see Figure 18, after which the emitter zones 3 and the collector region 6 of the pnp-transistorTl are formed by the in-troduction of an acceptor via the surface part obtained by the above-described underetching and via the second aperture 34, in this example by the implantation of boron ions. This doping also may be carried out, if desired, by dif-fusion provided a refractory mask is used in-stead of the photolacquer mask 41. Simulta-neously with said doping, the base contact zones 28 and 29 of the npn-transistor T2 are formed, see Figure 18. After removing the mask 41 and - removing the oxide layer 40 o~ the collector I'IIN 80~
25.5, 197G

~O59Z~

contact window of the npn-transistor T2, the metallisation is ca~ried out and the device is ready for assembly, see Figure 19.
In -this example, the doping window for the regions 3 and 4 was obtained by underetching of the nitride layer 31.
According to a modified embodiment of the method according to the invention, however, instead thereof the second masking layer, that is in the present example the oxide layer 3Z, may also be used for underetching.
This is shown in Figure 20 to 24 in which for simplicity only the n-type semiconductor layer 7 and the transistor T2 provided therein are shown. According to this modified embodiment, for example, after etching the first and second apertures 33 and 34 in the oxide layer 32,first the nitride layer 31 is etched away in the first aperture 33 at the area of the base.and collector contact regions to be provided, after which a photolacquer mas~ 50 is provided which extends up to the edge of the first aperture 33, and in this example covers a part of said edge on the side remote from the aperture 34, see Figure 20.
A part 51 of the masking layer 32 below the edge of the mask 50 is then etched away, see Figure 21, after which the mask 50 is removed 25.5.1976 and the base contact region 5 is provided, for example by iOII implantation or diffusion, ln the aperture 33 while using the silicon nitride layer 31 as a maslc, in which or after which said base contact region 5 is covered with an insulating layer 52, for example a silicon oxide layer, see Figure 22.
The aperture 34 is now covered, for example, with a photolacquer mask 53, and by means of a hot phosphoric acid solution the exposed silicon nitride is etched away after which (see Figure 233 the active base region 4 is implanted. After removing the mask 53, the collector contact region 6 and the emitter zone 3 are then provided, see Figure 24, and after metal-- lisation the device may be assembled.
As in the preceding example, the zones 3 and 6 may in this case also be of the ~~type and the regions 4 and 5 may be of the n-type so that a ~ transistor is obtained. It will be obvious, however, that nn npn-transistor can be formed in an analogous manner. In general it holds that in all the examples the conductivity types of the various semiconductor regions and zones may all (simultaneously) be varied in the opposite conductivity type, although this may sometimes presenttechnological problems in prac-tice.

25 5.1976 1~592~0 In thi.s connection it is to be noted that in the examplcs descri.bed, with otherwise conductivity types remaining the saMe, the conductivity type of the layer 7 may moreover be reversed.For example, the collector-base junction in the ~-tra~sistors of Figures 2, 19 and 24 is formed between th.e p-type collector contact region ~ (which in this case forms the whole collector zone) and the layer 7. When in the said figures according to a further embodiment the layer 7 is ~-type conductive instead of n-type conductive, the ~ junction between the collector .:
zone and the base ~e is formed between the n-type - `
base regions 4 and 5 and the ~-type layer 7.
Upon application of a transistor structure as that of transistor T1 in a mono-lithic integrated circuit, the layer 7 will ge-nerally be of the n-type and the substrate 9 of the p-type. However, it is also possible that the layer 7 and the substrate 9 both are of the same.-eonductivity type or that the layer 7 is -:
formed by a homogeneously doped silicon plate.
In that case the buried:layer 8 is super~luous as a rule.
It will be obvious that the invention is not restricted to the embodiments described but that many variations are possible to those Pl-lN 80G9 25.5.1976 lOS924() skilled in the ar-t without departing from the scope of this invention. For exarnple, if desired, semiconductor materials other than silicon, for example germanium or III-V
compounds such as GaAs, and insulati.ng layers other than silicon oxide and silicon nitride, for example aluminium oxide, may be used, provided the requirements of se]ective etchability are fulfilled. Also, instead of ~0 photolacquer masks, other masking layers may be used. The geometry of the resulting device may be varied withln wide limits as will be obvious already by comparison of the transis-tors T1 of Fi~ures 2 and 19 with the transistor shown in Figure 24 which are both_embodiments of the device according to the invention.

