CA1046268A - Continuous bias control for electrographic development apparatus - Google Patents

Continuous bias control for electrographic development apparatus

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Publication number
CA1046268A
CA1046268A CA220,655A CA220655A CA1046268A CA 1046268 A CA1046268 A CA 1046268A CA 220655 A CA220655 A CA 220655A CA 1046268 A CA1046268 A CA 1046268A
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CA
Canada
Prior art keywords
pattern
development
toner
bias
charge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA220,655A
Other languages
French (fr)
Inventor
William T. Fearnside
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eastman Kodak Co
Original Assignee
Eastman Kodak Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eastman Kodak Co filed Critical Eastman Kodak Co
Application granted granted Critical
Publication of CA1046268A publication Critical patent/CA1046268A/en
Expired legal-status Critical Current

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Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/06Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/065Arrangements for controlling the potential of the developing electrode

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Developing For Electrophotography (AREA)

Abstract

CONTINUOUS BIAS CONTROL FOR ELECTROGRAPHIC
DEVELOPMENT APPARATUS

Abstract of the Disclosure Apparatus for use in an electrographic development station having a long development zone, for example, having two magnetic brushes mounted in tandem. The apparatus con-tinuously senses an electrostatic charge pattern and applies an electrical bias to the development station which corresponds to the intensity of the sensed charge. The application of the bias is delayed until the charge pattern passes the last development portion of the zone, for example, the second mag-netic brush. In a preferred embodiment, the charge pattern is sensed by an indication plate coupled to an amplifier which provides a signal to a Pade' pure time delay circuit. The delayed signal drives a high voltage bias amplifier which accordingly biases the development station. The delay is chosen to correspond to the time it takes the sensed pattern to pass the later portion of the development zone.

Description

Back~round of the Invention This invention relates to electrographic development and more particularly to an apparatus for automatically adjusting the electrical bias applied to a development electrode to compensate for variations in an electro-static image being developed.
Description of the Prior Art In developing electrostatic charge patterns or images carried by a surface, it is common to apply to it finely-divided toner attracted to the charge pattern. For example, the surface can be contacted with a magnetic 10 developer brush, the "bristles" of which comprise a mixture of toner and metallic carrier particles. Upon contacting the surface, the toner particles, which are charged to a polarity to be attracted to the electrostatic charge pattern, are selectively deposited on the surface in accordance with the charge patternO
Recent developments have lessened the time in which the latent electrostatic image would be in contact with most development apparatus because of the increased linear speed of the pattern bearing surface. This in turn decreases the amount of fresh toner that can be brought in contact with or presented to the pattern. In order to increase the amount of toner 20 presented to the pattern, it is common to increase the length of the develop-ment zone. One approach to increasing the length of the development zone has been to position two or more magnetic brushes close together in tandem in the same developer housing and adjacent the pattern bearing surface. The magnetic fields produced by the brushes convey developer material into the space between the brushes, giving continuous contact with the electrical charges on the pattern bearing surface over a broad area encompassing both brushes and the space between them, see for example, U.S. Patent 3,543,720, Drexler et al.
In order to obtain solid area development, some development 30 apparatus has included a "development electrode". A development electrode is an at least partially conductive member arranged in close proximity to the
-2- ~

104~i268 recording element during the development processO It is generally equi-potential and biased, as described below. The primary function of the development electrode is to assist development of large solid areas of electrostatic image by creating electric fields from the electrode toward such areas. The strength of such fields is proportional to the charge intensity in such areas and the electrical potential of the electrode relative to the re-cording element. These fields cause toner particles to move toward and adhere to the recording element during the development period. In a mag-netic brush, the development electrode is generally the brush itself, that is, 10 the carrier particles. The bias voltage can be applied in many cases to the container for the carrier particles.
While such a system does give solid area development, it frequently has a tendency to develop poor contrast and unclear backgrounds from a number of operating variables that can vary the charge pattern. The poor results are due to a reluctance of the residual toner to leave the background areas when subjected to an ordinary toning operation using a development electrode, even where two or more magnetic brushes are used.
To clear up this background, the art has carefully adjusted the electrical potential of the electrode so that the background areas of the electro-20 static image can be made electrostatically unattractive and even repulsive totoner particles, while the image is attractive to toner. The result is copies having low density background areas, i. e., background areas substantially free of toner. To give such clean backgrounds in the toned image, it is common to bias a development electrode to a point between the minimum and maximum potentials of the electrostatic pattern and close to the potential of the portion not to be toned. This discourages toner particles from being attracted to the background portion of the image leaving it clear. Thus, if the highest potential portions of the pattern are to be toned, the bias would be slightly above the lowest potential portion; if the lowest potential portion is 30 to be toned, the bias would be slightly below the highest potential portion.

