CA1057016A - Variable speed drive system for carding machine - Google Patents

Variable speed drive system for carding machine

Info

Publication number
CA1057016A
CA1057016A CA258,776A CA258776A CA1057016A CA 1057016 A CA1057016 A CA 1057016A CA 258776 A CA258776 A CA 258776A CA 1057016 A CA1057016 A CA 1057016A
Authority
CA
Canada
Prior art keywords
cylinder
sliver
pitch
doffer
driving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA258,776A
Other languages
French (fr)
Inventor
Lorenzo Llach
Arturo Picas
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Canton Textile Mills Inc
Original Assignee
Canton Textile Mills Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US05/605,635 external-priority patent/US4027358A/en
Application filed by Canton Textile Mills Inc filed Critical Canton Textile Mills Inc
Application granted granted Critical
Publication of CA1057016A publication Critical patent/CA1057016A/en
Expired legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/36Driving or speed control arrangements

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE
A variable speed drive system for a carding machine employs a variable pitch pulley assembly that rotates the feed cylinder and doffer cylinder at a constant slow speed as the sliver is made up to the coiler can, and after a predetermined time lapse the speed of the feed cylinder and doffer automatically and progressively increase at a fixed speed ratio from the slow speed condition to a constant high speed condition. If the sliver is not made up properly within the time lapse, the operation of the feed cylinder and doffer cylinder is automatically terminated.

Description

1057~116 VARIABLE SPEED DRIVE SYSTEM FOR CARDING MACHINE
BACKGROUND OF THE INVENTION
In the manufacture of yarn, the usual process comprises feeding raw cotton fiber into a carding machine through a feed system such as a feed roll and a licker-in to the main large cylinder for the purpose of refining and parallelizing the fibers. The parallel fibers are removed from the main cylinder in the form of a continuous web by a smaller doffing cylinder, and the web is taken from the doffer to a funnel or trumpet which gathers the web into a sliver. The sliver moves from the trumpet between calendar rolls and is directed through a coiler head and into a coiler can where the sliver is coiled for further storage, handling and ultimate removal for further processing into yarn.
In order to prevent the web and sliver from breaking or tearing during the start-up procedures of a carding machine, the carding machine is run at a relatively slow speed.
Although the slow speeds allow continuous production of the sliver, the production rate is slow. Some carding machines have included means for varying the doffer speed, and after the sliver is made up to the coiler can the drive system is manually shifted to increase the production rate. The two speed prior art systems have not been very satisfactory since only two fixed speeds of operation are provided and it is required to replace the gears of a machine to change the high production rate of the machine. Moreover, the typical high speed to low speed production rate in most operational carding machines is three to one and produces 23 pounds of cotton per hour at slow speed production and 69 pounds per hour at high speed production, and when a gear replacement is made to ~ .
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1057~

increase the high speed production, the low speed operation is also proportionately increased, making it more difficult for the card operator to make up the sliver to the coiler can. Also, the use of cumbersome driving belts and other elements associated with these systems occupy a substantial amount of floor space adjacent the machine and most driving systems cause the doffer to continue rotating after the system has been deactivated, which results in the production of waste. The shift from low to high speed production in the prior art carding machines is abrupt and causes imper-fections in the resulting sliver.
SUMM~RY OF THE INVENTION
Briefly described, the present invention pertains to a variable speed drive system for a carding machine wherein a variable pitch pulley drive system drives the ; doffer cylinder and feed cylinder, and a control means allows the doffer cylinder and feed cylinder to operate at a constant slow speed for a predetermined period in which time the machine operator is expected to make up the sliver and feed the sliver to the coiler can. After the time lapse and if the sliver is properly made up to the coiler, the variable pitch pulley drive system automatically, progressively and smoothly increases the rotational speed of the doffer cylinder and feed cylinder from the constant slow speed to a constant high speed. If the sliver is not made up within the predetermined period to the coiler can, the operation of the doffer cylinder and feed cylinder is terminated. The high speed condition of the drive system is variable and can be adjusted while the doffer and feeder cylinders are operating, without requiring shut down and dismantling of the machine.
More particularly, one aspect of the invention relates to a .