. - :;:

Claims (11)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS

CLAIMS:
1. A semiconductor device comprising a semiconductor body having at least a bipolar transistor with an emitter zone of a first conductivity type adjoining a surface of the body, a like wise surface-adjoining base zone of the second conductivity type which within the body surrounds the emitter zone entirely, and a surface-adjoining collector zone of the first conductivity type, the base zone comprising an active base region and base contact region which is associated therewith and which is deeper and more highly doped than the active base region and, like the emitter zone, is contacted at the surface, in which the collec-tor zone comprises a surface-adjoining collector contact region of the first conduc-tivity type which is contacted at said surface and has a higher doping concentration than the adjoining semiconductor material and in which, viewed in a direction parallel to the surface, the active base region is present between the base contact region and the collector contact region, the emitter zone, the active base region, the base contact region and the collector contact region being provided in and having a different doping than a surface-adjoining substantially homo-geneously doped semiconductor layer which surrounds the collector contact region and the base regions, characterized in that the emitter zone is situated substantially entirely within the active base region.
2. A semiconductor device as claimed in Claim 1, characterized in that the width of the active base region, measured in the direction of the base contact region to the collector contact region, is at most equal to the smallest distance between the active base region and the collector contact region, and preferably is at most equal to half said distance.
3. A semiconductor device as claimed in Claim 1, characterized in that the substantially homogeneously doped semiconductor layer is of the second conductivity type.
4. A semiconductor device as claimed in Claim 1, 2 or 3, characterized in that the smallest distance from the collector contact region to the active base region is so small that the depletion zone of the collector-base junction extends over the whole intermediately located substantially homogeneously doped semiconductor region.
5. A semiconductor device as claimed in Claim 1, 2 or 3, characterized in that the base contact region is connected through the semiconductor layer to a burried layer of the second conductivity type and forms there-with a coherent region of the second conductivity type, said buried layer being present between the semiconductor layer and a substrate of a conductivity type opposite to that of the semiconductor layer adjoining same and extending to below the collector contact region.
6. A semiconductor device as claimed in Claim 1, 2 or 3, characterized in that the substantially homogeneously doped semiconductor layer forms part, besides of the said transistor, also of a second bipolar transistor which is complementary to the first transistor and has a surface-adjoining emitter zone of the same conductivity type as the semiconductor layer and a likewise surface-adjoining base zone of a conductivity type opposite to that of the layer which surrounds the emitter zone entirely within the body, the collector zone of the second transistor being formed by the semiconductor layer.
7. A semiconductor device as claimed in Claim 1, 2 or 3, characterized in that the substantially homo-geneously doped semiconductor layer is n-type conductive.
8. A method of manufacturing a semiconductor device as claimed in Claim 1, characterized in that a first and a second masking layer are provided successively on each other on the surface of a substantially homogen-eously doped semiconductor layer which masking layers can be etched selectively relative to each other, that a first aperture is provided at the area of the base contact region to be provided and a second aperture is provided in the second masking layer at the area of the collector contact region to be provided that within the first aperture the exposed first masking layer is then removed by etching, the first masking layer within the second aperture being masked against said etching pro-cess, after which by introduction of a dopant determin-ing the second conductivity type via the first aperture at least a part of the base contact region is formed which is then covered with an electrically insulating layer, and that, prior to forming the active base region, within the first aperture at least the edge portion of the masking layers nearest to the second aperture is subjected to an etchant which attacks only one of the two said masking layers so that said masking layer is etched away selectively over a lateral distance which is smaller than half and preferably is smaller than one third of the shortest distance between the first and second apertures, the etched masking layer being masked on its upper side against said etching process by a mask extending thereon up to the edge of the first aperture, after which, via the surface part present below said etched-away portion, the active base region is provided by the introduction of a dopant determining the second conductivity type, and the emitter zone and the collector contact region are formed by the introduction of a dopant determin-ing the first conductivity type via the said surface part and the second aperture.
9. A method as claimed in Claim 8, char-acterized in that the masking layer which is etched away selectively laterally is the first masking layer and that the mask present thereon and extending up to the edge of the first aperture is formed by the second masking layer.
10. A method as claimed in Claim 8, characterized in that the masking layer which is etched away selectively laterally is the second masking layer.
11. A method as claimed in Claim 8, 9 or 10, char-acterized in that the first masking layer consists of silicon-nitride and the second masking layer consists of silicon oxide.
CA255,479A 1975-06-30 1976-06-23 Lateral semiconductor device Expired CA1059240A (en)

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NL7507733A NL7507733A (en) 1975-06-30 1975-06-30 SEMI-GUIDE DEVICE.

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DE (1) DE2627307C3 (en)
FR (1) FR2316741A1 (en)
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FR2454698A1 (en) * 1979-04-20 1980-11-14 Radiotechnique Compelec METHOD FOR PRODUCING INTEGRATED CIRCUITS USING A MULTILAYER MASK AND DEVICES OBTAINED BY THIS METHOD
JPS57192608A (en) * 1981-05-21 1982-11-26 Hisashi Watanabe Supporter

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DE1811136A1 (en) * 1968-11-27 1970-11-05 Telefunken Patent Method for manufacturing a planar transistor
US3766446A (en) * 1969-11-20 1973-10-16 Kogyo Gijutsuin Integrated circuits comprising lateral transistors and process for fabrication thereof
US3873989A (en) * 1973-05-07 1975-03-25 Fairchild Camera Instr Co Double-diffused, lateral transistor structure
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GB1542897A (en) 1979-03-28
FR2316741A1 (en) 1977-01-28
DE2627307C3 (en) 1982-03-11
DE2627307B2 (en) 1981-07-02
FR2316741B1 (en) 1982-04-16
NL7507733A (en) 1977-01-03
DE2627307A1 (en) 1977-01-20
JPS526085A (en) 1977-01-18
JPS5634104B2 (en) 1981-08-07

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