10~26~3 With electrophotographically produced charge patterns, different densities or reflectivities of the documents copied (as when documents of different background color are being copied) give different degrees of charge dissipation during the exposure step. Similarly, increased scumming of the pattern forming surface or a reduction in illumination can increase the back~
ground charge. To assure low-density background copies for a wide variety of conditions, it is desirable to provide electrographic apparatus with means for adjusting the electrical potential of the development electrode to such a level as to urge toner away from the background areas even though the charge in the background areas changes abruptlyO
U.S, Patent Z,956,487 discloses apparatus for continuously sensing the charge associated with a latent electrostatic image upstream from a single magnetic brush development stationO A signal derived from such sensing continually biases a development electrode in accordance with the level of sensed charge at a time when that portion of the charge image responsible for such sensed charge passes the development electrode. The electrode is spaced opposite the magnetic brush on the other side of the photoconductor bearing the sensed charge.
Summary of the Invention In applying a system in which the bias on a development electrode is varied according to an instantaneously sensed charge pattern, to apparatus using a long development zone, a problem of controlling the bias for the cor-rect portion of the charge pattern is encountered. The problem is most severe when an abrupt change in the charge pattern is experienced. It is generally impractical to vary the bias from one portion of a long development zone to another, especially if the development electrode is a magnetic brush carrier which is spread continuously or intermittently over the zone.
I have found that the best results are obtained in combining these two seemingly incongruous systems, if the bias on the development electrode is adjusted for a sensed characteristic of that portion of the charge pattern passing the last part of the development zone.

According to a preferred embodiment of the invention, an induction plate occupies a closely spaced relationship with respect to the path along which an electrostatic image-bearing element travels. At least a portion of the electrostatic image induces a proportional charge on the plate. Circuitry continuously samples the charge induced on the plate and applies a corres-ponding electrical bias to a two m~agnetic brush development station, of the type described above. The bias corresponding to the sensed charge is applied at a time when that portion of the electrostatic image which induced such charge passes the last point of toner application, for example, the last 10 point of contact with the second magnetic brush. Pure time delay circuitry is provided to delay the application of the electrical bias to the development electrode until that portion of the electrostatic image responsible for such biasing signal is passing the last part of the development electrode.

Therefore, an object of the invention is to minimize retention of toner in background areas in developing electrostatic images, thereby giving toned images or patterns having high contrast and clean background.
A further object is to obtain such clean backgrounds despite variations in charge density in the background areas of the electrostatic image and despite the use of a developing mechanism having a length development zone v 20 and a lengthy equipotential development electrode.
The invention, and its objects and advantages, will become more apparent in the detailed description of the preferred embodiment presented below, Brief Description of the Drawin~
In the detailed description of the preferred embodiment of the invention presented below, reference i8 made to the accompanying drawing which is a schematic illustration of a portion of an electrographic machine having an electrographic magnetic brush development apparatus incorporating an auto-matic sensor in delayed communication with a development electrode.

~04f~26~3 toner particles are separated from the carrier particles by the stronger forces associated with the electrostatic image and are deposited on the surface of the photoconductive belt to form a toner image 15.
The toner image can be used in a number of ways, for example, it can be transferred to a paper receiving sheet on which the toner can be permanently fixed, or can be fixed directly to the charge carrying surface 7, by appropriate means, not shown.
Development station 14 includes a trough 33 for containing a develop-ment mix 34, and conventional magnetic development brushes 36 and 38 10 which are rotatably mounted in trough 33 and serve to apply the development mix to surface 7 to form a developed or toned image 15. Each of the development brushes 36 and 38 can be constructed in a manner well known in the art, see, for example, U.S. Patent 3,543,720, Drexler et al. For example, each of brushes 36 and 38 include a rotatable, non-magnetic cylinder with a fixed magnetic field producing means inside. The field producing means attracts magnetic carrier particles to the cylinder to form bristles. Rotation of the cylinder brushes the bristles across the charge pattern 13. Toner triboelectrically coated on the carrier particles is then deposited on the charge pattern according to the relative attraction of the 20 carrier and the pattern. Trough 33 is arranged adjacent the path along which the recording element 2 travels, being spaced therefrom such that the bristles of the development brushes contact the surface 7 at all timesO
As is well known, a magnetic development brush, in addition to functioning as a means for applying toner to an electrostatic image, can also function as a development electrode and thereby assist in the develop-ment of large solid image areas. Development electrodes have a tendency to permit deposition of toner in background areas. However, by controlling the electrical potential or bias of a development electrode, it is possible to effectively neutralize the charge in the background areas of the electrostatic 30 image while, at the same time, providing a field between the solid image areas requiring development and the development brush which is sufficient to attract toner particles to such solid areas.