~057~

textile card system for working and forming cotton into a sliver which system includes a rotatable main cylinder and a motor for rotating it, a rotatable feed cylinder and a rotatable licker-in for feeding cotton to the main cylinder, a rotatable doffer cylinder for removing the cotton from the main cylinder and means for forming the cotton into a sliver, means for receiving the sliver, and a drive connection between the feed cylinder and the doffer cylinder to rotate the feed cylinder and doffer cylinder at a fixed speed ratio.
In combination with the system is a variable speed drive system including a motor, a variahle pitch drive pulley driven by the motor, a variable pitch driven pulley in driving connection with the doffer cylinder. A V belt extends about the drive pulley and the driven pulley. Means are provided for varying the pitch of one of the pulleys and for varying the pitch of the other of the pulleys at a pitch inversely proportional to the pitch of the one pulley. Limiting means variably limit the pitch of the pulleys to variably limit the speed of the doffer cylinder and the feed cylinder.
Further, control means are provided for sensing the sliver between the card system and the sliver receiving means for stopping the rotation of the doffer cylinder and the feed cylinder in response to the absence of a sliver being delivered from the card system to the sliver receiving means and for actuating the means for varying the pitch of one of the pulleys to increase the rotational speed of the doffer cylinder and the feed cylinder in response to the delivery of a sliver from the card system for a predetermined time at a slower speed.

1~ t :` 1057C~16 :

Preferably the control means is responsive to a time -lapse and the absence of a sliver formed by the card system to terminate the rotation of said doffing cylinder or responsive to a time lapse and the presence of a sliver formed by the card system to change the widths of the driving and driven sheaves and increase the speed of rotation of said doffing cylinaer.
Another aspect of the invention pertains to a process of working cotton or the like wherein a web of cotton is fed along its length from a feed cylinder or the like to a card cylinder, from the card cylinder to a doffer cylinder, :
from the doffer cylinder through a trumpet to form a sliver, and the sliver is fed from the trumpet to a coiler can. The improvement in the process includes driving the doffer cylinder and the feed cylinder at a fixed speed ratio and at a constant slow speed of rotation, terminating the rotation of the doffer cylinder and the feed cylinder in response to the absence of movement of the sliver into the coiler can within a predeter-mined time after the process begins, or progressively increasing the speed of rotation of the doffer cylinder and the feed cylinder from the constant slow speed of rotation to a constant high speed of rotation in response to the presence of movement of the sliver into the coiler can and after the doffer cylinder and the feed cylinder have rotated at a constant slow speed of rotation for a predetermined period.

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lOS7016 Other aspects, features and advantages of the present invention will become apparent upon reading the following specification, when taken in conjunction with the accompanying drawing.

BRIEF DESCRIPTION OF THE DRAWING
Fig. l is a schematic perspective view, with parts broken away, of a portion of a carding machine.
Fig. 2 is a plan view of the variable speed drive system for the doffer cylinder.
Fig. 3 is an electrical schematic of the electrical control system, appearing with Fig. l.

DETAILED DESCRIPTION
Referring now in more detail to the drawing, in which like numerals indicate like parts throughout the several views, Fig. l schematically illustrates a carding machine 10 which includes a main card cylinder ll, a licker-in 12, a '' B
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_ i feed cylinder 13, a doffer cyliilder 14, takcoff roll 15, crush rollsl6, trum2et 18; calendar rolls 19, and coiler can 20.
A plurality of slats 21 are positioned akove main card cylinder ~ 11 on a continuous conveyor system ~ith the lower flight of slats moviny slowly in the direction i~dicated by arro~ 22 while the main card cylinder moves more rapidly in the direction -i indicated by arrow 24. A motor (not shown) functions to drivemain card cylinder 11, slats 21 and various other components l of the system in timed relationship, as is conventional in the 1 art~
I Variable speed drive system 25 is positioned adjacent and partially beneath doffer cylinder 14 and functions to rotate do~fer cylin2er 14. The drive system is normally enclosed in a ¦housing, but the housing has been removed for purposes of illustration. A drive shaft 26 is connected at one of its ends to doffer cylinder 14 by beveled gears 28, and the other end of the drive shaft 26 is connected by beveled gears 29 to feed cylinder 13. A clutch (not shown) is included in ¦drive shaft 26 which enables doffer cylinder 14 and feed cylinder ¦13 to be rotated independently OL each other, when desired, but ¦Ithe usual arrangement is to have doffer cylinder 14 and feed cylinder 13 to rotate at a fixed speed ratio.
¦ ~hen the cotton is passed througll the rnain card ¦cyl~nder 11, the cotton is removed by th~ doffer cylinder 14 ¦in the form or a web 30, and the web is subsequently removed ¦from the dofler cylinder 1~ by the ta~eoff roll 15 and passed ¦between the crush roll 16. The trumpet 18 funnels the web 30 into a sliver 31, and the sliver passes between calendar rolls ,~ . ....

- ~ .' '''1057~16 1'' ¦ 19 ar.d about ~uicle rolls 32 a~d 3~ to coiler can 2C. A sliver -detecto switch 35 includes a feeler arm 36 that is biased toward engagement with sliver 31 anc' functions as-a detecting means to detect the presence or absence of the sliver by the position of the feeler.

i ~s is illustrated in Fig. ~, the variable speed drive system 25 for the carding machine 10 includes a mo-tor 38 having a drive sha~t 39, a variable pitch pulley drive assembly 40 ¦and a driven shaft 55 which is connected to a year reduction assembly 42 (~ig. 7), whicn functions to drive doffer cylinder 14 and feed roll 13. Variable pitch pulley drive assembly 4C includes a coupling 4~ connected to motor drive shaft 39, ¦bearing bloc~s ~5 and 46 mounted on suppor-t plate 48 and variaDle pitch pulley 49. Pulley 49 is mounted on a shaft 50 which is 15 li connected to coupling 44 with the sheave half 51 rigidly ¦¦connected to shalt 50 and the opposite sheave half 52 movable along Lhe length of shaft 50. The varia~le pitch pullev- 49 ~unctions as a driving pulley.
I The variable pitch pulley 5~ is mounted on a drive~n , shaft 55 supported by bearing blocks 56 and 58 frcm support plate 48 and includes driven sheave halve~ 59 and 60, with ¦ sheave half 60 xigidly connected to the driven shaEt 55 and i the sheave half 59 movable along the lenyth o~ sha~t 55 to~ard t ¦ and~away from sheave half 60. Coil compression spring 61 is ¦mounted about driven shaft 55 between bearing block 56 and mov~ble sheave half 59 to urge the sheave half 59 toward sheave half 60.
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~ 1057016 _ I ~luid actuated ram 6~ is mollnted on support plate 48 and includes a distendable ramrod 64 which engages one end of ¦~ork lever 65. ~'ork lever 65 is pivotally r~ounted at a position ¦inter~ediate its ends on a vertical axlc 66 wi-th one end 68 or ~the fork lever 65 positioned in tne line of rnovement of the ram-¦rod 64 of the fluid actuated r~m 62 and with the opposite ¦forked end 69 sranning the drive shaft 50 of the variable pitch ¦driving pulley 49. When the rarnrod 64 distends, the fork lever ¦65 pivots in a counterclock~,Jise air~ction (Fi~. 2) so that the ¦forked end 69 of the lever urges the m~vable sheave half 5 ¦toward the opposite sheave half ~1 along the drive shaft 50 ¦to close the pitch of the variable pitch driving pulley ~9.
¦ Drive shaft 50 and driven shat 5S are parallel to ¦each other and the variable pitc'n driving and driven pulleys I~.C~ and 54 are in alignment with each other on their respective ¦shafts 50 and 55, and V-belt 70 extends about the variable ¦pitch pulleys as shown. The inner sur'aces of the sheave ¦halves of the variable pitch pulleys are cone-sh~ped, and tlhen a movable sheave half is urged toward a fi~ed sheave half, ~0 ¦ the configuration oE the V-belt in cooperation with the cone-~shaped surfaces of the sheave halves causes the V-belt to tend to move to the outside perimeter of the pulley, where the linear speed of the V-belt ~Jith respect to a cons-tan-t rotational ¦speæd of the pulley is increased. With this arrangement, when ¦the fluid actuated ram 62 distends its rarnrod to pivot fork ¦lever 65 in a counterclockwise direction, the rnov~ble sheave ~half 52 of the variable pitch driving pulley will move toward the fixed sheave half 51 to close the pitch of the pulley, ` and the V-belt 70 will then be forced closer to the outer perirneter o~ ~he variable pitch drivin~ pulley. In the mcantime, ,, ` -8-lOS7~16 the coil compression spring 61 will be forced to contract and to allow the movable sheave half 59 of the variable pitch driven pulley 54 to move away from the fixed sheave half 60 and allow the V-belt to move from the outer perimeter of the pulley toward the center of the pulley. This results in a change in speed ratio between the pulleys.
Limiting means 71 is mounted on support plate 48 and comprises shaft 75 extending from bearing bl~ck extension 73 through ~racket 72 and terminates at an angle beyond bracket 72 to form an angled cam abutment 76. Shaft 75 includes a threaded stud 78 which is receivea in the threads of socket shaft 79, and socket shaft 79 extends through bearing block extension 73 and terminates in collar 74 and includes internal threads which engage the threads of the stud 78. Socket shaft 79 extends from collar 74 away from shaft 75 and terminates with a key slot 77 at its outer end which protrudes through the housing (not shown) of the variable speed drive. When socket shaft 79 is rotated by means of a screwdriver, etc. being inserted into its key slot 77, the cooperating threads of the socket shaft and stud function to move shaft 75 along its length to move the cam surface 76 further toward or away from ; the end 68 of the fork lever 65. The cam surface 68 acts as an abutment to the end 68 of the fork lever 65 and limits the arc that fork lever 65 can move in a counterclockwise direction.
This effectively limits the stroke of ramrod 64 and the distance that movable sheave half 52 can move toward fixed sheave half - 51 of the variable pitch driving pulley 49, and the speed ratio between variable pitch driving pulley 49 and variable pitch driven pulley 54. Thus, the limiting means 71 functions as a speed control and to variably limit the high speed of the variable speed drive system by limiting the reduction of the pitch of the variable pitch driving pulley.