10~6Z68 Description of the Preferred Embodiment The present invention relates to an apparatus for developing or toning an electrostatic image or charge pattern. Although the invention is not re-stricted to use with any particular mechanism for obtaining the charge pattern, it is particularly useful with apparatus in which the patterns are produced by electrophotography. Accordingly, electrophotographic appara-tus is shown, in part, in the drawing. Because electrophotographic apparatus is well known, the present description will be directed in particular to elements forming part of, or cooperating more directly with, the present 10 invention, and elements not specifically shown or described may take various forms well known to those skilled in the art.
In the drawing, an electrographic recording element 2 is driven through a series of electrophotographic stations by a suitable drive means, here depicted illustratively as rollers 3. The recording element 2 includes a support 8, a conductive layer 5, and a photoconductive layer 60 The photoconductive layer has a surface 7 capable of holding a charge in the dark.
The element 2 is driven by rollers 3 to move surface 7 through a path in which it passes charging station lO where a portion of the surface 7 receives a uniform electrostatic charge ll (shown, for the purposes of 20 illustration, as a negative charge) from a corona discharge source or the like. Upon being uniformly charged, the charge-bearing surface is advanced past an exposure station 12 where it is imagewise exposed to actinic radia-tion in accordance with the light and dark areas of an original document.
Such imagewise exposure serves to selectively dissipate the uniform charge on the photoconductive surface to form an electrostatic latent image 13 corresponding to the original document. Development of the electrostatic image is accomplished as that portion of the recording element bearing the image passes the development station 14 where it is subjected to an electro-graphic developer. Such a developer commonly comprises a mixture of 30 toner and carrier particles, the latter serving to carry the toner particles by triboelectric forces between them. During the development process, the 104~i2~3 For a number of poassible reasons, the charge density in the back-ground may vary by as much as several hundred volts. During the exposure c,f the recording element to a document of high density, little of the uniform charge previously applied to the recording element is dissipated. For example, with some photoconductors a green background original will give a much higher background voltage or charge density than will a white back-ground original. The development electrode bias must be high to neutralize such charge. Thus, the optimum electrode bias is directly proportional to the background voltage, the denser the background of the original, the higher 10 the electrode bias, Typically, an offset bias (e.g., 50 volts) is applied to the development electrode to render the development electrode more attractive to toner particles than the background areas of the charge image.
In this manner, the background areas of the charge image tend to be re pulsive to toner particles.
To control the electrical potential of the development brushes in accordance with the background density of the document being copied, there is provided an induction plate 40 which is positioned in close proximity to the path along which the recording element travels, upstream from the developing stations. Induction plate 40 comprises a plate of highly-con-20 ductive material, such as copper or aluminum, preferably having dimensionssmaller than the overall dimensions of the electrostatic image. However, the induction plate size is not critical and could very reasonably be made to extend the full width of the recording surfaceO Plate 40 is positioned parallel to the~photoconduc1~ve surface of the recording element and spaced sufficiently close thereto to receive an induced charge from the electrostatic charge pattern borne by such surface as it passes by. Preferably, plate 40 is located between the lateral edges of the recording element. Thus, the charge induced on plate 40 is, at any given time, proportional to the average instantaneous charge borne by the portion of the recording element which is 30 directly opposite the induction plate. By way of the circuitry described hereinbelow, the voltage induced on induction plate 40 is continuously sensed during the passage of the electrostatic image past the induction plate, and a biasing voltage, proportional to the instantaneous level of sensed charge, is applied to the development brushes. Obviously, the bias voltage will have to be delayed until the sensed charge is passing the development station.
As can be seen from the drawing, the charge pattern 13 is first con-tacted by the toner applying means at an upstream position 51. It is con-tinuously or intermittently contacted by toner and carrier until it reaches a downstream position 52 giving a lengthy development zone. The carrier being conductive will be substantially equipotential throughout. But the 10 image will vary in character over the portion being toned. For example, a green background document may be copied immediately after a white back-ground document. I have found that good results can be obtained if the delay is timed so that the bias adjustment corresponds to the last contact area between the toner applying mechanism and the photoconductive surface. For example, the biasing voltage can be timed to be applied when the electrostatic charge pattern which produced the induced charge is passing the last brush in a two magnetic brush development station, downstream position 520 This delayed bias voltage produced better copies than those obtained from development electrodes biased in a conventional manner. Even in 20 apparatus in which the first brush 36 and developer between the brushes substantially completes development of the electrostatic charge pattern on the recording element 2, the final touch of development over the second brush 38 has a profound effect on the quality of the final copy. The second brush 38, with bias timed to be applied thereon, essentially fine tunes the develop-ment processO If black image areas are too light, it adds toner to them, and if the background has picked up toner it cleans it off.
As shown in the drawing, the voltage induced on plate 40 due to the passage of electrostatic image 13 in close proximity thereto is amplified by an amplifier 42. Amplifier 42 can be of any conventional type suitable for 30 the purpose of amplifying the output from induction plate 40, for example, an FET input operational amplifierO The output of amplifier 42 is used to ~04~à2f~8 control the output voltage of a bias amplifier 44 which is directly connected to the magnetic brush 3B or to housing 33. To synchronize the application of the appropriate bias voltage with the passage of that portion of the electro-static image responsible for such bias voltage, the output of amplifier 42 is passed through a pure time delay circuit. The embodiment shows a pure time delay circuit 46 based on Pade' approximants, Other suitable approxi-mants may also be used.
The theory of operation of the pure time delay circuitry schemati-cally illustrated in the drawing has been disclosed by Per A. Holst in an 10 article entitled "Pade' Approximations and Analog Computer Simulations of Time Delays", Simulation, Simulation Councils, Inc., June 1969, pps. 277-290, and by C. L. Johnson, in a text entitled "Analog Computer Techniques"
2nd Ed., McGraw Hill, Inc., New York, pps. 116-125. Bias amplifier 44 drives the developer brushes to a bias level which is proportional to its input signal coming from pure time delay circuit 46. The bias amplifier 44 can be of any suitable conventional design, for example, an operational amplifier driving high voltage control transistors which connect between the bias supply voltage and the bias amplifier output. For example, although positive toning of the charged image areas is described above, the invention 20 will also work with reverse development systems in which the discharged areas are toned and the charged, image areas are kept clean.
The invention has been described in detail with particular reference to the preferred embodiment thereof, but it will be understood that variations and modifications can be effected within the spirit and scope of the invention.