, :
_g_ ~, 1057016 _ ¦ Driven shaft 55 is cor.nected to timing pulley 80, a timing belt 81 extends about the tir~ing pulley 80 and about ali~ned ~iming pulley 82, and ~he timing pulley 82 is connected housing through bearing/84 to the first gear o~ the gear recluction -asse~mbly 42. A tachometer 83 is connected to a driven portion o~ the varia~le drive system to provide an indication of the ¦rotational speed of the doffer cylinder, and its c~auge is positioned at a convenient location outside t~e housing ~not shown) of the dri~e syst~m to permit the card operator to wa-tch the gauge when adjusting limiti.ng means 71.
Solenoid air valve 85 funetions to control a flow o~ ¦
pressurized air to the fluid actuated ram 62. ~ supply of air under pressure (not shown) is eonneeted to the solenoid valve 85, and when the valve is aetua-ted, the air supply is eonnected to the ~luid aetuated ram 62. ~hen the valve is deaetuated, the ram 62 is vented to the atmosphere.
As is illus-trated in Fig. 3, motor 88 operates the main eard eylinder 11 and switeh 87 controls the on-off eondition of the motor. The eleetrieal~eontrol system ~6 is eonnected to the eleetrieal supply of the motor 88 that rotates the main eard eylinder 11 by means of trans~or~er 89 ~7hen the main eard eylinder is in operation ~ith switeh 87 elosed, and when start switeh 90 o~ the eontrol system is elosed, a circuit , is made from start switeh 90 through eonductors 91 ~nd 92 !~ 25 to th`e transformer 89, through eonductor 9a, lap switeh 95, eonduetor 96, eonAuetors 98 and 99 in parallel, eleetrie motor 38 and relay 100, and eonduetor 101. ~hen motor 38 is energized, i it ~ec~ins the ro-tation of variable pitch driviny pulley 49, and ~hen relay 100 is ~neryized, it o~ens normally elosed relay contacts 102 and eloses normally open relay eont~c~s 10~ and ln5. Kclay contacts 102 are in a circui~ made frorn transformer 89, conductor 92, conductor 91, stop switch 106, eonductor 108, indieating lamp 109, conductor 9G, lap s~Jitch ,. 10- 1 :, .

1C357~

- 95 and conductor 94. Thus, if lap s~Jitch 95 is closed prior to the closing of start switch 90, lamp 109 will be illuminated, which indicates that a supply of cotton is prcsent to be ~ received by t~le feed cylinder; howe~er, once the s-tart switch 11 90 is closed and relay 100 is actua-ted so that its relay contact ~102 is open, ]amp 109 will no loncJer be illuminated.
Normally open relay contac-ts 10~ comprise a portion ~of a holding circuit together ~Jith sliver detector switch 35, ! so that when relay 100 is eneryized and closes its contacts 1l104, a circuit will be made from transformer 89 through l¦conductors 92 and 91 through stop switch 106, conductor 110, ¦¦conductor 111, sliver detector s~7itch 35 and relay contact 10~, t ¦to conductors 101, 98-99, 96 and 9~. Of course, the holdiny llcircuit will not be energized unless the s]iver detector switch 1~ ¦35 dctects t'ne presence of a sliver moving properly into the ¦coiler can 20, in the manner illustrated in ~ig. 1.
¦ In the meantime, normally open relay contacts 105 ¦also form a part of a holding circuit witll timer switch 114 Iwhen relay 100 causes the rel~y contacts 105 to close. The Icircuit is made from the transformer through conductors 92, 91, stop switch 106, conductors 110 and 112, relay contacts ¦105 and timer switch 11~ to conductors 101, 98-99, 96 and 94.
¦Timer switch 11~ is a dou~le pole switch and is in the position ¦illustrated ~hen the start button 90 is irst closed.
¦ ~Yhen relay 100 is ~ner~i~ed upon the closiny of start switch 90, its contacts lOS also make a circuit from transformer 89 to conductor 115 to timer 116 through normally closed m~nual s~itch 118 and to conductors 96 and 9~1. This -~: 1057~16 circuit causes timer 116 to be energized and to begin its timeout when the start switch 90 is first closed. When the timer times out, it opens its switch 114 so as to open the circuit to relay 100 and motor 38 which would stop motor 38 and open the relay contacts. In the meantime, however, if the sliver has been properly made up to the coiler can and properly engages the sliver detector switch 35, the holding circuit through detector switch 35 will be closed and the relay 100 and motor 38 will remain energized. When timer 116 times out and the sliver has been properly made up and detector switch 35 is closed, timer 116 moves its switch 114 from the position indicated to its alternate position, and a circuit is made from timer switch 114 through conductor 119 to solenoid valve 85 and to conductors 96 and 94. When solenoid valve 85 is energized, the source of pressurized air is then allowed to communicate with the fluid actuated ram 62 (Fig. 2), causing its ramrod 64 to distend, causing the variable pitch driving pulley 49 to progressively reduce its pitch. This causes the variable pitch pulley drive assembly 40 to smoothly and progressively increase the rotational speed of doffer cylinder 14 and feed cylinder 12 until these cylinders are operating at a constant high speed.
There may be occasions when the operator desires to have the carding machine function at low capacity for an extended time. The operator then merely opens manual switch 118 to take timer 116 out of the circuit, which causes ` timer switch 114 to remain in its illustrated closed position, which will keep motor 38 and relay 100 energized but which will prevent solenoid . , . , . . ,~

~ 57~116 _ air valve 85 from being actuate(l and from shifting the drive system into its hicJh speed condition, and the doffer cylinder and feed cylinder will continue to operate even if the sliver ¦is not properly made up to the coiler.
S Under normal conditions the manual switch 118 will remain closed at all times. When the carding machine operator t starts the machine but does not properly ma~e up the sliver to the coiler can within the predetermined time lapse so as to close the sliver detector switch 35 before the timer times out, I0 both relay 100 and motor 38 will ~e de-energized. Moreover, if the sliver is properly made up to the coiler can within the prescribed period and the system should shift into its hi~h speed condition and the sliv~r should subsequently break, th~ holding circuit through sliver detector switch 35 will open t~ de-energize motor 38 and relay 100 and to stop the rotation of the doffer cylinder, and the relay 100 will allow its contacts 102 to close again and illuminate lamp 109 and to open its contacts 104 and 105, thus causiny the system l to shift back to its low speed condition. With this arrangement, Ithe system will al~lays be in its slow speed condition when it is not operating, so that when the operator presses start ¦switch 90, the ~ystem will always s-tart in its slow speed ¦condition and will shift into its high speed condition only if the~sliver is made up to the coiler can within the period controlled by the timer 116.
When the system is deactivated, as by openin.~ switch 87, or by opening stop switch 106 or by the absence of a sliver at detector switch 35, the doffer cylinder 14 and the ¦other components of the system which are driven in unison with I