Claims (7)

What is claimed is:
1. In electrographic apparatus of the type including a development station and means for advancing a surface bearing an electrostatic charge pattern along a predetermined path past the development station and in which said development station includes at least two magnetic brushes arranged to continuously contact the surface as it moves therepast and means for applying an electrical potential to said brushes, the improvement comprising:
controlling means for instantaneously varying the electrical potential applied to said brushes to correspond uniquely to the charge characteristics of the individual charge pattern portion instantaneously passing the last contact area between the magnetic brushes and the surface, said controlling means including:
sensing means for continuously sensing charge character-istics of each of the transverse segments of the electrostatic charge pattern passing a predetermined location upstream of the development station and for generating successive electrical signals respectively proportional to the charge characteristics of each of the transverse segments; and means for sequentially receiving said signals and for sequentially applying to said brushes a bias voltage which varies in magnitude in proportion to said electrical signals, said bias voltage being applied in a timed relationship which is related to the rate movement of said sensed charge pattern in a manner such that the instantaneously applied bias voltage is proportional to the sensed charge characteristics of the segment of the electrostatic image that is passing the last downstream contact area between the brushes and the surface.
2. The invention according to Claim 1 wherein said signal receiving and voltage applying means comprises:
time delay means for receiving an electrical signal generated by said sensing means and delaying the electrical transmission of that signal for a time equivalent to the timed movement of the surface bearing the sensed segment of the electro-static charge pattern from a first position at said sensing means to a second position at the last contact area between the brushes and the surface, and bias means for receiving said delayed signal from said time delay means, for generating a bias voltage corresponding to said sensed characteristic and for electrically coupling said bias voltage to the development station.
3. The invention according to Claim 2 wherein said time delay means comprises a pure time delay circuit based on Pade' approximants.
4. The invention according to Claim 3 wherein said sensing means comprises:
an induction plate for generating said signal, which plate is mounted in close proximity to the surface; and amplifier means, having an input connected to said induction plate and an output connected to said time delay means, for amplifying said signal.
5. In apparatus including:
means for advancing a surface bearing an electrostatic charge pattern through a path, means for applying toner to the pattern as said surface is advanced through said path, said means being of the type which applies toner at at least an upstream position and a downstream position, said downstream position being the last position at which toner is applied to the pattern;