:'' :' ' ' _ the doffer cylinder will s~op independently of the main card cylinder 11. This causes the doffer ko stop rapidly and to minimize the amount of waste produced by the machine, even through the main card cylinder may continue to be driven by its motor or may continue to rotate as it coasts to a stop.
¦ The terms "feed cylinder" and "doffer cylinder"
¦have been used to describe the specific feed cylinder and doffer cylinder arrangements shown in the drawiny; however, l it will be understood by those skilled in the ar-t that these ¦terms are to be construed to cover other types and arrangements ¦of rotating feediny devices and doffing devices including ¦licker-in rolls, feed rolls and takeoff rolls. Moreover, t~hile ¦this invention has been described in detail with partlcular ¦reference to preferred embodi~ents thereof, it ~ill be under-Istood that variations and modifications can be effected withln ¦the spirit and scope of the invention as described hereinbefore ¦and as defined in the appended claims.

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Claims (6)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. In a textile card system for working and forming cotton into a sliver including a rotatable main cylinder, a motor for rotating the main cylinder, a rotatable feed cylinder and a rotatable licker-in for feeding cotton to the main cylinder, a rotatable doffer cylinder for removing the cotton from the main cylinder, means for forming the cotton into a sliver, means for receiving the sliver, and a drive connection between said feed cylinder and said doffer cylinder to rotate said feed cylinder and doffer cylinder at a fixed speed ratio, the combination therewith of a variable speed drive system including a motor, a variable pitch drive pulley driven by said motor, a variable pitch driven pulley in driving connection with said doffer cylinder, a V belt extending about said drive pulley and said driven pulley, means for varying the pitch of one of said pulleys and for varying the pitch of the other of said pulleys at a pitch inversely proportional to the pitch of said one of said pulleys, limiting means for variably limiting the pitch of said pulleys to variably limit the speed of said doffer cylinder and said feed cylinder, and control means for sensing the sliver between the card system and the sliver receiving means for stopping the rotation of said doffer cylinder and said feed cylinder in response to the absence of a sliver being delivered from said card system to the sliver receiving means and for actuating said means for varying the pitch of one of said pulleys to increase the rotational speed of said doffer cylinder and said feed cylinder in response to the delivery of a sliver from said card system for a predetermined time at a slower speed.
2. The combination of Claim 1 and wherein said means for varying the pitch of one of said pulleys and for varying the pitch of the other of said pulleys at a pitch inversely proportional to the pitch of one of said pulleys includes a fluid actuated ram member including means for engaging said drive pulley and reducing the pitch of said drive pulley, and wherein said limiting means for variably limiting the pitch of said pulleys comprises means for limiting the reduction of the pitch of said drive pulley.
3. In a textile card system for working cotton or the like and forming the cotton into a sliver including a card cylinder, a card motor for rotating the card cylinder, a doffing cylinder for removing the cotton from the card cylinder, means for forming the cotton into a sliver, and receiving means for receiving the sliver, the combination therewith of a variable speed drive system in driving relation with said doffing cylinder comprising a motor, a variable pitch driving pulley driven by said motor and including a first driving sheave half and a second driving sheave half movable toward and away from said first driving sheave half, a variable pitch driven pulley assembly in driving relationship with said doffing cylinder and including a first driven sheave half and a second driven sheave half movable toward and away from said first driven sheave half, spring means biasing said second sheave half of said driven sheave toward said first driven sheave half, a V-belt extending about said variable pitch driving pulley and said variable pitch driven pulley, fluid actuated ram means including means for engaging said second driving sheave half and urging said second driving sheave half toward said first driving sheave half to reduce the pitch of said variable pitch driving pulley and to increase the rotational speed of said variable pitch driven pulley and said doffing cylinder, detecting means for detecting the movement of the sliver from said means for forming the cotton into a sliver to said receiving means, said fluid actuated ram means being responsive to the detecting means detecting the presence of a sliver being formed by said card system to increase the rotational speed of said doffing cylinder.
4. The apparatus of Claim 3 and further including means for variably limiting the movement of said ram means to limit the pitch of said driving pulley.
5. In a process of working cotton or the like and forming the cotton into a sliver wherein a web of cotton is fed along its length from a feed cylinder or the like to a card cylinder, from the card cylinder to a doffer cylinder, from the doffer cylinder through a trumpet to form a sliver, and the sliver is fed from the trumpet to a coiler can, the improvement therein comprising driving the doffer cylinder and the feed cylinder at a fixed speed ratio and at a constant slow speed of rotation, terminating the rotation of the doffer cylinder and the feed cylinder in response to the absence of movement of the sliver into the coiler can within a predetermined time after the process begins, or progressively increasing the speed of rotation of the doffer cylinder and the feed cylinder from the constant slow speed of rotation to a constant high speed of rotation in response to the presence of movement of the sliver into the coiler can and after the doffer cylinder and the feed cylinder have rotated at a constant slow speed of rotation for a predeter-mined period.
6. In a textile card system for continuously working cotton or the like and forming cotton into a sliver including a card cylinder, a cylinder drive motor for rotating the card cylinder, a rotatable doffing cylinder for removing the cotton from the card cylinder, and means for forming the cotton removed from the card cylinder into a sliver, the combination therewith of a doffer motor, a variable width driving sheave driven by said doffer motor, a variable width driven sheave in driving connection with said doffing cylinder, a belt member extending about said driven and driving sheaves whereby said doffing cylinder is rotated by said doffer motor, belt member, driving and driven sheaves and the speed of rotation of said doffing cylinder is varied by changing the widths of said driving and driven sheaves, and control means responsive to a time lapse and the absence of a sliver formed by the card system to terminate the rotation of said doffing cylinder or responsive to a time lapse and the presence of a sliver formed by the card system to change the widths of the driving and driven sheaves and increase the speed of rotation of said doffing cylinder.
CA258,776A 1975-08-18 1976-08-10 Variable speed drive system for carding machine Expired CA1057016A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US05/605,635 US4027358A (en) 1975-01-29 1975-08-18 Variable speed drive system for carding machine