a development electrode; and means for applying a bias to said development electrode; the improvement comprising means for instantaneously controlling the bias on said development electrode to correspond solely with a characteristic of the charge on that segment of the surface then passing the last contact area of the downstream position; and wherein said toner applying means includes means for applying toner to said pattern continuously from at least said upstream position to said downstream position and said development electrode is positioned to control development from at least said upstream position to said downstream position.
6. Electrographic apparatus including:
means for advancing a surface bearing a charge pattern through a path;
means for applying toner to the pattern as the surface is advanced, said means applying toner over a lengthy develop-ment zone;
means for applying an instantaneously variable electri-cal bias to said toner applying means to create a field con-trolling such toner application, means for continuously sensing a characteristic of said pattern as a segment of said pattern passes a position up-stream from said toner applying means; and means responsive to said sensing means for instanta-neously controlling said bias exclusively in proportion to said sensed characteristic, said controlling means including means for delaying the application of said bias control until the sensed segment of said pattern reaches the last portion of said development zone.
7. Electrographic apparatus including:
means for advancing a surface bearing an electrostatic charge pattern through a path;
means for applying toner to the pattern as the surface is advanced, said means including at least two magnetic brushes arranged in tandem, means for applying a common, instantaneously variable, electrical bias to both of said brushes to control the application of toner to the pattern, means for sensing a characteristic of each segment of said pattern as it passes a position upstream from said toner applying means; and means responsive to said sensing means for controlling said bias for each such segment according to said sensed characteristic of such segment, said controlling means including means for delaying the application of the bias for each segment until that segment is passing the last position at which toner is applied to said pattern.
CA220,655A 1974-03-04 1975-02-24 Continuous bias control for electrographic development apparatus Expired CA1046268A (en)

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US447717A US3918395A (en) 1974-03-04 1974-03-04 Continuous bias control for electrographic development apparatus

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CA1046268A true CA1046268A (en) 1979-01-16

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Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4021112A (en) * 1975-06-23 1977-05-03 Xerox Corporation Photoreceptor dark current leakage detecting apparatus for xerographic machines
JPS6044653B2 (en) * 1976-05-17 1985-10-04 株式会社リコー Developing bias automatic control method and device
US4465356A (en) * 1982-03-08 1984-08-14 Eastman Kodak Company Magnetic brush developer apparatus
JPS59157669A (en) * 1983-02-26 1984-09-07 Mita Ind Co Ltd Automatic developing bias controller
JPS59180570A (en) * 1983-03-30 1984-10-13 Sharp Corp Developing device
US4806980A (en) * 1986-11-06 1989-02-21 Eastman Kodak Company Dynamic feedforward process control for electrographic machines
US4724461A (en) * 1987-04-06 1988-02-09 Eastman Kodak Company Dynamic process control for electrostatographic machines
DE4336690C2 (en) * 1993-10-27 1999-04-15 Henning Dipl Phys Dr Frunder Device for measuring electrical potential differences on electrographic recording materials
US5537329A (en) * 1994-06-30 1996-07-16 At&T Corp. Apparatus and method for analyzing circuits
DE102007009070A1 (en) 2007-02-23 2008-08-28 OCé PRINTING SYSTEMS GMBH Method and device for detecting an electric potential as well as electrical charges on a printer or copier

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3554161A (en) * 1968-11-14 1971-01-12 Addressograph Multigraph Developing apparatus
BE755383A (en) * 1969-08-29 1971-03-01 Xerox Corp APPARATUS FOR THE CONTROL OF DEVELOPMENT ELECTRODES
US3654893A (en) * 1970-05-01 1972-04-11 Eastman Kodak Co Automatic bias control for electrostatic development
US3674532A (en) * 1970-07-23 1972-07-04 Eastman Kodak Co Control for bias of magnetic brush and method
US3779204A (en) * 1972-08-14 1973-12-18 Eastman Kodak Co Toner concentration and auto bias control apparatus

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