Publications (1)

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CA1057016A true CA1057016A (en) 1979-06-26

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JP (1) JPS5225124A (en)
BR (1) BR7605360A (en)
CA (1) CA1057016A (en)
DE (1) DE2636820A1 (en)
ES (1) ES450780A1 (en)
FR (1) FR2321558A1 (en)
GB (1) GB1532074A (en)
IT (1) IT1067793B (en)
NL (1) NL7609101A (en)

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DE3708211C2 (en) * 1987-03-13 1998-05-07 Truetzschler Gmbh & Co Kg Device and method for improving the carding process of a card or card

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Publication number Priority date Publication date Assignee Title
CH400855A (en) * 1963-04-05 1965-10-15 Rieter Ag Maschf Automatic carding with a plurality of continuously fed cards
GB1092364A (en) * 1963-10-24 1967-11-22 Tmm Research Ltd Improvements in driving arrangements of textile carding machines
DE1510431A1 (en) * 1965-01-27 1970-09-17 Walter Steudenmaier Method and device for automatic control of the material flow in a card
US3344480A (en) * 1965-09-13 1967-10-03 Jefferson Mills Inc Automatic fiber processing apparatus
US3881223A (en) * 1973-08-27 1975-05-06 Hollingsworth On Wheels John D Carding machine drive

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NL7609101A (en) 1977-02-22
GB1532074A (en) 1978-11-15
DE2636820A1 (en) 1977-03-10
BR7605360A (en) 1977-08-16
JPS5225124A (en) 1977-02-24
FR2321558A1 (en) 1977-03-18
IT1067793B (en) 1985-03-16
ES450780A1 (en) 1977-09-01

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